Compress Evaluate

Codeware, Inc.
Sarasota, FL, USA

www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item:
Split Stream Dearator
Vessel No:
V-1234
Customer:
Magaladon Oil Venture
Contract:
C-45490-R56
Designer:
John Doe
Date:
April 1, 2001
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Table of Contents
General Arrangement Drawing................................................................................................................................1/21
Deficiencies Summary..............................................................................................................................................2/21
Pressure Summary...................................................................................................................................................3/21
Revision History........................................................................................................................................................4/21
Settings Summary.....................................................................................................................................................5/21
Radiography Summary.............................................................................................................................................7/21
Thickness Summary.................................................................................................................................................8/21
Weight Summary.......................................................................................................................................................9/21
Hydrostatic Test......................................................................................................................................................10/21
Bill of Materials........................................................................................................................................................11/21
Ellipsoidal Head #1.................................................................................................................................................12/21
Straight Flange on Ellipsoidal Head #1.................................................................................................................14/21
Cylinder #1...............................................................................................................................................................16/21
Straight Flange on Ellipsoidal Head #2.................................................................................................................18/21
Ellipsoidal Head #2.................................................................................................................................................20/21
General Arrangement Drawing
1/21
Deficiencies Summary
Warnings Summary
Warnings for Vessel
Supports have not been added to this vessel; combined loads are not being considered. (warning)
2/21
Pressure Summary
Component Summary
P
Design
(kg/cm2)
Design
(C)
Ellipsoidal Head #1
17.6
Straight Flange on Ellipsoidal Head #1
MAWP
(kg/cm2)
MAP
(kg/cm2)
MDMT
(C)
MDMT
Exemption
Impact
Tested
150
30.91
58.22
-29
Note 1
No
17.6
150
17.64
44.63
-29
Note 2
No
Cylinder #1
17.6
150
22.7
49.78
-41.4
Note 3
No
17.6
150
17.64
44.63
-29
Note 2
No
Ellipsoidal Head #2
17.6
150
30.91
58.22
-29
Note 4
No
Identifier
Chamber Summary
Design MDMT
0 C
Rated MDMT
-29 C @ 17.64 kg/cm 2
MAWP hot & corroded
17.64 kg/cm 2 @ 150 C
MAP cold & new
44.63 kg/cm 2 @ 21.11 C
(1) This pressure chamber is not designed for

external pressure.
Notes for MDMT Rating

Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 4.99 mm
3.
Material impact test exemption temperature from Fig UCS-66M Curve B = -29C
Fig UCS-66.1M MDMT reduction = 12.4C, (coincident ratio = 0.7785)
UCS-66 governing thickness = 4.99 mm
4.
3/21
Revision History
Revisions
No.
Date
2/ 3/2016
Operator
Notes
IN110886 New vessel created ASME Section VIII Division 1 [COMPRESS 2016 Build 7600]
4/21
Settings Summary
COMPRESS 2016 Build 7600
ASME Section VIII Division 1, 2013 Edition Metric
Units
MKS
Datum Line Location
0.00 mm from bottom seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
1.5 mm per UG-16(b)
Design for cold shut down only
No
Design for lethal service (full radiography required)
Yes
Design nozzles for
Chamber MAWP
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1.20
Skirt/legs stress increase
1.0
Minimum nozzle projection
152.4 mm
Juncture calculations for > 30 only
Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
ASME B16.9 fittings are entered as minimum thickness
No
Butt welds
Tapered per Figure

UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure
1.3 times vessel MAWP
Test liquid specific gravity
1.00
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
RT1
UG-116(f) Postweld heat treatment
HT
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
Apply interpretation VIII-1-83-66
Yes
Yes
5/21
Yes
Yes
Yes
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
No
UG-22(c) Superimposed static reactions from weight of attached equipment

(external loads)
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
No
UG-22(f) Wind reactions
No
UG-22(f) Seismic reactions
No
UG-22(j) Test pressure and coincident static head acting during the test:
No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
License Key #
23362
Support Expires July 31, 2016
6/21
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Top Circumferential Seam
Mark
Radiography / Joint Type
N/A
N/A
Full UW-11(a) / Type 1
RT1
Seamless No RT
RT1
Seamless No RT
N/A
N/A
RT1
N/A
Seamless No RT
Cylinder #1
N/A
Ellipsoidal Head #2
N/A
Ellipsoidal Head #1
Bottom Circumferential Seam

