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A l l W e B u i l d I n Q u a l i t y

Since 1985 in USA

Mass Production Machinery Line Up


2009

Headquater
255 CAPITOL ST., LIVERMORE, CA 94551, USA
TEL: +1 925 443 1200 FAX:+1 925 443 1290

Headquater
A KIRA S EIKI Co., Ltd

TEL: 04-24733326
1st Factory No. 40-2, 34th Road, Industrial Park,
2nd Factory No. 35, 36th Road, Industrial Park
3nd Factory No. 306, 38th Road, Industrial Park

407 Taichung City, Taiwan, R.O.C.

TEL: +886 4 2355 2495 FAX: +886 4 2355 2496

09011902
E-mail: akira.seiki@msa.hinet.net
1st Factory http://www.akiraseiki.com
Index
Model Guide P2
Target Jobs P3
Fastest Axial Feed P5

Always keeps moving High Speed Spindle P7

to advance your future Reliable Tool Change P9


Accurate Pallet Change P10
success.
Multi- Axial Application P11
W ith more than 20 years solid profession
in machine tool technology, Akira Seiki Convenient Operation and Maintenance P13
expands marketing development from Configuration and Options P15
USA to the international.
Measurement P16

In the past, we built reliable machineries Machine Specification P17


to process customers' success in USA

Customer's Recommendation
where is keen competition. Now, we
broaden our mission to progress your
competition wherever you are.
Quoted from website of Lichion Sweden, the primary
A KIRA S EIKI President agent of AKIRA SEIKI

Auto Verdi in Sweden has mechanical knowledge,


technical development and the highest level of precision
machinery available. After many years of supporting top
European engine builders with connecting rods and
other engine parts they developed their own dry sump oil
pump for racing cars 1995.
Auto Verdi has made investment in a fast vertical
machining centre from Akira-Seiki APC model.
Machine model is a 2-pallet swingtype with very good
specification. Auto Verdi has choosen some special
options, for example: Coolant through spindle 120 bar.

Akira Seiki Product Guide


Max Axial Single Twin Multi-
Spindle Axial Feedrate
Acceleration Pallet Pallet Axis

PC460/PC700 12000rpm, BT30 60/60/60 mm/min 1.2G 


Research and Development Assembly
RMV500APC 15000-22000rpm, HSK40 60/60/96 mm/min 1.6-2.0G 
Vertical Model RMV700APC 12000-15000rpm, HSK63 60/48/96 mm/min 1.2-1.5G 
RMV160RT 15000-22000rpm, HSK40 60/60/96 mm/min 1.6-2.0G 
Spindle Techology

Quality Control
RMV250RT 12000-15000rpm, HSK63 60/48/96 mm/min 1.2-1.5G 
RMH250APC 22000rpm, HSK40 60/60/96 mm/min 1.6-2.0G 
Horizontal Model
RMV350APC 15000rpm, HSK63 60/48/96 mm/min 1.2-1.5G 
well-managed inventory
2
Master Piece for Massive Production Target Jobs
Save Cycle Time = Save Profit
IT Components Automotive Parts

Saving Total Cycle


Minimum non-cutting time
Max. Spindle Speed 22000rpm (option)
Max. rigid tapping 8000rpm

(option, refer to tool application.)

Max. rapid traverse 96 m/min


Max. acceleration 1.6~2.0G
Mobile Phone Case Hard Disc Seat Cylinder Cover Cam Cover
Fastest tool change T to T time 0.7 sec. Heat Sink Optical Parts Engine Body Engine Housing
HD Reader CD/DVD Panel Brake Master Cylinder Motor Cap
Pallet change time 1.5 sec./180 degree

Related model: RMV700APC


Light Alloy Formed Part Special Material

Quick Tapping Cycle


(basic demonstration by 121 holes)
Machine Model : RMV-500APC
Workpiece material : Aluminum (A5052)
Tapping Speed : 4000 rpm
Tool Used : M6-1 Tap
Effective thread : 12mm
Machining time for 1 hole : 0.92 sec/hole
(Tapping motion only)

Pneumatic Valve Hydraulic Throttle Carbon Fiber I/T Parts


Bicycle Parts Pneoumatic Tool Housing Magnesium Casting Watch Case
*Above cutting data related to Akira Seiki's own internal tooling application. Please check futher information with Sewing Machine Parts Remote Helix Parts Titanium Engraving Medical Device
your local distributor.

