Professional Documents
Culture Documents
SFL2
SFL2
SFL2
&
Operation Manual
Contents
1. System General
2. System Description
3. System Composition
4. System Function Description
5. Composition of Communication
6. System Problem and Solution
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Even though the power switch is placed at off position, the remaining of voltages in this control
circuit may cause the fatal damage for human body.
Therefore must do work after cutting off the power at a full discharge state. (on earth)
1. System general
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit installed on the approach area in
order to inform the landing air-craft of landing direction. According to the regulation of
FAA CAT-I, FAA CAT-II, and ICAO this system is manufactured.
2. System Description
2-1 SFL composition diagram
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit.
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MASTER TIMER
POWER
CONTROL
POSITION
POWER
INTENSITY
CONTROL
LOCAL
LOW
REMOTE
MEDIUM
SERIAL
HIGH
RTIL
CONTROL
MODE
SELECTION
RTIL ON
SFL 30
B2
RTIL
FAULT
RTIL
30
SEC
2
SFL
ALARM
5
21
LAMP
TEST
1
SFL
ALARM
ON
OFF
LAMP TEST
& SETTING
ON
SFL 5
B3
MODE SW.
DRIVER
SFL
MONITORING
SFL 21
B1
SFL
WARNING
SFL
WARNING
LAMP STATUS
31
1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
RESET
Picture 4-2
Power supply part supplies DC power for master timer. C(communication), R(Remote) or
L(Local) is selected as Control Position by mode switch. In case of Local, 0(OFF), B1(LOW
intensity), B2(MEDIUM intensity) or B3(HIGH intensity) can be selected by mode switch.
2-2-1-1 LOCAL
Intensity is changed according to input of mode switch - 0(OFF), B1(LOW),
B2(MEDIUM) or B3(HIGH)
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1) 0 : OFF status
Control position -> Local LED ON / Remote LED OFF/Serial LED OFF
Intensity Control-> All LED OFF
2) B1 : Intensity step becomes LOW status
Recharging one condenser
Control position -> Local LED ON /Remote LED OFF/Serial LED OFF
Intensity Control-> LOW LED ON/OFF(flickering)
MIDIUM LED OFF/HIGH LED OFF
3) B2 : Intensity step becomes MEDIUM status
Recharging two condensers
Control position -> Local LED ON /Remote LED OFF/Serial LED OFF
Intensity Control-> LOW LED OFF
MIDIUM LED OFF/ON (flickering)
HIGH LED OFF
2-2-1-2 REMOTE
When R is selected by mode switch, mode is changed to Remote.
Signal of Remote control uses AC120V. In this case, master timer is operated
according to received signal of ON/OFF of SFL & RTIL(REIL) or intensity step from
Control tower or remote distance.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)
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1)
R- 0 : OFF status
In this case, setting of master timer can be changed by remote input.
Control position -> Remote LED ON/Local LED OFF /Serial LED OFF
Intensity Control-> All LED OFF
2)
3)
4)
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5)
SFL 0N/0FF
On Remote mode, working of power supply unit which is set in Mode selection is
determined.
6)
RTIL ON/OFF
On Remote mode, working of RTIL(REIL) which is set in RTIL control is
determined.
2-2-1-3 Serial
When S is selected by mode switch, mode is changed to Serial. In this case,
master timer is operated according to received signal of ON/OFF of SFL &
RTIL(REIL) or intensity step from computer of Control tower. Communication of
Mater timer uses RS-485 communication and converter of computer on control
tower changes RS-485 to RS-232.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)
1) S- 0 : OFF status
In this case, setting of master timer can be changed by computer RS485
communication input.
