Indra: For Construction

Total Sheet: 26
Vendors Name:
Owners Name:
Purchasers Name:
Project:
BANGUN CIPTA SHIMIZU JOINT OPERATION

PT. DONGGI SENORO LNG
PT. JGC INDONESIA AND JGC CORPORATION CONSORTIUM
Donggi Senoro LNG Project
Vendors Document No: BSJO-CVL-QC-045

Document Title:
Inspection & Test Plan for Steel Structure Erection
(General)
FOR CONSTRUCTION
DSLNG PROJECT
ISSUE PURPOSE :
FC
)
A
AB
-
RESPONSIBLE DEPT:
Civil
REVIEWED BY:
H.Hosoda
RESULT CODE : A, B, N, F
NEXT STATUS : FA, FI, FC, AB
RESUBMISSION DATE:
Review Date:
A : Accepted without Comment
N : Not Approved
)
)
( 1st Aug 2012
B : Accepted with Comment

F : Not Subject to Review
Approval or review hereunder shall not be construed to relieve

Supplier / Subcontractor of his responsibilities and liability under
the Contract.
JOB NO.
0-5151-20
ORIG - PURCHASE ORDER NO.
PURCHASER DOC NO.
00
SERIAL
REV
V-3120-001-A-
045
23 July 2012
Issued for Construction
S. Jefri
CAlfaro
Y. Fukuoka
30 April 2012
S. Jefri
CAlfaro
Y. Fukuoka
Site Submission Records

0
26 April 2012
S. Jefri
CAlfaro
Y. Fukuoka
1B
17 april 2012
Issued for approval
S. Jefri
shahizan
Y. Fukuoka
Issued for Approval
S. Jefri
shahizan
Y. Fukuoka.
DESCRIPTION
PREPD
CHKD
APPD
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Steel Structure Works Inspection & Test Plan For Steel Structure Erection (General)
Sheet 2 of 26
CONTENTS
1.0
INTRODUCTION .................................................................................................................................... 3
2.0
SCOPE ................................................................................................................................................... 3
3.0
TERMS AND CONDITION ....................................................................................................................... 3
4.0
REFERENCES ......................................................................................................................................... 3
5.0
LEGENDS............................................................................................................................................... 4
6.0
ITP ........................................................................................................................................................ 5
7.0
APPENDIX..............................................................................................................................................8
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Sheet 3 of 26
1.0
INTRODUCTION
This document describes the inspection and testing requirements relating to Steel
Structure Erection (General) to be done in accordance to the applicable codes,
standards, specification documents, Quality record requirement and inspection
involvement by owner and purchaser.
This document shall be referred to when carrying out actual inspection and testing
shown on ITP.
2.0
Scope
This document is applicable during the Steel structure Erection work at the
construction phase of:
CIVIL WORKS PACKAGE 2
For
PT. DONGGI SENORO LNG
PT. JGC INDONESIA AND JGC CONSORTIUM
Donggi Senoro LNG Project
3.0
Terms and Condition

The following words and expressions shall have the same meaning hereby assigned
to them, except where the context otherwise requires:
3.1
3.2
3.3
3.4
Owner- means the owner of the plant named as PT. Donggi-Senoro LNG (DS
LNG)
Contractor-means JGCC
Subcontractor-means BSJO or any party appointed by contractor which carries
out the activities of the work.
Inspection-conformity evaluation by observation and judgments accompanied as
appropriate measurement, testing or gauging. (ISO-9000-2008)
4.0
REFERENCES
4.1
Code and Standard
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Sheet 4 of 26
4.1.1 AISC 303-05 Code and Standard Practice for Steel Building and Bridges
4.1.2 AISC 360-05 Specification for Steel Building
4.1.3 RCSC
Specification for Structural Joints Using ASTM A325 or A490 Bolts
(RCSC: Research Council on Structural Connections)

4.1.4 SSPC
Steel Structure Painting Council Manual
4.1.5 AWS D1.1
Structural Welding Code
Project Specification and Drawing
4.2
4.2.1 S-900-1310-001 Detailed Engineering Design data for Civil and