3 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 4


AKIRA - SEIKI
Axial Feed, Fastest Accelerations as F1 racing Shortest Cycle Time, Utmost Effeciency

Non-machining time
Minimum
Non-cut Time The least non-cutting time is primary issue
for massive production, Akira Seiki create the
RMV series patented relative movement technology
enables highest acceleration 1.6-2.0G (RMV500APC / superior production machines line up to save
RMV160RT)
for each tooling spindle and job feeding, to
most productivity and accumulate most profit
act the perfect axial feedrate 96m/min (Z axis) for
chip-chip movement like F1 racing car performance. for customers.

When reaching machining coordinate in the fastest


cycle, the axial movement is absolutely free from
mechanism inertia matter. The oppsite feed force AKIRA SEIKI AKIRA SEIKI Other T/C
RMV series PC series
is counteracted and machine body stays sable as a
rock!

Speed

P1 P2 P3 P4 P5 P6 P7 P8

AKIRA SEIKI RMV series


G00 96m/min 1.7G

By equal cycle time, Akira Seiki

Low Service Expense


P1 P2 P3 P4 P5

AKIRA SEIKI PC series


production machinery acheive at
G00 60 m/min 1.2G

& Consuming Effective least 25%~200% higher effeciency


for more processing sections!
P1 P2 P3 P4
Other regular Tap/Dill machine
For the same travel as standard machine, AKIRA G00 40-50m/min 0.7-1G
SEIKI RMV series transmission travel only 50% of
the distance. It therefore ensures 200% longevity
Time
of motion for components such as ballscrews and
linear guideways.

The opposite thrust of Z axis RMV/RMH models, no


any counter balace applied and reduce at least 50%
loading and wear down for Z axis. General M/C......by only
Core technology only available by Akira Seiki
500 single nut for full travel.

AKIRA SEIKI
S (rpm) RMV500APC

20000

AKIRA SEIKI
AKIRA SEIKI RMV / RMH...... 12000
PC460/700
by dual nuts for same travel. 10000
OTHER TC

0 0.45 0.8 1.5 Time (sec)

250 250 Akira Seiki integrate the technical patents in the internationals with
practical application to save the best processing effeciency and
benefit customers!

* Please check availability with your local distributor


5 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 6
AKIRA - SEIKI
Superior Well Balance High Speed Spindle Speed

P1 P2 P3 P4 P5 P6 P7 P8

AKIRA SEIKI RMV series


G00 96m/min 1.7G
Standard HSK dual face contact taper ensures
Akira Seiki Expert High Efficiency Spindle
rigid clamping of tool holders at high speed.
Unstalbe balance of BT system in high speed.
P1 P2 P3 P4 P5 It guarantees accurate holding of cutting tool
Absolute direct drive spindle prevents AKIRA SEIKI PC series
and prevents locking of holder due to thermal
radial load of spindle bearings G00 60 m/min 1.2G expansion caused due to heat generated by
and results long bearing life, least spindle at high speeds.
n o i s e a n d s a v e e ff i c i e n t p o w e r
P1 P2 P3 P4
7/24taper
transmission.
Other regular Tap/Dill machine
G00 40-50m/min 0.7-1G
Super low inertia main motor to
achieve spindle speed from 0 to
Time
22000rpm within 0.45 seconds.
(optional features for RMV-500APC) Easy set-up
Heavy holder burdens Clamping device
the bearings.
Expansion
Movement Rigid clamp
with excellent balance
AKIRA SEIKI
S (rpm) RMV500APC

20000 Short & light-weighted holder Dual contact taper

AKIRA SEIKI
PC460/700
12000
OTHER TC
10000

Fixed elasticized

0 0.45 0.8 1.5 Time (sec)