Category
(Fig UW-3)
Category
(Fig UW-3)
Category
(Fig UW-3)
UG-116(e) Required Marking:
RT1
7/21
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
Ellipsoidal Head #1
SA-234 WPB
273.05 OD
71.43
6.33*
4.91
1.00
Internal
SA-234 WPB
273.05 OD
50
4.99
4.99
1.00
Internal
SA-106 B Smls Pipe
273.05 OD
1,000
6.35
4.99
1.00
Internal
Cylinder #1
SA-234 WPB
273.05 OD
50
4.99
4.99
1.00
Internal
Ellipsoidal Head #2
SA-234 WPB
273.05 OD
71.43
6.33*
4.91
1.00
Internal
*Head minimum thickness after forming
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
8/21
Weight Summary
Weight (kg) Contributed by Vessel Elements
Component
Operating
Liquid
Piping
Insulation
Metal
Metal
Lining
Insulation
+ Liquid
Supports
New* Corroded
Test Liquid
Surface Area
m2
New Corroded New Corroded

Ellipsoidal Head #1
5.8
2.9
Cylinder #1
41.7
22.2
Ellipsoidal Head #2
5.8
2.9
TOTAL:
53.2
28
5.4
0.13
53.2
55.7
0.86
5.4
0.13
63.2
66.4
1.12
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Component
Nozzles &
Flanges
Body Flanges
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
m2
New
Corroded
New
Corroded
Ellipsoidal Head #1
Cylinder #1
Ellipsoidal Head #2
TOTAL:
Vessel Totals
New Corroded
Operating Weight (kg)
53
28
Empty Weight (kg)
53
28
Test Weight (kg)
116
94
Surface Area (m 2)
1.12
Capacity** (liters)
63
66
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg)
53
Center of Gravity from Datum (mm)
500
9/21
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21.11C = 1.3*MAWP*LSR

= 1.3*17.64*1
= 22.94 kgf/cm2
Horizontal shop hydrostatic test
Identifier
Local test Test liquid UG-99(b) UG-99(b)

pressure static head
stress
pressure
(kgf/cm2)
(kgf/cm2)
ratio
factor
Ellipsoidal Head #1 (1)
22.96
0.03
1.30
22.96
0.03
1.30
Cylinder #1
22.96
0.03
1.30
22.96
0.03
1.30
Ellipsoidal Head #2
22.96
0.03
1.30
(1) Ellipsoidal Head #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid
height is assumed to the top-most flange.
The field test condition has not been investigated.
The test temperature of 21.11 C is warmer than the minimum recommended temperature of -12 C so the brittle
fracture provision of UG-99(h) has been met.
10/21
Bill of Materials
Heads
Item #
Type
Material
Thk [mm]
Dia. [mm]
Wt. [kg] (ea.)
Qty
H1
Ellipsoidal Head
SA-234 WPB
6.33 (min.)
273.05 OD
5.8
Shells
Item #
Type
Material
Thk [mm]
Dia. [mm]
Length [mm]
Wt. [kg] (ea.)
Qty
S1
Cylinder
SA-106 B Smls Pipe; NPS 10 Sch 20 DN 250
6.35
273.05 OD
1,000
41.7
11/21
Ellipsoidal Head #1
Component
Ellipsoidal Head
Material
SA-234 WPB (II-D Metric p. 14, ln. 21)
Attached To
Cylinder #1
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
17.6
150
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.03
260.39
Dimensions
Outer Diameter
273.05 mm
Head Ratio
Minimum Thickness
6.33 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
50 mm
Nominal Thickness tsf
4.99 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
5.76
5.03
Corroded
2.89
5.37
Radiography
Category A joints
Seamless No RT
Head to shell seam
Full UW-11(a) Type 1
includes straight flange
12/21
Results Summary
Governing condition
internal pressure
Minimum thickness per UG-16
1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t)
4.91 mm
Maximum allowable working pressure (MAWP)
30.91 kgf/cm2
Maximum allowable pressure (MAP)
58.22 kgf/cm2
-29C
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (266.39 / (2*68.1))2]
New
K = (1/6)*[2 + (260.39 / (2*65.1))2]
0.971
1
Design thickness for internal pressure, (Corroded at 150 C) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