Structures
4.2.2 S-900-3120-001 Construction Specification for Concrete work
4.2.3 S-900-3130-002 Construction specification for Erection of structural steel
4.2.4 S-900-13A0-001 Specification for Painting
4.2.5 Standard Drawing for Steel Structure General issued by JGC
4.2.6 S-900-1540-101 Quality Control Requirement to Subcontractor
Subcontractor Engineering Document
4.3
4.3.1 V-3120-001-A-024 Method Statement for Steel Structure Erection

4.3.2 V-3120-001-A-049 Welding procedure specification For Structural steel
Erection Including Embedded Plate
4.3.3 V-3120-001-A-046 Inspection and Test Plan for Embedded Plate
Fabrication Work
5.0
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LEGENDS
5.1
NR : Not Record.
5.2
WPS : Welding Procedure Specification.
5.3
IRC : Inspection Release Certificate.
5.4
W : Witness Point-JGC and DSLNG has an intention to witness, however

Subcontractor can proceed the test/inspection when JGC and DSLNG
inspector is not present at the notified time.
5.5
SW : Spot Witness-JGC and DSLNG has an intention to witness at an early

stage and at other time as necessary, however Subcontractor can proceed
the test/inspection when JGC and DSLNG inspector is not present at the
Doc No: V-3120-001-A-045 <Rev.1>

Sheet 5 of 26
notified time.
6.0
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5.6
: Initial Witness-Subcontractor is requested to notify JGC of the initial

IW
Inspection data/time. Subcontractor can proceed with the test /inspection
when the JGC and DSLNG inspector is not present at the notified time.
Subsequent test/inspection may not be witnessed if no deficiency is found at
the initial inspection.
5.7
S
: Surveillance-Subcontractor is not requested to notify JGC. JGC and
DSLNG inspector will monitor work in progress, tests and inspection during
his visit periodical.
5.8
R
: Document review-Review of inspection and test records, personnel
qualification and other inspection released documentation.
5.9
A
: Actual inspection/Testing-Subcontractor shall conduct the inspection
and test.
5.10
: Document Preparation- Preparation of inspection and test record,

P
personnel qualification and other inspection related documentation. All Quality
records shown in ITP shall be considered as official record. The subcontractor
is requested to provide the official record to be submitted as Manufacture
Data Report (MDR).
ITP (Inspection and Test Plan)
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Sheet 6 of 26
ITP for STEEL STRUCTURE WORKS
DONGGI - SENORO LNG PROJECT

Quality Control
INSPECTION AND TEST PLAN
BANGUN CIPTA - SHIMIZU

JOINT OPERATION
STEEL STRUCTURE ERECTION
ITEM
1 Advance Inspection
1,1 Material Receiving Check
REFERENCE / REQUIREMENT
FREQUENCY /
TIMING
RECORD / FORM
NO.
As per Drawings & Material Standard
Every Delivery
Material Certificate
1,2 Foundation / Anchor Bolts Check
As per Drawings & S-900-3130-002, Sec. 9.1
Every Foundation
1,2 Padding Plate Check
1,3 Embedded Plate Check

1,4 High Strength Bolts/ M Bolts,
and all check
2 Inspection for High Strength Bolt Connection
2,1 Contact Surface Check
2,2 Bolt Tightening Inspection
(1) Mild Steel Bolt Connection
(2) High Strength Bolt Connection
2,3
Demonstration per AISC of High

Strenght Bolts Connection
3 Welding
3,1 Welding Qualification Test
(1) Welding Procedure Specification
(2) Welder Qualification Test
3,2 Welding Profile Visual
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WITNESS / REVIEWED
REMARKS
BSJO
JGC
OWNER
A
IW
QR-3000-10
A/P
SW
S/R
Every Foundation
QR-3000-12
A/P
SW
S/R
Every Structures
QR-3000-11
A/P
SW
S/R
Every Structures
Material Certificate
and IRC
SW
S/R
As per S-900-3130-001, Sec. 9.2
Every Erection
N/R
SW

