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Supercritical Fluid Extraction From Vegetable Materials
Supercritical Fluid Extraction From Vegetable Materials
002
Abstract
In the 21st century, the mission of chemical engineering is
to promote innovative technologies that reduce or eliminate
the use or generation of hazardous materials in the design
and manufacture of chemical products. The sustainable use
of renewable resources, complying with consumer health and
environmental requirements, motivates the design, optimisation, and application of green benign processes. Supercritical
fluid extraction is a typical example of a novel technology for
the ecologically compatible production of natural substances
of high industrial potential from renewable resources such as
vegetable matrices that finds extended industrial application.
The present review is devoted to the stage of development of
supercritical fluid extraction from vegetable material in the
last 20 years. Without the ambition to be exhaustive, it offers
an extended, in comparison with previous reviews, enumeration of extracted plant materials, discusses the mathematical
modelling of the process, and advocates a choice for the appropriate model that is based on characteristic times of individual
extraction steps. Finally, the attention is focussed on the elements of a thermodynamic modelling framework designed to
predict and model robustly and efficiently the complex phase
equilibria of the systems solute+supercritical fluid.
Keywords: kinetic models; plants and herbs; supercritical
fluid extraction; thermodynamic models.
1. Introduction
A supercritical fluid (SCF) is a substance above its critical
pressure and temperature (Figure 1). Its properties range
between those of liquid and gas. The most important advantages of SCFs applied in extraction are the extreme variability of their solvent power with pressure and temperature, and
their low viscosity, enabling much faster mass transfer than
in liquids. No other extraction method can claim such flexibility. The main drawback of a large-scale SCF application
in comparison with conventional methods, namely the high
cost of the high-pressure equipment required, can often be
Pressure
(sc)
(l)
C
(s)
(g)
T
Temperature
Figure 1 Phase diagram with ternary point (T), critical point (C),
and solid (s), liquid (l), gaseous (g), and supercritical (sc) state.
Separator
Solution
Mixture
CO2(g)
Condenser
80
CO2(sc)
CO2(l)
81
82
with near-critical solvents. Pereira and Meireles (2010) published an extensive review on the SFE of bioactive compounds
(essential oils, phenolic compounds, carotenoids, tocopherols, and tocotrienols), taking into account extraction yields,
solubility, and manufacturing costs, and operation conditions
in the extraction and fractionation. Another overview focused
on the application of SFE in recovery of bioactive phenolic
compounds from natural sources and effects of extraction
conditions on the yield, composition, and antioxidant activity
of extracts was published by Marostica et al. (2010).
A review of transport properties and solubilities in SCFs,
particularly CO2, as well as other underlying factors that are
responsible for the kinetics and phase equilibrium in SFE processes, was presented by del Valle and Aguilera (1999). They
described the selective CO2 extraction of essential oils, pungent principles, carotenoid pigments, antioxidants, antimicrobials, and related substances to be used as ingredients for the
food, drug, and perfume industries from the point of view of
the potential applications of SFE in Latin America. Al-Jabari
(2002) considered models for various applications of SFE,
showed the importance of modelling the initial static extraction
(with no solvent flow) preceding the dynamic extraction, and
demonstrated the similarity between modelling SFE processes
and reversible adsorption/desorption processes. The paper of
del Valle et al. (2005a) summarises basic and applied research
on phase equilibrium and mass transfer kinetics involved in
high-pressure CO2 extraction from solid substrates and particularly the extraction of lipids and essential oils from native Latin
American plants. Mass transfer models for SFE of vegetable
oils from solid matrix were reviewed by del Valle and de la
Fuente (2006). A recent review paper published by Oliveira et
al. (2011) includes models for kinetics of SFE from solid particles and for SFE from liquids in counter-current columns.
Hawthorne
(1990) discussed SFE as a method for extraction of analytes
from a bulk sample matrix before their analysis. He considered SFE techniques and hardware and concluded that extraction time is reduced, generation of large volumes of waste
solvents is eliminated, and the step of concentration of the
extracted analytes is greatly simplified compared with conventional liquid solvent extraction techniques. Castioni et al.
(1995) focused attention on near-critical extraction of compounds of plant origin and its on-line coupling with chromatographic methods. Modey et al. (1996a) explored the
use of SCFs for analytical extraction of natural products and
highlighted applications where SFE might be advantageous.
Chester et al. (1996) published a review on SCF chromatography and extraction; 2 years later they continued their review
in a new contribution focusing on the most significant articles concerning the topics (Chester et al. 1998). According
to the authors, the enhanced performance characteristics of
SFE, such as greater selectivity compared with conventional
methods, reduced time, greater quantitative yields, lower cost
per extraction, and new capabilities, had driven the technology in the 1990s. The advances in SFE spurred the creation
of new extraction techniques known as accelerated solvent
extraction, hot (subcritical) water extraction, near-critical
83
Amino acids
Volatile oil, oil, antioxidants thymoquinone
and carvacrol
Oil, sesquiterpenes
Oil
Oil, volatile oil: antioxidants thymoquinone
and carvacrol
Sesquiterpene lactone cnicin
Antioxidants: -tocopherol
Oil, tocopherols, squalene
Alkaloids: phenanthridone class
Michellamines
Diterpene lactones: andrographolide, etc.
Alkaloids: hyoscyamine, scopolamine
Volatile oil: anethole
Antioxidants
Volatile oil
Pigments, carotenoid bixin
References
Extract components
Plant part
Table 1
84
H. Sovov and R.P. Stateva: SFE from vegetable materials
Volatile oil
Oil, carotenoids, tocopherols
Sesquiterpenes as petasin, isopetasin,
pyrrolizidine alkaloids
Volatile oil: acorone, isoacorone, -asarone
Isoquinoline alkaloids
Cereals
Chamomile (Matricaria chamomilla syn. Chamomilla
recutita) flowers
Bioactive compounds
Volatile oil: germacrene d-4-ol, germacrene D, bicyclogermacrene, -cadinene
Antioxidants
Capillarisin
Volatile oil: limonene, carvone; fatty oil
-ecdysone, antioxidants
Wu et al. 2006
Yang et al. 2007
Stahl and Gerard 1982a, Stahl et al. 1984, Kallio et al. 1994, Sovova et al. 1994b,
Then et al. 1998, Baysal and Starmans 1999, Gamse and Marr 2000, Ahro et al.
2001, Cabizza et al. 2001, Sedlakova et al. 2003a
Pekhov and Goncharenko 1968, Naik et al. 1989, Gopalakrishnan and Narayanan
1991, Illes et al. 1998, Marongiu et al. 2004a, Hamdan et al. 2008
Vargas et al. 2006, Silva et al. 2009
Subra et al. 1994, 1998, Barth et al. 1995, Vega et al. 1996, Chandra and Nair
1997, Ranalli et al. 2004, Sun and Temelli 2006, Glisic et al. 2007a, Maxia et al.
2009
Shobha and Ravindranath 1991, Smith et al. 2003, Patel et al. 2006
Lopez-Avila et al. 1997a
Dapkevicius et al. 1996, Barth et al. 1998, Chotratanadilok and Clifford 1998
Hawthorne et al. 1988
Sarkozi et al. 2000, Then et al. 2000b
Moyler 1993, Peplonski et al. 1994, Catchpole et al. 1996a, Jarvenpaa et al. 1997,
Nguyen et al. 1998, Della Porta et al. 1998b, Papamichail et al. 2000, Dauksas et
al. 2002a
Fratianni et al. 2002
Stahl and Schutz 1978, Vuorela et al. 1990, Reverchon and Senatore 1994, Smith
and Burford 1994, Pekic et al. 1995, Tolic et al. 1996, Scalia et al. 1999, Zekovic
2000, Povh et al. 2001, Hamburger et al. 2004, Kaiser et al. 2004, Bajer et al.
2007, Kotnik et al. 2007, Zizovic et al. 2007a
Bernardo-Gil et al. 2001, Adil et al. 2008
Stahl and Keller 1983, Marongiu et al. 2005c, Dai et al. 2008
Bugatti et al. 1993
Antioxidants
Volatile oil: antioxidants; alkaloid boldine
Oil, -linolenic acid
References
Extract components
Plant part
(Table 1 continued)
85
Plant part
Volatile oil
Isoflavones, volatile oil
Cocaine
Cocoa butter, theobromine, caffeine;
pyrazines from roasted beans
Oil
Volatile oil
Volatile oil, carotenoids, tocopherols
Volatile oil, perillyl alcohol, carotenoids,
tocopherols
-Cryptoxanthin
Coumarins imperatorin, meranzin,
meranzin hydrate
Polymethoxyflavones: nobiletin,
tangeretin
Volatile oil
Oil, -sitosterol, squalene
Volatile oil: sclareol
Bioactive compounds
Oil, -carotene, volatile oil, tocopherols
Volatile oil: eugenol, caryophyllene,
eugenyl acetate
References
Extract components
(Table 1 continued)
Citruses
Bergamot (Citrus bergamia) peels, leaves, seed
Grapefruit (Citrus paradisi) flavedo, peel, seed
Lemon (Citrus limonum) peel
86
List et al. 1983, 1984a, Snyder et al. 1984, Kuk and Hron 1994, Taylor et al. 1997,
Bhattacharjee et al. 2007
Calame and Steiner 1982, Cao et al. 2000
Ellington et al. 2003
Volatile oil
Alkaloids: colchicine, 3-dimethylcolchicine, colchicoside
Antioxidants
Volatile oil: sesquiterpenes, heavy hydrocarbons, amides, insecticide spilanthol
Bioactive compounds
Maravuic acid
Volatile oil
Volatile oil: cuminaldehyde, cymol
Fatty oil
Fat
Oil, linolenic acids
Volatile oil: neryl acetate, antioxidants
Zosel 1978, Brunner 1984, Sugiyama et al. 1985, Peker et al. 1992, Roethe et al.
