Professional Documents
Culture Documents
Cast Olin
Cast Olin
Switzerland
CONTENTS
1 JOINING AND REPAIR
1.1 JOINING AND REBUILDING CAST IRON.
p. 2
1.2 STEELS AND ALLOY STEELS.
p. 3
1.3 STAINLESS STEELS AND NICKEL ALLOYS
p. 4
1.4 ALUMINIUM AND LIGHT METALS
p. 5
1.5 COPPER ALLOYS..
p. 10
6 - 11
3 ANTI-WEAR PROTECTION
p. 10 - 11
3.1 FOR REBUILDING AND/OR PROTECTIVE COATINGS AGAINST FRICTION AND PRESSURE..
3.2 FOR PROTECTIVE COATINGS AGAINST ABRASION AND EROSION..
p. 12 - 13
3.3 FOR PROTECTIVE COATINGS AGAINST IMPACT AND PRESSURE..
p. 14
3.4 FOR PROTECTIVE COATINGS FOR TOOL AND DIES.
p. 15
3.5 FOR PROTECTIVE COATINGS AGAINST HIGH-TEMPERATURE COMBINED WEAR..
p. 16
3.6 FOR PROTECTIVE COATINGS AGAINST CAVITATION p. 17
PRODUCTS INDEX
Manual
electrode
CutTrode 01
ChamferTrode 03
Castolin 2
Castolin 2-44
N 102
Castolin 285
XHD 646
Xuper 680 S
Castolin 1851
XHD 1855
Castolin 2101 S
Xuper 2222
XHD 2230
Xuper 2240
XA 5006
XT 5300
Castolin 6666 N
XHD 6710
XHD 6715
XHD 6804
Castolin 6806
XHD 6865
XHD 6868
Castolin N 9025
CP 33500
CAVITEC SMA
Continuous
electrode
page
8
8
15
2
14
6
10
3
17
6
5
3
2
2
12
17
3
12
16
16
15
4
3
11
4
17
Alloy
Powder
Eutalloy 10009
Eutalloy 10112
Eutalloy 10224
Eutalloy 10680
Eutalloy RW 12112
Eutalloy RW 12495
RotoTec 19404
RotoTec 19985
ProXon 21031
MetaCeram 28020
MetaCeram 28085
CastoMag 45250
CastoMag 45351
CastoMag 45554
CastoMag 45751
CastoMag 45802
CAVITEC GMA
EnDOtec DO*02
EnDOtec DO*04
EnDOtec DO*05
EnDOtec DO*15
EnDOtec DO*16
EnDOtec DO*23
EnDOtec DO*30
EnDOtec DO*48
EnDOtec DO*53 S
EnDOtec DO*55
EnDOtec DO*60
EnDOtec DO*80
TeroMatec 3205
TeroMatec 3952
TeroMatec 4415
TeroMatec 4601
TeroMatec 4923
Brazing
alloy
page
3
14
4
6
5
17
10
16
14
14
15
2
13
13
17
15
16
15
14
16
14
13
13
Polymer
composite
page
10
12
2
11
12
10
11
10
11
11
16
MeCaTeC 101 F
MeCaTeC 101 P
MeCaTeC 103 F
MeCaTeC 110 F
MeCaTeC 110 P
MeCaTeC A5
MeCaTeC A5 HT
CastoTin 1
CastoTin 2
Castolin 16
Castolin 21 F
Castolin 157
Castolin 181 F
Castolin 185 XFC
Castolin 190
Castolin 190 AL
Castolin1800/1020
Castolin 1802
Castolin 1802 PA
Castolin 8800
45859 W
page
13
13
3
5
4
6
2-11
5
7
4
6
7
13
5
TIG
Filler rod
page
10
10
13
17
17
12
12
CastoTIG 45303 W
CastoTIG 45500 W
CastoTIG 45703 W
CastoTIG 45803 W
CastoTIG 45859 W
page
15
4
6
5
5
EnDOtec
Gas-shielded, flux-cored wire continuous electrodes
TeroMatec
Flux-cored wire continuous electrode, without gas
shielding
CastoMag
Solid-wire continuous MIG/MAG electrodes
CastoTIG
TIG filler alloy rods
Eutalloy
Alloy powders for thermal spraying with simultaneous
fusion
Eutalloy RW
Alloy powders for thermal spraying with subsequent fusion
RotoTec
Alloy powders for cold thermal spraying, using a
separate bond coat
ProXon
Alloy powders for one-step, cold thermal spraying
MetaCeram
Ceramic powders for cold thermal spraying
MeCaTeC
Polymer composite material, applied cold with no heat
source or power supply required
XUPER
2240
XHD
2230
Castolin
2-44
Castolin
185XFC
No cracks or porosities
Special ingredients for improved
welding of cast-iron
Very high resistance to cracking
under service conditions
EnDOtec
DO*23
Eutalloy
10224
Technical data
Service temperature: ~ 600C
Hardness: 240 HV30
Manual electrode
Brazing alloy
Continuous electrode
Alloy powder
XUPER
680 S
XHD
6868
Highly
alloyed
special
manual
electrode for joining and buttering
layers on thick sections and difficult-toweld steels.
