S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

As per AN
Electricals
Drgs

AN
Electricals

AN Electricals

Measurement
Visual
Measurement

- do - do Apprd. Drwgs
&
Specifications
IS : 5082/
1897

- do - do AN
Electricals
Inspection
Record

- do - do AN Electricals

Measurement

IS :
1364/3063

AN
Electricals
Inspection
Record
- do -

AN Electricals

AN
Electricals
Inspection
Record
- do -

AN Electricals

QUALITY ASSURANCE PLAN

ITEM : SOLAR LT PANEL.

MATERIAL
INSPECTION
Busbar Support SMC/
DMC

BUSBAR

Hardware
Bolt / Nuts / Plain
Washer / Spring
Washer

Neoprene Rubber
Gasket

Conductor / Wire

A) Type Of
Support:
SMC
B) Dimensions
C) Surface Finish
A) Size & Cross
Section:

A) Dimensional
Confirmity
B) Plating : Zinc /
Cd
A) Dimensional
Confirmity
A) Verification of
Cross Section
make, Colour
Code , Grade etc.

Major

- do - do - do -

Major

Visual

- do -

- do -

- do -

- do -

Major

Page 1 of 8

Physical
Verification /
Measurement

- do Internal Std.

- do -

- do -

- do -

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

Physical
Verification /
Measurement

IS : 694

- do -

- do -

Approved Drg

- do -

- do -

- do -

- do -

- do -

B) Thickness of
Insulation

Air Ckt Breaker (ACB)

A) Verification of
Current rating
B) Verification of
Voltage Grade
C) Mounting
Arrangement &
Dimensions

- do -

Major
- do -

Visual
- do -

- do -

Measurement

- do -

- do -

- do -

D) Voltage Rating
of Closing Coil /
Shunt / Trip /
Under Voltage

- do -

Visual

- do -

- do -

- do -

E) Anti Pumping
/ Trip Free
Feature

- do -

Electrical

- do -

- do -

- do -

Visual

Approved
Drg.

AN
Electricals
Inspection
Record
- do -

AN Electrical

Terminal for Power &

Control

A) Size / Current
rating

Protective Relays

B ) Connecting
Arrangement
A) Mounting
Detail Setting
range Aux.
Contact Pos.

Air Break Contactors /

Timers / Time
switches

A) Mounting
Detail &
Mechanical
operation

Major

- do -

- do -

- do -

Major

Physical
verification

Approved Drg

Major

Physical
verification

Approved Drg
/ IS : 2959

Page 2 of 8

AN
Electricals
Inspection
Record
AN
Electricals
Inspection
Record

- do AN Electricals

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

10

11

12

13

Current Transformer

Indicating Lamps &

Indicating
Instruments(Voltmeter,
Ammeter, Frequency,
KW, KWH, Meter etc.)

Control Switch

Space Heater

B) Current Rating
/ Make
C) No. Of
Contacts
A) Mounting
Detail &
Dimensions

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Minor

Physical
Verification

B) CT Ratio ,
Class Of
Accuracy

Critical

Document
verification

A) Mounting
Detail &
Dimensions

Minor

Physical
Verification

Approved Drg

B) Accuracy Class

Major

Visual

Approved drg
IS : 1248
IS : 2419

C) Routine / Type
Test
A) Visual

Major

Electrical

Minor

Physical
verification

Approved drg
IS : 6875
Approved Drg

Major

Visual

- do -

Functional
test
Visual /
Physical
inspection

- do -

B) Contact Rating
AC / DC
C) Operational
Test
A) Mounting
Detail

- do Minor

Page 3 of 8

Approved Drg

- do -

Approved Drg

AN
Electricals
Inspection
Record
Manufacturer
TC

AN Electricals

Manufacturer
TC

Manufacturer

- do -

Manufacturer
TC
AN
Electricals
Inspection
Record
- do - do AN
Electricals
Inspection
Record

Manufacturer

- do -

Manufacturer
AN Electricals

- do - do AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

B) Verification of
Volt / Watt
Rating

Major

Visual

- do -

14

MCB / MCCB

A) Verification of
rating & Make

Major

Electrical

Approved drg

15

Push Button

A) Verification of
Rating & Contact
Arrangement

Major

Electrical

Approved drg

B) Mounting
Arrangement
C) Operational /
Functional

16

INPROCESS
INSPECTION
PANEL FABRICATION

A) Visual check
for weld,
dressing,
deburing,
straightness &
dimensional
control

- do -

- do -

- do -

- do -

- do -

- do -

Minor

B) Dimensions

- do -

C) Lifting
Facilities
D) Cable Entry
E) Waviness

- do - do - do -

Page 4 of 8

Physical
Verification

Process (
Physical
check before
assembly)

Internal Std.