All Akira Seiki spindle design and motor integrations are built
to reach high acceleration and excellent balance to act small
diameter processing and smooth "RA" surface.
LEAST Investment for Highest Level Technology
AKIRA-SEIKI pantented
Core Internal Chilling pull stud, standard
Release heat direcly from the most accessories.
core section of the spindle, either by No more paying more for best high speed
air or optional oil cooler.
tooling system.
To activate the advantage of HSK tooling system
in most significant economy, HSK excellent
Absolute Direct Rigid Drive dynamic balance while high speed cutting.
regular HSK holder
Non- couple drive to trasmit
absolute precise spindle motor Akira Seiki patents concepts popularize the perfect
speed and torque in most direct tooling system in the most economic solution. Save
way. The alignment of drive most maintenance cost of conventional expended
motor to spindle is garrantee at clamp system.
same in-line.

Premium Balance Design for High


Speed Performance
Enlarged springs to enforce clamp force for the tool holder. Springs
with outer- mounted design excute higher precision for spindle
cartrige, also reduce springs quantity to shorten the length of
complete spindle unit to act execellent balance for high speed.
* Please check availability with your domestic distributor.
* Please check availability with your local distributor
7 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 8
AKIRA - SEIKI
Reliable Tool Change Accurate Pallet Change
Quick Tool Selection Unique pallet changer
High precision curvic coupling is applied for
the precised positioning of pallet that is usually
Servo drive tool magazine (for RMV500APC
standard only in high end machines.
/ RMV160RT) for quickest and most precise
tool select. Optimum chip proof system and detect system
(pantented) ensure accuracy stability of pallet
Electrical precise clamp for ATC brake
postisioning.
ensures precise tool change in short temple
( for RMV series).
Isolated tool magazine with full cover (for No hydraulic components are used for pallet clamp /
RMV series) prevent chips entering tool pot. unclamp that reduced additional maintenance cost.

Opposite Tool Change More Precision for Pallet Positioning

Total 24 coupling teeth for 48 contact datums


to the ensured pallet location in highest
positionging accuracy!
Tool Capacity
Double chip-proof!! Advanced chip proof for

14T 70%
14T 24T
up
24T each contact datum and optimum chip detection
ensure the repeatability pallet positioning at
0.003mm.
Tool Select Time

300% quicker
for diagonal tool

2.4sec 2.4sec 0.8sec 0.8sec


Optimum Chip Proof and Immediate Detect
other TC Akira Seiki RMV500APC / RMV160RT model

Fast Tool Change Easy Tool Set Up.


C
B

A
A. air (blue) : B. air (red) : C. air (yellow) :
48-tunnels strong 24-tunels strong 8-tunnels for
air blow to clear air blow as further coupling contact
coupling taper. chip proof. seal detect.

Other TC pallet locating Akira Seiki RMV-APC pallet locating


High speed tool changer has tool to tool One- button features ease the often For massive production with tiny chip produced, Akira Seiki RMV-APC smart chip-proof design
change time of 0.7 second and chip used functions instead of multi- the chips accumulated at gap of conventional pallet create double protection for high volume machining
to chip of 2.1 seconds. More than 1.5 steps procedure. Only by one- button and its fix taper-cone. The sticky and collected chip stability. Gap between locating contact tapers and
million reliable & practical operation ATC c o m m a n d t o c o m p l e t e t o o l o ff s e t , are difficult to be moved away. free from chip accumulations. The active strong
tests had been done. selecting tool, ATC home return, ATC air blow and immediate detect absolutely ensure
restore and so on. minimum chip-stuck concern.

* Please check the availability with your domestic Akira Seiki distributor. * Please check the availability with your domestic Akira Seiki distributor.
9 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 10
AKIRA - SEIKI
Multi- Axial Application Innovation of Rotary Table
No more frictional drive of worm gear drive, the
Faster and More Accurate Rotary application of roller gear cam drive of rotary axes
Gear Cam advance the higher indexing accuracy and efficiency
for in best longevity.
100 rpm The cam follower hold the tapered ribs of the roller
cam under well-preload to eliminate backlash. This
Saving Total Cycle

Rotation Speed
33 rpm mechanism ensures smooth indexing and rigid stops
for precision machining operations.
Minimum non-cutting time
The eternal well contact of roller cams and cam
followers work on principle in no wear out nor
Max. Spindle Speed 22000rpm (OPT.) clearance adjustments needed. This means the
original accuracy stays for longer periods without
Rapid Traverse(X/Y/Z) 60/60/96 General B/C Axis B/C Axis of RMV-RT maintenance.

