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Pumping Unit T75 Manual 107072
Pumping Unit T75 Manual 107072
Table of Contents
Introduction
Specification Sheet
Technical Specifications
Pump Curve U.S. Market
Pump Curve European Market
Overall Dimensions
6
7
8
9
Theory of Operations
11
13
15
Parts List
18
Appendices
A. European Approval
B. European Approval
C. Dimensions and Mounting
D. Installation Piping for Type 75 Pump Dispenser
22
25
29
31
Introduction
The Type 75 pumping unit is the standard product produced by Bennett Pump Company. It is used in
many countries and has proven its ability to work properly even in the toughest conditions.
It is a compact, lightweight unit built with the following functions:
Filtering
Pumping
Air elimination
By-Pass (adjustable as an option)
Outlet Control Valve
The same unit is used to achieve the two standard flows of 13 gpm (3m3/h) or 22 gpm (5m3/h). This
feature is achieved by:
This unit uses a rotary vane pump with carbon blades that produces very good suction (power) even
when the pump is dry (at start). The rotor is supported at each end by self lubricated insert bearings that
are field replaceable.
Air elimination is achieved within extreme standards through a patented fully static device using a vortex
effect.
Filtration is achieved with three different filter means (10 micron cloth filter, 35 micron pleated paper filter
and 70 micron Nylon strainer), according to the conditions of use. The T-75 Pumping Unit is fully
compatible with the SB-100 Meter.
For further information, please contact the Bennett Technical Service Department at
1-800-423-6638.
Specification Sheet
100 or 70 Micron Metal Strainer Basket or 35 Micron Paper Element Filter with or without Fabric
Integral Inlet check valve
Technical Specifications
U.S. Market
Maximum Flow (gpm)
Noise Level (dB)
Bypass Pressure (psi)
Motor Power (hp)
Minimum Dry Suction (in. Hg)
Minimum Wet Suction (in. Hg)
Air Elimination
Micron Filter ()
Pump Curve
13
22
68
72
25
25
1/3
3/4
10
12
21
21
According to OIML, CEE 77.313 Regulation
10,35,70 according to conditions of use
See Figure 1
See Figure 2
Technical Specifications
European Market
3
Pump Curves
U.S. Market
30
25
Pump Speed
700 rpm
20
15
Test Conditions:
1.
10
0
0
10
12
14
16
Figure 1
35
Pump Speed
700 rpm
30
25
20
15
Test Conditions:
1.
10
0
0
10
15
20
25
Figure 2
Pump Curves
European Market
2.5
Note:
Adjustable bypass can vary pump pressures from posted
curve values by +/- 20 % from 0 to 80% of fast flow
Pump Speed
700 rpm
0.55 Kw motor
1.5
Pump Speed
450 rpm
0.37 Kw motor
1
Test Conditions:
1.
0.5
0
0
10
20
30
40
50
Flow Rate (lpm)
70
80
90
Page 15
60
Figure 3
Overall Dimensions
T75 with Meter Outlet
Top View
2.69
Back View
Side View
Front View
0: 1.63
0:[40mm]
Bottom View
9
Overall Dimensions
T75 with Tube Outlet
Top View
2.69
Back View
Side View
Front View
0: 1.63
0:[40mm]
Bottom View
10
Theory of Operation
Detailed Description
Figure 7
11
Theory of Operation
The pump assembly has the following main components: (See Figure 7 for numbers in parenthesis.)
a cover (2)
an air elimination assembly (9), a patented fully static device, uses a vortex effect.
a drain line eliminator (13) or atmospheric chamber of 1.2 gallon (4.5 liter) capacity.
a filter (3) in the horizontal position. The filter cover includes a pipe plug to drain the
pump.
The inlet is designed to accept a triangular inlet flange with a 3-hole bolt
pattern.
The float valve assembly (14) provides for the recovery of liquid from the
chamber, while air is evacuated through the vent tube (15).
A non return float (20) seals the atmospheric chamber when the pump is
turned off to prevent flooding and spilling out onto the driveway.
its cover includes a device to adjust the bypass pressure (optional in USA)
a control valve assembly (17) assures that all downstream hydraulic components are
filled with liquid. This valve has a relief valve (18) to relieve excess pressure.
12
Figure 8
Figure 9
13
14
Cause
Action
1. The motor starts but the pump a. The fuel supply is below the
a. Fill the storage tank.
does not deliver fuel.
suction stub in the storage tank.
b. The vent pipe is plugged in the b. Clean the vent pipe.
storage tank.
c. The strainer screen or filter
assembly has an obstruction.
Action
a. Fill the storage tank.
b. Clean the vent pipe.
16
Cause
a. Control valve stuck open.
Action
a. Remove 4-bolt control valve
cover and free control valve.
b. Vent tube from air eliminator to b. Clear any obstructions.
atmosphere plugged.
4. Fuel Runs out Vent Tube
a. Float valve stuck in a closed
a. Clean the float and valve
When Pump is Operating.
position.
area. Check for swelling and
binding in the linkage.
b. Flooded suction chamber.
b. Storage tank level must be
Directional flow valve missing.
lower than pumping unit.