1992, Pietsch et al. 1998, Ramos et al. 1998, del Valle and Aguilera 1999, Oliveira
et al. 1999, 2001, Sarrazin et al. 2000, Araujo and Sandi 2006, de Azevedo et al.
2008a, 2008b,c
Quispe-Condori et al. 2008
Kallio and Kerrola 1992, Kerrola and Kallio 1993, Catchpole et al. 1994, 1996a,
1997, Anitescu et al. 1997, Ribeiro et al. 1998, Then et al. 1998a, Illes et al. 2000,
Yepez et al. 2002, Grosso et al. 2008
Castola et al. 2005
References
Extract components
Plant part
(Table 1 continued)
87
Allicin
Volatile oil
Wang et al. 2001, Liu et al. 2005a, Wood et al. 2006, Zhang et al. 2006a,
Luo et al. 2007
Nykanen et al. 1991, Kerrola and Kallio 1994, Kerrola et al. 1994b, Gawdzik et al.
1996, Doneanu and Anitescu 1998, Paroul et al. 2002
Calvey et al. 1994, 1997, Rybak et al. 2004, del Valle et al. 2008
Reis Machado et al. 1993, Peterson et al. 2006, Gomes et al. 2007
Then et al. 1998a, Barthet and Daun 2002, Bozan and Temelli 2002, Morrison et
al. 2006
Ma et al. 1991, Marongiu et al. 2006e
Hawthorne et al. 1989, Garau and Pittau 1998, Della Porta et al. 1999, Fadel et
al. 1999, Gonzales-Vila et al. 2000, Francisco et al. 2001, Rodrigues et al. 2002,
Rozzi et al. 2002a, El-Ghorab et al. 2003, Ashtiani et al. 2007
Favati et al. 1991, Catchpole et al. 1994, King et al. 1997, Gawdzik et al. 1998,
Zizovic et al. 1998, Kotnik et al. 2006
Ma et al. 1991, Liu et al. 2010
Eikani et al. 1999b
Naik et al. 1989, Then et al. 1998a, Reverchon et al. 1999, Simandi et al. 1999,
Yamini et al. 2002, Coelho et al. 2003, Damjanovic et al. 2005, Diaz-Maroto et
al. 2005, Moura et al. 2005, Bajer et al. 2007, Zizovic et al. 2007a, Takeuchi et al.
2008
Smith and Burford 1992, 1994, Kery et al. 1998, 1999, Kaplan et al. 2002, Cretnik
et al. 2005
References
Ruberto et al. 1999
Peplonski et al. 1994
Rodrigues et al. 2008
Choi et al. 1996, 1997, 1999b, Kim and Yoo 2000
Extract components
Plant part
(Table 1 continued)
88
H. Sovov and R.P. Stateva: SFE from vegetable materials
Squalene, stigmasterol
Digoxin
Volatile oil
Coumarin, kaurenoic acid, lupeol kipeol
acetate
Caffeine, methylxanthines
Volatile oil
Oleoresin
Aucubin
Carotenoids
Volatile oil
Oil
Volatile oil, bioactive compounds,
antimicrobials
Volatile oil
Hydrocarbons
Oleoresin
Resveratrol, piceid, emodin, physcion
Volatile oil, antioxidants
Lipophilic compounds
Oil, sterols, tocopherols
Oil, antioxidants
Volatile oil, biocides
Volatile oil, resins, bitter acids, waxes, and
lipids
Sovova et al. 1994a, Gomez et al. 1996, Murga et al. 1998, 2000, Palma and
Taylor 1999, Palma et al. 1999, 2000, Arce et al. 2001, Pascual-Marti et al. 2001,
Palenzuela et al. 2002, 2004, Cao and Ito 2003, Ashraf-Khorassani and Taylor
2004, Louli et al. 2004b, Beveridge et al. 2005, Chafer et al. 2005, Bravi et al.
2007, Fiori 2007, Campos et al. 2008, da Silva et al. 2008a, Fiori et al. 2008,
Freitas et al. 2008a, 2008b
Choi et al. 1997
Moore and Taylor 1995, 1996, 1997
Ronyai et al. 1999b
Vilegas et al. 1997, Celeghini et al. 2001
References
Extract components
Plant part
(Table 1 continued)
89
Caffeine
Flavonoids
Volatile oil, tocopherols, oil
Volatile oil, pasty products, antioxidants,
antimicrobials
Volatile oil, antioxidants
Volatile oil
Volatile oil
Volatile oil
Glycyrrhizin
Volatile oil, wax
Sesquiterpenoids
Oil, amygdalin, -sitosterol
Volatile oil: ligustilide
Oil, volatile oil
Sweeteners: mogrosides
Oil, alkaloids
Oil
Indole alkaloids vindoline, vinblastine
Sesquiterpene lactones pathenolide, costunolide, sesquiteprene cyclocolorenone,
antioxidants, neolignans honokiol, magnolol
Oil, sterols, ferulate-phytosterol esters,
phospholipids, beauvericin
Terpenoids, furocoumarins psoralen,
bergapten
Oleoresin
Ecdysterone, cynaropicrin
Maltol (antifungal activity)
Oleoresin, volatile oil, triterpenoids:
faradiol monoesters, monool taraxasterol,
lupeol, -amyrin; lutein
Volatile oil, cuticular waxes, pigments,
antimicrobials, antioxidants: ursolic acid,
carnosic acid, carnosol
Christianson et al. 1984, List et al. 1984b, Wilp and Eggers 1991, Taylor et al.
1993, Fontan et al. 1994, Ronyai et al. 1998a, Taylor and King 2000, 2002,
Ambrosino et al. 2004, Nagy et al. 2008
Vilegas et al. 1993
References
Extract components
Plant part
(Table 1 continued)
90
H. Sovov and R.P. Stateva: SFE from vegetable materials
Esquivel and Bernardo-Gil 1993, de Lucas et al. 1998, 2002a,b, 2003, Le Floch
et al. 1998, Esquivel et al. 1999b, Ibanez et al. 2000a, Stavroulias and Panayioutou
2005, del Valle et al. 2006
Calvey et al. 1994, 1997, Guyer and Sinha 1995, Dron et al. 1997, Sass-Kiss et al.
1998, Simandi et al. 2000, Martino and Guyer 2004
Marquina-Chidsey et al. 2000
Cernia et al. 1994, Johnson and Morgan 1997, Ambrosino et al. 1999,
Tonthubthimthong et al. 2001, 2004, Mongkholkhajornsilp et al. 2005
Wang et al. 2007, Suo and Wang 2010
Pekhov and Goncharenko 1968, Hubert and Vitzthum 1978, Moyler 1993, Nguyen
et al. 1998, Spricigo et al. 1999, 2001, Machmudah et al. 2006
Lopes et al. 1998, Lopes and Bernardo-Gil 2005, Bernardo-Gil et al. 2007
Birtigh et al. 1995, Franca and Meireles 2000, Hassan et al. 2000, Rahman et al.
2001, Norulaini et al. 2004a,b, 2008, Lau et al. 2006a,b, 2007, 2008, Zaidul et al.
2006a,b, 2007a,b
Andras et al. 2005
del Valle and Aguilera 1989, Sakaki et al. 1990, Young and Games 1993, Abdulah
et al. 1994, Walker et al. 1999, Zhang et al. 2006a, Kitzberger et al. 2007, 2009
Senich et al. 1974, Barton et al. 1992, Goto et al. 1993, Hawthorne et al. 1993,
Simandi et al. 1993, Reverchon et al. 1994a, Roy et al. 1996c, Barth et al. 1998,
Aleksovski et al. 1999, Ammann et al. 1999, Pino et al. 1999, Reis-Vasco et al.
1999, 2000, Kim and Hong 2000, Qafisheh and Barth 2000, Kubatova et al. 2001,
Marongiu et al. 2001, Pop and Barth 2001, Diaz-Maroto et al. 2002, Aghel et al.
