5002737

18-2-670

6/06
5th Edition

Internal Use Only

5002737/060622

INSTRUCTION MANUAL
RNC Series
Models: RNC100, RNC125, RNC150,
RNC200, RNC250, RNC300,
RNC400, RNC500, RNC600,
RNC750

CONTENTS
GENERAL SAFETY INFORMATION .......................... 2
RECEIVING, MOVING, AND UNPACKING ................. 2
1.0 INSTALLATION .................................................... 3
2.0 OPERATION ........................................................ 4
3.0 MAINTENANCE ................................................... 8
SIZING ..................................................................... 10
ENGINEERING DATA (Models 100-250) .................. 11
ENGINEERING DATA (Models 300-750) .................. 12
WIRING DIAGRAMS ........................................... 13-15
DIMENSIONS/WEIGHTS ......................................... 16
TROUBLESHOOTING GUIDE ................................. 17
PARTS LIST ............................................................. 19
WARRANTY ............................................................. 20

33F......................39F
1C.......................4C

REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS

SERVICE DEPARTMENT: (724) 746-1100

GENERAL SAFETY INFORMATION

RECEIVING, MOVING, AND UNPACKING

1. PRESSURIZED DEVICES:

A. RECEIVING

This equipment is a pressure containing

device.

Do not exceed maximum operating

pressure as shown on equipment
serial number tag.
Make sure equipment is depressurized before
working on or disassembling it for service.

2. ELECTRICAL:
This equipment requires electricity to
operate.

Install equipment in compliance

with all applicable electrical codes.

Standard equipment is supplied with electrical

enclosures not intended for installation in hazardous
environments.

Disconnect power supply to equipment when

performing any electrical service work.

3. BREATHING AIR:

This shipment has been thoroughly checked, packed and

inspected before leaving our plant. It was received in good
condition by the carrier and was so acknowledged.
Check for Visible Loss or Damage. If this shipment shows
evidence of loss or damage at time of delivery to you,
insist that a notation of this loss or damage be made on
the delivery receipt by the carriers agent.

B. UNPACKING
Check for Concealed Loss or Damage. When a shipment
has been delivered to you in apparent good order, but
concealed damage is found upon unpacking, notify the
carrier immediately and insist on his agent inspecting the
shipment. Concealed damage claims are not our
responsibility as our terms are F.O.B. point of shipment.

C. MOVING
In moving or transporting dryer, do not tip dryer onto its
side.

D. STORAGE/SHUT DOWN

Air treated by this equipment may not

be suitable for breathing without
further purification.

Dryer should not be stored outside (either

packed or unpacked) or exposed to the weather. Damage to
electrical and control components may result.

Refer to applicable standards and

specifications for the requirements for breathing
quality air.

IMPORTANT: WATER-COOLED UNITS - If unit is shut down

below freezing temperatures, the water-cooled condenser may
freeze and cause permanent damage. Condenser must be
drained when the unit is shut down.
Important: Do not store dryer in temperatures above 130F,
54.4C.

IMPORTANT:

Control Panel

READ PRIOR TO STARTING THIS EQUIPMENT

1.0 INSTALLATION
1.1 Location

Moisture Separator

A.

For typical placement in a compressed air system, see

drawing.

B.

Air compressor intakeLocate air compressor so that

contaminants potentially harmful to the dryer (e.g.
ammonia) are not drawn into the air system.

Air Inlet
Coalescing Filter
(Option)

Air Outlet

Float Drain
(Standard)
Electrical Entry
(230 VAC)

C. Dryer should be installed in a moderately heated, well

ventilated area. Avoid locations immediately adjacent to
cold exterior windows or walls, or adjacent to high
temperature ovens or boilers.
D.

Condenser

Clearances: Minimum requirements for free air flow and

service access
Front 36 inches (914 mm)
Back 6 inches (152 mm)
Sides 36 inches (914 mm)

E.

Standard units are designed to operate in ambients:

Air-cooled: 45 to 110F (7 to 43C).
Water-cooled: 45 to 130F (7 to 54C).

F.

Installations in altitudes above 4500 feet (1370 meters)

Dryer is adjusted to operate in altitudes up to 4500 feet
(1370 meters). If dryer is installed in an altitude above
this, and has not been preset at the factory for this
altitude, contact manufacturers Service Department.

G.