Axial Acceleration 1.6 ~2.0G +200%


B Axis Rapid Traverse 75 rpm
Efficiency Increased

B/C axis transmission character comparison


C Axis Rapid Traverse 100 rpm
Akira Seiki RMV-RT B/C Axis Conventional B/C Axis
No. Item
T to T time 0.6 sec.
Transmission Transmission

Related Model: RMV250RT

1 Illustration

One Catch-up
Saving More Accuracy 3 Contact status Rolling contact Slide contact
HRC60 HB90
4 Material of the contact part
Bearing steel Phosphor bronze
Table indexing angle
High efficient tilting rotary 5 Preload Yes NO
B axis
table completes all the 6 Transmission efficiency ☆☆☆☆☆, excellent ☆☆, slow
±120° ±120°
processing in one catch- 7 Backlash 0 backlash Necessary for rub stroke
up. Advance optimum 20 sec.
8 Indexing accuracy Under 15 sec.
machine tool for multi-faces ( when new produce)
C axis
productive jobs with high 9 High speed possibility ☆☆☆☆☆, excellent ☆☆, slow
360° 360° accuracy required. Very easy 10 Thermal Low High
and free-interference for 11 Rigidity High Low
various fixture application. ☆☆☆
12 Durability ☆☆☆☆☆, excellent
regular maintenance is necessary
13 Backlash adjustment Unnecessary Necessary

* Please check availability with your local distributor * Check with your local distributor for allowable working space.

11 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 12


AKIRA - SEIKI
Convenient Operation and
Maintenance
Powerful chip flushing
No Cover Break-down
5˚ The tilting and wide drainage way at the base
allow the effective chip flushed to the rear chip
tray or chip conveyor (available as optional).
X,Y and Z axes are completely isolated from chips
by the unique design of RMV models. High quality
one piece sliding cover is used on X and Z axis.
This prevents breakdowns due to telescopic cover Convenient of inner clear by the water shower
damage caused by high rapid traverse. (option for PC models) surrounding the inner
guarding for immediate chip moving away.

Attentive to Operater's Demand

Ergonomics
Chip disposal
The distance between spindle centre and
operator is very short distance with front To meet the high production of aluminum parts,
type pallet changer. powerful chip flush together with large volume
of coolant tank is provided as standard.

Chip Removing
Hinge type chip conveyor provides the most Double-level filter is available option to isolate
efficient chip removal jobs and best chip-free medium and tiny chips, to maintain good coolant
coolant effect for massive production. condition.
Convenient Operation
The chip disposal height 1200mm allows the
space for 1 gallon (4.6L) trolley for saving clear- Swivel control cabinet and fine operation
up time (1200mm disposal height available for ergonomic design. Optimum height from floor
SL30-SL300 models) . 1600mm for operation and 1500mm for vision

100˚
line.

1200mm Flexibitity Application


Small floor space to add robot system.
Quick Mould Change System.
power chips filltered
NC rotary tables on twin pallet.
bigger chips

* Please check availability with your local distributor


13 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 14
AKIRA - SEIKI
Machine Configurations & Options Measurement

● = standard machine conflguration Production Production Twin Pallet


☆ = available option Production Multi- faces L1
Single Pallet Change

PC460 / PC700 RMV500 APC RMV700 APC RMV160RT RMV250RT

Spindle Option

HSK40A taper ● ●

BT-30 taper ● ☆ ☆

H2
H1
H
HSK63A taper ● ●

BT-40 taper ☆ ☆
Production Production Twin Pallet
Axis Motion Guides Production Multi- faces

1230
Single Pallet Change

C
Patented relative movement at Z axis ● ● ● ●
Production Production Twin Pallet
Conveient Feature and Option Production Multi- faces
Single Pallet Change
Basic air spindle chilling ● ● ● ● ● A
L B W
Spindle oil chilling ☆ ☆ ☆ ☆
T1(PC models only)
Coolant through spindle ☆ ☆ ☆ ☆ ☆