2004, Zizovic et al. 2005, Al-Marzouqi et al. 2007, Gomez-Prieto et al. 2007,
Zekovic et al. 2009
Quitain et al. 2004
References
Extract components
Plant part
(Table 1 continued)
91
Oil
Volatile oil: phellandrenes, limonene,
elemol, -eudesmol
Volatile oil: eugenol
Volatile oil, resin, fatty acids; manoyl
oxide; phenolic antioxidants
Oleoresin
Lapachol, lapachones
Lipids, antioxidants, volatile oil
Carotenoids lycopene, rubixanthin
Triterpenes, phytosterols, methyl salicylate
Volatile oil, fatty oil, phenolic compounds
Oil, tocol, opium alkaloids thebaine,
codeine, morphine
Ondarza and Sanchez 1990, Dapkevicius et al. 1996, Gaspar et al. 1998, 2000,
2001, 2003, Simandi et al. 1998, Diaz-Maroto et al. 2002, Gaspar 2002, Leeke et
al. 2002, Menaker et al. 2004, Rodrigues et al. 2004, Lu et al. 2005, Cavero et al.
2006, Santoyo et al. 2006a
Djarmati et al. 1998, da Costa et al. 1999
References
Extract components
Plant part
(Table 1 continued)
92
H. Sovov and R.P. Stateva: SFE from vegetable materials
Volatile oil
Volatile oil, waxes
Volatile oil: p-cymene, -phellandrene,
-terpinene, thymol methyl ether, dill apiole
Oil, carotenoids, tocopherols
Alkaloids
Volatile oil
Rose: wild dog rose and sweet briar rose (Rosa canina,
R. rubiginosa) fruit, seed and peel
Oil, antioxidants
Oil (bioactive agent)
Oil, triacylglycerols, free fatty acids,
oryzanols, tocopherols, sterols, waxes;
aroma
Hawthorne et al. 1988, Reverchon and Senatore 1992, Reverchon et al. 1993,
Reverchon and Sesti Osseo 1994b, Walker et al. 1994b, Mendes et al. 1995,
Coelho et al. 1997, Tena et al. 1997, Lopez-Sebastian et al. 1998, Bauman et al.
1999, Ibanez et al. 1999, 2000b, Bicchi et al. 2000, Senorans et al. 2000, Leal et
al. 2003, Ramirez et al. 2004, Carvalho et al. 2005, Presti et al. 2005, Santoyo et
al. 2005, Bajer et al. 2007, Celiktas et al. 2007, Babovi et al. 2010
Stashenko et al. 2000
Pourmortazavi et al. 2003
Illes et al. 1997, del Valle et al. 2000a, 2004, 2006, Eggers et al. 2000, Reverchon
et al. 2000, del Valle and Uquiche 2002, Szentmihalyi et al. 2002, Hegel et al.
2007, Machmudah et al. 2007, 2008a,b, Tozzi et al. 2008
Norulaini et al. 2009
Stahl et al. 1980, Bunzenberger et al. 1983, Brunner 1984, Bulley et al. 1984,
Eggers et al. 1985, Lee et al. 1986, King et al. 1987, Fattori et al. 1988, Temelli
1992, Taylor et al. 1993, 1997, Walker et al. 1994a, Dunford and Temelli 1995,
1997, Goodrum et al. 1996, Montanari et al. 1996, Bruhl and Matthaus 1999,
Matthaus and Bruhl 1999, 2001, Barthet and Daun 2002, Luque-Garcia and de
Castro 2004, Germain et al. 2005, del Valle et al. 2006, Jenab et al. 2006, Dong
and Walker 2008, Sun et al. 2008
Then et al. 1998a, Laroze et al. 2010
Eller and King 2000, Eller and Taylor 2004
Ramsay et al. 1991, Saito et al. 1991, Garcia et al. 1996, King et al. 1996, Shen
et al. 1996, 1997, Kuk and Dowd 1998, Kim et al. 1999a, Xu and Godber 2000,
Bhattacharjee et al. 2003, Perretti et al. 2003, Danielski et al. 2005, Sarmento et
al. 2006, Sparks et al. 2006, Balachandran et al. 2008, Chen et al. 2008a,b, Wang
et al. 2008a
Marongiu et al. 2007b
de Lucas et al. 1999, Rincon et al. 2000
Marongiu et al. 2007c
Oil
Alkylamides
Insecticides pyrethrins
Pyrrolizidine alkaloids: senecionine,
seneciphylline
Oil, tocopherols, dimorphecolic acid,
tri- and di-dimorphecolin
Oil, polyunsaturated fatty acids, phospholipids, phenolic acids
Oil
Oil, carotenoids
References
Extract components
Plant part
(Table 1 continued)
93
Volatile oil
Volatile oil
Volatile oil: sesquiterpenes santalol, bisabolol, farnesol, nuciferol
Volatile oil, waxes, cytotoxic and antimicrobial substances
Allylbenzenes: safrole
Volatile oil, antioxidants, insecticides
Alkylresorcinols
Fatty oil: linoleic acid, linolenic acid,
- and -tocopherol
Diterpenoids: cis-abienol
Oil
Safranal
Volatile oil, antioxidants, cuticular waxes
Shaftan et al. 1986, Stastova et al. 1996, Manninen et al. 1997a, Yin et al. 2003,
2005a,b, Derevich and Shindyapkin 2004, Yakimishen et al. 2005, Arimboor et al.
2006, Vlase et al. 2006, Cossuta et al. 2007, Li et al. 2007, Olah et al. 2007, Xu et
al. 2008a,b, Sajfrtova et al. 2010
Namiki et al. 2002, Odabasi and Balaban 2002, Hu et al. 2004, Xu et al. 2005
Marongiu et al. 2006b
Schaeffer et al. 1988, 1989, 1989a
Shu et al. 2004
Stahl et al. 1980, Friedrich et al. 1982, Snyder et al. 1984, Eggers et al. 1985,
Taylor et al. 1993, Lancas et al. 1994, 1995, Reverchon and Sesti Osseo 1994a,
Chandra and Nair 1996, King et al. 1996, Montanari et al. 1996, 1999, Taylor et
al. 1997, 2000, Sievers 1998, Bruhl and Matthaus 1999, Matthaus and Bruhl 1999,
2001, Nodar et al. 2002, Rostagno et al. 2002, Luque-Garcia and de Castro 2004,
Klejdus et al. 2005, Armando et al. 2006, Quitain et al. 2006, Araujo et al. 2007,
Hegel et al. 2007, Kao et al. 2008, Rochova et al. 2008
Sonsuzer et al. 2004
Lojkova et al. 1997, Slanina et al. 1997, Choi et al. 1998a, Kim et al. 1999b, Dean
and Liu 2000, Bartlova et al. 2002, Huyke et al. 2007, Sovova et al. 2007b, Wang
et al. 2008a
Joo et al. 1994, Choi et al. 1999
Heikes 1994
Hawthorne et al. 1993, Ribeiro et al. 1998, Esquivel et al. 1999a, Kubatova et al.
2001, 2002, Coelho et al. 2007, Zorca et al. 2007, Pavela et al. 2008, Grosso et al.
2009
Marentis 1998, Catchpole et al. 2000, 2002
References
Extract components
Plant part
(Table 1 continued)
94
H. Sovov and R.P. Stateva: SFE from vegetable materials
Cephalotaxine
Volatile oil, antioxidants: epicatechin
Volatile oil
Oil, volatile oil, catechins, caffeine, gallic
acid
Volatile oil
Antioxidants 5,8-dihydroxycoumarin,
5-hydroxy-8-O--d-glucopyranosylbenzopyranone
Irones, iridals
Essential oil
Carotenoids, -tocopherol
Artemisinin (antimalaric compound),
artemisinic acid, scopoletin
Indole alkaloids, antioxidants
Volatile oil: insecticides; lutein
Rafajlovska et al. 2001, Sovova et al. 2004, Sajfrtova et al. 2005, Hojnik et al.
2007
Markom et al. 2007
Polesello et al. 1993
Garcia et al. 1994, de Lucas et al. 2007
Stahl et al. 1980, Calvo et al. 1994, 1998, Favati et al. 1994, Lancas et al. 1994,
Cocero and Calvo 1996, Perrut et al. 1997, Taylor et al. 1997, Bruhl and Matthaus
1999, Matthaus and Bruhl 1999, 2001, Royer and Barth 2000, Andrich et al. 2001,
Cocero and Garcia 2001, Bravi et al. 2002, Kiriamiti et al. 2002, Luque-Garcia
and de Castro 2004, Salgin et al. 2006, Casas et al. 2007, 2008, Hegel et al. 2007
Sokolova et al. 2005
Grigonis et al. 2005
Volatile oil
Volatile oil, alkanes, fatty acids, waxes,
phytosterols, phloroglucinols hyperforin,
adhyperforin; quercetin, rutin
Oil, silymarin, pigments, tocopherols,
metals
Volatile oil: anethole
References
Extract components
Plant part
(Table 1 continued)
95
Oleoresin
Volatile oil
- and -Carotene
Volatile oil: khusinol, khusilal
Oil
Lycopene
Volatile oil: biocides, antibacterial and
antifungal substances
Fatty oil: non-polar lipids, glycolipids,
phospholipids, tocopherols
Bestmann et al. 1985, Hawthorne et al. 1988, Hartonen et al. 1992, Dapkevicius et
al. 1996, Fekete et al. 1996, Oszagyan et al. 1996, Ribeiro et al. 1998, de Melo et
al. 2000, Moldao-Martins et al. 2000, 2002, Zekovic et al. 2000, 2001, 2003, De
Gioannis et al. 2001, Simandi et al. 2001, Diaz-Maroto et al. 2005, Dawidowicz et
al. 2009, Babovi et al. 2010
Rout et al. 2007
Hubert and Vitzthum 1978, Donsi et al. 1990, Prokopczyk et al. 1992, 1995,
Uematsu et al. 1994, Yonei et al. 1995b, Fischer and Jefferies 1996, Rincon et al.