Make sure 2 or more pumps
are not using same suction
line.
5. The computer jumps when the a. Control valve not seated
a. Remove valve cover &
pump is turned on.
properly.
inspect for dirt or nicks in Oring.
b. Expansion relief Dill valve in
b. Remove and inspect for foreign
control valve stuck open.
matter. Pull spring loaded seat
for better view. Reinstall.
17
Parts List
18
19
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part Number
A479902
N152902
105588
N162801
111874
108737
108734
111537
110211
N152801
105787
N347901
103055
108945
109582
N162901
A480101
N888301
111788
109892
N162901
113078
113079
N162501
N162601
N190201
108727
108730
108725
108728
N225301
109668
109666
110430
N154801
103053
N162301
E008001
J325201
113022
A321901
111790
N150602
103052
N150603
109735
N160301
100070
A311901
N347301
Description
Bolt
Meter Inlet Adaptor
Meter Inlet Adaptor
Gasket, Meter Inlet Adaptor
Housing, Air Valve Float Assembly
Gasket
Float
Retainer Ring
ID Tag
Cover, Atmospheric Chamber
Cover, Atmospheric Chamber
Cover, Atmospheric Chamber
Cover, Atmospheric Chamber
Cover, Atmospheric Chamber
Cover, Atmospheric Chamber
Gasket - Atmospheric Cover
Bolt - Round Head
Non-Reversing Float
O-Ring #O17
Atmospheric Float Assembly
Gasket - Atmospheric Cover
One Piece Air Separator Body
One Piece Air Separator Body
Gasket, Inlet Separator
Gasket, Outlet Separator
Insert - Air Separator Inlet
Tube - Air Separator
Piston
Spring
End Cap
Tube - Air Separator
Screw - Air Test Valve
Adaptor - Air Test Valve
Pipe Plug
Cover, Control Valve
Cover, Control Valve
Gasket
Spring
Spring
Control Valve Assembly
Pressure Relief Valve
O-Ring #210
Pump Body
Pump Body
Pump Body
Pump Body
Filter Insert
Strainer
Filter
Strainer
Cloth Sack
Comment
M8-1.25 X 25 mm (Use N840502 for Seal Wire Bolt)
With Tap
High Alcohol
High Alcohol
OIML Only
1/4 - 18NPT
High Alcohol
Standard Delivery Pump 12 GPM
Heavy Duty Delivery Pump 22 GPM
Aluminum Body Version with Hard Coat
Also used with High Alcohol
High Alcohol
Side Inlet Version
Side Inlet High Alcohol
Standard Production
Paper Filter 35 Micron
Special - Used with Sack
10 Micron
20
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
Part Number
N905001
N162201
N154701
103054
N154901
105585
N162401
N481201
N481202
N481203
111791
A620801
A620901
N873001
N872801
A620101
N872901
N873201
N873101
N872701
N873301
KR044102
N308301
N308201
A507901
N308101
A479903
A000301
A028101
N106901
100040
N155901
N162701
J682702
A480001
H352101
A323702
A247014
N103801
N650401
N238101
A199501
A263101
N238301
*KR0420xx
110704
N156401
N159501
KR036604
Description
Filter Spring
Gasket
Filter Cover
Filter Cover
Bypass Cover
Bypass Cover
Gasket
Bypass Valve
Bypass Valve
Bypass Valve
O-Ring #229
Cap Nut
Seal Ring
Disc
Adaptor
Retaining Ring
Check Valve Body
Spring
Washer
Shaft
Check Valve Assembly
Check Valve Assembly
Cap
Adjustment Screw
Washer
Cover - Adjustable Bypass
Screw
Lock Washer
Flat Washer
Pulley - Single Groove
Pulley - Dual Groove
Clamping Ring
Gasket
Rotor Cover Assembly
Flat Head Screw
Shaft Seal Retainer
Shaft Seal (with insertion tool)
Square Seal
Rotor Cover
Throw Out Ring
Throw Out Ring
Woodruff Key
Retaining Ring
Rotor & Shaft Assembly
*Rotor Replacement Kit
Comment
High Alcohol
Non-Adjustable
High Alcohol
Standard - Silver Spring Low Pressure
Standard - Green Spring Medium Pressure
Standard - Copper Spring High Pressure
Also used with High Alcohol
M8 - 1.25 X 20 mm
109711 Shaft Seal Kit - Includes #74 & 75 with install plug
Rotor Blade
Stator
Stator
Gasket Set for Pumping Unit
21
Appendix A
BULLETIN OFFICIEL DES INSTRUMENTS DE MESURE
CERTIFICAT D'APPROBATION C.E.E. DE MODELES
n 87.0.04.462.2.3 du 31 dcembre 1987
modifiant le certificat C.E.E. n 85.0.01.462.2.3 du fer juillet 1985 (f)
Le remplacement sure le couvercle des groupes de pompage et de dgazage dun clapet tare par
un orifice protge par une bride rivete : cet orifice assure l'vacuation des vapeurs et des gaz de
la cuve de purge dans le cas ou le tube de mise a l'atmosphre est obstrue.