Every Erection
Every Erection
QR-3000-03
QR-3000-03
A/P
A/P
SW
SW
S/R
S/R
As per AISC & S-900-3130-002, Sec. 9.1
Before Initial
Tightening
N/R
SW
(If any)
As per AWS D1.1 & S-900-3130-002, Sec. 2.8 & 6
Each WPS
WPS
As per AWS D1.1 & S-900-3130-002, Sec. 2.8 & 6
Each Welder
Welder Test Certifcate
As per AWS D1.1 & S-900-3130-002, Sec.6
Every Welding
QR-3000-04
A/P
S/R
Snug tight method

Turn of nut method
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Sheet 7 of 26
ITEM
REFERENCE / REQUIREMENT
FREQUENCY /
TIMING
RECORD / FORM
NO.
WITNESS / REVIEWED
BSJO
JGC
OWNER
4 Inspection of Anchor Bolt Tightening

4.1 Tightness of Anchor Bolt
As per Drawings
Every Structure
QR-3000-03
A/P
SW
S/R
4.2 Joint Survey (After Installation)

4,2,1 Anchor Bolt
4,2,2 Padding Plate
4,2,3 Embedded Plate
As per Drawings
As per Drawings
As per Drawings
Every Structure
Every Structure
Every Structure
QR-3000-10
QR-3000-12
QR-3000-11
A/P
A/P
A/P
W
W
W
S/R
S/R
S/R
As per S-900-3130-001, Sec. 9.2
Every Assembly
Visual
SW
5.2 Plumbness of Column
As per Drawings & S-900-3130-002, Appendix-1
Every Assembly
QR-3000-01
A/P
SW
S/R
5.3 Alignment of Beam
As per Drawings & S-900-3130-002, Appendix-1
Every Assembly
QR-3000-02
A/P
SW
S/R
As per Drawings
Every Assembly
QR-3000-08
A/P
SW
S/R
6.2 Handrail and Safety Gates
As per Drawings
Every Assembly
QR-3000-07
A/P
SW
S/R
6.3 Grating, Chekered Plate, etc
As per Drawings
Every Assembly
QR-3000-05
QR-3000-06
A/P
SW
S/R
As per S-900-3130-002, Sec. 5.6/ S-900-13A0-001
Every Touch up
QR-3000-09
A/P
SW
S/R
As per S-900-3130-002, Sec. 5.6/ S-900-13A0-001
Every Embedded
QR-3000-09
A/P
SW
S/R
8 Grouting
As per S-900-3130-002, Sec. 4.3
Every Structure
QR-3000-15
A/P
SW
S/R
9 Final Acceptance Record

9.1 Ensure all record are complied and
submitted to client
As per S-900-3130-002, Sec. 5.6 / S-900-13A0-001
Every Structure
QR-3000-13
A/P
As per Drawing
Every Member
QR-3000-14
A/P
SW
S/R
10.2 Welding
As per AWS D1.1 &S-900-3130-002, Sec. 6
Every Welding
QR-3000-04
A/P
S/R
10.3 Touch Up Waiting
As per S-900-3130-002, S-900-13A0-001
Every touch up
QR-3000-09
A/P
SW
S/R
5 Erection Inspection
5.1 Damage Material : Steel and Concrete
6 Other Members Assembly

6.1 Platforms and Ladders
REMARKS
7 Painting
7.4 Touch-up Painting
7.5 Final Paiting (Top Coat)
10 Site Fabrication
10.1 Dimensional Check
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Using DFT Device
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7. APPENDIX
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FABRICATION TOLERANCE
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QR-3000-01
Donggi-Senoro LNG
Civil Work Package 2
Project
Bangun Cipta - Shimizu

Joint Operation
REPORT No.:
Quality Control
JOB NO.:
OWNER: PT . DONGGI-SENORO
LNG
DATE:
S TRUCTURAL ALIGNMENT
COLUMNS
SYSTEM NO.:
AREA:
PCWBS:
FWBS:
STRUCTURE NAM E / DRAWING NO.
COLUM N
LINE
NUM BER
BASE PLATE ELEV.