Drain Outlet

The installation of a flexible connection prior to the dryer is

recommended to prevent possible damage from vibration.

NOTE: Outdoor installationStandard units are designed for

indoor installation. Contact manufacturer if installing outdoors.

Model
RNC100
Control Panel

Air Inlet

Moisture Separator
Air Outlet
Electric Time Drain
with 3-Way Valve
(Standard)

Electrical Entry
(230VAC)

Coalescing Filter
(Option)

Drain Outlet
Condenser

1.2 Mounting
Mount the dryer on a level solid surface. Holes are provided in
the dryer base to permanently mount the dryer to the floor.

Models
RNC125 & RNC150
Electrical Entry
Control Panel

Dryer
Oil Removal
Filter
Separator

Aftercooler
Compressor

Air Inlet

Air Outlet

Moisture Separator

RS 232 Entry

Coalescing Filter
(Option)
Condenser

Drain Outlet

3-Way Drain Valve

Solenoid Valve

Models
RNC200, RNC250, RNC300, RNC400, RNC500, RNC600, & RNC750

1.3 Piping connections

A.

Air Inlet - Connect compressed air line from air source to

air inlet. (Reference markings on dryer or, see callout
drawing on pages 16 for air in/outlet connection locations)

I - Controller Level 1 - Model 100 ONLY (Standard)

On/Off
Switch

Switch
Legend

Power On
Light

Compressor
On Light

Dew Point
Temperature
Indicator

Refer to Serial Number Tag for maximum

working pressure. Do not exceed dryers Maximum Working
Pressure.
NOTE:
Install dryer in air system at highest pressure possible (e.g.
before pressure reducing valves).
NOTE:
Install dryer at coolest compressed air temperature possible.
Maximum inlet compressed air temperature: 110F (43C). If
inlet air exceeds this temperature, precool the air with an
aftercooler.
B.

Air OutletConnect air outlet to downstream air lines.

C.

By-pass piping
If servicing the dryer without interrupting the air supply is
desired, piping should include inlet and outlet valves and
an air by-pass valve.

33F......................39F
1C.......................4C

I - Controller Level 2 - Model 100 (Optional)

Models 125-750 (Standard)
On/Off
Switch

Power On
Light

Compressor On
Light

Dew Point
Temperature
Indicator

D. Water-cooled models - cooling water inlet and outlet

1. Connect cooling water supply to cooling water inlet.

Drain
Push-to-Test

2. Connect cooling water return line to cooling water

outlet connection.

33F......................39F
1C.......................4C

NOTE: Strainer and water regulating valve are supplied on

water-cooled models. Also, it is recommended to add water
inlet/outlet temperature and pressure gauges to the water
piping.

Condensate
Draining
Switch Legend

1.4 Electrical connections

IMPORTANT: Use copper supply wires only.
A.

Dryer is designed to operate on the voltage,

phase, and frequency listed on the serial
number tag.

B.

If dryer is supplied with a cord and plug,

install in a receptacle of proper voltage.

B.

C. Electrical entry on larger dryers is through a hole in the

cabinet. It is located on the right side panel when facing
the front of the unit. Connect power source to the terminal
strip in the electrical enclosure as shown on the electrical
schematic included with the dryer.
If optional disconnect is supplied, use entry hole in
disconnect enclosure.
NOTE: Refrigeration condensing unit is designed to run
continuously and should NOT be wired to cycle on/off with the
air compressor.

1.5 Moisture separator

A. Model 100:
Separator (and Oil Removal Filter where
applicable) has an internal drain which
automatically discharges collected
condensate.
Models 125-750:
Separator (and Oil Removal Filter where applicable) has
an external drain which automatically discharges collected
condensate.
NOTE: It may be desirable to pipe the condensate from
the Automatic Drain outlet to a suitable drain.

Model 100 with I-Controller Level 1 ONLY:

Separator has a knurled fitting with flexible drain tubing
attached. Be sure knurled fitting is tightened by turning
counter-clockwise before operating dryer.

TO CLOSE
TURN COUNTERCLOCKWISE

NOTE: Discharge is at system pressure. Drain line should be

anchored.
NOTE: Condensate may contain oil. Comply with applicable
laws concerning proper disposal.

2.0 OPERATION
2.1 Minimum/Maximum operating conditions
A.

Maximum inlet air pressure: refer to dryer serial number

tag

B.

Minimum inlet air pressure: 30 psig (2.1 kgf/cm2)

C.