1998, Stojanovic et al. 2000, Palic et al. 2002, Ashraf-Khorassani et al. 2005
Roy et al. 1994a, 1996a, Favati et al. 1997, Inakuma et al. 1998, Baysal et al. 2000,
Cadoni et al. 2000, Ollanketo et al. 2001, Gomez-Prieto et al. 2002, 2003, Rozzi
et al. 2002b, del Castillo et al. 2003, Sabio et al. 2003, Vasapollo 2004, Topal et al.
2006, Blanch et al. 2007, Vagi et al. 2007, Kassama et al. 2008, Nobre et al. 2009
Ehlers et al. 1996
Taniguchi et al. 1985, Saito et al. 1989, Artz and Sauer 1992, Lancas et al. 1994,
King et al. 1996, Gomez et al. 1997, Zhang et al. 1998a, Munoz et al. 1999, Gomez
and de la Ossa 2000, Ge at al. 2002a,b, Panfili et al. 2003, Hubbard et al. 2004,
Eisenmerger et al. 2006, Zacchi et al. 2006, Lucas et al. 2007, Eisenmerger and
Dunford 2008, Shao et al. 2008, Piras et al. 2009
References
Extract components
Plant part
(Table 1 continued)
96
H. Sovov and R.P. Stateva: SFE from vegetable materials
Volatile oil
Volatile oil
Jennings et al. 1992, Heaton et al. 1993, Chun et al. 1994, 1996, Vandana and Teja
1995, Vandana et al. 1996
Stashenko et al. 1996a
Ebrahimzadeh et al. 2003
References
Extract components
Plant part
(Table 1 continued)
97
fi L = fi V
(1)
where fi L and fi V are the fugacities of component i in the liquid and vapour phases, respectively.
98
(2)
xi iL
iV
(3)
Thus, the problem is how to calculate the fugacity coefficient of the i-th component in the liquid and vapour phases.
The majority of the systems that we focus
on involve medium- and large-sized solutes at ambient or
slightly elevated temperatures where they are typically pure
solids. Four different modelling approaches are typically used
to describe the solubility of solids in SCFs. These approaches
are density based, dense gas, expanded liquid, and solubility
parameter.
The density-based approach is an empirical or semiempirical modelling approach that relies on developing a relationship between the solubility and the density of the SCF. The
dense gas and expanded liquid approaches are both equationof-state (EoS) approaches that differ in the way in which the
SCF phase is treated. At high pressures and liquid-like densities common in SFE, the distinction between a gas and a
liquid is difficult. SCFs can therefore be treated either as a gas
or as a liquid (McHugh et al. 1988, McHugh and Krukonis
1994). The dense gas approach treats the SCF as a gas while
the expanded liquid approach treats the SCF as a liquid. The
solubility parameter approach is an expanded liquid approach
that uses the regular solution theory and the solubility parameter concept to develop a model for the solubility of solids
in SCFs.
The density-based approach for modelling solubilities of solids in SCFs attempts to explain the common observation that the
logarithm of the solubility is linearly dependent on the density
or the logarithm of the density of the SCFs (Kumar and Johnston
1988). This approach has been studied by many authors, including Chrastil (1982), Schmitt and Reid (1985), Kumar and
Johnston (1988), Harvey (1990), Bartle et al. (1991a), Mitra and
Wilson (1991), and Liu and Nagahama (1996).
Chrastil (1982) proposed the following relationship
between the solubility and the density:
4.1.2. Solid-SCF
a
c = k exp + b
T
(4)
f S(T, P) = f F(T, P, y, V)
(5)
v2SdP
RT
Ps
(6)
(7)
G
where 2 is the fugacity coefficient and y2 is the solubility
(mole fraction) of the solute in the SCF.
For phase equilibrium between a high-boiling compound
and a SCF whose critical temperature is low, the following
three assumptions are usually introduced: (i) the solid solute
remains pure since the size and shape of solute and solvent
molecules are ordinarily sufficiently different and hence
solid solutions do not form; (ii) the molar volume of the
solid solute can be treated as a constant with respect to pressure; and (iii) the saturated vapour of the solid solute-vapour
(pure) system behaves as an ideal gas. The fugacity coefficient takes into account deviations of the saturated vapour
from ideal gas behaviour and the Poynting factor (the exponential term) takes into account the effect of pressure.
Furthermore, since the solid phase is pure (assumption 1),
the fugacity of the solute in the solid state is equal to the pure
solid fugacity and Eq. (6) can be rewritten as follows:
S
vS P -Psub1
(T )
S
S
f2S = Psubl
(T )subl
exp
RT
(6a)
P2s
E
P
(8)
where
v P -P
v2SdP
s2 exp
RT
RT
P2s
=
G2
G2
P
s2 exp
S
2
s
2
(9)
99
(10)
)(
V S -V SCL
H 1 1
S
P -Psubl
(T ) + fus -
RT
R Tm T
(10a)
In Eq. (10a), the data that are required for calculating the
fugacity of the pure solid phase are as follows: the fugacity of
the pure solute in the subcooled liquid phase (calculated from
a thermodynamic model), the enthalpy of fusion at the triple
point (HTP), the triple point temperature (TTP), the triple point
pressure (PTP), and the change in molar volume assumed to be
a constant upon fusion (VTP).
The theory behind lattice gas
models is based on the fact that the molecules are distributed
over a three-dimensional lattice (Brennecke and Eckert 1989)
and that these molecules interact with a mean-field-type intermolecular potential (McHugh and Krukonis 1994). A number
of holes are placed at specific lattice sites to obtain the correct density (McHugh and Krukonis 1994). Lattice gas models are reviewed by Johnston et al. (1989), Brennecke and
Eckert (1989) and McHugh and Krukonis (1994). Brennecke
and Eckert (1989) conclude in their review that, although
the lattice gas equations are theoretically based, their performance in terms of modelling solubilities is poorer than the
performance of cubic and perturbed EoSs.
4.1.4. Lattice gas models
(11)
ln y2 = -
H fus Tm2
RT T
m2
ln 2 =
-1 - ln 2
V2 2
( - )2
RT 1 1 2
(12)
(13)
where V2 is the solute molar volume in a hypothetical liquid state, 1=(x1V1)/(x1V1+x2V2) is the volume fraction of the
U
i = i
Vi
i =1, 2
(14)
101
and the generalised composition-dependent mixing rule originally proposed by Adachi and Sugie (1986) and generalised
by Hernandez-Garduza et al. (2001), to avoid the invariance
problem pointed out by Michelsen and Kistenmacher (1990).
With Sanchez-Lacombe EoS, two versions were studied: kij( 0 ) ,
kij(1) mixing rule associated with a linear co-volume b, and kij( 0 ),
kij(1), lij mixing rule where b is a quadratic function of molar
fractions. It was shown that, in many cases, the range of solubility data was too narrow to allow estimating meaningful kij( 0 ),
kij(1) values. The correlation of data in a large range of temperatures by means of classical mixing rules requires taking
into account a temperature dependence of binary interaction
parameters. It was observed that, with the proposed temperature function, only three parameters associated with the
kij (T) and lij, or kij and lij(T) mixing rules allow to predict
solubility data with an accuracy comparable to that of isothermal correlation. The PR-EoS results at the same conditions
were of the same accuracy, provided a temperature dependence of EoS parameters was considered.
Another interesting approach was advocated by Ruckenshtein and Shulgin (2001) who suggested a family of mixing
rules for the cubic EoS in which the empirical binary interaction parameter k12 in the van der Waals mixing rule was
replaced by a physically more meaningful parameter. In the
new mixing rules, some mole fractions in the expressions of
parameters amix and bmix in the van der Waals mixing rules were
replaced with various expressions for the local mole fractions.
The family of the new mixing rules can contain one, two, or
even three parameters, and thus they are quite flexible regarding the number of adjustable parameters. In particular, it was
shown that the new mixing rules with two or three adjustable
parameters provided better correlations of the experimental
data for the solubilities of the antibiotic penicillin in SCF CO2
than the conventional mixing rules or the empirical expressions containing many more parameters.