ROW
NUM BER
SIZE
DESIGN
ACTUA
L
PLUM B
DEVIAT N.
(JOB NS &
EW)
REM ARKS:
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 13 of 26
QR-3000-02

Joint Opera tion
Donggi-Senoro LNG Civil Work

Package 2 Project
DATE:
S TRUCTURAL ALIGNMENT BEAMS
AREA:
STRUCTURE NAM E /
DRAWING NO.
JOB NO.:
OWNER: PT . DONGGI-SENORO LNG
REPORT No.:
SYSTEM NO.:
Quality Control
PCWBS:
FWBS:
TOP OF STRUCTURE ELEVATION
BEAM PIECE
M ARK
END "A"
DESIGN
ACTUAL
END "B"
DEVIA.
DESIGN
ACTUAL
REM ARKS:
BSJO
NAM E
SIGNATURE
DATE
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JGC
DS LNG
DEVIA.
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Sheet 14 of 26
QR-3000-03

Joint Opera tion
Donggi-Senoro LNG Civil

Work Package 2 Project
DATE:
HIGH S TRENGTH BOLTING REPORT
PCWBS:
FWBS:
AREA:
STRUCTURE NAM E / DRAWING
NO.
JOB NO.:
REPORT No.:
SYSTEM NO.:
Quality Control
BOLT SPEC.
TENSION
METHOD
LOCATION OF BOLTS
TENSION CHECKED
INSPECTION RESULT
ACCEPT
UNACCEPT
REM ARKS:
BSJO
NAM E
SIGNATURE
DATE
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JGC
DS LNG
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Sheet 15 of 26
QR-3000-04
Quality
Joint Operation
Donggi-Senoro LNG Civil Work Package 2

Project
OWNER: PT. DONGGI-SENORO LNG
REPORT No.:
DATE:
SYSTEM NO.:
WELDING VIS UAL INPECTION
AREA:
NO
JOB NO.:
PCWBS:
FWBS:
STRUCTURE
MARKING
MATERIAL
DIMENSION &
THICKNESS
(mm)
QTY
WELDING
DATE OF WELDING
WELDER
NOT
FIT UP PROCESS ACCEPTED
STAMP
ACCEPTED
SKETCH : AS PER ATTACHED

Note
BSJO
NA
M
E
SIG
NA
DA
TE
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JGC
DS LNG
REMARK
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Sheet 16 of 26
QR-3000-05
Donggi-Senoro LNG Civil Work Package

2 Project
JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
GRATING INS PECTION RECORD
PCWBS:
FWBS:
AREA:
GRATING ARRANGEMENT
NO
Quality Control
GRID LINE
FIXING CLIP
QTY
ACCEPTED
QTY
NOT ACCEPTED
ACCEPTED NOT ACCEPTED

REMARKS :
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 17 of 26
QR-3000-06

Joint Operation
Donggi-Senoro LNG Civil Work Package 2

Project
JOB NO.:
DATE:
REPORT No.:
SYSTEM NO.:
PCWBS:
CHECKERED PLATE INS PECTION RECORD
AREA:
FWBS:
CHECKERED PLATE ARRANGEMENT
NO
Quality Control
GRID LINE
WELDING VISUAL
QTY
ACCEPTED
QTY
NOT ACCEPTED
ACCEPTED
NOT ACCEPTED

REMARKS :
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 18 of 26
QR-3000-07

Joint Operation

Package 2 Project
DATE:
PCWBS:
HANDRAIL INS PECTION RECORD
AREA:
FWBS:
BOLT
NO
JOB NO.:
REPORT No.:
SYSTEM NO.:
Quality Control
HANDRAIL MARKING
QTY
INSTALL
COMPLETE
TIGHTENING
TAPERED
WASHER
REMARK

REMARKS :
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 19 of 26
QR-3000-08

Package 2 Project

Joint Operation
Quality Control
JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
PLATFORM AND LADDER INS PECTION RECORD
AREA:
PCWBS:
FWBS:
MARKING
BOLT
NO
QTY
Platform
INSTALL
COMPLETE
Ladder
TIGHTENING
TAPERED
WASHER
REMARK

REMARKS :
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 20 of 26
QR-1300-09