La modification du groupe de pompage du modle EPZ 75/3 : il est identique a celui du modle
EPZ 75/5 mais la vitesse de rotation de laxe des palettes dans la chambre daspiration est
rduite. La pression maximale de fonctionnement, identique pour les deux modles, est gale 2
bar.
Les autres caractristiques, les indications complmentaires, le signe dapprobation CEE, le principe
de fonctionnement et le plan de scellement ne sont pas modifies.
Les ensembles de mesurage routiers approuves antrieurement avec un groupe de pompage et de
dgazage SATAM, modle EPZ 75/3 ou EPZ 75/5, objet du certificat CEE n 85.1.01.462.2.3 prcit
peuvent tre quipes dun groupe de pompage et de dgazage objet du prsent certificat.
1403
22
Appendix A
BULLETIN OFFICIEL DES INSTRUMENTS DE MESURE
Signe dapprobation de modle:
F85
01.462
Dpt de modles:
Les plans et schmas ont t dposs au sige de la direction rgionale de lindustrie et de la
recherche dIle-de-France et la sous direction de la mtrologie.
Validit du prsent certificat CEE:
Le prsent certificat CEE est valable jusquen juillet 1995.
Annexe:
Dessin n 4858.
Pour le ministre et par dlgation:
Par empchement du directeur gnral de
lindustrie:
LIngnieur gnral des Mines,
A.C. Lacoste.
1404
Appendix A
BULLETIN OFFICIEL DES INSTRUMENTS DE MESURE
N 4858
rivets
couvercle
bride
tube do
mise a
latmosphre
sortie vers le
mesureur
orifice
cuve de purge
1405
24
Appendix B
BULLETIN DES INSTRUMENTS DE MESURE
JUILLET 1985
Ces deux modles diffrent par la cylindre do la chambre daspiration de la pompe. En outre, le
modle EPZ 75/7 comporte une bague de guidage des palettes.
25
Appendix B
BULLETIN DES INSTRUMENTS DE MESURE
JUILLET 1985
EPZ 75/3
EPZ 75/5
Dbit maximal
3 m3/h
5 m3/h
1.7 bar
2 bar
0.6 bar
0.6 bar
Indication complmentaire:
Lorsque le groupe de pompage et de dgazage SATAM, modle EPZ 75/5 est incorpor dans un
ensemble de mesurage routier destin au mesurage de gazole, un indicateur de gaz doit tre
dispose en amont du flexible de lensemble.
Signe dapprobation de modle:
F85
01.462
Dpt de modles:
Les plans et schmas ont t dposs au service de la mtrologie.
Validit du prsent certificat CEE:
Jusquau ler juillet 1995.
Annexe:
Notice descriptive.
Dessins n 4490-1 et 2
Pour le ministre et par dlgation:
Par empchement du Directeur de la qualit et de
la scurit industrielles:
Le Chef du service de la Mtrologie,
P, Bertran.
510
B-2
26
Appendix B
BULLETIN DES INSTRUMENTS DE MESURE
Groupe pompe dgazeur SATAM EPZ 75/3
JUILLET 1985
No 4490-1
Section AA
exit
mousse
18
10
11
12
22
Liquide
Liquide dgaze
21
19
20
23
15
entrance
17
16
27
Appendix B
BULLETIN DES INSTRUMENTS DE MESURE
Groupe pompe dgazeur SATAM EPZ 75/5
JUILLET 1985
4490-1
No 4490-2
24
Section AA
exit
mousse
18
10
11
12
22
Liquide
Liquide dgaze
21
19
20
23
15
entrance
17
16
28
Appendix C
Inlet & Mounting Dimensions
29
Appendix C
Inlet & Mounting Dimensions
30
Appendix D
Installation Piping for Type 75 Pump Dispenser
To obtain maximum flow rates on a self-contained pump, follow these guidelines:
1. The total length of horizontal piping between the pump and tank must be no longer than 60 feet.
2. Piping specifications:
a. Use new 1-1/2 galvanized or approved non-metallic pipe for 10-15 GPM pumps. Use new
2 galvanized or approved non-metallic pipe for 20-24 GPM pumps.
b. All horizontal piping must be buried a MINIMUM of 18 below the finishing grade.
c. The pipe from the tank must slope up to the pump (approximately 1-1/2 to 2 per 10 feet).
The pipe MUST be straight. The pipe must be supported continuously to prevent sagging.
d. All piping must hold a 50 PSI pressure test for 10 minutes.
e. To absorb ground movement from settling of the tank, front heaving of the ground pump or
pump island settling, a swing joint must be used in the supply line at the tank and directly
underneath the dispenser. Three additional directional changes using elbows are permitted.
f. Only one pumping unit is permitted for each underground pipe. Do not use a tee to
connect two pumps off one line.
3. Static lift on self contained units must not exceed 10 feet (vertical distance between product level in
the storage tank and the center of the pumping unit).
31
32
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
sales@bennettpump.com ~ www.bennettpump.com