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967 HP P1005 1006reman
967 HP P1005 1006reman
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Version 1 11/03
www.scc-inc.com
REMANUFACTURING INSTRUCTIONS
SSS 967
Tools & Supplies............................2
Wirelines................................ 3 - 4
Separating the Two Sections..........5
Disassembling the Toner Hopper.. 6 - 7
Reassembling the Toner Hopper... 8 - 9
Disassembling the Waste Bin
Assembly....................................10
Reassembling the Waste Bin
Assembly....................................11
Reassembling the Two Sections.....12
Additional Information................13
Other SSS documents available in
Adobe Acrobat format
V.4.1 - 10.10
H
P P1005/P1006/P1505 Hopper Entry Tool
Kit (HP1505HEKIT)
H
P2600 Foam Hopper Cap (HP26FMHCAP) or
HP1320 Foam Hopper Cap (HP1320FMHCAP)
Phillips Screwdriver
Small Slotted Screwdriver
Dry, Filtered, Compressed Air for Cleaning
91-99% Isopropyl Alcohol
Conductive Lubricant
(CONCLUBE)
Safety Glasses
SSS 1080
page
HP P1005/P1006/
P1505 Hopper Entry Tool Kit
(HP1505HEKIT)
Phillips Screwdriver
Wirelines
Toner Hopper
Drive Side
Contact Side
Agitator
Drive
Gear
Mag Roller
Sealing
Foam
Mag Roller
Stabilizer/
Journal/
Contact
Contact
Endplate
Mag
Roller
Sealing
Foam
Mag Roller
Sealing Blade
Wiper Tabs
Doctor
Blade
Mag Roller
Bushing
Mag Roller
Drive Gear
Mag Roller
Mag Roller
Bushing
Keyed End
Mag Roller Magnet
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the HP CB436A cartridge is used.
SSS 967
page
Wirelines
Drive Side
Waste Bin
Section
Chip
(not shown)
Wiper Blade End
Foams
PCR
Saddle
PCR
Saddle
Drum
Shutter
Torsion
Spring
Drum
Endplate
Wiper Blade
End Felts
Drum Axle
Pin
Wiper Blade
Sealing Foam
Recovery Blade
Drum Shutter
(not shown)
Wiper Blade
PCR
OPC
Drum
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the HP CB436A cartridge is used.
SSS 967
page
Separating
the
Two Sections
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
1. Using a Phillips screwdriver, remove the screw from the drum side
end plate. See Figure 1.
Drum
End
Plate
3.
Position the cartridge with the hopper facing upward and grasping
tightly, slide the waste bin section and hopper side apart, as shown
in Figure 3a. Separate as shown in Figure 3b.
Hopper
Waste Bin
Screw
Figure 1
2.
Figure 3a
Using a hook tool, move the shutter torsion spring into the indent
on the drum end plate as shown in Figure 2. Then, remove the
end plate ensuring that the hopper shutter torsion spring does
not get lost.
Indent
Shutter
Torsion
Spring
Figure 3b
Drum End
Plate
SSS 967
page
Disassembling
the
Toner Hopper
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
1.
Remove the two screws and gear side end plate as shown in Figure 4.
4.
Remove the mag roller and bushings. See Figure 7. The mag roller
assembly consists of a mag roller, a long bushing and a short bushing.
Note: T he magnet is free from the sleeve and must be handled with
care to prevent damage.
Gear Side
End Plate
Screws
Mag
Roller
Figure 4
2.
Remove the large and small compound idler gears and mag roller drive
gear from the hopper as shown in Figure 5. Inspect and clean as
needed.
Small
Compound
Idler Gear
Large
Compound
Idler Gear
Mag Roller
Bushings
Figure 7
5.
Clean the mag roller with dry, filtered compressed air and place on a
dry, lint-free cloth. Inspect and clean mag roller bushings with lint-free
swab and isopropyl alcohol.
6.
Remove the two screws securing the wiper tabs to the hopper as
shown in Figure 8. Lift the tabs off of the doctor blade.
Mag
Roller
Drive
Gear
Screws
Figure 5
3. Remove the single screw and then the contact end plate as shown in
Figure 6a. Remove the mag roller stabilizer/journal/contact and clean
using a lint-free swab. See Figure 6b.
Figure 8
7.
Contact
End Plate
Slowly lift the doctor blade up, being careful not to damage the
adhesive under the blade as shown in Figure 9. Inspect the doctor
blade and clean or replace as needed.
Doctor
Blade
Screw
Figure 6a
Figure 6b
page
6 SSS 967
Figure 9
To clean, blow off with dry, filtered compressed air and wipe with a dry
lint-free cloth.
Disassembling
9.
Inspect the hopper to ensure all foams and felts are in good condition
and replace as needed. See Figure 10a & 10b.
Foam
Felt
Felt
Figure 10a
Foam
the
Toner Hopper
12. Clean hopper using dry, filtered compressed air as shown in Figure
13a. Be sure that all plastic shavings and remaining toner are removed
from inside the toner hopper and on the surface where the hopper cap
will be placed. See Figure 13b.
Figure 10b
Figure 13a
Note: Be sure to wear safety glasses while doing the following
steps.
10. Place the hopper entry jig onto the hopper as shown in Figure 11b &
11c. Align the jig with the ridge and notches of the hopper. See Figure
11a.