To avoid the two principal limitations of the dense-gas/
cubic EoS approach and in an attempt to improve the modelling success that is, in some cases, only semiquantitative,
researchers have focused on developing more sophisticated
mixing rules and EoS (Colussi et al. 1992), e.g., Rao and
Mukhopadhyay (1989), Sheng et al. (1992), Bartle et al.
(1992a) and Carleson et al. (1993). Rao and Mukhopadhyay
(1989) and Sheng et al. (1992) proposed new mixing rules
to attempt to improve correlation results. Nishiumi et al.
(1988), Bartle et al. (1992a), and Carleson et al. (1993) developed new relationships for the binary interaction parameter
that avoid the need for experimental data. Schmitt and Reid
(1986) therefore adopt a new approach that still remains a
dense gas approach, which uses the PR-EoS to evaluate the
fugacity coefficient but the EoS parameters of the mixture are
not calculated in the conventional manner.
Another alternative to van der Waals one-fluid mixing
rules and a very attractive route to developing better mixing
rules is to combine EoS with activity coefficient models thus
combining the advantages of successful cubic EoS and GE
models, such as the Universal Functional Activity Coefficient
(UNIFAC) model (Fornari et al. 2010). A number of models
that are essentially all mixing rules for the energy parameter
of cubic EoS has appeared (see, e.g., Huron and Vidal 1979,
Mollerup 1986, Dahl and Michelsen 1990, Michelsen 1990a,
Dahl et al. 1991, Holderbaum and Gmehling 1991, Wong and
Sandler 1992).
EoS/GE models have been applied mainly to modelling
vapour-liquid systems and only to a limited extent to solidgas systems (see, e.g., Sheng et al. 1992, Spiliotis et al. 1994,
Chen et al. 1995, Escobedo-Alvarado et al. 2001, Huang et
al. 2001, Sovova et al. 2001a, to name a few). Tochigi et al.
(1998) applied the PR-EoS with the analytical solutions of
group (PRASOG) method to estimate solid solubilities in
SC-CO2 and indicated its applicability. Coutsikos et al. (2003)
evaluate the linear combination of Vidal and Michelsen mixing rules (LCVM) EoS model (Boukouvalas et al. 1994,
Voutsas et al. 1996), which combines the PR-EoS with original UNIFAC using an EoS/GE type mixing rule, for solid-gas
equilibria applications including systems with co-solvents, and
studied the influence of using vapor-liquid equilibria (VLE)based parameters for making SGE predictions. The LCVM
model has a large parameter table including gases and it has
been shown to yield quantitatively satisfactory predictions for
binary solid+gas systems involving aromatic hydrocarbons,
aliphatic acids, and some alcohols. Poor results were obtained,
however, for complex solids, e.g., naproxen and cholesterol.
Another model that can be used successfully to calculate and
predict the solubility of a solid solute in SCFs is the predictive
SRK (PSRK) EoS (Holderbaum and Gmehling 1991). PSRK
has also a large parameter table available enabling the representation of a wide variety of complex natural products.
Jaubert et al. (1999) performed phase equilibria calculations
of mixtures involving SC-CO2 and fatty acid esters (FAE) by
combining at a constant packing fraction the PR-EoS and the
Van Laar GE model. A new group O=C-O was added, and the
fully predictive model thus obtained was used to predict the
phase behaviour of a real fish oil containing 30 different fatty
acid ethyl esters. In a further study, Jaubert et al. (2001) compared the phase equilibria predictions for systems of carbon
dioxide and two different fatty acid ethyl esters eicosapentaenoic acid and docosahexaenoic acid ethyl esters of the
Jaubert et al. (1999) model with that developed by Coniglio
et al. (1995), namely the MHV1-QB approach. The MHV1-QB
approach combines the SRK-EoS with a quadratic expression for the mixture b parameter, and a constant value for
the binary interaction parameter lij = 0.3, with the first order
modified Huron-Vidal mixing rule (MHV1) proposed by
Michelsen (1990b). It was demonstrated that the MHV1-QB
model lead to very good results at low pressures but overestimated the bubble point pressures in the vicinity of the critical
point and all the dew point pressures. Jaubert et al. (1999)
model performed better in the vicinity of the critical point and
for the dew point prediction, which was explained by some
intrinsic features of the two models.
Araujo and Meireles (2000) applied the PR equation with
van der Waals mixing rules and combining rules with two
parameters and three binary parameters of Kwak and Mansoori
(1986) and Park et al. (1987) to the systems containing fatand oil-related compounds in SC-CO2. Preference was given
to correlating experimental data for both phases, which is perhaps the most difficult form of correlating vapour-liquid equilibrium data with cubic EoS considering the importance of
this information for the design of supercritical fractionation
systems. On the basis of the absolute mean deviation for mole
fractions, it was concluded that the PR equation with van der
Waals mixing rules for the three different combining rules
described qualitatively all the important characteristics of the
vapour-liquid equilibrium of the systems studied. The differences among the results obtained with the analysed combining rules were not significant. On the other hand, the absolute
mean deviations for the vapour phase obtained were smaller
compared with the Soave equation and the mixing rules of
MHV1 and MHV2, and the LCVM model for the majority of
the binary and ternary systems studied. Therefore, concluded
the authors, if experimental data are available, a simple model
as the one discussed predicts the phase equilibrium of complex system within the required accuracy for project design.
On the other hand, in the absence of experimental data, the
entirely predictive EoS/GE models are very useful.
Huang et al. (2001) applied the PR-EoS and a modified
Huron-Vidal type mixing model with a volume correction
term to calculate the solid solubilities of aromatic, fatty acid,
and heavy alcohol compounds in SC-CO2. The UNIFAC
activity coefficient model with its optimally fitted binary
interaction parameters was used and a volume correction term
was employed, and its parameters were correlated as functions of the solid molar volume for both non-polar and polar
systems.
Escobedo-Alvarado et al. (2001) used the Wong-Sandler
mixing rule and the PR-EoS to model the solubility of solid
phases in SCFs. More recently, Vieira de Melo et al. (2005)
applied the PR-LCVM-UNIFAC model to model the solubility of caffeic acid and l-dopa in the SC-CO2-rich phase.
Gracin et al. (2002) examined the ability of the original
UNIFAC method to predict solubilities of very different solid
organic fine and specialty chemicals, organic intermediates,
and pharmaceutically important compounds in 15 industrially
important solvents.
Valderrama et al. (2003) proposed a model that includes
an EoS and an excess Gibbs free energy model and applied
it to the correlation of phase equilibria in gas+solid systems
containing SC-CO2. A modified regular solution model for
the excess Gibbs free energy that considers nonpolar, polar,
and hydrogen-bonding contributions and a generalised threeconstant EoS was advocated. The mixing rule derived for the
model includes a concentration-dependent interaction parameter and an interaction parameter into one of the volume
constants of the EoS. Literature data for nine binary gas+solid
systems containing SC-CO2 were used for testing the proposed model.
Espinosa et al. (2002) applied the group contribution (GC)
EoS proposed by Skjold-Jorgensen (1988) to model highpressure phase equilibria in mixtures of fatty oils and acid
alkyl esters with SCFs. The GC-EoS is based on the generalised van der Waals partition function and a group contribution principle. The repulsive term is a Carnahan-Starling-type
expression, which is characterised by the critical hard-sphere
103
sum of contributions due to hard-sphere repulsive interactions, due to chain formation through bonding of a number
of hard spheres, and due to association and dispersion. From
the several successful modifications of SAFT that have been
advocated, the one suggested by Huang and Radosz (1990,
1991) should be mentioned in particular.
Although the approach is very successful in modelling the
phase equilibria of complex systems, research dealing with
its application to the modelling of the solubility of solids in
SCFs is rather scarce (Muller and Gubbins 2001). Economou
et al. (1992) used the SAFT EoS to correlate the solubility
of polynuclear aromatics in supercritical ethylene and ethane,
where a total of six systems were adopted and the correlated
results showed that good agreement with experimental data
can be obtained with the SAFT EoS.
Zhong and Yang (2002) carried out a comprehensive investigation of the capability of the SAFT approach for modelling
the solubility of solids in SCFs. They adopted an extended
SAFT EoS combined with eight mixing rules to evaluate the
capability of the SAFT approach. The results show that the
SAFT approach gives good correlative accuracy in general,
and that it can be used to model solid-SCF equilibria, which
gives slightly better correlative accuracy than the cubic EoSs.
In their further work, the authors apply the SAFT approach
to model the solubility of solid aromatic compounds in SCFs
with co-solvents (Yang and Zhong 2005).
Efforts to develop new models and improve the existing ones
with the view to represent in a more comprehensive manner the
complex interaction between the solid+SCF are continuing. We
will briefly discuss some of them without either the ambition to
be exhaustive or that all new models are covered.
