Expectation from Orientation

Programme

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. Rahul Goel
HSM(hot strip mill)
Date of Visit: 22-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements
activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements
visited.
identified
1. Liquid Reheating
Metal at 700c-800c is poured into
Furnace
LRF so that its temperature is
increased to 1100c.
2. Oiling machine
To remove scales of oxides formed
due to reaction of the slab with air
oil is sprayed.
3. Roughing mill
Slab is now passed into roughing
mill to increase its length to 300m
and reduce its temp. to 1000c.
4.Coiling machine
Coiling removes non-uniformity in
temperature.
5. Finishing unit
This unit again increases length of
the slab to 900m and decreases its

6. Water spraying

temp to 900c.
X-ray box gives the thickness
profile of the steel due to which
water is sprayed with laminar flow.

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. R. K. Pandey
Coke Oven
Date of Visit: 23-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements
activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements
visited.
identified
1. Material Handling Unit
Raw coal imported from
Australia is stored in RMH --unit and used as required
to maintain VM % of
blended coal.
2. Coke oven unit
Creates coke for blast
All ovens are not working at
furnace.
moment. Only 39 out of 64 per
Battery contains 64 ovens
battery are working. More No. of
which are used to bake
ovens can be used.
the cake of blended coal.
Cars are used for pushing,
charging,
quenching,
stamping
and
guiding
purposes.
3. Byproduct Unit
Raw coke oven gas that
Raw sulphur is going to dumping
was removed in baking of
zone. It can be purified and can

coal cake is carried to

byproduct
unit.
Tar,
Naptha,
Ammonium
Sulphate, Sulphur and
Crude Benzol extracted as
byproducts.

be sold.

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. Arjun Singh
Blast Furnace
Date of Visit: 23-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements
activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements
visited.
identified
1. Hot oxygen gas
Hot Oxygen gas is used to
burn the input and also for
mixing it
2. Manufacture of hot
Hot metal around 94%
metal (Fe) and formation
purity is obtained after the
of slag.
input iron ore and coke
are processed for 8 hrs in
blast furnace. Also slag

containing CO Mgo CaO is

formed used in cement
production.

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. Sai
Thermal Power Plant
Date of Visit: 24-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements
activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements

visited.
1. Feed water
2. Steam formation
3. Turbine
4. Generator

identified
Rain water is de-mineralized to
form feed water.
De-mineralized water is converted
to steam in boilers.
This steam is then used for the
rotation of turbine.
Turbines
are
connected
to
generator
which
produces
electricity.

-----

-----

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. Devraj Singhal
DRI Plant
Date of Visit: 24-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements

activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements
visited.
identified
1. Rotatory Kiln
Feed containing dolomite, iron ore
and coal is charged into the
----rotatory kiln. Air is passed to the
kiln for combustion. This kiln
rotates
and
the
inputs
are
uniformly mixed
2.Inclined chamber
The mixture travels for 80 m in this
----chamber and the temp. of the
mixture is lowered from 800c to
100c.
3. Magnetic separator
The formed product contains nonmagnetic material which has to be
removed and hence magnetic
separation is done using magnets
to separate sponge iron.
4. Captive Power plant
DRI (direct reduced iron) making
----process generates a lot of heat and
so the heat is used to make steam
using which is power is generated.

Name

: - Vijayvargiya Rohit Naresh

ID No.

:-

2010a1ps356g

Name
of
the
Department
visited:
SMS(steel
making
shop)
Date of Visit: 25-052012
Enlist
the
broad
activities
in
the
department/division/lab
visited.
1. Primary
2. Secondary

3. Casting

Details of executives contacted in the department:

Mr. Prasad

Explain what you have learnt State the scope of improvements

from
the
activities
of
the identified. Mention if project is one of
department/div./lab
the
scope
of
improvements
identified
Hot metal from blast furnace is
----processed and removal of carbon
and phosphorous takes place.
Removal of oxygen and sulphur is
done.Aluminium is used to remove
O and S. 3 processes take place in
here i.e., arcing, material addition
and stirring.
This liquid steel is then casted
----around liquidous temperature and
slabs of required dimensions are
cut.

Name : - Vijayvargiya Rohit Naresh

ID No. :- 2010a1ps356g
Name
of
the Details of executives contacted in the department:
Department
visited: Mr. Arun
Sinter Plant
Date of Visit: 26-052012
Enlist
the
broad Explain what you have learnt State the scope of improvements
activities
in
the from
the
activities
of
the identified. Mention if project is one of
department/division/lab
department/div./lab
the
scope
of
improvements
visited.
identified
1. Heating
Input containing lump size of iron
----ore, coke, dolomite, limestone etc.
and all the wastes from different
plants having high iron content is
heated to around 700c.
2. Crushing
Lumps formed when the input
travels
40-50 m distance are
crushed to size 5-50mm.
3. Cooling
Lumps are then cooled.
----4. Screening
Screening is done for removing
lumps having less than 5mm size
and they are again used as input in
this plant.