Joint Operation
RECORD NO.: 1200-02
Donggi-Senoro LNG
Civil Work Package
2 Project
DRY FILM
THICKNESS (DFT)
SYSTEM :
PCWBS: :
Quality Control
JOB NO.:
OWNER: PT. DONGGI-SENORO LNG
REPORT NO.:
DATE:
FWBS:
ITEM :
DRAWING REFERENCE:
NO. OF COATING USED:
Intermediate Coat
Top Coat
PAINTING SYSTEM :
M IN. TOTAL DFT: 200 m
DEVICE:
LOC ATION
ACCEPTABLE
READING
TYPE
1st
APPROVED
AVERAGE
YES
2nd
NO
BSJO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
NOTE : ATTACHED TESTING LAYOUT SKETCH
REM ARKS:
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
JGC
DS
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Sheet 21 of 26
QR-3000-10

Joint Operation

JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
PCWBS:
ANCHOR BOLT
AREA:
STRUCTURE NAME / DRAWING NO.
Quality Control
FWBS:
LINE
NUMBER
ROW
NUMBER
INSPECTOR
SIZE
BSJO
JGC
DS
SKETCH :
BSJO
NAM E
SIGNATURE
DATE
A
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DS LNG
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Sheet 22 of 26
QR-3000-11

Joint Operation

Quality Control
JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
PCWBS:
EMBEDDED PLATE
AREA:
FWBS:
INSPECTOR
GRIDLINE
LOCATION
TYPE
BSJO
JGC
DS
SKETCH :
BSJO
NAM E
SIGNATURE
DATE
A
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DS LNG
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Sheet 23 of 26
QR-3000-12

Joint Operation

Quality Control
JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
PADDING PLATE
AREA:
PCWBS:
FWBS:
ELEVATION
INSPECTOR
GRIDLINE
DRAWING
ACTUAL
BSJO
JGC
DS
SKETCH :
BSJO
NAM E
SIGNATURE
DATE
A
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DS LNG
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Sheet 24 of 26
QR-3000-13


Joint Operation
Quality Control
JOB NO.:
REPORT No.:
DATE:
S TEEL S TRUCTURES FINAL
ACCEPTANCE
SYSTEM NO.:
PCWBS:
FWBS:
AREA:
DESCRIPTION OF STRUCTURE:
OPERATION
EQUIPM ENT NO.:

REQUIRED
YES
DATE
COM PLETE
NO
CIVIL INSPECTOR
BSJO
DS LNG
INSPECTOR
JGC
FOUNDATION ACCEPTED BY CIVIL INSPECTOR

M ATERIALS POSITIVELY IDENTIFIED AND IN
ACCORDANCE WITH DRAWINGS
ANCHOR BOLTS CHECKED AND ACCEPTED
STRUCTURE PLUM B AND LEVEL
BOLTING CORRECT TYPE AND LENGTH AND
TIGHTENED
HIGH STRENGTH BOLT TENSIONING ACCEPTED
WELDING ACCEPTED
NDE OF FIELD WELDS ACCEPTED
PLATFORM S AND LADDERS ACCEPTED
GRATING, DECK PLATE SECURED & ALIGNED
M ISC. BRACKETS AND SUPPORTS COM PLETE
TEM PORARY GUYS, BRACES, CRIBBING
REM OVED
HANDRAILS SAFETY GATES ACCEPTED
FIELD COATING ACCEPTED
BASEPLATES GROUTED AND ACCEPTED
FIREPROOFING ACCEPTED
COATING OF WELDS ACCEPTED
PUNCH LIST ITEM S COM PLETED AND ACCEPTED
FINAL INSPECTION: STRUCTURE ACCEPTED
REM ARKS:
BSJO
NAM E
SIGNATURE
DATE
A
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JGC
DS LNG
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Sheet 25 of 26
QR-3000-14

Joint Operation
Quality Control

JOB NO.:
REPORT No.:
DATE:
SYSTEM NO.:
PCWBS:
S ITE FABRICATION
AREA:
FWBS:
INSPECTOR
GRIDLINE
LOCATION
MEMBER NO.
BSJO
JGC
DS
SKETCH :
BSJO
NAM E
SIGNATURE
DATE
A
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DS LNG
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Sheet 26 of 26
QR-3000-15