Vetere (1998) presented an empirical correlation with two
parameters, namely molecular weight and melting point for
the prediction of solid solubility. In a similar development,
Mendez-Santiago and Teja (1999) showed that a simple linear
expression, based on the theory of dilute solutions, can be used
to correlate solid solubility data. The linear relationship may
also be used to check the consistency of experimental data. The
proposed equation for solid solubility requires knowledge of
the sublimation pressure of the solid of interest, and the authors
advocated another relationship for the solid solubility that
incorporates a Clausius-Clapeyron equation for the sublimation pressure. Although the resulting expression contains three
parameters, it was demonstrated that these parameters are independent of temperature and pressure. The proposed expression may therefore be used to extrapolate data to temperatures
where experimental information may not be available.
The molecular interactions near the critical point and high
pressures have recently been studied intensively. The solutesolvent interactions near the critical point are strong. The
studies that show these phenomena observed clusters in solutions aggregates of solvent around solute of dilute organics in SCFs (see, e.g., Walsh et al. 1987, Eckert and Knutson
1993, Zhang et al. 1995a). Cheng et al. (2003) calculated solid
solubility by applying the equilibrium criteria for the cluster
formation process. The simplified cluster-solvation model
has two temperature-independent binary parameters, and it
was observed that the overall deviation in solid solubility
The systems that we focus on involve medium- and largesized solutes at ambient or slightly elevated temperatures
(15)
(16)
where k is the number of times group k appears in the molecule. The group area parameters Qk are available in the
UNIFAC tables.
The influence of the uncertainties in the values of the critical parameters is explored in detail by Gordillo et al. (2005b)
105
P s H s 1 1
ln = R T Tt
Pt
(17)
(18)
(19)
ln P S = ln P L +
(20)
T
solid (T ) = 1.28-0.16 liquid (Tt )
Tt
(21)
where solid is the solid density and liquid (Tt) is the liquid density at the triple point, which is calculated from an EoS.
Needless to say that the lack of reliable experimental data
for most of the solutes extracted from vegetable matrices
forces the application of correlations and estimation methods.
The latter, of course, inevitably leads to uncertainties in the
values obtained.
The uncertainties in the values of the parameters of the
pure components can seriously influence the quality of SFE
predictions. Sovova et al. (2001a) show on the example of
the triolein+CO2 binary that the uncertainties in the values of the critical parameters might have a dramatic effect
on the phase behaviour calculations and on the predicted
extent of the VL region. Thus, applying some of the estimations of triolein critical parameters, the system was erroneously predicted to be homogeneous at very low values of
the pressure.
However, it should be underlined that to perform a detailed
analysis of the influence of the thermophysical properties
uncertainties on the phase behaviour predictions and calculations of a solute+SC solvent binary is a very complex task and
must be explored from many different angles.
4.4. Computational techniques to solve the
equilibrium relations
The third vital element of a TMF comprises methods, algorithms, and numerical routines to model the complex phase
behaviour of the solid+SCF (+entrainer) systems solve the
equilibrium relations and calculate the solubility.
Fornari et al. (2010) point out that correlating the solubility
even for the simplest cases can be a very challenging task as
the weakness of phase equilibrium predictions using an EoS
are resulting not only from the weakness of the equation itself
but also from the computational techniques applied. Xu et
al. (2000) underline that when calculating the solubility of a
solid at new conditions using a particular EoS model, there
are two computational pitfalls that can be encountered in the
calculation of solid-fluid equilibrium:
(i) Solid solubilities in SCFs are usually computed by locating a mole fraction, which satisfies the equi-fugacity
equation relating the solute fugacity in the SCF, as predicted by the EoS, and the fugacity of the pure solid
[see Eq. (5)]. However, at certain values of temperature,
pressure, and kij, there can exist multiple solutions to the
equi-fugacity condition. A common method for solving
the equi-fugacity equation is successive substitution or
some similar approach, using some small value of the
solid solubility in the fluid phase as the initial guess. In
general, this strategy will only find the smallest solubility root and may miss any larger values, if present, that
satisfy the equi-fugacity equation. Thus, what is needed
is a completely reliable method to determine all the roots
to the equi-fugacity equation.
(ii) Equi-fugacity is a necessary but not sufficient condition for stable solid-fluid equilibrium. Solutions to the
equi-fugacity equation must be tested for global thermodynamic phase stability.
The problem can become even more complex, because a
molecularly dissimilar system (different molecular size and
force interactions) can exhibit very complex phase behaviour in the PT thermodynamic phase space. For example,
the onset of liquid-liquid immiscibility can occur either as a
break in the critical point locus or can outgrow from the
solid-liquid-gas (SLG) locus. This outgrowth of the liquidliquid-gas (LLG) behaviour changes the nature of the SLG
locus from a continuous one to one of two branches (with different composition of the liquid phases), and is accompanied
by the formation of a quadruple point (solid-liquid-liquidgas, SLLG), from which four three phase loci originate. As
molecular differences between the pure components become
more pronounced, and the melting temperature of the heavier
component is higher than the critical temperature of the solvent, the l = g critical point locus becomes discontinuous.
Further molecular dissimilarities will cause the pure component phase equilibria in the PT space to draw further apart
and the LLG will be replaced by two separate liquid-vapour
regions, and the two disconnected SLG loci, terminating at
an upper critical end point and at a lower critical end point,
respectively, will have markedly different compositions. The
PT diagram of the latter phase behaviour is usually referred
to as typical for a solid+solute binary (Garcia and Luks 1999,
Labadie et al. 2000).
Moreover, in the presence of the solvent, the melting curve
of the solute can be depressed, lowering its melting point.
There are cases known of up to 70C depression of the melting point of a solute (Lemert and Johnston 1989). If this fact
is not taken into consideration, and particularly when there
is no optical view cell to observe the sample, then there is a
strong possibility to mistakenly accept and report the experimental data as solid-fluid equilibrium, while in reality it is
vapour-liquid, and there is no solid present.
Furthermore, for solid+SCF binaries, for which the difference between the melting temperature of the solute is not
much higher than the critical temperature of the solvent CO2
(304.2 K), any of the PT diagrams discussed above is feasible
107
(22)
PS = PL = PV
(23)
f = f =f
S
i
L
i
V
i
i = 1, 2
(24)
(25)
2L x2 = 2V y2
(26)
(27)
x =1
(28)
i =1
y =1
(28a)
i =1
H TP 1 1 VTP
- +
(P -PTP )
R TTP T RT
(29)
the extract solubility in SCF and/or for its adsorption isotherm, when it is adsorbed on vegetable matrix. del Valle and
de la Fuente (2006) started with a complex model and showed
different possibilities for its simplification.
Al-Jabari (2002) regarded the models as sets of blocks
describing individual extraction steps; one or more blocks
could be deleted when the corresponding step was marginal
under given conditions. In the present paper, we follow the
scenario advocated by Al-Jabari (2002) and judge on the
importance of individual steps according to their characteristic times. Where possible, the relationships are presented
in dimensionless form to facilitate comparison of the results
from the papers using different notation.
5.1. Mass balance for solute
c(t = 0) = c0
(30)
(1-)
cs
= -J , cs (t = 0) = cs 0
t
(31)
e=
q
c (h = H ) dt ,
f 0
e(t = 0) = 0
(32)
(33)
where the superscript+indicates the surface of a plant particle, kf is the fluid phase (external) mass transfer coefficient,
and a is the specific surface area. The concentrations at the
particle surface are usually assumed to satisfy an equilibrium
relationship:
( )
c + = c* cs+
109
(34)
=
r=R
J
1-
(35)
c0 .
1-
(36)
cs = s x,
cs = s x .
(37)
(The solute, the volume of solid phase, and also the specific
flow rate are related to the mass of matrix when the initial
content of solute in the plant is high and thus the mass of
the plant varies considerably during the extraction.) The
alternative form of the model equations expressed in y and
x is
y
y
f + u = J ,
t
h
y(h = 0) = 0,
y(t = 0) = y0
(30a)
110
(1-) s
x
= -J ,
t
x ( t = 0 ) = x0
(31a)
e = q yout dt , e (t =0) = 0
(32a)
J = kf a f ( y+-y)
(33a)
y+ = y*(x+)
(34a)
x 3De x
=
t R r r = R
(35a)
xu -x0 =
s (1-)
y0 = y0 .
(36a)
c c
2c
+ u -Dax 2 = J ,
h
h
t
uc-Dax
c
=0
h
(30b)
for h = 0,
c
= 0 for h = H.
h
1.2
1.0
e/x, g/g
0.8
0.6
0.4
0.2
0
0
, -
c(t = 0) = c0.
(30c)
csat =
10.742
f
18708 2186840
exp -26.810+
T
T 2
(38)
c* = 0 for cs* = 0, or
y* = 0 for x* = 0.
