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HMI ACQ V191 Example Description V02 3ADR023044M9901
HMI ACQ V191 Example Description V02 3ADR023044M9901
Content
Disclaimer........................................................................................................................... 2
1. INTRODUCTION ............................................................................................................. 3
1.1
1.2
1.3
Compatibility ................................................................................................................... 3
1.4
2. Configuration ................................................................................................................. 4
2.1 HMI Software and CP635 Configuration............................................................................ 6
2.1.1 HMI Configuration, if used with PB600 software............................................................ 6
2.2 ACQ810 drive configuration .............................................................................................. 6
6. Overview of the Principles used of the HMI and Panel Builder ...............................25
6.1 Introduction ...................................................................................................................... 25
6.2 Communication ................................................................................................................ 25
6.3 Protocols and Tags .......................................................................................................... 25
6.4 Schedulers ........................................................................................................................ 26
6.5 Java Scripts ...................................................................................................................... 26
Disclaimer
A.
Warranty, Liability:
The user shall be solely responsible for the use of this application example described within this file. ABB
shall be under no warranty whatsoever. ABB's liability in connection with this application example or the files
included within this file, irrespective of the legal ground, shall be excluded. The exclusion of liability shall not
apply in the case of intention or gross negligence. The present declaration shall be governed by and
construed in accordance with the laws of Switzerland under exclusion of its conflict of laws rules and of the
Vienna Convention on the International Sale of Goods (CISG)."
Gewhrleistung und Haftung:
Der Nutzer ist allein fr die Verwendung des in dieser Datei beschriebenen Anwendungsbeispiels
verantwortlich.
ABB unterliegt keiner Gewhrleistung. Die Haftung von ABB im Zusammenhang mit diesem
Anwendungsbeispiel oder den in dieser Datei enthaltenen Dateien - gleich aus welchem Rechtsgrund - ist
ausgeschlossen. Dieser Ausschlu gilt nicht im Falle von Vorsatz oder grober Fahrlssigkeit. Diese
Erklrung unterliegt Schweizer Recht unter Ausschlu der Verweisungsnormen und des UN-Kaufrechts
(CISG)."
1. INTRODUCTION
1.1 Scope of the document
The Description is intended as introduction for configuring and using the CP600 family HMIs functionality to
directly interface to a complex drive, like the ACQ810 with its Intelligent Pump Control (IPC) functions.
This document gives a short introduction and how to start-up with the example project and the ACQ810.
1.3 Compatibility
The example program explained in this document has been used with the below versions. It should also
work with other versions, nevertheless some small adaptations may be necessary, for future versions e.g. of
the ACQ firmware. As this is a not locked example project it can be always adapted using PB600.
o ACQ810 Drive (Firmware version UIFQ 2110H).
o CP635, PB600 V1.91.
The user must follow all applicable safety instructions and the guidelines mentioned in the user
documents of the ABB products used in the example program
o Read the complete safety instructions for the ACQ810drive before installation and commissioning
the drive. The complete safety instructions are given at the beginning of the ACQ810 users manual.
o Read all safety instructions of the Panel Builder PB600 documentation.
2. Configuration
The example program for the Panel can also be started to be used without first preparing the ACQ drives, as
it also offers an off-line mode without any drive or communication. In this case please refer to chapter 3.
Quick start: Use Project directly in CP635 (Updatepackage.zip) to start-up fast and directly download the
project into a CP635.
This chapter here describes how to configure the ACQ810 drive and HMI Panel for first joint use.
The instructions in this chapter are intended to be used after the mechanical and electrical installation has
been done, as e.g. explained in CP635 and ACQ810-quick installation guides. This document does not cover
the instructions related to mechanical and electrical installations for CP635 and the ACQ 810 drives
The following picture shows the typical setup to be used for the example project with 1 - 3 ACQ Drives
connected to pumps and instrumentation. Details of the further steps are explained in the following
subchapters.
On the ACQ810 drives a FENA-01 adapter needs to be mounted. Standard Ethernet communication cable
must connected to one CP635 port and the FENA-01 module on the ACQ810 drive.
The Modbus TCP wiring needs a simple standard Ethernet cable to communicate.
The ACQs should have D2D wiring.
The below picture show a more detailed overview of the main functions which do exist with the HMI the
Panel builder Software and the example project.