17.6*273.05*0.970956 / (2*1,203.26*1 + 2*17.6*(0.970956 - 0.1)) + 3
4.91 mm
Maximum allowable working pressure, (Corroded at 150 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*1,203.26*1*3.33 / (0.970956*273.05 - 2*3.33*(0.970956 - 0.1)) - 0
30.91 kgf/cm2
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*1,203.26*1*6.33 / (1*273.05 - 2*6.33*(1 - 0.1)) - 0
58.22 kgf/cm2
13/21

Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
17.6
150
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.03
261.73
Dimensions
Outer Diameter
273.05 mm
Length
50 mm
Nominal Thickness
4.99 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
1.65
2.72
Corroded
0.66
2.84
Radiography
Longitudinal seam
Seamless No RT
Bottom Circumferential
seam
14/21
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
4.99 mm
17.64 kg/cm2
44.63 kg/cm2
Rated MDMT
-29 C
UCS-66 Material Toughness Requirements
Governing thickness, tg =
4.99 mm
MDMT =
-29C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 0C.
Design thickness, (at 150 C) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 17.6*136.53 / (1,203.27*1.00 + 0.40*17.6) + 3
= 4.99 mm
Maximum allowable working pressure, (at 150 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*1.99 / (136.53 - 0.40*1.99) - 0
= 17.64 kg/cm2
Maximum allowable pressure, (at 21.11 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*4.99 / (136.53 - 0.40*4.99)
= 44.63 kg/cm2
15/21
Cylinder #1
Component
Cylinder
Material
SA-106 B Smls Pipe (II-D Metric p. 14, ln. 19)
Pipe NPS and

Schedule
NPS 10 Sch 20 DN 250
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
17.6
150
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.03
260.37
Dimensions
Outer Diameter
273.05 mm
Length
1,000 mm
Pipe Nominal
Thickness
6.35 mm
Pipe Minimum
Thickness1
5.56 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
41.67
53.24
Corroded
22.24
55.72
Radiography
Longitudinal seam
Seamless No RT
Top Circumferential
seam
Bottom Circumferential
seam
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
16/21
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
4.99 mm
22.7 kg/cm2
49.78 kg/cm2
Rated MDMT
-41.4 C

4.99 mm
Exemption temperature from Fig UCS-66M Curve B =
-29C
tr = 17.64*136.53 / (1,203.27*1 + 0.4*17.64) =
1.99 mm
Stress ratio = tr*E* / (tn - c) = 1.99*1 / (5.56 - 3) =
0.7785
Reduction in MDMT, TR from Fig UCS-66.1M =
12.4C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 12.4 , -48] =
-41.4C
Material is exempt from impact testing at the Design MDMT of 0C.

t

= 17.6*136.53 / (1,203.27*1.00 + 0.40*17.6) + 3
= 4.99 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*(6.35*0.875 - 3) / (136.53 - 0.40*(6.35*0.875 - 3)) - 0
= 22.7 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*(6.35*0.875) / (136.53 - 0.40*(6.35*0.875))
= 49.78 kg/cm2
17/21

Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
17.6
150
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.03
261.73
Dimensions
Outer Diameter
273.05 mm
Length
50 mm
Nominal Thickness
4.99 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
1.65
2.72
Corroded
0.66
2.84
Radiography
Longitudinal seam
Seamless No RT
Top Circumferential
seam
18/21
Results Summary
Governing condition
Internal pressure
1.5 mm + 3 mm = 4.5 mm
4.99 mm
17.64 kg/cm2
44.63 kg/cm2
Rated MDMT
-29 C
4.99 mm
MDMT =
-29C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 0C.
t