Maximum inlet air temperature: 110F (43C)

D.

Maximum ambient temperature:

Air-cooled models: 110F (43C)
Water-cooled models: 130F (54C)

E.

Minimum ambient temperature: 45F (7C)

IMPORTANT: Energize dryer disconnect switch (provided by

others, see NEC) 24 hours before refrigeration compressor
is started! Never use the disconnect switch to shut-down the
dryer for a extended period of time (except for repair).
Failure to follow these instructions may result in a nonwarrantable compressor failure.
NOTE: It is recommended that dryer be started 15 minutes
before compressed air flow begins.

Table 1 Timed drain illuminated LED Settings

Dryer Model

2.2 Start-up

NOTE: If there is no power to the control board for a period

of two weeks or more, it may return to the default mode.
1.

Confirm On/Off Switch is in the Off position.

2.

On water-cooled models: after 24 hours, begin cooling

water flow.

3.

Check for proper electrical voltage.

4.

Energize dryer. Green power-on light will illuminate.

5.

Slowly pressurize unit air side by opening inlet isolation

valve. Check for leaks.

75
3
3
2
2
2
1
1
1
1
1

RNC100
RNC125
RNC150
RNC200
RNC250
RNC300
RNC400
RNC500
RNC600
RNC750

LED
Illuminated

Minutes
between
Drain Cycles

7.

Close air by-pass valve.

1st

8.

Identify I-Controller version Level on dryer

2nd

A.

Models with I-Controller Level 2 - proceed to

Step 9.

3rd

th

10

For Models with I-Controller Level 3, see Section 2.7

for further instructions.

5th

20

6th

30

th

40

8th

50

9th

60

Toggle ON/OFF switch to the ON position.

2.3 Timer Drain

(Only Models with I-Controller Level 2)
NOTE: The Timer Drain LED level has been pre-programmed
at the factory for your specific RNC Series dryer. Programming
is based upon a minimum of 100 psi saturated inlet air
pressure and maximum energy efficiency. The drain open time
is fixed at one second and a small amount of air will be
exhausted with each cycle. Generally, no adjustment to the
timer is required.

For minimum inlet air pressures that fall between column

values, the setting for the lower pressure is
recommended. (i.e. select the 100 psi column values for
124 psi inlet pressure listed in Table 1.)

2.

Where the dryer is consistently operating at less than

maximum capacity, it may be possible to increase the LED
set point to minimize air loss. Discretionary adjustments to
the dryer should only be made on a hot, humid day when
the maximum expected air load is flowing through the
dryer. Failure to do so may prevent the condensate from
draining completely when operating under peak load
conditions.

225
4
4
4
3
3
3
4
3
3
2

2.4 Timer Drain Programming Mode

Dew Point
Temperature
Indicator

Drain Interval
Selector
Condensate Draining
(Flashes in
programming mode)

If water is present downstream of the dryer,

always verify that any condensate drains installed upstream of
the dryer are draining properly before attempting to readjust
the LED setting.
1.

200
4
4
3
3
3
3
3
3
2
2

Table 2 LED Legend

After 15 minutes, open outlet isolation valve slowly.

9.

Inlet Pressure
125
150
4
4
3
3
3
3
3
3
2
3
2
2
2
3
2
2
1
2
1
1

* Recommended and pre-programmed factory settings for each RNC Series model
dryer. Assumes CAGI ADF100 inlet conditions with 100F ambient and 10F aircooled aftercooler approach temperature.

6.

B.

100*
3
3
3
3
2
2
2
1
1
1

(LED illuminated
indicates drain cycle
setting)

Drain Interval
Program

1.

Press the Drain Interval Program button (the

Condensate Draining LED will start to flash, and the
illuminated LED on the Dew Point Temperature Indicator
will identify the factory setting for Minutes Between Drain
Cycles. (See Table 1)

2.

Press and release the Drain Interval Selector button to

sequence the Minutes Between Drain Cycle LEDs from
left to right until reaching your selection. The Red LED
is not used (Reference Table 2 for Drain Cycle Intervals)

3.

To initiate the new setting, press the Drain Interval

Program button (this will store the new setting and exit
the program).

4.

Exiting the Program will cause the Timer Drain to

discharge and begin a new cycle.

NOTE: Failure to perform step 3 within 25 seconds of

completing step 2 will cause the unit to revert back to the
previous setting.