If the HMI example project file HMI_ACQ_V19 Example.zip should be used and changed, the user must
have installed the Panel Builder (PB600) software from the latest available Automation Builder Suite (or as a
separate package).
Touch the screen of the panel till the settings message pops up. This pop up has
option as shown in the picture on the right side.
Press the settings option.
This will open a new window. Go to the NETWORK settings and set IP address
and subnet mask as follows
o IP address e.g. 192.168.0.59
o Suited Subnet mask 255.255.255.0 (which covers also the drives IP
addresses)
o Press ok and close the window.
For further Use of the PB600 software to download a project see chapter xyz.
o
Follow the below steps to download HMI program from PB600 Software
o Connect HMI via Ethernet to your PC
(make sure you have an given your Ethernet card an IP in the HMIs subnet-mask range)
o Open the *.jpr project from the example folder in the Panel Builder Software
(or double click on it in the Explorer to start the Panel Builder)
o Open download to target from the menu.
o Select IP address as e.g. shown in to the address field (active icon)
If the CP635 HMI is connected and powered you can just select it.
o Downloading will start after pressing download button.
o (in case of firmware differences it will also update the CP635 HMI)
The Modbus TCP network is already set /created for the Drives and HMI in the example project:
You are ready to start!
User can set drive parameters for the Modbus communication using drive studio (the configuration file
enclosed with the example can be used) or the keypad. ACQ810 drive parameter and values should be as
follows
To configure the ACQ810 as a slave to the HMI in the Modbus TCP network:
o (FENA-01 fieldbus adaptors are assumed to be mounted on each of the drives)
o Set parameter 50.01 as ENABLE for communication via the fieldbus
o Set following parameters in group 51 for IP address and subnet mask:
o 51.01 = 1, Ethernet
o 51.02 = 0, selects the ABB profile
o 51.03 = 0, selects the communication baud rate automatically
o 51.04 = 0, selects the static IP address value
o 51.05 = 192, first part of IP address This has to be same for all the drives
o 51.06 = 168, second part of IP address. This has to be same for all the drives
o 51.07 = 0, third part of IP address. This has to be same for all the drives
o 51.08 = 03, last part of IP address. This is unique for each drive. See note below
o 51.09 = 24, subnet ID of the network. This has to be same for all the drives and the HMI
o 51.27 = REFRESH, to update all the communication settings
Or Download a configuration file (e.g. Drive Studio ACQ_Pump1.dsp) to the from the example package.
Note
Otherwise:
Put finger on the screen of this HMI for >2-3 seconds till the settings
message pops up.
- Select the Update option.
(select Auto select if asked for)
The HMI panel will extract the complete project
from the USB device into its flash memory.
o
o
(!! It takes some ~ 4 Minutes time .... be patient, watch the progress bar at the bottom)
Once the extraction is complete the Panel reboots itself automatically. The project is now running on
the panel.
The HMI / panel then also needs an IP address if it should be connected to ACQs or an PC via
Ethernet:
- press screen somewhere for 3 seconds,
o select "system settings",
o select "Network" and enter with
o "specify an IP address,...e.g. 192.168.0.60 with a suited
o Subnet Mask for both:
HMI and drives addresses e.g. 255.255.255.0
Note
Off-line screens can be identified by checking back ground shade of the screen e.g.
background shade.
shade is used as
10
This opens offline configuration page, now user can choose functionality for which he wants to do
parameterization.
e.g. Auto Change button takes user to the offline auto change page
Once parameterization is done, this data needs to be stored in recipe. Recipe button needs to be pressed for
next step.
11
In recipe menu offline functionality e.g. offline Auto change, needs to be selected. Now upload button needs
to be pressed to store this offline data into the HMI.
Recipe data will be retained in HMI even if HMI has been powered off. User can configure all pump
functionalities and store offline data as recipe into the HMI in the same fashion.
Offline recipe data can be downloaded from HMI to drives when HMI is physically connected to the drives.
Steps for this procedure are as follows.
Go to the recipe screen and select offline functionality e.g. Offline Auto change in recipe menu. Press
download button to download offline data from HMI recipe to the offline data.
