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Akira Seiki PMC 2009 - 02
Akira Seiki PMC 2009 - 02
Headquater
255 CAPITOL ST., LIVERMORE, CA 94551, USA
TEL: +1 925 443 1200 FAX:+1 925 443 1290
Headquater
A KIRA S EIKI Co., Ltd
TEL: 04-24733326
1st Factory No. 40-2, 34th Road, Industrial Park,
2nd Factory No. 35, 36th Road, Industrial Park
3nd Factory No. 306, 38th Road, Industrial Park
09011902
E-mail: akira.seiki@msa.hinet.net
1st Factory http://www.akiraseiki.com
Index
Model Guide P2
Target Jobs P3
Fastest Axial Feed P5
Customer's Recommendation
where is keen competition. Now, we
broaden our mission to progress your
competition wherever you are.
Quoted from website of Lichion Sweden, the primary
A KIRA S EIKI President agent of AKIRA SEIKI
Quality Control
RMV250RT 12000-15000rpm, HSK63 60/48/96 mm/min 1.2-1.5G
RMH250APC 22000rpm, HSK40 60/60/96 mm/min 1.6-2.0G
Horizontal Model
RMV350APC 15000rpm, HSK63 60/48/96 mm/min 1.2-1.5G
well-managed inventory
2
Master Piece for Massive Production Target Jobs
Save Cycle Time = Save Profit
IT Components Automotive Parts
Non-machining time
Minimum
Non-cut Time The least non-cutting time is primary issue
for massive production, Akira Seiki create the
RMV series patented relative movement technology
enables highest acceleration 1.6-2.0G (RMV500APC / superior production machines line up to save
RMV160RT)
for each tooling spindle and job feeding, to
most productivity and accumulate most profit
act the perfect axial feedrate 96m/min (Z axis) for
chip-chip movement like F1 racing car performance. for customers.
Speed
P1 P2 P3 P4 P5 P6 P7 P8
AKIRA SEIKI
S (rpm) RMV500APC
20000
AKIRA SEIKI
AKIRA SEIKI RMV / RMH...... 12000
PC460/700
by dual nuts for same travel. 10000
OTHER TC
250 250 Akira Seiki integrate the technical patents in the internationals with
practical application to save the best processing effeciency and
benefit customers!
P1 P2 P3 P4 P5 P6 P7 P8
AKIRA SEIKI
PC460/700
12000
OTHER TC
10000
Fixed elasticized
All Akira Seiki spindle design and motor integrations are built
to reach high acceleration and excellent balance to act small
diameter processing and smooth "RA" surface.
LEAST Investment for Highest Level Technology
AKIRA-SEIKI pantented
Core Internal Chilling pull stud, standard
Release heat direcly from the most accessories.
core section of the spindle, either by No more paying more for best high speed
air or optional oil cooler.
tooling system.
To activate the advantage of HSK tooling system
in most significant economy, HSK excellent
Absolute Direct Rigid Drive dynamic balance while high speed cutting.
regular HSK holder
Non- couple drive to trasmit
absolute precise spindle motor Akira Seiki patents concepts popularize the perfect
speed and torque in most direct tooling system in the most economic solution. Save
way. The alignment of drive most maintenance cost of conventional expended
motor to spindle is garrantee at clamp system.
same in-line.
14T 70%
14T 24T
up
24T each contact datum and optimum chip detection
ensure the repeatability pallet positioning at
0.003mm.
Tool Select Time
300% quicker
for diagonal tool
A
A. air (blue) : B. air (red) : C. air (yellow) :
48-tunnels strong 24-tunels strong 8-tunnels for
air blow to clear air blow as further coupling contact
coupling taper. chip proof. seal detect.
* Please check the availability with your domestic Akira Seiki distributor. * Please check the availability with your domestic Akira Seiki distributor.
9 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 10
AKIRA - SEIKI
Multi- Axial Application Innovation of Rotary Table
No more frictional drive of worm gear drive, the
Faster and More Accurate Rotary application of roller gear cam drive of rotary axes
Gear Cam advance the higher indexing accuracy and efficiency
for in best longevity.