NOTE: In the event of a brief or extended period of power

loss, the unit will retain the existing program setting and will
begin a new cycle once power is reapplied. Had drain been
ready to drain before the loss of power, the drain bowls
capacity would prevent downstream flooding. Condensate will
drain completely within a couple of cycles. (Manually pressing
the Push-to-Test button would drain bowl immediately)

VFTD Text Viewing Instructions

2.5 Operating check points

NOTE: Press (ENTER) repeatedly to sequence through the

sub-directory text displays listed in Table 3.

Check the following on a periodic basis:

1.

Press (Right-Arrow) or (Left-Arrow) to select from the

following Main Menu items: OPERATION,
MAINTENANCE, CONFIGURATION, UNIT SET UP

2.

Press the (ENTER) key to access the sub-directory of the

Main Menu item of your choice.

Left Arrow

A. Green power on light is illuminated.

Right Arrow

B. Dewpoint indicator is in green area.

C. Condensate is discharging from drain.
Vacuum
Fluorescent
Text Display

Drain LED

Enter

Warning/
Maintenance
Light

Alarm Light

On
Switch

Programming Buttons

Reset
Compressor
Running
Light
Drain Pushto-Test
Power-on
Light

Off
Switch

Gauge
LEDs

Temperature
LEDs

Programming Instructions
(CONFIGURATION or UNIT SET UP modes only)
1.

Press (Right-Arrow) or (Left-Arrow) to select from the

following Main Menu items: OPERATION,
MAINTENANCE, CONFIGURATION, UNIT SET UP

2.

Press the (ENTER) key to access the sub-directory of the

Main Menu item of your choice.

Programming
Buttons

Note: Press (ENTER) repeatedly to sequence through the

sub-directory text displays as listed in Table 3.

I-Controller Level 3 - (Optional)

2.6 I-Controller Level 3
(Optional on models RNC200-RNC750)
RNC Series dryers upgraded with the optional I-Controller
Level 3 include text messaging on the Vacuum Fluorescent
Text Display (VFTD), Alert/Alarm condition display panel
warning lights, process diagram LED indicator lights, Demand
Operated Condensate Drains(s) as standard features.

Programming, Start-up and, Operating Instructions

RNC Series dryers are pre-programmed in accordance with
the manufacturers recommendations. Programming details
are listed within Table 3.

3.

To reprogram your selection, press and release and/or

hold down the (+) or (-) key until you reach the desired
value

4.

Press (ENTER) to accept the new setting.

NOTES:
a) Display will automatically return to normal operating mode
30 seconds after last key is depressed.
b) Programming automatically reverts back to prior settings in
30 seconds if (ENTER) is not depressed.

Start-up Instructions - I-Controller Level 3 (Continued

from Section 2.2)
1.

A.
B.

Green POWER ON light will illuminate.

VFTD will read GARDNER DENVER IC3 (version)
Text display automatically sequences at 3 second
intervals in the following order:
a. AMBIENT AIR TEMP (F or C)
b. INLET AIR TEMP (F or C)
c. TIME/DATE (hours: minutes: seconds/month/
day/year)
d. DRYER OFF or ON (status)
e. DEW POINT TEMP (F or C)
C. LEDs The GREEN Thermometer LEDs on the
Process Diagram will illuminate when the
corresponding temperature point is shown in the
VFTD.

NOTES:
a) Programming can be accomplished while dryer is in either
the ON or OFF mode.
b) The OPERATION sub-directory list automatically scrolls
sequentially every 3 seconds. Press the (ENTER) key
repeatedly to scroll manually.

Table 3
Operation

Maintenance

Configuration

Unit Set Up

(view)

(view)

(programmable*)

(factory
setting)

Dew Point
Temp (F/C)

Hours
to Service

Gardner Denver
IC3 Ver (xxx)

n/a

Ambient Temp
(F/C)

Total
Hours

*Set Language Eng., English

Spanish, French

(programmable*) (factory
setting)
*Dew Point Set Pt
(50F-95F)

50F/
10C

*Ambient Set Pt
( 95F-122F)

105F/
41C

Inlet Air Temp

(F/C)

*Set Date
MO/DA/YR

Current

*Inlet Air Set Pt

(95F-140F)

105F/
41C

HR:MIN:SEC
MO/DA/YR
Dryer
ON (OFF)

*Set Time
HR:MIN:SEC
*Set Temp
F/C

Eastern
Standard

*Service Interval
(0-4000 Hours)

2000
Hours

Energize dryer.