(39)
Such discontinuous relationship could complicate numerical solution of differential equations of SFE models. Lee
c*
c*
csat
csat
111
et al. (1986) proved experimentally that the fluid phase concentration of canola oil extracted from seed flakes with SC-CO2
was constant and in agreement with Eq. (38) in the range of
initial oil content, 0.20.7 g (g oil-free seed)-1. However, a
decrease of equilibrium oil concentration was described in
other works after the oil content in seeds decreased below
approximately 25% (Bulley et al. 1984) or 15% (King et al.
1987), as depicted in the review of del Valle and de la Fuente
(2006). This phenomenon was observed also by Perrut et al.
(1997) who extracted sunflower seed oil. They proposed a
simple equilibrium relationship combining the oil solubility
ysat for oil content in seed higher than a transition value xt and
a linear equilibrium corresponding to oil-matrix interaction
for lower oil content in seed, with a mass-related partition
coefficient Km:
y* = ysat for x* > xt,
c*= Kcs or y* = K m x,
(41)
teq =
1- cs 0
tr ,
c0
eq =
teq
tr
(42)
Particularly, for the two cases without solute-matrix interaction and with linear equilibrium:
cs
ct
cs
Figure 4 Equilibrium relationships: () no solute-matrix interaction, Eq. (10); (---) transition to linear equilibrium, Eq. (11); ( + + )
solute-matrix interaction with linear equilibrium, Eq. (12).
eq =
1- cu
-1
csat
eq =
1-
K
when c* = csat,
when c* = Kcs.
(43)
c cs
= = 1 for z
and <1+ eq ,
1+ eq
c0 cs 0
c + = c*(cs ) .
(44)
c cs
= = 0 else,
c0 cs 0
and the extraction yield increases linearly until the extraction
is complete:
e
=
for <1+ eq ,
xu 1+ eq
e = xu else.
(45)
e
=1- exp
xu
1+ eq
(46)
=
,
k f a k f 1-
f =
tf
tr
,
k f atr
(47)
1.2
1.0
e/x, g/g
0.8
0.6
0.4
(34b)
5.2.3.1. Model for plug flow + no solute-matrix interaction Brunner (1984) introduced into the modelling of SFE
from plants a relationship valid for plug flow and no solutematrix interaction (when the equilibrium fluid phase concentration equals the solubility of solute in the solvent, csat),
which reads in the nomenclature of the present paper
1
z e
c
=
1- exp - .
=1- exp - ,
f
csat
f xu 1+ eq
(48)
0.2
0
0
1+eq
, -
113
Table 2 CO2 extraction from plants: external mass transfer coefficients based on experimental data for different solutes, particle sizes,
pressures and temperatures, and flow velocities.
Solute/plant
Substrate
k f 105 m s-1
k f a 0 102 s-1
References
Fatty oil
Fatty oil
Fatty oil
Fatty oil
Fatty oil
Fatty oil
Fatty oil
Essential oil
Oleoresin
Oleoresin
0.21.4
0.40.6
2.2
0.251.6
0.67
410
0.051
19
0.31
0.32
0.030.08
cout =
Kcu
(49)
5.2.3.5. Model for mixer + partial solute-matrix interaction Moreover, Papamichail et al. (2000) solved the SFE
model for the conditions of negligible internal mass resistance, lumped parameters, and the equilibrium relationship
given by Eq. (40). The accumulation term in mass balance for
the fluid phase, Eq. (30c), was again neglected to obtain the
approximate analytical solution:
yout
e y
1
, = sat
for t = 1+ f ( xu -xt ) ( ysat ),
=
ysat 1+ f xu xu 1+ f
K ( - t )
xK
yout = t m exp - m
,
1+ f
1+ f
(50)
K ( - t )
x
e
=1- t exp - m
for > t .
xu
xu
1+ f
where is the solvent-to-matrix mass ratio in the extraction
bed, = f /[(1-)s]. The models for SFE from particle surface enable, among others, calculation of kf from experimental extraction curves. The initial y(h = H)/ysat or c(h = H)/csat
ratio can be determined experimentally from initial slopes of
1.0
0.8
cout/cO, -
0.6
0.4
0.2
0
0
f, -
Figure 6 Extraction from particle surface: the dependence of outlet concentration on dimensionless external mass transfer resistance:
() plug flow, ( + + ) ideal mixer.
114
Table 3
c
cs De 2 cs cs
= 0 for r = 0, J = -De a s
=
r
,
r
t r 2 r r r
(51)
r =R
Bartle et al. (1990) simulated the SFE controlled by internal diffusion using this equation with initial and boundary conditions cs = cu for t = 0, cs = 0 for r = R. The solution
was taken from an analogical case of heat transfer from a
sphere:
e xu =1- x xu =1- cs cu ,
D t
e
6 1
xu
n =1 n
R
(52)
=1- 2 exp - 2 e2 .
xu
R
(53a)
Correlations for the external mass transfer coefficient (Sh = kf d/D, Re = udf /(), Sc = /f D).
Correlation
Published by
Applied by
Sh=2+1.1 Re0.6Sc1/3
Brunner 1984, Recasens et al. 1989, Peker et al. 1992, Goto et al. 1993, 1996,
Ghoreishi and Sharifi 2001, Skerget and Knez 2001, Vedaraman et al. 2005
Reverchon et al. 1993, 1994a, Reverchon and Sesti Osseo 1994a, Goodarznia
and Eikani 1998, del Valle et al. 2004a, Perakis et al. 2005
Gaspar et al. 2003, Lu et al. 2007
J = ks a s x -x + = ks a cs -cs+ .
(53)
The solution of Eq. (53) together with Eq. (31) and with
initial and boundary conditions cs = cu for t = 0, cs+ = 0 is
t
t
e
=1- exp - , ti = , i = i
xu
ks
tr
ti
(54)
(54a)
where is equal to 3/5 for a sphere, 1/2 for a cylinder, and 1/3
for a slab (Catchpole et al. 1996a, Reverchon 1996). Thus, a
conversion between the estimates of De and ks is possible:
De
; k = 5De/R for a sphere,
s
ks = 3De/R for a slab of thickness 2R.
ks =
(55)
(56)
115
kf
1+ KBi 5
1
kcomb
1 K
+ ,
k f ks
for a sphere,
kf
(57)
for a slab
1+ KBi 3
K
t = t + t , comb = f + s eq .
1- s f s eq
(58)
It is evident from Eq. (58) that when the partition coefficient K is low, the external mass transfer resistance may affect
the overall mass transfer rate more than the internal mass
transfer resistance, although tf is much smaller than ts, or in
other words, although the external mass transfer coefficient is
considerably bigger than the internal mass transfer coefficient
(Peker et al. 1992). The dependence of extraction rate on both
mass transfer resistances was evident also in the extraction
of theobromine from cocoa shells, where the equilibrium is
described by Freundlich isotherm (Zwiefelhofer and Brunner
1993, Brunner 1994).
A good approximation of extraction curves calculated
with linear driving force and lumped parameter model offers
Eq. (49) when comb is substituted for f:
e
=1- exp .
eq 1+ f + s
xu
(49a)
2
b =1+
1
comb
+ B, B =
1
p2 = -b- b2 -4 B ,
2
1
combeq
(59)
117
Table 4 Effective diffusion coefficients of volatile oils extracted with SC-CO2, evaluated from experimental extraction curves using the
diffusion model.
Herb
Particle size
(mm)
Pressure/temperature
(MPa/C)
De 1012
(m2 s-1)
References
Sage leaves
0.253.1
9/50
0.6a
Reverchon 1996
Sage leaves
0.253.1
9/50
8.5
Araus et al. 2009
Pennyroyal leaves
0.30.7
10/50
58.2
Araus et al. 2009
Basil leaves
0.17
10/40
0.2
del Valle et al. 2000a
Basil and marjoram leaves
0.17
10/40
0.2
Goodarznia and Eikani 1998
Caraway seed
0.5
910/40
0.50.7
Goodarznia and Eikani 1998
a
Slab-like particles were assumed, in contrast to spherical particles in other calculations.
K
1- + K
(60)
Source of data
Reverchon 1996
Reverchon 1996
Reis-Vasco et al. 2000
Reverchon et al. 1993
Reverchon et al. 1993
Sovova et al. 1994b
De =
D
ltor
(61)
(61a)
3c =
z
1
x
-z
r
where c = c ,
=1exp com 1+ eq
xu
R
comb
eq =
1
cs 0 1-
, comb = f + 5 s -1 .
1- c
csat
(62)
119
order 10-11 to 10-10 m2 s-1 in the first paper and 10-10 m2 s-1 or
even 10-9 m2 s-1 in the second study, and thus the internal diffusion had little effect on the extraction kinetics. Steffani et al.
(2006) simulated the extraction of volatile oil from the leaves
of ho-sho, a tree native in East Asia, using two models: the
shrinking core model and a model of porous particles where
the rate of diffusion from the pore wall into the bulk pore is
proportional to a kinetic parameter and no volatile oil-matrix
interaction is assumed.