100 rpm The cam follower hold the tapered ribs of the roller
cam under well-preload to eliminate backlash. This
Saving Total Cycle
Rotation Speed
33 rpm mechanism ensures smooth indexing and rigid stops
for precision machining operations.
Minimum non-cutting time
The eternal well contact of roller cams and cam
followers work on principle in no wear out nor
Max. Spindle Speed 22000rpm (OPT.) clearance adjustments needed. This means the
original accuracy stays for longer periods without
Rapid Traverse(X/Y/Z) 60/60/96 General B/C Axis B/C Axis of RMV-RT maintenance.
1 Illustration
One Catch-up
Saving More Accuracy 3 Contact status Rolling contact Slide contact
HRC60 HB90
4 Material of the contact part
Bearing steel Phosphor bronze
Table indexing angle
High efficient tilting rotary 5 Preload Yes NO
B axis
table completes all the 6 Transmission efficiency ☆☆☆☆☆, excellent ☆☆, slow
±120° ±120°
processing in one catch- 7 Backlash 0 backlash Necessary for rub stroke
up. Advance optimum 20 sec.
8 Indexing accuracy Under 15 sec.
machine tool for multi-faces ( when new produce)
C axis
productive jobs with high 9 High speed possibility ☆☆☆☆☆, excellent ☆☆, slow
360° 360° accuracy required. Very easy 10 Thermal Low High
and free-interference for 11 Rigidity High Low
various fixture application. ☆☆☆
12 Durability ☆☆☆☆☆, excellent
regular maintenance is necessary
13 Backlash adjustment Unnecessary Necessary
* Please check availability with your local distributor * Check with your local distributor for allowable working space.
Ergonomics
Chip disposal
The distance between spindle centre and
operator is very short distance with front To meet the high production of aluminum parts,
type pallet changer. powerful chip flush together with large volume
of coolant tank is provided as standard.
Chip Removing
Hinge type chip conveyor provides the most Double-level filter is available option to isolate
efficient chip removal jobs and best chip-free medium and tiny chips, to maintain good coolant
coolant effect for massive production. condition.
Convenient Operation
The chip disposal height 1200mm allows the
space for 1 gallon (4.6L) trolley for saving clear- Swivel control cabinet and fine operation
up time (1200mm disposal height available for ergonomic design. Optimum height from floor
SL30-SL300 models) . 1600mm for operation and 1500mm for vision
100˚
line.
Spindle Option
HSK40A taper ● ●
BT-30 taper ● ☆ ☆
H2
H1
H
HSK63A taper ● ●
BT-40 taper ☆ ☆
Production Production Twin Pallet
Axis Motion Guides Production Multi- faces
1230
Single Pallet Change
C
Patented relative movement at Z axis ● ● ● ●
Production Production Twin Pallet
Conveient Feature and Option Production Multi- faces
Single Pallet Change
Basic air spindle chilling ● ● ● ● ● A
L B W
Spindle oil chilling ☆ ☆ ☆ ☆
T1(PC models only)
Coolant through spindle ☆ ☆ ☆ ☆ ☆
Y
Z
160
Water shower for full guarding ☆ 250 RMV160RT
RMV250RT
Chain type chip conveyor ☆ ☆ ☆ ☆ ☆ X T
RMV500A/RMV700A/TC460/TC700
Scrape type chip conveyor ☆ ☆ ☆ ☆ ☆
U
Top cover ☆ ● ● ● ●
V
S
Pneumatic auto door ☆ ☆ ☆ ☆ ☆
* All specification subject to change without notice. * All specification subject to change without notice.