Joint Operation
Quality Control
JOB NO.:
RECORD NO.:
REPORT NO.:
SYSTEM NO.:
GROUTING for steel Structure
DATE:
ITEM :
FWBS :
PCWBS:
POUR DESCRIPTION:
DRAWING REFERENCE:
REQUIRED
ITEM
YES
NO
ACCEPT ABLE
YES
NO
CIVIL INSPECTOR
BSJO
JGC DS LNG
REMARKS
PREPARATION
Surfaces have been chipped & brushed to
remove weak upper layer
Surface cleaned (preferably by compressed
air) to remove dust and dirt.
Anchor bolt pockets roughened and shims
placed with 50mm cover to sides and top
flush with finished level.
Surface soaked with clean water twenty four
(24 ) hours before grouting.
Check on vent holes, foundation bolts and
jacking screws tape wrapped or greased to
prevent bond, expansion joints provided if
required and bolt sleeves filled prior to base
plate grouting.
M ATERIAL & APPLICATION VERIFICATION.
M aterial Approval
Compressive Strenght Result
ACCEPTANCE-FINAL CHECK.
Check to verify grout free of hollow areas
and application is acceptable
REM ARK:
BSJO
JGC
NAM E
SIGNAT URE
DATE
A
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DS LNG

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BANGUN CIPTA SHIMIZU JOINT OPERATION

Donggi Senoro LNG Project

Vendors Document No: BSJO-CVL-QC-045

NEXT STATUS : FA, FI, FC, AB

( 1st Aug 2012

B : Accepted with Comment

Approval or review hereunder shall not be construed to relieve

PURCHASER DOC NO.

Issued for Construction

Issued for Construction

Site Submission Records

Issued for Construction

Issued for approval

Issued for Approval

Doc No: V-3120-001-A-045 <Rev.1>

TERMS AND CONDITION ....................................................................................................................... 3

Doc No: V-3120-001-A-045 <Rev.1>

Terms and Condition

Code and Standard

Doc No: V-3120-001-A-045 <Rev.1>

Specification for Structural Joints Using ASTM A325 or A490 Bolts

(RCSC: Research Council on Structural Connections)

Steel Structure Painting Council Manual

4.1.5 AWS D1.1

Structural Welding Code

Project Specification and Drawing

4.2.1 S-900-1310-001 Detailed Engineering Design data for Civil and

4.3.1 V-3120-001-A-024 Method Statement for Steel Structure Erection

WPS : Welding Procedure Specification.

IRC : Inspection Release Certificate.

W : Witness Point-JGC and DSLNG has an intention to witness, however

SW : Spot Witness-JGC and DSLNG has an intention to witness at an early

Doc No: V-3120-001-A-045 <Rev.1>

: Initial Witness-Subcontractor is requested to notify JGC of the initial

: Document Preparation- Preparation of inspection and test record,

ITP (Inspection and Test Plan)

Doc No: V-3120-001-A-045 <Rev.1>

DONGGI - SENORO LNG PROJECT

BANGUN CIPTA - SHIMIZU

STEEL STRUCTURE ERECTION

As per Drawings & Material Standard

1,2 Foundation / Anchor Bolts Check

As per Drawings & S-900-3130-002, Sec. 9.1

1,2 Padding Plate Check

As per Drawings & S-900-3130-002, Sec. 9.1

1,3 Embedded Plate Check

Demonstration per AISC of High

As per Drawings & S-900-3130-002, Sec. 9.1

As per Drawings & S-900-3130-002, Sec. 9.1

As per S-900-3130-001, Sec. 9.2

As per Drawings & S-900-3130-002, Sec. 9.2

As per AISC & S-900-3130-002, Sec. 9.1

As per AWS D1.1 & S-900-3130-002, Sec. 2.8 & 6

Welder Test Certifcate

As per AWS D1.1 & S-900-3130-002, Sec.6

Snug tight method