2.

Depress Green (START) button.

A.

The Green COMPRESSOR ON panel light

and process diagram LED will illuminate.

NOTE: If dryer is started while DRYER OFF is displayed

within the VFTD, it will change to DRYER ON with the next
display rotation.

2.7 Electronic Demand Drain I-Controller Level 3

2.8 Operating Instructions I-Controller Level 3

A.

1.

B.

C.

An automatic electric demand drain (EDD)

discharges condensate removed by the
separator.

Check the following on a periodic basis:

a.

All standard I-Controller Level 3 models are

supplied with one EDD. Models with the additional
(optional) cold coalescing filter are supplied with a second
EDD.

b.

For manual draining, convenient dryer depressurization,

and EDD service, a three-way valve at the bottom of the
moisture separator and before the EDD is installed. For
manual draining, turn the valve handle so it is in a
horizontal position. Open the petcock on the side of the
dryer base pan to discharge the condensate or to
depressurize the dryer if it has been by-passed. The
petcock can be left in a throttled (partially opened)
position should there be a problem with EDD.

d.

c.

e.
f.
2.

ALARM/ALERT Fault Condition Activation

(See wiring diagram for N/O contact location.)
Upon activation, text identifying the Fault will be displayed
on the VFTD. An Audible Alarm will sound, a Flashing
Panel light (Warning/Yellow or, Alarm/Red) and, a
Flashing Process Diagram LED (Green or Red) combine
to indicate the fault condition. Where applicable (see
table 2 on page 17) a normally open (N/O) circuit will
activate a customer supplied remote alarm.

The drains are piped to the right side panel, bottom right
corner of the unit.
Discharge is at system pressure. Drain line
should be anchored.

Power-on light glows (green) indicating power to the

dryer
Compressor-on light glows (green) indicating the
refrigeration compressor is operating
VFTD is automatically scrolling every 3 seconds
through OPERATION mode readings and settings
Warning/Maintenance Alert light (yellow) is NOT
flashing
Alarm light (red) is NOT flashing
Condensate is draining

NOTE: Condensate may contain oil. Comply with applicable

laws concerning proper disposal.

NOTE: If yellow Alert light or, red Alarm light ARE flashing, see
fault condition identified in VFTD window. Reference the
condition in the Troubleshooting Guide on page 17.

D.

3.

AUTO RESTART Function

Software programming allows the dryer to automatically
restart in the event of an interruption of power. Consult
factory for details.

4.

REMOTE START/STOP Function

Software programming allows the dryer to be stopped and
started by a remotely controlled signal. Consult factory for
details.

5.

DOWNLOADABLE MEMORY Function

Software programming allows the dryer to store the last
10 alarm related events. Output command delivers the
events complete with the date, time and, fault condition.
Consult factory for details.

6.

RS-232 & RS-485 Communications Capable

Dedicated pin arrangement is used to monitor dryer
operation from a host computer. Consult factory for
details.

E.

Verify that isolation valves are open. If the drain fails to

discharge after the valve is energized, the electronic
control circuit will repeatedly energize the valve in an
attempt to clear the discharge port. If, after 60 seconds,
the drain still fails to discharge, the control circuit then
switches to the alarm mode. In this mode the valve is deenergized and the red alarm light is activated on the drain
and control panel and the green LED on the process
diagram. The valve is then automatically energized every
4 minutes for 5 seconds. Check the drain operation. Push
drain (push-to-test) button on the I-Controller level 3
control panel to energize drain. A flow of condensate and/
or air should be present at the drain outlet. The alarm
mode automatically clears after the drain returns to
normal operation.
Condensate enters the reservoir (1) through the inlet port.
When the condensate level in the reservoir covers the
capacitance sensor, an electronic signal is sent to the
solid state countdown processor. The processor delays
the opening of the solenoid valve for a given period of
time. Once the time has elapsed, the solid state
processor transmits information to energize the coil in the
solenoid valve (2). The magnetic force of the coil causes
the solenoid core (3) to move, closing the pilot air supply
line and opening the pilot air exhaust line. After the pilot
air above the diaphragm (4) is vented, pressure in the
reservoir opens the discharge port and forces the
condensate through the discharge port and outlet piping.