12
Open offline screen of the functionality e.g. offline Auto change for which data has been downloaded from
HMI recipe. User needs to select pump number, where offline data should be stored. This can be done by
pressing Pump 1, 2 or 3 buttons. Selected pump will be shown in the selected pump status.
By pressing Save to pump button data will be transferred from offline data to Pump.
User can cross check this transfer data validity by going to the functionality configuration e.g. Auto change
configuration page.
13
Note
On-line screens can be identified by checking back ground shade of the screen e.g.
background shade for online configuration screens.
shade is used as
This opens online configuration page, User can click on the pump picture to enter into the particular pump
i.e. pump 1, 2, or 3 configuration pages.
14
Screen name will also show the selected pump. Two configuration pages are available.
15
Now user can choose functionality for which he wants to do parameterization. e.g. User pressed Auto
Change button, this will leads to auto change page
Once parameterization is done, this data needs to be stored in recipe. Recipe button needs to be pressed for
next step.
In recipe menu functionality e.g. Auto change, needs to be selected. Now upload button needs to be pressed
to store this online data into the HMI.
16
Recipe data will be retained in HMI even if HMI has been powered off. User can configure all pump
functionalities and store online data as recipe into the HMI.
If any changes have been made online and user wants to store them into the offline data and then to the
offline recipe, then Pump to Offline button should be pressed. This will transfer Auto change online data to
the offline auto change data. Now user can go the offline auto change page and transfer the data to Offline
auto change recipe as explained in earlier chapter 4.1
17
18
19
Press Next Page to go from this first to the second page Pump Monitoring 2
20
21
22
Function
23
Follow the below steps to download HMI program from PB600 Software
o Connect HMI via Ethernet to your PC
(make sure you have an given your Ethernet card an IP in the HMIs subnet-mask range)
o Open the *.jpr project from the example folder in the Panel Builder Software
(or double click on it in the Explorer to start the Panel Builder)
o Open download to target from the menu.
o select IP address as e.g. shown in to the address field (active icon)
o
o
o
If the CP635 HMI is connected and powered you can just select it.
Downloading can be started by pressing download button.
(in case of firmware differences it will also update the CP635 HMI)
The Modbus TCP network is already set /created for the Drives and HMI in the example project:
You are ready to start!
Make sure you have an given your Ethernet card an IP in the HMIs subnet-mask range
Note
Create Updatepackage.zip
AND
B.) Download this project from the USB device to one or several panels.
For this follow the steps as described in chapter 3.
If you want to transfer configuration data stored in the recipes of one panel to another one or make a backup
with dumping all the recipes: You can do this via an USB stick. Details are described in chapter 4.3.1
Simple Pumping - Water Library
Introduction and Examples Description
24
6.2 Communication
Modbus TCP I/P Communication is used between CP 600 and ACQ 810 drives. The IP address of the drives
are in this example as follows:
ACQ 810 drive 1 => 192.168.0.3 (fixed by the way used in the example program)
ACQ 810 drive 2 => 192.168.0.4 (fixed by the way used in the example program)
ACQ 810 drive 3 => 192.168.0.5 (fixed by the way used in the example program)
The HMI address can be more freely adapted.
CP 600 => 192.168.0.60 (can be adapted)
ACQ 810 drives IP address should be only in this order only, as these address are used internally for scripts.
These scripts are generally used for data transfer between HMI internal variables and drive parameters.
In HMI all drives IP address need to be defined in the protocols i.e. MODBUS TCP as a PLC network.
25
6.4 Schedulers
Some data needs to be retained by HMI e.g. Number of Pumps. This data needs to be downloaded into the
HMI on every power on off. This is achieved by using recipe and scheduler. This helps for initialization of
data for the pump station.
Another scheduler is used to calculate energy and flow data of the ACQ 810 drives.
26
7. REVISION HISTORY
Rev. ind.
Page (P)
Chapt. (C)
Description
-V01
All
First version
-V02
Example
Version
Second version
Date
Dept./Init
23/10/2013
DMLP
15/06/2015
27
abb
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68526 Ladenburg, Germany
Phone: +49 62 21 701 1444
Fax : +49 62 21 701 1382
E-Mail: plc.sales@de.abb.com
www.abb.com/plc
Note:
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its
contents in whole or in parts is forbidden without prior written consent of ABB AG.
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