- do -

AN
Electricals
Inspection
Record
AN
Electricals
Inspection
Record
- do - do -

Internal
Inspection
record

- do -

AN Electricals

AN Electricals

- do - do -

AN Electricals

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do - do -

- do - do -

- do - do -

- do - do -

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

17

Panel Painting

18

Assembly

F) Gasket
Arrangement
- Paint
Thickness
- Finish
A) Alignment of
Panel & Busbar
b) Check for
Busbar Mounting
1) Tightness of
Busbar Joints

- do - do - do Major

- do -

- do Measurement
Visual
Physical
verification

Physical test
by Torque
Wrench

- do -

- do -

- do -

- do -

- do -

- do -

- do IS : 101

Internal Std.

- do Internal
Inspection
record

- do AN Electricals

- do -

- do -

2) Busbar
Mounting on
Insulators

- do -

- do -

- do -

- do -

- do -

3) Busbar jointing
Arrangement &
Overlapping

- do -

- do -

- do -

- do -

- do -

4) Busbar
bending &
Drilling

- do -

- do -

- do -

- do -

- do -

Physical

- do -

- do -

- do -

Visual Check

- do -

- do -

- do -

5) Phase
Identification &
Clearance
6) Busbar
Sleeving

Critical

Minor

C) Check for CT
Mounting

Page 5 of 8

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

1) Mounting &
Adequate
Supports of CT

19

Wiring

Final Inspection

Physical
verification

- do -

- do -

- do -

2) Provision for
Shorting link on
CT terminal

- do -

- do -

- do -

- do -

- do -

D) Mechanical
Interlocking
Arrangement

- do -

Functional
check

- do -

- do -

- do -

F) Arrangement of
Components &
Terminations

- do -

Physical
Verification

- do -

- do -

- do -

A) Proper Wire
Clamping
B) Continuity &
Ferruling as per
wiring diagram
C) Proper
crimping of lugs /
connections
tightening at
terminals &
components

20

Major

A) Verification of
Component,
Rating,
Arrangement as
per GA Drg make

Minor
- do -

- do -

Major

Page 6 of 8

Visual
Visual / test

- do -

Physical
Verification

Internal Std
- do -

Internal
records
- do -

- do -

- do -

Approved Drg
IS : 8625/ IS
: 4237/ IS :
2127

Internal
records

AN Electricals
- do -

- do -

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

C) Wiring Cubicle
& Ckt. Function
test , operation of
indicating
instruments
wiring
completeness

- do -

D) Continuity test
E) HV/Megger
Test on both
Power / Control
Ckt
F) Phase
Indication

- do Critical

G ) Check for
Busbar clearance
, Tightness of
electrical /
mechanical
interlock

- do -

Visual /
Physical
verification of
torque
wrench

- do -

- do -

- do -

H ) Degree of
protection by
insertion of thin
paper / light test

- do -

Test

- do -

- do -

- do -

Visual
- do Physical
Verification

- do - do - do -

- do - do - do -

- do - do - do -

I ) Final Painting
1) Shade
2) Surface Finish
3) Thickness

Major

- do Minor
Major

Page 7 of 8

- do -

Routine test
- do -

Visual

- do -

- do -

- do -

- do - do -

- do - do -

- do - do -

Approved Drg
IS : 8623 / IS
: 4237 / IS :
2127

Internal
Records

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

Internal
Specs
- do -

Inspection
Record
- do -

AN Electricals

1) Function
2) HV / IR test

Major
- do -

Page 8 of 8

Physical
verification
Routine test

- do -