2
3
4
1

3.0 MAINTENANCE

NOTE: Wave spring ends should be pointed down to prevent

the wave spring from interfering with reassembly.

3.1 Condenser coil

NOTE: Threaded bowl to head connection, generously

lubricate threads with a high grade/temperate lubricant 150 F,
66C. (Use lubricant provided).

A.

Air-cooled - clean off accumulated dust and dirt monthly

or as necessary in dirty environments.

B.

Water-cooled - clean strainer monthly, more often if

required. Shut off water, remove small plug to relieve
pressure, then remove large plug to remove strainer.
Clean strainer and replace.

7.

Disassemble condensate drain valve(s).

8.

Rebuild drain valves using Genuine Parts. See page 19

for ordering information.

Model RNC100

3.2 Moisture Separator/Oil Removal Filter

NOTE: Prepackaged maintenance kits are available that
include all necessary filter and timed drain valve
components. Maintain maximum performance and efficiency
with Genuine Parts. See page 19 for ordering information.
When to replace the Separator/Filters
Separator Element
or Optional Oil Removal
Element

Replace filter element when pressure drop across dryer is

excessive or annually.
Dryers have the option of one or two stages of filtration.
The directions for servicing either filter is identical.

Bowl
O-Ring

Wave Spring

When removing liquids at rated flow conditions, an

increase in pressure drop will occur as the separator/filter
elements become loaded with solid particles.
Procedure for Separator / Filter Element Replacement
Models RNC125-RNC750

Pneumatic Pilot
Operated Drain

THIS FILTER IS A PRESSURE CONTAINING

DEVICE. DEPRESSURIZE BEFORE SERVICING. If filter has
not been depressurized before disassembly, an audible alarm
will sound when the bowl begins to be removed from the head.
If this occurs, stop disassembly, isolate and completely
depressurize filter before proceeding.
1.

Tube

Isolate dryer (close inlet and outlet valves if installed) or

shut off air supply.

2.

Depressurize filter by slowly opening manual drain bypass valve.

3.

Remove bowl
a.

For models RNC100 through RNC150 - bayonet

mount - push bowl up, turn bowl 1/8th turn to your left,
and pull bowl straight down

b.

For models RNC200 through RNC750 - threaded

bowls - unscrew bowl from head using hand, strap
wrench or C spanner.

4.

Clean filter bowl

5.

Replace moisture separator element.

a.

Replacing complete Grade B element.

1) Pull off old element and discard

Timer Drain Valve

(ONLY with I-Controller Level 2)

Models RNC125 thru RNC150

Separator Element
or Optional Oil Removal
Element

Bowl
O-ring

Wave
Spring

2) Make certain o-rings on male of replacement

element adaptor are in place and push element into
filter head.
NOTE: Do not handle Oil Removal Filter elements by outside
foam cover. Handle by bottom end cap only.
6.

After making certain that o-ring inside top of bowl (and on

bayonet mount heads, wave spring) are in place,
reassemble bowl to head.

NOTE: Make certain o-ring is generously lubricated. (Use

lubricant provided)
Timer Drain Valve - Standard

Models RNC200 thru RNC750

Separator Element or
Optional Oil Removal Element

Timer Drain Valve - Standard with I-Controller Level 2

Demand Drain - I-Controller Level 3 Only

3.3 Check separator daily to be sure automatic drain

is discharging.
NOTE: Units with two stage filtration have two sets of drains.

3.4 Blow down separator weekly by pushing test

button on control panel.

3.5 Rebuild drain mechanism annually.
To facilitate service, maintenance kits are available.
See page 18.

SIZING
Determining dryer capacity at actual operating conditions
To determine the maximum inlet flow capacity of a dryer at
various operating conditions, multiply the rated capacity from
Table 1 by the multipliers shown in Table 2.
Example: How many scfm can an air-cooled model RNC750
handle when compressed air to be dried is at 200 psig and
100F; ambient air temperature is 80F?
Answer: 750 x 1.22 x 1.12 = 1,025 scfm.