Control position ->Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> All LED OFF
2) S-B1 : Intensity step becomes LOW status
On selecting both of C on mode switch and receiving LOW data
Recharging one condenser
Control position -> Serial LED ON/ Remote LED OFF /Local LED OFF
Intensity Control-> LOW LED ON/OFF(flickering)
MIDIUM LED OFF/HIGH LED OFF
3) S-B2 : Intensity step becomes Medium status
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SFL/RTIL ON/OFF
Intensity
00
01
0F
02
F0
03
FF
04
02
1 FRAME
02
2 FRAME
00
Detection signal of
error
CHK_SUM
3 FRAME
4 FRAME
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F0
FF
01 - > No intensity
02
03
04
CHK _ SUM
9 - 16
17 - 24
25 - 32
Status
Status
Status
Status
SFL
of lamp of
of lamp of
power
power
supply unit
supply unit
power
SFL
Operation STATUS
information
BIT
CHK _
SUM
4-2
1 FRAME
02
2 FRAME
00
- > SFL ON
LAMP 0
4 FRAME
LAMP 1
5 FRAME
LAMP 2
6 FRAME
LAMP 3
7 FRAME
8 FRAME
9 FRAME
CHK _ SUM
-.SFL informaton
0
L/M/H
RTIL ON
SEC
L / M / H : step of intensity
RTIL ON : Yes/No of RTIL setting
SEC
SFL
RTIL
ON/OFF FAULT
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ALARM
WARNING
5
C / R /L
5 / 21 / 30
WARNING
C/R/L
5 / 21 / 30
MASTER TIMER
CONTROL
POSITION
INTENSITY
CONTROL
LOCAL
RTIL
CONTROL
MODE
SELECTION
RTIL ON
SFL 30
LOW
SFL
MONITORING
LAMP
TEST
ON
SFL 21
RTIL
FAULT
MEDIUM
REMOTE
SERIAL
HIGH
SEC
SFL
ALARM
SFL 5
30
RTIL
OFF
5
21
2
SFL
ALARM
ON
LAMP TEST
& SETTING
SFL
WARNING
SFL
WARNING
LAMP STATUS
31
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
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10
RTIL Control
-
SFL ALARM: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for alarm, the LED becomes ON.
SFL WARNING: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for warning, the LED becomes ON.
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11
LAMP TEST: Determining whether whole power supply unit connected withL
system is out of order or not.
Operation on Intensity step: 0
On starting operation, master timer orders high intensity with 2 flashing per
second. After 10 flashing, in case there is some problem, the status is
shown on LED of `Lamp Status` board.
Lamp Status
- Showing information from LAMP TEST result
- Indication ON/OFF status of power supply unit which power supply unit
transmits in operating (B1, B2 & B3).
SCR2
Input
SCR1
Control
Information
(SCR)
SCR 1
SCR 2
Output
Power Supply
unit 1
Power Supply
unit 15
Power Supply
unit 32
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12
RESET
2-2-6 Transformer
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13
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: Single
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15
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16
CONTROL BOARD
TR1
TH1
POWER BOARD
TH2
DC 12V
SMPS
DC 5V
SMPS
LAMP
FAULT
TEST
COMMAND OFF
ACTION
POWER
Transmission
Part
Lamp fault
information
Detection
Part
Communication
Signal
BCD 1 BCD 2
MICRO PROCESSOR
Power
Control Signal of
Power Supply
TEST
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17
AC 360V
Recharge
signal
12V
12V
Recharge
signal
12V
Trigger
Signal
12V
Recharge
signal
12V
12V
Detection Signal
Defective Lamp
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Prevention Signal
of over recharge
18
perception
signal
of over
recharge
Picture 4-13
Recharge signal
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Recharge signal
Intensity
=================================================
Horizontal
30
15,000CD+-50%
Vertical
10
15,000CD +-50%
=================================================
2-1-4-1 Trigger PCB
1) This receives DC 500V from Power board and supplies for lamp.
2) This receives control board signal from Power board and make trigger pulse
through trigger coil. After that, the trigger pulse is supplied for trigger
terminal of lamp.
3) Xenon Lamp / 40J - When the lamp receive trigger signal that discharges.
