Materials Handling

and Storage
Introduction
Things to know before moving, handling and storing
materials.
Potential hazards
Precautions when moving materials manually
Precautions when moving materials mechanically
Precautions to avoid storage hazards
Safeguards to follow when stacking materials

INTRODUCTION
Storing Materials
Hoisting tons of Steel with a crane
Driving a truck with concrete
blocks
Carrying bags or materials
manually
Stacking palletized bricks, drums,
barrels and etc.

Things to know before moving,

handling and storing materials

Training
Education
Safety Principles
Understand
Aware
Recognize
Examine

Potential Hazards
o Strains and sprains from lifting loads improperly or
from carrying loads that are either too large or too
heavy
o Fractures and bruises caused by being struck by
materials or by being caught in pinch points, and
o Cuts and bruises caused by falling materials that
have been Improperly stored or by incorrectly
cutting ties or other securing devices.

Precautions When Moving

Materials Manually
Attach Handles or Holders to Load
Wear Personal Protective Equipment
Protection from sharp or rough edges
Eye protection
Steel-Toed Safety Shoes or Boots

Precautions When Moving

Materials Manually
Seek help to prevent injury especially
in the following circumstances
Load is so bulky
It is impossible to see around or over a
load
It is difficult to safely handle a load

Precautions To Avoid Storage

Hazards
Keep storage areas free from accumulated materials
Place stored materials inside buildings that are
under construction and at least 6 feet from hoist
ways, or inside
floor openings and at least 10 feet away from
exterior walls
Separate non-compatible material;
Equip employees who work on stored grain in silos,
hoppers, or tanks, with lifelines and safety belts.

Precautions When Moving

Materials Mechanically

B - Be Aware
A - Avoid
E - Ensure

Precautions When Moving

Materials Mechanically
Center the load on the forks as close to the mast as
possible
Avoid overloading a lift truck
Do not place extra weight on the rear of a counterbalanced
forklift to allow an overload
Adjust the load to the lowest position when traveling
Follow the truck manufacturers operational requirements,
Pile and cross-tier all stacked loads correctly when possible.

Safeguards to Follow When

Stacking Materials (Prevent Injuries)
Stack lumber no more than 16 feet high if it is
handled manually, and no more than 20 feet if
using a forklift;
Remove all nails from used lumber before
stacking;
Stack and level lumber on solidly supported
bracing;
Ensure that stacks are stable and self-supporting;

Safeguards to Follow When

Stacking Materials (During Stacking)
Store baled paper and rags inside a building
no closer than 18 inches to the walls,
partitions, or sprinkler heads;
Band boxed materials or secure them with
cross-ties or shrink plastic fiber;
Stack drums, barrels, and kegs symmetrically;

Safeguards to Follow When

Stacking Materials (During Stacking)
Block the bottom tiers of drums, barrels, and kegs
to keep them from rolling if stored on their sides;
Place planks, sheets of plywood dunnage, or pallets
between each tier of drums, barrels, and kegs to
make a firm, flat, stacking surface when stacking on
end;
Chock the bottom tier of drums, barrels, and kegs
on each side to prevent shifting in either direction
when stacking two or more tiers high; and

Safeguards to Follow When

Stacking Materials (During Stacking)
Stack and block poles as well as structural steel, bar
stock, and other cylindrical materials to prevent
spreading or tilting unless they are in racks.
In addition, workers should do the following:

Paint walls or posts with stripes to indicate

maximum stacking heights for quick reference
Observe height limitations when stacking materials

Safeguards to Follow When

Stacking Materials (During Stacking)
Consider the need for availability of the material
Stack loose bricks no more than 7 feet in height.
(When these stacks reach a height of 4 feet, taper
them back 2 inches for every foot of height above
the 4-foot level. When masonry blocks are stacked
higher than 6 feet, taper the stacks back one-half
block for each tier above the 6-foot level.)

A long, straight beam hinged at one end and

used for lifting heavy objects by means of
cables and/or hydraulics. Booms can be of
lattice construction or be made of heavy
tubular material.

The horizontal distance from the axis of

rotation of a crane or derrick boom to the
boom tip.

M
R

O
A

B
S

O
I

A diagonal piece of structural material

that serves to strengthen something.

B G R N A

The frame upon which a vehicles body is

mounted.

S S C S H

A wedge or block for steadying a body

and holding it motionless, for filling in
excess space, or for preventing the
movement of a wheel.

one who can identify health and safety

hazards in the workplace and has the
authority to correct them

C T M P N E E O T
P S R N O

To line or support with a framework of

timber.

A projecting member that extends from a

main structure to either provide
additional stability or support.

O G T R G E

U R

A worker who prepares heavy equipment

or loads of material for lifting.