TABLE 1
Rated capacity (scfm) and pressure drop @ 100 psig inlet
pressure, 100F inlet temperature, and 100F ambient
temperature
RNC MODEL
Rated capacity
of air-cooled
models (scfm)

60 Hz
50 Hz

10

125

150

200

250

100
84

125
105

150
125

200
170

250
210

INLET
PRESSURES
psig kgf/cm2
50
3.5
80
5.6
100
7.0
125
8.8
150
10.5
175
12.3
200
14.0

INLET COMPRESSED AIR CONDITIONS

INLET TEMPERATURES
80F
90F
100F
110F
27C
32C
38C
43C
1.35
1.05
0.84
0.69
1.50
1.17
0.95
0.79
1.55
1.23
1.00
0.82
1.63
1.31
1.07
0.91
1.70
1.37
1.13
0.95
1.75
1.42
1.18
0.99
1.80
1.47
1.22
1.03

120F
49C
0.56
0.66
0.70
0.74
0.80
0.84
0.89

COOLING MEDIUM*
AMBIENT
TEMPERATURE
MULTIPLIER
F
C
80
27
1.12
90
32
1.06
100
38
1.00
110
43
0.94
*Air-cooled models; water-cooled models use 1.15 multiplier if cooling water is
below 35C, 95F.

RNC MODEL
Rated capacity
of air-cooled
models (scfm)

100

TABLE 2
Air capacity correction factors (Multipliers)

60 Hz
50 Hz

300

400

500

600

750

300
250

400
340

500
420

600
540

750
630

ENGINEERING DATA (Models 100-250)

Air Syste m Data
Rate d Flo w Cap acity at 100 F, 100 p sig Inle t, 100 F Amb ie nt Te mp e rature

100

125

Maximum / Minimum Inle t Air Pre ssure (co mp re sse d air at inle t to d rye r)

150

200

250

232 p sig (16 b arg ) / 30 p sig (2 b arg )

Maximum / Minimum Inle t Air Te mp e rature (co mp re sse d air at inle t to d rye r)

120 F (49 C) / 40 F (4 C)

Maximum / Minimum Amb ie nt Te mp e rature

110 F (43 C) / 40 F (4 C)

Outle t Air Te mp e rature (no minal at rate d co nd itio ns)

85 F (29 C)

Re frig e ratio n Syste m Data

Re frig e ratio n Cap acity @ 35 F Evap o rato r & 100 F Amb ie nt (BTU/hr)

60 Hz

4820

6030

8900

15200

50 Hz

4020

5690

7420

12700

Re frig e rant Typ e

R-134A

Re frig e rant Charg e

Se e Data Tag o n Drye r

Suctio n Pre ssure Se tting - Ho t Gas Byp ass Valve (p sig )

Co mp re sso r Co ntro l Rang e s (o ut-in)

30.5 p sig (2.1 b arg )

Hig h

N/A

281 - 190 p sig (19.4 - 13.1 b arg )

Lo w

N/A

22 - 34 p sig (1.5 - 2.3 b arg )

Air-Cooled Condensers
Air Flo w Acro ss Co nd e nse r (cfm) (air-co o le d mo d e ls)

Co nd e nse r Fan Switch Se tting (in-o ut)

60 Hz

300

450

710

1070

50 Hz

250

370

590

890

Fan 1

110 - 70 p sig (7.6 - 4.8 b arg )

113 - 78 p sig (7.8 - 5.4 b arg )

Fan 2

N/A

Water-Cooled Condensers
Wate r Re g ulating Valve Se tting

135 p sig (9.3 b arg )

Re q uire d Availab le Wate r Pre ssure Diffe re ntial

Flo w Re q uire d with 85 F Co o ling Wate r (g allo ns p e r minute )

40 p sig (2.8 b arg ) - minimum

60 Hz

N/A

1.1

2.0

50 Hz

N/A

0.9

1.7

Electrical Data
Nominal Voltage

115/1/60

Min. - Max. Vo ltag e

104 - 127

208-230/3/60
187 - 253

Inp ut Po we r @ Rate d Flo w (watts)

932

Rate d Lo ad Amp s**

10.2

15.2

7.5

10.4

Lo cke d Ro to r Amp s**

51.0

66.3

51.0

66.0

Minimum Circuit Amp acity

13.6

18.3

10.5

15.9

20

25

15

20

4.3 S / 0.7 R

3.2 S / 0.4 R

1.8

1.3

Branch Circuit Fuse Size (amp s)

Re sistance (o hms)
Nominal Voltage
Min. - Max. Vo ltag e

1280

1298

1255

1962

208-230/1/60

460/3/60

187 - 253

414 - 506

Inp ut Po we r @ Rate d Flo w (watts)