Oil spray coolant for dry cut ☆ ☆ ☆ ☆ ☆

Servo tool magzine ☆ ● ☆ ● ☆

Y
Z
160
Water shower for full guarding ☆ 250 RMV160RT
RMV250RT
Chain type chip conveyor ☆ ☆ ☆ ☆ ☆ X T
RMV500A/RMV700A/TC460/TC700
Scrape type chip conveyor ☆ ☆ ☆ ☆ ☆

U
Top cover ☆ ● ● ● ●

V
S
Pneumatic auto door ☆ ☆ ☆ ☆ ☆

Oil mist collector ☆ ☆ ☆ ☆ ☆ PC460 PC700 RMV500A RMV700A RMV160RT RMV250RT


tool length / diameter measurement ☆ ☆ ☆ ☆ ☆
W 1200 1800 1500 1900 1600 1900
part measurement ☆ ☆ ☆ ☆ ☆
L 2300 2300 2700 3040 2240 2600
CE regulation ☆ ☆ ☆ ☆ ☆ H 2200 2200 2285 2525 2285 2350
Production Production Twin Pallet
NC & software option Production Multi- faces L1 2550 2550 2990 3350 2500 2880
Single Pallet Change
Fanuc package ☆ ☆ ☆ ☆ H1 2280 2280 2345 2725 2285 2560

Colorful LCD display ☆ ● ● ● ●


H2 2340 2340 2515 2900 2410 2750

A 620 620 495 690 530 670


DNC link ● ● ● ● ●
B 900 900 820 740 740 740
Ethernet interface ☆ ☆ ☆ ☆ ☆
C 870 870 970 950 840 900
Remote PMG ● ● ● ● ●
S 23 23 24 18 19 21
NC rotory table ☆ ☆ ☆ ● ● T 14 14 14 30 12 12

* All specification subject to change without notice. * All specification subject to change without notice.
15 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 16
AKIRA - SEIKI
Machine Specification
PC460 PC700 RMV500APC RMV700APC RMV160RT RMV250RT RMH250APC RMH350APC

CONTROL SYSTEM AKIRA Mi645


Travel Performa Production PC series
X-axis Travel mm/inch 460 / 18.11 700 / 27.56 500 / 19.69 700 / 27.56 380 / 14.96 500 / 19.69 350 / 13.78 520 / 20.47 Cost Effect Single Pullet
2 models
Y-axis Travel mm/inch 320 / 12.60 320 / 12.60 300 / 11.81 400 / 15.75 160 / 6.30 250 / 9.84 350 / 13.78 520 / 20.47
300 / 11.81 (STD) 300 / 11.81 (STD)
Z-axis Travel mm/inch 280 / 11.02 400 / 15.75 320 / 12.60 400 / 15.75 350 / 13.78 520 / 20.47
350 / 13.78 (OPT) 350 / 13.78 (OPT)
Spindle nose to table surface mm/inch 180 - 480 / 7 - 18.9 180 - 480 / 7 - 18.9 150 - 430 / 5.9 - 16.9 200 - 600 / 7.87 - 23.62 130 - 450 / 5.19 - 17.72 125 - 525 / 4.92 - 20.67 100 - 450 / 3.94 - 17.7 100 - 620 / 3.94 - 24.4

TABLE / PALLET
Table Size (LxW) mm/inch 520 X 320 / 20.47 X 12.6 760 X 320 / 29.92 X 12.6 500 X 300 / 19.69 X 11.81 700 X 400 / 27.56 X 15.75 Ø160 Ø250 250 X 250 / 9.84 X 9.84 350X350 / 13.78X13.78