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20
MASTER TIMER
CONTROL
POSITION
INTENSITY
CONTROL
LOCAL
RTIL
CONTROL
LOW
MODE
SELECTION
RTIL ON
SFL 30
SFL
MONITORING
RTIL
FAULT
MEDIUM
HIGH
SEC
SFL
ALARM
SFL 5
2
SFL
ALARM
ON
SERIAL
LAMP
TEST
ON
SFL 21
REMOTE
LAMP TEST
& SETTING
RTIL
OFF
30
SFL
WARNING
SFL
WARNING
21
LAMP STATUS
31
1
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32
RESET
SFL WORK
SFL NO WORK
31
THRESHOLD
RTIL
SFL
300m
32
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21
THRESHOLD
RTIL
SFL
300m
32
MODE 1
31
THRESHOLD
RTIL
SFL
300m
32
MODE 2
31
THRESHOLD
RTIL
SFL
300m
32
MODE 3
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
Picture 2-5
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3-2 21 configuration
3-2-1 Setting SFL 21 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position 21, 21 configuration is set. The address of each power supply unit
should be fixed in sequence. The LED lamp from 22 to 30 is OFF.
Together with above configuration, RTIL can be set according to customer
requirement.
31
THRESHOLD
RTIL
SFL
300m
21
20
32
31
THRESHOLD
RTIL
SFL
300m
21
20
19
32
MODE 1
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23
31
THRESHOLD
RTIL
SFL
300m
21
20
19
32
MODE 2
31
THRESHOLD
RTIL
SFL
300m
21
20
19
19
32
MODE 3
31
THRESHOLD
RTIL
SFL
300m
21
20
32
MODE 4
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24
31
THRESHOLD
RTIL
SFL
300m
21
20
19
32
MODE 5
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
3-3 30 configuration
31
THRESHOLD
RTIL
SFL
30
29
32
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25
THRESHOLD
RTIL
SFL
30
28
29
32
MODE 1
31
THRESHOLD
RTIL
SFL
30
29
28
32
MODE 2
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 3
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26
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 4
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 5
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 6
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27
31
THRESHOLD
RTIL
SFL
30
29
21
20
32
MODE 7
: SFL Light on
: SFL Light off
: RTIL Light on
: RTIL Light off
3-4 RTIL(REIL)
3-4-1Setting RTIL(REIL) configuration
When switch of `RTIL Control` on Indication board of master timer is in position
ON,
RTIL(1set 2 EA) works. RTIL is linked with 30th power supply unit and
THRESHOLD
RTIL
32
Picture 2-4
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31
THRESHOLD
RTIL
32
: REIL Light on
: RTIL Light off
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Input Signal
SCR Control
Signal
SCR 1
SCR 2
Output Signal
Synchronizing Signal
Detect Signal Of
Power Suppiy Unit
Input Signal
SCR Control
Signal
SCR 1
SCR 2
SCR 1
SCR 2
Output Signal
Detect Signal Of
Power Suppiy Unit
Communication Signal
Above picture shows wave of order signal. Order signal makes communication
line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
1) On supplying AC 36V 60Hz period of short circuit: 33.333ms
2) On supplying AC 36V 50Hz period of short circuit: 40ms
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1 Cycle
Data 1
Detect Signal Of
Power Suppiy Unit
2 Cycle
Data 2
Detect Signal Of
Power Suppiy Unit
3 Cycle
Data 3
Detect Signal Of
Power Suppiy Unit
4 Cycle
Data 4
Detect Signal Of
Power Suppiy Unit
Above picture shows wave of data signal. Data signal makes communication line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
2) On supplying AC 36V 60Hz period of short circuit
-
1 cycle : 16.666ms
2 cycle : 33.333ms
3 cycle : 49.999ms
4 cycle : 66.666ms
1 cycle : 20ms
2 cycle : 40ms
3 cycle : 60ms
4 cycle: 80ms
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Order
Data
Detect Signal Of
Power Suppiy Unit
Communication
Signal
Detect Signal Of
Power Suppiy Unit
Communication Signal
Data
Communication
Signal
Communication Signal
Data
Detect Signal Of
Power Suppiy Unit
Above picture shows medium intensity after two cycles are broken.