Technical data
Tensile strength Rm: 650-690 N/mm2
Impact strength Av:110 J (-196C)
Elongation A5: 40-45%
XUPER
2222
Castolin
16
Low heat-input
High impact value at sub-zero
temperatures
Ease of use in all positions
Castolin
6666 N
Technical data
Working temperature: ~ 900C
Tensile strength Rm: 440 N/mm2
Brazing alloy
CastoMag
45250
Continuous electrode
CastoMag
45554
Excellent resistance to
intercrystalline corrosion
High strength joints
Good resistance to oxidation at
temperatures up to 800C
45553 W niobium stabilised
Good resistance to corrosion
CastoTIG
45500 W
CP
33500
Cadmium-free, high-silver-content,
flux coated (1020XFC) and without
flux (1800) brazing alloy for capillary
joining of copper, ferrous alloys and
stainless steels.
Technical data
Tensile strength Rm: 430 N/mm2
Melting range: 620-660C
Excellent fluidity
Excellent resistance to corrosion
Deposit colour resembles stainless
steel
Castolin
1020/1800
Castolin
157
XHD
6865
Technical data
Tensile strength Rm: 35-45 N/mm2
Melting range: 220-240C
Manual electrode
Brazing alloy
Continuous electrode
Castolin
2101 S
Castolin
21 F
All-position weldability
Excellent resistance to
atmospheric corrosion, salt-water,
and certain acids and salts
Excellent mechanical properties,
deposits colour matches base
metal, suitable for polishing and
anodising
CastoMag
45802
Castolin
190
CastoTIG
45803 W
CastoTIG
45859 W
Technical data
2
Tensile strength Rm: 160 N/mm
Manual electrode
Brazing alloy
Continuous electrode
Castolin
285
Cadmium free
.High tensile strength
Good elongation properties
Low coefficient of friction
CastoTIG
45703 W
CastoMag
45751
Technical data
Tensile strength Rm: 400-510 N/mm2
Melting range: 595-630C
Manual electrode
Brazing alloy
XHD
1855
Castolin
181 F
Castolin
1802
Continuous electrode
Castolin
190 AL
Ready-to-use paste
Low melting point
Correct amount of flux already
included
Castolin
1802 PA
Technical data
Melting range: 595-630C
Ready-to-use paste
Low fusion temperature
Corrosion resistant deposit
CastoTin 1
CastoTin 2
Special
manual
electrode
for
chamfering, gouging, and removal of
old, worn or cracked metal, plus
correction of casting defects.
Technical data
Current: DC (+)
ChamferTrode
03
Easy to use
No oxygen or compressed air
needed
Does not overheat base metal,
even at high amperages
CutTrode 01
Notes
Eutalloy
10009
XHD
646
EnDOtec
DO*02
No deformation or structural
change in base metal
Very low coefficient of friction,
even under pression
Easily machinable
Applied by cold spray process,
using CDS 8000 torch.
RotoTec
19985
Eutalloy RW
Manual electrode
F= FLUID
12495
MeCaTeC
101 F/P
P= PASTE
Continuous electrode
Polymer composite
Alloy powder
10
No deformation or structural
change in base metal
Low coefficient of friction
Very high resistance to abrasion
Good electrical insulation
Applied by cold spray process,
using CDS 8000 torch.
MetaCeram
No deformation or structural
change in base metal
Suitable for thin deposit
Hard, machinable deposit
Applied by cold spray process,
using CDS 8000 torch.