C Axis Rotation ° NA NA NA NA 360 ° 360 ° NA NA

B Axis Swing ° NA NA NA NA ±120 ° ±120 ° 360 ° 360 °

Max. Loading Capacity kgs/lbs 250 / 551 350 / 772 100 / 220 160 / 353 30 / 66 60 / 132 200 / 441 300 / 661.2 Classic Production
RMV-APC series
SPINDLE SYSTEM
Twin Pallet Change
Spindle Motor Output(Peak) HP 7.3 7.3 10 15 10 15 10 15 2 models
12,000 (STD) 12,000 (STD) 15,000 (STD) 12,000 (STD) 15,000 (STD) 12,000 (STD)
Spindle Speed rpm 20,000 15,000
20,000 (OPT) 20,000 (OPT) 20,000 (OPT) 15,000 (OPT) 20,000 (OPT) 15,000 (OPT)
HSK-40A HSK-63A HSK-40A HSK-63A HSK-63A
Spindle taper BT-30 BT-30 HSK40
BT-30 (OPT) BT-40 (OPT) BT-30 (OPT) BT-40 (OPT) BT40 (OPT)
Method of Spindle Coolant air chilling air chilling air chilling air chilling air chilling air chilling air chilling air chilling

FEED
M/min 60 / 60 / 60 60 / 60 / 60 60 / 60 / 96 48 / 60 / 96 60 / 60 / 96 48 / 60 / 96 60 / 60 / 96 60 / 60 / 96
Rapid Rate of X/Y/Z
ipm 2362 / 2362 / 2362 2362 / 2362 / 2362 2362 / 2362 / 3779 1890 / 2362 / 3779 2362 / 2362 / 3779 1890 / 2362 / 3779 2362 / 2362 / 3779 2362 / 2362 / 3779

Acceleration X/Y/Z G 1.2 / 1.2 / 1.0 1.2 / 1.2 / 1.0 1.2 / 1.2 / 1.6 1.0 / 1.0 / 1.2 1.2 / 1.2 / 1.6 1.2 / 1.0 / 1.2 1.2 / 1.2 / 1.6 1.0 / 1.0 / 1.2

ACCURACY Multi-faces Production


RMV-RT series
Positioning (+/-) mm/inch 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 0.006 / 0.0002 5 - axis Processing
Repeatability (+/-) mm/inch 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 0.003 / 0.00018 2 models
ATC
40+1T
Tool storage capacity 14T 14T 24+1T 24+1T 24+1T 24+1T 40+1T
60+1T (OPT)
Max. Tool Diameter mm/inch 50 / 1.97 50 / 1.97 50 / 1.97 75 / 2.95 50 / 1.97 75 / 2.95 50 / 1.97 75 / 2.95

Max. Length mm/inch 160 / 6.30 160 / 6.30 175 / 6.89 200 / 7.87 175 / 6.89 200 / 7.87 250 / 9.84 300 / 11.81

Max. Weight kgs/lbs 3/7 3/7 2.5 / 6 4.5 / 10 2.5 / 6 4.5 / 10 2.5 / 6 4.5 / 10
T-T:1.4 T-T:1.4 T-T:0.7 T-T:1.2 T-T:0.7 T-T:1.2 T-T:0.7 T-T:1.2
Change time sec
C-C: 2.3 C-C: 2.3 C-C: 2.1 C-C:2.9 C-C:2.1 C-C:2.9 C-C:1.9 C-C:2.9
Superior Massive
GENERAL
Production RMH series
Coolant tank capacity Liters/gal 100 / 26.40 100 / 26.42 160 / 42.27 160 / 42.27 160 / 42.27 160 / 42.27 200 / 52.00 200 / 52.00 Horizontal Twin Pallet
Power Requirement KVA 10 10 11 25 12 26 12 26 2 models
Air Pressure Requirement kgs / c㎡ 6 6 6 6 6 6 6 6
Floor Space(W X L) mm/inch 1200 X 2300 / 47.2 X 90.6 1800 X 2300 / 70.9 X 90.6 1500 X 2700 / 59 X 106.3 1900 X 3040 / 74.8 X 119.7 1600 X 2240 / 63 X 88.2 1900 X 2600 / 74.8 X 102.4 1500 X 3200 / 59.1 X 126 2000 X 4000 / 78.7 X 157.5
Weight kgs/lbs 2000 / 4409 2400 / 5291 4200 / 9259 5600 / 12346 3800 / 8378 5000 / 11023 5500 / 12125 7000 / 15432

* All specification subject to change without notice.


17 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 18
AKIRA - SEIKI

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