= 17.6*136.53 / (1,203.27*1.00 + 0.40*17.6) + 3
= 4.99 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*1.99 / (136.53 - 0.40*1.99) - 0
= 17.64 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*4.99 / (136.53 - 0.40*4.99)
= 44.63 kg/cm2
19/21
Ellipsoidal Head #2
Component
Ellipsoidal Head
Material
Attached To
Cylinder #1
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
17.6
150
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.03
260.39
Dimensions
Outer Diameter
273.05 mm
Head Ratio
Minimum Thickness
6.33 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
50 mm
Nominal Thickness tsf
4.99 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
5.76
5.03
Corroded
2.89
5.37
Radiography
Category A joints
Seamless No RT
Head to shell seam
includes straight flange
20/21
Results Summary
Governing condition
internal pressure
1.5 mm + 3 mm = 4.5 mm
4.91 mm
30.91 kgf/cm2
58.22 kgf/cm2
-29C
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (266.39 / (2*68.1))2]
New
K = (1/6)*[2 + (260.39 / (2*65.1))2]
0.971
1
Design thickness for internal pressure, (Corroded at 150 C) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

17.6*273.05*0.970956 / (2*1,203.26*1 + 2*17.6*(0.970956 - 0.1)) + 3
4.91 mm
Maximum allowable working pressure, (Corroded at 150 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*1,203.26*1*3.33 / (0.970956*273.05 - 2*3.33*(0.970956 - 0.1)) - 0
30.91 kgf/cm2
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*1,203.26*1*6.33 / (1*273.05 - 2*6.33*(1 - 0.1)) - 0
58.22 kgf/cm2
21/21

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Codeware, Inc.

Sarasota, FL, USA

COMPRESS Pressure Vessel Design Calculations

Split Stream Dearator

Magaladon Oil Venture

General Arrangement Drawing

Straight Flange on Ellipsoidal Head #1

Straight Flange on Ellipsoidal Head #2

-29 C @ 17.64 kg/cm 2

MAWP hot & corroded

17.64 kg/cm 2 @ 150 C

MAP cold & new

44.63 kg/cm 2 @ 21.11 C

(1) This pressure chamber is not designed for

Notes for MDMT Rating

Straight Flange governs MDMT

Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 4.99 mm

UCS-66 governing thickness = 4.99 mm

Straight Flange governs MDMT

Datum Line Location

0.00 mm from bottom seam

Vessel Design Mode

Get Thickness from Pressure

1.5 mm per UG-16(b)

Design for cold shut down only

Design for lethal service (full radiography required)

Design nozzles for

Corrosion weight loss

100% of theoretical loss

UG-23 Stress Increase

Skirt/legs stress increase

Minimum nozzle projection

Juncture calculations for > 30 only

Preheat P-No 1 Materials > 1.25" and <= 1.50" thick

UG-37(a) shell tr calculation considers longitudinal stress

Cylindrical shells made from pipe are entered as minimum thickness

Nozzles made from pipe are entered as minimum thickness

ASME B16.9 fittings are entered as minimum thickness

Tapered per Figure

Disallow Appendix 1-5, 1-8 calculations under 15 psi

1.3 times vessel MAWP

Test liquid specific gravity

Maximum stress during test

UG-116(f) Postweld heat treatment

Use Code Case 2547

Use Code Case 2695

Apply interpretation VIII-1-83-66

Apply interpretation VIII-1-86-175

Apply interpretation VIII-1-01-37

Apply interpretation VIII-1-01-150

Apply interpretation VIII-1-07-50

No UCS-66.1 MDMT reduction

No UCS-68(c) MDMT reduction

Disallow UG-20(f) exemptions

UG-22(a) Internal or External Design Pressure

UG-22(c) Superimposed static reactions from weight of attached equipment

UG-22(f) Wind reactions

UG-22(f) Seismic reactions

Support Expires July 31, 2016

Top Circumferential Seam

Radiography / Joint Type

Radiography / Joint Type

Gauge pressure at 21.11C = 1.3MAWPLSR

K = (1/6)[2 + (260.39 / (265.1))2]

PDoK / (2SE + 2P(K - 0.1)) + Corrosion

2SEt / (KDo - 2t(K - 0.1)) - Ps

2SEt / (KDo - 2t(K - 0.1)) - Ps

= PRo / (SE + 0.40*P) + Corrosion

= SEt / (Ro - 0.40*t) - Ps

= SEt / (Ro - 0.40*t)