Professional Documents
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Intake and Exhaust
Intake and Exhaust
INTAKE AND
EXHAUST
CONTENTS
SERVICE SPECIFICATION . . . . . . . . . . . . . . . . . . 2
EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . 6
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CATALYTIC CONVERTER
. . . . . . . . . . . . . . . . . . . . . . . . Refer to GROUP 35A
INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . 4
15-2
SERVICE SPECIFICATION
Items
Standard value
Limit
0.15 or less
0.20
SPECIAL TOOL
Tool
Number
Name
Use
MD998770
Oxygen sensor
wrench
15-3
AIR CLEANER
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Engine Cover Removal and Installation
10 Nm
8
1
5
9
9 Nm
10
2
4
6
7
15-4
INTAKE MANIFOLD
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Engine Coolant Draining and Supplying
(Refer to GROUP 14 On-vehicle Service.)
D Engine Cover and Under Cover Removal and
Installation
D Resonance Tank Removal and Installation
(Refer to P.15-3.)
D
D
20 Nm
16
20
24 Nm
21
17
18
19 Nm
19
9 Nm
10 12 Nm
10
11
5
8
11
10 12 Nm
12
10 12 Nm
10 12 Nm 6
28 Nm
13
4
27 34 Nm
34 Nm
14
15
Removal steps
1. Engine coolant temperature sensor
connector connection
2. Condenser connector connection
3. Camshaft position sensor connector
connection
4. Injector harness connector connection
5. Purge control solenoid connector
connection
6. EGR valve connector connection
7. Harness connector bracket
8. Water hose and pipe
9. Brake booster vacuum hose
AA"
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
34 Nm
15-5
INSPECTION
Check the following points; replace the part if a problem is
found.
INTAKE MANIFOLD CHECK
1. Check for damage or cracking of any part.
2. Using a straight edge and thickness gauge, check for
distortion of the cylinder head installation surface.
Standard value: 0.15 mm or less
Limit: 0.20 mm
15-6
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Engine Cover and Under Cover Removal and
Installation
5
8
18 Nm
29 Nm
13 Nm
2
29 Nm
98 Nm
12 15
Nm
13 Nm
34 Nm
34 Nm
1
Removal steps
1. Front exhaust pipe connection
2. Exhaust manifold bracket
3. Engine oil level gauge guide
4. Washer tank filler tube
5. A/C pressure switch connector
connection
15-7
13 Nm
1
4
13 Nm
12
34 Nm
49 Nm
7
13 Nm
11
34 Nm
34 Nm
49 Nm
10
9
13
14
A
MD998770
NOTES