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Chapter 6 - Engine: Service Manual
Chapter 6 - Engine: Service Manual
Chapter 6 - Engine: Service Manual
Chapter 6 - Engine
Engine ................................................................................................................................................................ 6-3
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Service Manual
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Service Manual
Engine
Technical data
6 Engine
6.1 Technical data
Type4 Cycle; 60 V 12 Cylinder Diesel
AspirationTurbocharged and Aftercooled
Bore x Strokeln.xin. (mmxmm)6.25 (159) x 7.48 (190)
Displacementln.3 (litre)2746 (45)
Compression Ratio14.5:1 at 1800 RPM
Firing order1R-6L-5R-2L-3R-4L
6R-1L-2R-5L-4R-3L
Dry weight estimatedLb. (kg)12,815 (5813)
Wet weight estimatedLb. (kg)13,499 (6123)
Valves and injector settings
Intake valve adjustmentln. (mm)0.014 (0.36)
Intake valve limitsln. (mm)0.011 to 0.017 (0.28 to 0.43)
Exhaust valve adjustmentln. (mm)0.032 (0.81)
Exhaust valve limitsln. (mm)0.029 to 0.035 (0.74 to 0.89)
Injector outer base circle method adjustment in engineln-lb. (Nm)168 (19)
EXHAUST SYSTEM
Maximum allowable backpressure (at 1500 hp and less)ln. Hg (mm Hg)3 (75)
Max. allowable backpressure (at greater than 1500 hp)ln. Hg (mm Hg)2 (51)
Exhaust pipe size normally acceptableln. (mm)5.5 (139,5)
AIR INTAKE SYSTEM
Maximum allowable intake air restriction with heavy duty air cleaner
Clean elementIn. H2O (mm H2O)15 (380)
Dirty elementln. H2O (mm H2O)25 (635)
COOLING SYSTEM (estimates only)
Coolant capacity - Engine onlyU.S. Gal. (litre)28 (105)
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Service Manual
Technical data
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Service Manual
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Cooling system
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Top tank
6a
2a
6b
2b
7a
3a
7b
3b
LTA supply
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Service Manual
Cooling system
Principal radiator
4b
LTA radiator
12
Thermostat housing
5a
13
Coolant filters
5b
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Cooling system
6.2.2 Function
For a detailed description of the engine cooling system flow, see Cummins Operation and Maintenance Ma-
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Service Manual
Cooling system
nual.
6.2.3Coolant capacity
R 9250
Engine
L (US gal.)
130 (34.3)
Radiator
L (US gal.)
130 (34.3)
Hoses
L (US gal.)
40 (10.5)
L (US gal.)
300 (79.3)
Drawdown
L (US gal.)
33 (8.7)
Reserve
L (US gal.)
20 (5.3)
Total of coolant
L (US gal.)
353 (94.8)
Expansion
L (US gal.)
21 (5.5)
Total
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Cooling capacity
Service Manual
Engine
Cooling system
Caution!
Do not use caustic cleaners in the cooling system. Aluminium components will be damaged.
Warning!
Wait until the temperature is below 50C (120F) before removing the coolant system pressure cap.
At or near operating temperature, the engine coolant system is hot and under pressure.
Avoid contact with coolant and components containing coolant, since it could cause severe burns.
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Check the coolant level only after the cap 6 is cool enough to touch. When cold, the coolant level should not
drop below the bottom end of the filler neck under the cap 6 of the expansion tank 7.
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Service Manual
Cooling system
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Push the lever 1 all the way backward to open the heater water supply.
Open the coolant shut off valves 5 for the cab heater on the Diesel engine.
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Cooling system
The radiators are fitted with a drain valve 9 situated at the bottom.
To drain the coolant, first remove teh cap of the drain valve and screw the drain hose delivered with the machine onto the drain valve and drain the coolant in a suitable container (remove the coolant pressure cap).
Remove the drain hose and reinstall the cap of the drain valve.
Do not allow the cooling system to dry out.
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Service Manual
Cooling system
Be sure that the coolant shut off valves 5 are open and that the lever 2 is pushed all the way backward to open
the heater water supply. The blower does not have to be on.
Run the engine at high idle and add water until the coolant level will no longer drop.
Operate the engine at normal operating temperatures (at least 85C (185F)) for 1 to 1,5 hours.
Shut the engine off, and drain the cooling system.
Fill the cooling system with clean water to flush the cooling system.
Operate the engine at high idle for 5 minutes with the coolant temperature above 85C (185F).
Shut the engine off, and drain the cooling system.
Note!
If the water being drained is still dirty, the system must be flushed again until the water is clean.
Fill the cooling circuit with a new heavy-duty coolant and SCA (see Cummins Operation and Maintenance Manual page V-17).
Open the cap on the surge tank on top of the powerpack.
Add the coolant until it reaches the middle range of the indicator.
Note!
If the heater will not run normally after the coolant change, it is possible that air is collected in the
heat exchanger. In this case the heater exchanger must be vented :
run the engine and be sure that the coolant shut off valves for the cab heater on the Diesel engine
are open and that the lever is pushed all the way backward.
Unscrew the vent screw 10 on the heat exchanger under the cab until coolant comes out, than
retighten the screw.
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Run the engine at high idle and add coolant until the coolant level will no longer drop. It should reach the middle
range of the indicator.
Service Manual
Engine
Cooling system
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Turn the valve 1 on the filter head to the OFF position to prevent water loss.
Unscrew and remove the filter elements.
Clean the area around the filter head and the gasket surface on the filter head.
Lightly oil the seal rings on the new filter element.
Screw on the new elements until the seal ring touches the filter housing, and then turn it by hand -
turns (do not use any tools to tighten the filters).
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Service Manual
Cooling system
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Service Manual
Engine
Fuel system
Fuel tank
Fuel radiator
Fuel filters
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Service Manual
Fuel system
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Service Manual
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Fuel system
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X Install and tighten the filters with both hands (see also enclosed CUMMINS engine operation and maintenance manual).
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Fuel system
The fuel filters must be changed at regular intervals (see Cummins Operation and Maintenance Manual).
Close the fuel shut off valve 2 near the fuel tank 1.
Clean the area around the fuel filter head.
Use a filter wrench to remove the fuel filter (see chapter 5 : tooling).
Use a clean, lint-free towell and clean the filter head gasket surface.
Use the correct filters.
Apply a light film of clean engine oil to the filter gasket surface.
Fill the filter with clean fuel.
Install the filter on the filter head. Tighten the filter until the gasket contacts the filter head surface.
Tighten the filter per the filter manufacturers instructions.
Open the fuel shut off valve 2 near the fuel tank 1.
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Fuel system
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Fill the fuel tank with appropriate fuel (see Cummins Operation and Maintenance Manual) at is maximum
level.
On the fuel pump, drain at the bottom point until clear fuel drains off.
Try to start the engine.
If the engine does not start, drain at the top point during cranking.
Stop to drain when clear fuel drains off.
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Fuel system
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