To sum up, the shrinking core model appropriately simulates the extraction from porous substrates rich in solute, such
as vegetable oils from pre-pressed seeds or essential oils filling glandular ducts of leaves or flowers. The effective diffusivity is usually of the order of 10-11 to 10-10 m2 s-1 and thus
ts < teq and the extraction is governed by equilibrium, except
for extremely large particles where the effect of internal mass
transfer prevails. Although the equilibrium in the shrinking
core model is characterised by solubility, the model is applied
also to the extraction of essential oils where it is known that
solute-matrix interaction exists.
5.4. Models based on complex structure of plant
particles
5.4.1. Broken and intact cell models Vegetable oil is
extracted from seed particles obtained by milling. The SEM
images of a surface of particles after the extraction shows a layer
of broken cells, the cavities from where the oil was removed
(Marrone et al. 1998, Reverchon and Marrone 2001). The SFE
begins as the extraction from particle surface (see Section 5.2.3),
it means from the mechanically damaged cells with broken
walls, which may be in several layers below particle surface, and
then it continues from intact cells in the particle core where the
oil diffuses through low permeable cell walls and the extraction
is therefore slower. The broken and intact cell (BIC) models
describe this process. An important parameter of BIC models is
the initial fraction of easily accessible solute, G, which is equal
to the solute in broken cells over the solute in broken and intact
cells and which value is therefore between 0 and 1.
The observed extraction periods correspond to characteristic
times of extraction steps. As the relation of characteristic times
is usually tf < tr < teq and teq < ti , the extraction in the first period
of extraction from broken cells is governed by equilibrium and
the controlling step in the second period is the internal mass
transfer. (An exception is the extraction from extremely small
particles or from the particles with low mass transfer resistance;
in such case, teq > ti , the effect of internal diffusion is marginal,
and a simple one-stage model should be applied.)
When this mass transfer mechanism is built into a SFE
model for plug flow, the extraction curves calculated using
the model consist of three parts, denoted by Povh et al. (2001)
as the constant extraction rate period, when all particles in the
extractor contain easily accessible solute, the falling extraction rate period, when the particles near to the solvent inlet are
already free of easily accessible solute which is still present
near the solvent outlet, and the diffusion controlled extraction
period, where the mass transfer is governed solely by internal
diffusion.
average particle diameters 0.3, 0.5, and 0.7 mm. The De range,
estimated from these values, is 410-12810-12 m2 s-1.
In their versatile software for numerical simulation of SFE,
most probably of the BIC type, Clavier et al. (1995) used
the linear driving force. The equilibrium was represented by
either solubility (no solute-matrix interaction) or Langmuirtype adsorption isotherm, and the fluid flow was simulated by
a series of mixers, allowing taking into account the length of
the bed (for an extremely short laboratory extractor the number of mixers is reduced to one).
To describe the mass transfer inside the particles in more
detail, three mass balance equations are integrated: for the
fluid phase, for the region of broken cells, and for the region
of intact cells. The solute from intact cells diffuses to the
region of broken cells, and from broken cells to bulk fluid
(Sovova et al. 1994b). The mass transfer resistance in the
region of broken cells can be neglected and equilibrium is
established between the concentration in broken cells and the
fluid phase concentration at particle surface. When essential
oil is extracted from seed, it is partitioned between the liquid
vegetable oil in seed and the supercritical solvent (Sovova et
al. 2001b).
Perrut et al. (1997) observed a solute-matrix interaction
in the second period of SFE of vegetable oil from seed with
SC-CO2. The slope of the extraction curves was first determined by oil solubility in CO2, and when the free oil was
depleted, it decreased to a value corresponding to the equilibrium fluid phase concentration of oil adsorbed on matrix.
The solution flowing out of the extractor was saturated in
both extraction periods, as indicated by the extraction experiments, when the extraction curves e(q) measured under the
conditions of different residence times of the solvent in the
extractor overlapped in both periods. It seems probable that
the solute-matrix interaction exists also in the SFE of vegetable oils, such as in the extraction of other solutes, at least
for a part of oil initially present in the seed. A versatile BIC
model could therefore incorporate the equilibrium relationship given by Eq. (40), which allows simulating the transition
from the extraction of free solute to the extraction of bound
solute, and includes the simpler case when the bound solute
is extracted from the very beginning. Such BIC model was
derived for different flow patterns, analysed, and simplified
relationships for calculation of approximate extraction curves
were derived (Sovova 2005). The analysis of the model for
plug flow shows that the existing solute-matrix interaction
practically is not visible on the shape of extraction curve
when the characteristic time of its equilibrium extraction is
smaller than the characteristic time of equilibrium extraction
calculated on the basis of solubility. According to Eq. (43),
the condition is Kcs0 > csat.
Marrone et al. (1998) modified the BIC model with three
mass balance equations assuming that the oil inside the intact
cells is adsorbed on the matrix (with linear equilibrium), in
contrast to the free oil in broken cells, and diffuses directly to
the SCF. The number of adjustable parameters was reduced
estimating G from SEM images of extracted particles. The
free easily accessible oil was assumed to fill the surface layer
of broken cells which depth was determined from the shape
for SFE of essential oils with the shape, structure, and location
of secretory structures from where they are extracted and with
behaviour of these structures during the extraction, studied
on SEM images. Thus, a model including the mechanism
of breakage of peltate glandular trichomes on the surface of
leaves of Lamiaceae family plants was derived and adjusted
to experimental data (iovic et al. 2005). The next extracted
plants were those from Asteraceae family where the essential
oil is extracted from secretory ducts and the mass transfer
resistance is relatively low (iovic et al. 2007) and, in
contrast, the valerian root where the secretory cells have a
thick cuticularised lining and the extraction rate depends on
its breakage (iovic et al. 2007a). The results for different
types of secretory structures are summarised and the models
are further developed in the last paper (Stamenic et al. 2008).
5.5. Models for SFE of mixtures
121
6. Conclusions
Large-scale SFE from plant materials is considered nowadays
a standard process. It has extended from the first applications
extraction of flavour and aroma from hops, extraction of
caffeine from raw coffee beans, and the extraction of spices
to other branches as, for example, the extraction of biologically active substances from medical plants and the extraction of herbicides from rice. More and more plant materials
are tested for extraction with SC-CO2 in laboratories around
the world. SFE with SC-CO2 modified with entrainers is finding application as a fast and easy to be automated technique
for the extraction of analytes from plant matrix prior to their
chromatographic analysis.
As the SFE from plants is more and more widely applied in
practice, its theory is often regarded as more or less complete,
and its further research superfluous (redundant) and marginal.
The contemporary research is finding new and fascinating
applications of supercritical solvents in formation of micro- and
nanoparticles, in chemical and enzymatic reactions as reaction
medium, in the production and treatment of polymers, and others. Nevertheless, new tasks arise with practical applications of
SFE from plants, as the optimisation of operating conditions
and of plant pre-treatment with the aim to increase the extraction yield, reduce the extraction time or the solvent consumption, and/or to increase the concentration of efficient substances
in the extract or maintain their level constant extract despite of
changing quality of the extracted plant material.
While in other chemical engineering branches with longer history, the engineers and technicians can solve such
tasks using a set of equations and formulae that are based on
a comprehensive theory, supercritical extraction from plants
still lacks such widely accepted theory and recommended
mathematical relationships. Moreover, there is a lack of such
theory in the extraction of valuable substances from plant
materials generally, even for the extraction with liquid solvents at atmospheric pressure despite of its long tradition. As
shown in the present review, extensive experimental and theoretical research has been carried out by tremendous number of
researchers and a large amount of knowledge on supercritical
extraction from plants has been collected. It is, thus, probably
time to synthesise the knowledge and formulate practically
applicable mathematical relationships describing the process
generally. Phase equilibrium has been measured for many substances and can be understood with the help of thermodynamic
modelling. There are correlations enabling estimation of the
mass transfer resistance in SCF, and the internal mass transfer
resistance has been evaluated from the course of extraction.
Attention is being paid also to the effect of flow pattern on the
extraction rate, which is important especially in the scale-up
process. However, the most intriguing features concerning the
extract composition, such as mutual interactions of the components of extracted mixtures or solute-to-matrix interaction
in dependence on extraction conditions, have not yet been
studied sufficiently to be included into the theory to make it
complete. Although the representation of botanical materials
by mathematical relationships applicable in engineering practice requires severe simplifications, the authors believe that the
chemical engineering approach to the extraction of plants will
enable its rational optimisation and development of new efficient procedures and new products of high quality.
Acknowledgements
Financial support by the Ministry of Education, Youth and Sports of
the Czech Republic (projects 2B06024 and 2B06049) is gratefully
acknowledged.
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155
Roumiana P. Stateva is a
professor at the Institute
of Chemical Engineering,
Bulgarian
Academy
of
Sciences. She has an MSc
in chemical cybernetics and
a PhD in chemical engineering from the Mendeleev
University of Chemical
Technology, Moscow, Russia.
Her research is devoted to the
modelling and efficient calculation of phase equilibria of complex systems, and to the
development of original methods for the prediction of properties from the chemical structure of pure substances.