Note: The jig will fit on either end of the cartridge. See Figure 11b
& 11c.
Notches
Notches
Figure 13b
Note: See SSS#989 HP P1505 Rigid Seal for further information
in order to seal the cartridge
13. After the cartridge is sealed, fill the hopper with a qualified toner. Clean
the surface around the toner port opening with 91-99% isopropyl
alcohol on a cotton swab or dry, lint free cloth as shown in Figure 13b.
Install the foam hopper cap (HP1320FMHCAP or HP26FMHCAP). See
Figure 14a & 14b.
Ridges
Figure 11a
Note: Ensure hopper cap is centered over the hopper entry hole.
Misalignment may result in toner leakage. Firmly press down
to activate the pressure sensitive adhesive.
HP1320FMHCAP
Figure 11b
Figure 11c
11. Place the hopper entry tool into the jig, cut a hole as shown in Figure
12.
Figure 14a
HP26FMHCAP
Figure 14b
Figure 12
SSS 967
page
Reassembling
the
Toner Hopper
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
1.
Doctor Blade
Figure 15
Figure 18
2.
Install the two wiper tabs on the doctor blade. Ensure the correct wiper
is installed on the appropriate side. Using a Phillips screwdriver, replace
the two screws in the doctor blade, as shown in Figure 16a, 16b &
16c.
Screws
5. Install the mag roller bushings onto the mag roller, then replace the
mag roller stablilizer/journal/contact to the keyed end of the magnet as
shown in Figure 19a. Place into the hopper as shown in Figure 19b.
Wiper
Tab
Screw
Wiper Tab
Screw
Mag
Roller
Figure 19a
Figure 16c
3. Ensure the magnet is installed with the keyed end exposed on the
contact side as shown in Figure 17.
Mag
Roller
Figure 19b
Figure 17
page
8 SSS 967
Reassembling
6.
the
Toner Hopper
Replace the contact end plate and secure with a screw as shown in
Figure 20.
Contact
Endplate
Screw
Figure 20
7. Replace the small and large compound idler gears and a mag roller
gear on the hopper in the order as shown in Figure 21.
1- Small
Compound
Idler Gear
2- Large Compound
Idler Gear
3 - Mag
Roller
Drive
Gear
Figure 21
8. Replace the gear side end plate and secure with two screws as shown
in Figure 22.
Screws
Figure 22
SSS 967
page
Disassembling
the
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
1. While holding the drive gear, remove the OPC by twisting the drive
gear end and lifting up. See Figure 23.
5.
Inspect the felts, foams and recovery blade for damage. See Figure 26.
Foams
Drum
Felt
Recovery
Blade
Figure 23
2.
Lift the PCR from the PCR saddles as shown in Figure 24.
3.
Clean the PCR with deionized water and a lint-free cloth. Use 91-99%
isopropyl alcohol for more difficult cleaning.
6.
Figure 26
Clean the waste bin with dry, compressed air as shown in Figure 27.
PCR Saddles
PCR
Figure 24
Figure 27
4.
Using a Phillips screwdriver, remove the two screws from the wiper
blade, as shown in Figure 25. Remove the wiper blade.
Screws
Wiper Blade
page
10 SSS 967
Figure 25
Reassembling
the
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
1.
5. Install the drum into the waste bin, see Figure 31.
Note: Drum lubrication on this drum is not recommended.
2. Install the wiper blade and secure with the two screws as shown in
Figure 28.
Screws
Wiper Blade
Figure 28
3.
Figure 31
Place conductive lubricant on the end of the PCR with the black saddle
(contact side) as shown in Figure 29.
PCR Saddle
Black PCR
Saddle
PCR
Figure 29
4.
Place conductive lubricant on the axle in the space shown in Figure 30.
Conductive
Lubricant
Figure 30
SSS 967
page
11
Reassembling
the
Two Sections
Note: This instruction can be used for remanufacturing all the listed cartridges. For illustration purposes, the
HP CB436A cartridge is used.
3.
1. Align bosses on the hopper to openings on the waste bin as shown in
Figure 32.
With the drum shutter in the closed position, install the end plate of the
cartridge ensuring that the hopper shutter torsion spring is in the correct
position as shown in Figure 34.
Torsion
Spring
Toner
Hopper
Figure 34
Waste Bin
2.
Figure 32
4.
Using a Phillips screwdriver, install the screw into the drive side end
plate. See Figure 35a & 35b.
Note: M
ove the shutter to the open position to engage the spring
and release to ensure the shutter closes
Carefully slide the toner hopper and waste bin sections together as
shown in Figure 33a. Verify proper placement of the hopper springs as
shown in Figure 33b.
Toner
Hopper
Figure 35a
Waste Bin
Figure 33a
Screw
Spring
Spring
Figure 33b
Figure 35b
Figure 33c
page
12 SSS 976
Additional Information
Illustrations
Safety Information
A
lways wear eye protection while operating
A
lways wear eye protection and protective clothing
D
o not swallow or ingest toner, isopropyl alcohol,
power tools.
SSS 967
page
13
The development of cartridge imaging systems is the primary mission of our Imaging Labs. Through extensive testing and
research, we develop the optimum combination of matched components for each cartridge system. Our engineering and
manufacturing expertise provides us with total control in design, quality and development to produce products from the
ground up. The result is a system of components that seamlessly work together in each cartridge application.
This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing you to
quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges.
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