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4-2-4 flashing sequence of 1 or 2 per second of SFL & RTIL information transmission
A flashing sequence of 1 or 2 per second of SFL & RTIL information is
transmitted.
Communication
Signal
Communication Signal
Data
Detect Signal Of
Power Suppiy Unit
Above picture shows a flash sequence of 1 per second after one cycle is broken.
A flashing sequence of 1 or 2 per second is determined according to cycle after
transmission of order.
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LOW -> Discharging lamp by using one condenser in power supply unit
MIDIUM -> Discharging lamp by using two condensers in power supply unit
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HIGH -> Discharging lamp by using three condensers in power supply unit
31
THRESHOLD
RTIL
SFL
30
29
28
32
31 ~ 32: RTIL
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4-5 RTIL(REIL)
The address of RTIL is 31 & 32. In case one of two RTIL lights is out or order and turns
off, master timer transmits OFF order and makes the other RTIL OFF also.
Two lights of RTIL flash at once but defective information of RTIL- two lights( address
31 & 32) is transmitted respectively.
When a light more than number 8 is detected as ON signal, RTIL transmits OFF signal.
Setting of 1 or 2 flash per second of RTIL & SFL is possible.
Cycle
30
31
32
31.32Simultaneous
Flashing
Flashing Light
Lamp status
Output Of
Information
31
32
Stundard Voltage
Detected By
Condenser
Detection Of Flashing
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36
Detection Of Flashing
4-7 Heating
Power supply unit operate ON/OFF of heating using contact of controllers of
temperature and humidity.
Heating works when temperature is less than setting value by temperature controller
which is adjustable between +15C ~+30C.
Heating works when humidity is more than setting value by humidity controller which
is adjustable between +30% ~ +80%.
5. Composition of Communication
On remote mode, between Control tower and master timer and between Master timer
and power supply, the communication uses AC power so when communication cable is
connected, a worker need to pay attention to polarity.
5.2 Communication cable connection between Master timer and Junction box
1) Connection quantity: Same quantity as number of power supply unit on Parallel
connection
2) Input power 4 cables, communication 2 cables & Lamp fault -2 cables
3) Output (2 parts) Power supply unit and next junction box
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M A STER TIMER
J UNC TIO N BO X
REA R PA NEL1
REA R PA NEL2
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J UNC TIO N BO X
38
M A STER TIEM R
REMO TE
REA R PA NEL2
Expected cause
MAIN power
Fuse F1, F2, F3
Problem on supplying
power
Solution
Check of Front Panel input
power
Replacement
Replacement
Replacement
Check connection situation
No working on mode
change
DC power
Check DC 12V
Power
Check AC 220V
Connection of PCB
Connection of PCB
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39
Problem
Expected cause
Solution
Power
Check AC 360V
Fuse
Check Fuse
on supplyingINTER-LOCK switch
Replacement
power
Defective T1(Transformer)
(AC9V, AC15V)
Check LAMP FAULT LED of Control part.
Defective lamp
No flashing
Replacement
Bad connection
Check Connector.
Replacement of PCB(SFL-4089)
No
recharging.
Defective CPU
CPU(SFL-4087
internal
CPU)
Replacement(R1,R2)
Expected cause
Solution
No communication
voltage
of
both
Problem on communication
ends(AC36V)
voltage
Opposite connection of
Communication cable
Bad
No detection of lamp
fault
connection
of
Lamp
detection cable
fault
Problem of power
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7. Technical Data
System capacity
Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Output voltage: 220V, 360V
Phase: Single
Operation capacity: 3KW (on 23 lights operation, heater operation)
Designed capacity: 6KW
Power consumption on working high intensity: 45W
Heater: 80W
Operation temperature: 0C ~+55C
Relative humidity: 99% (no condensation)
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