ProXon
21031
No deformation or structural
change in base metal
Smooth, self-lubricating deposit
with low coefficient of friction
Good resistance to corrosion
Applied by cold spray process,
using CDS 8000 torch
RotoTec
19404
Eutalloy
10680
Castolin
N9025
Castolin
185 XFC
Manual electrode
Brazing alloy
28020
Alloy powder
11
Xuper
AbraTec
5006
XHD
6710
Technical data
Hardness: 57-62 HRC
Eutalloy
10112
MeCaTeC
A5/A5 HT
Eutalloy RW
Manual electrode
Brazing alloy
7888 T
12112
Polymer composite
Alloy powder
12
EnDOtec
DO*48
EnDOtec
DO*30
TeroMatec
4923
MeCaTeC
103 F
Castolin
8800
Continuous
electrode
without
shielding gas, for anti-wear coating
on parts such as pump impellers,
dredge cutters, rolls, crusher pinions
and grinders, cement conveyor
screws.
Technical data
Hardness: 60 HRC
TeroMatec
4601
Technical data
Hardness: 63-68 HRC
Continuous
electrode
without
shielding gas, for anti-wear coating
on parts such as crusher hammers,
gyratory
crushers,
excavator
buckets, ripper teeth.
Technical data
Hardness: 52-58 HRC
Manual electrode
Brazing alloy
Polymer composite
Continuous electrode
13
EnDOtec
DO*05
Magnetic deposit
Hard, tough deposit with no slag or
scaling
Very stable arc, for precision
coating such as edges
Forgeable, heat-treatable deposit
EnDOtec
DO*15
Continuous
electrode
without
shielding gas, for anti-wear coating
on parts such as crane wheels,
excavator buckets, ripper teeth, rails
and rolling mill wobblers.
Technical data
Hardness (as deposited): 250 HV30
Hardness (work-hardened):450 HV30
TeroMatec
3205
Continuous
electrode
without
shielding gas, for anti-wear coating
on parts such as drills, grab buckets,
crusher hammers and strikers.
TeroMatec
4415
CastoMag
45351
Technical data
Hardness: 55 HRC
Manual electrode
Castolin
N 102
Continuous electrode
14
EnDOtec
DO*16
Technical data
Hardness: 33-38 HRC
Hardness (after ageing for
4hrs/480C): 53-58 HRC
Three-dimensional stability after
heat treatment and low coefficient of
thermal expansion
Machinable with cutting tools
EnDOtec
DO*55
EnDOtec
DO*80
High-strength deposit
Very good cutting properties
Excellent resistance to wear
Deposit maintains its mechanical
properties at high temperatures
CastoTIG
45303 W
Castolin
2
Castolin
6806
Technical data
Hardness(as deposited): 57-62 HRC
Manual electrode
Continuous electrode
15
EnDOtec
DO*04
EnDOtec
DO*60
Continuous
electrode
without
shielding gas, Complex carbide alloy
containing chromium, molybdenum
and niobium for maximum resistance
to fine, hot particle abrasion and
erosion by coke, clinker, cement or
sand at elevated temperatures
Technical data
Hardness: 65 HRC
TeroMatec
3952
XHD
6715
No deformation or structural
change in base metal
Low wetting when in contact with
molten metal, notably aluminium and
cast-iron
Good electrical insulation
Applied by cold spray process,
using CDS 8000 torch.
MetaCeram
Technical data
Hardness: 65-70 HRC
Continuous electrode
XHD
6804
28085
Alloy powder
16
CAVITEC
GMA
Special
manual
electrode
for
depositing a proprietary alloy system
engineered
to
resist
severe
cavitation attack and corrosion.
CAVITEC
SMA
EnDOtec
DO*53 S
Xuper
TurboTec
5300
Castolin
1851
Technical data
Hardness (work-hardened):450 HV30
Manual electrode
F= FLUID
MeCaTeC
110 P/F
P= PASTE
Continuous electrode
Polymer composite
17
CastoDyn DS 8000
CastoDyn SF Lance
CastoFuse
The advantage of local heating using the CastoFuse torch is obvious compared
with an oven. Local preheating and fusing prevents the dispersion of heat in the
rest of the workpiece, to the surrounding area and into the oven walls.
CastoFuse offers the heat where needed. Furthermore, only a small investment
is required.
Advantages
Performance: nozzles designed specifically to fuse self-fluxing
coatings
Full line: assortment of lances to ensure optimum flame power
18
www.castolin.com
Tel : + 41 21 694 11 11
Fax : + 41 21 694 11 70
Castolin E 004 5
Switzerland