15 AKIRA - SEIKI Mass Production Machinery Mass Production Machinery 16
AKIRA - SEIKI
Machine Specification
PC460 PC700 RMV500APC RMV700APC RMV160RT RMV250RT RMH250APC RMH350APC
TABLE / PALLET
Table Size (LxW) mm/inch 520 X 320 / 20.47 X 12.6 760 X 320 / 29.92 X 12.6 500 X 300 / 19.69 X 11.81 700 X 400 / 27.56 X 15.75 Ø160 Ø250 250 X 250 / 9.84 X 9.84 350X350 / 13.78X13.78
Max. Loading Capacity kgs/lbs 250 / 551 350 / 772 100 / 220 160 / 353 30 / 66 60 / 132 200 / 441 300 / 661.2 Classic Production
RMV-APC series
SPINDLE SYSTEM
Twin Pallet Change
Spindle Motor Output(Peak) HP 7.3 7.3 10 15 10 15 10 15 2 models
12,000 (STD) 12,000 (STD) 15,000 (STD) 12,000 (STD) 15,000 (STD) 12,000 (STD)
Spindle Speed rpm 20,000 15,000
20,000 (OPT) 20,000 (OPT) 20,000 (OPT) 15,000 (OPT) 20,000 (OPT) 15,000 (OPT)
HSK-40A HSK-63A HSK-40A HSK-63A HSK-63A
Spindle taper BT-30 BT-30 HSK40
BT-30 (OPT) BT-40 (OPT) BT-30 (OPT) BT-40 (OPT) BT40 (OPT)
Method of Spindle Coolant air chilling air chilling air chilling air chilling air chilling air chilling air chilling air chilling
FEED
M/min 60 / 60 / 60 60 / 60 / 60 60 / 60 / 96 48 / 60 / 96 60 / 60 / 96 48 / 60 / 96 60 / 60 / 96 60 / 60 / 96
Rapid Rate of X/Y/Z
ipm 2362 / 2362 / 2362 2362 / 2362 / 2362 2362 / 2362 / 3779 1890 / 2362 / 3779 2362 / 2362 / 3779 1890 / 2362 / 3779 2362 / 2362 / 3779 2362 / 2362 / 3779
Acceleration X/Y/Z G 1.2 / 1.2 / 1.0 1.2 / 1.2 / 1.0 1.2 / 1.2 / 1.6 1.0 / 1.0 / 1.2 1.2 / 1.2 / 1.6 1.2 / 1.0 / 1.2 1.2 / 1.2 / 1.6 1.0 / 1.0 / 1.2
Max. Length mm/inch 160 / 6.30 160 / 6.30 175 / 6.89 200 / 7.87 175 / 6.89 200 / 7.87 250 / 9.84 300 / 11.81
Max. Weight kgs/lbs 3/7 3/7 2.5 / 6 4.5 / 10 2.5 / 6 4.5 / 10 2.5 / 6 4.5 / 10
T-T:1.4 T-T:1.4 T-T:0.7 T-T:1.2 T-T:0.7 T-T:1.2 T-T:0.7 T-T:1.2
Change time sec
C-C: 2.3 C-C: 2.3 C-C: 2.1 C-C:2.9 C-C:2.1 C-C:2.9 C-C:1.9 C-C:2.9
Superior Massive
GENERAL
Production RMH series
Coolant tank capacity Liters/gal 100 / 26.40 100 / 26.42 160 / 42.27 160 / 42.27 160 / 42.27 160 / 42.27 200 / 52.00 200 / 52.00 Horizontal Twin Pallet
Power Requirement KVA 10 10 11 25 12 26 12 26 2 models
Air Pressure Requirement kgs / c㎡ 6 6 6 6 6 6 6 6
Floor Space(W X L) mm/inch 1200 X 2300 / 47.2 X 90.6 1800 X 2300 / 70.9 X 90.6 1500 X 2700 / 59 X 106.3 1900 X 3040 / 74.8 X 119.7 1600 X 2240 / 63 X 88.2 1900 X 2600 / 74.8 X 102.4 1500 X 3200 / 59.1 X 126 2000 X 4000 / 78.7 X 157.5
Weight kgs/lbs 2000 / 4409 2400 / 5291 4200 / 9259 5600 / 12346 3800 / 8378 5000 / 11023 5500 / 12125 7000 / 15432