932

Rate d Lo ad Amp s**

5.4

9.0

3.6

4.7

Lo cke d Ro to r Amp s**

30.0

33.5

25.0

33.0

Minimum Circuit Amp acity

7.3

10.5

5.2

7.5

Branch Circuit Fuse Size (amp s)

15

15

15

15

9.0 S / 2.3 R

7.9 S / 1.6 R

7.4

5.0

Re sistance (o hms) Main/Start

1280

1298

1255

1962

Nominal Voltage

100/1/50

575/3/60

Min. - Max. Vo ltag e

90 - 110

518 - 633

Inp ut Po we r @ Rate d Flo w (watts)

680

Rate d Lo ad Amp s

10.2

15.2

3.6

4.7

Lo cke d Ro to r Amp s

51.0

66.3

25.0

33.0

Minimum Circuit Amp acity

13.6

18.3

4.2

6.0

20

25

15

15

4.3 S / 0.7 R

3.2 S / 0.4 R

7.4

5.0

Branch Circuit Fuse Size (amp s)

Re sistance (o hms)

1019

991

Nominal Voltage

240/1/50

Min. - Max. Vo ltag e

216 - 264

1255

1962

380-420/3/50
342 - 462

Inp ut Po we r @ Rate d Flo w (watts)

680

Rate d Lo ad Amp s**

4.5

8.3

3.6

4.7

Lo cke d Ro to r Amp s**

21.0

53.0

25.0

33.0

Minimum Circuit Amp acity

6.2

9.9

5.2

7.5

Branch Circuit Fuse Size (amp s)

15

15

15

15

19.5 S / 3.3 R

10.5 S / 1.8 R

7.4

5.0

Re sistance (o hms)

1019

991

1002

1613

* Fo r 60 Hz, 35 F Evap o rato r, 100 F Amb ie nt; fo r 50Hz, 35 F Evap o rato r, 77 F Amb ie nt
** Co mp re sso r Only

11

ENGINEERING DATA (Models 300-750)

Air Syste m Data
Rate d Flo w Cap acity at 100 F, 100 p sig Inle t, 100 F Amb ie nt Te mp e rature

300

400

Maximum / Minimum Inle t Air Pre ssure (co mp re sse d air at inle t to d rye r)

500

600

750

232 p sig (16 b arg ) / 30 p sig (2 b arg )

Maximum / Minimum Inle t Air Te mp e rature (co mp re sse d air at inle t to d rye r)

120 F (49 C) / 40 F (4 C)

Maximum / Minimum Amb ie nt Te mp e rature

110 F (43 C) / 40 F (4 C)

Outle t Air Te mp e rature (no minal at rate d co nd itio ns)

85 F (29 C)

Re frig e ratio n Syste m Data

Re frig e ratio n Cap acity @ 35 F Evap o rato r & 100 F Amb ie nt (BTU/hr)

60 Hz

15200

19200

22000

30500

50 Hz

12700

16000

18300

25400

Re frig e rant Typ e

R-134A

Re frig e rant Charg e

Se e Data Tag o n Drye r

Suctio n Pre ssure Se tting - Ho t Gas Byp ass Valve (p sig )

Co mp re sso r Co ntro l Rang e s (o ut-in)

30.5 p sig (2.1 b arg )

Hig h

281 - 190 p sig (19.4 - 13.1 b arg )

Lo w

22 - 34 p sig (1.5 - 2.3 b arg )

Air-Cooled Condensers
Air Flo w Acro ss Co nd e nse r (cfm) (air-co o le d mo d e ls)

Co nd e nse r Fan Switch Se tting (in-o ut)

60 Hz

1070

2470

1680

2170

50 Hz

890

2060

1400

1810

Fan 1

113 - 78 p sig (7.8 - 5.4 b arg )

Fan 2

N/A

183 - 124 p sig (12.6 - 8.6 b arg )

Water-Cooled Condensers
Wate r Re g ulating Valve Se tting

135 p sig (9.3 b arg )

Re q uire d Availab le Wate r Pre ssure Diffe re ntial

Flo w Re q uire d with 85 F Co o ling Wate r (g allo ns p e r minute )

40 p sig (2.8 b arg ) - minimum

60 Hz

2.0

2.1

4.9

6.8

50 Hz

1.7

1.8

4.1

5.6

4120

Electrical Data
Nominal Voltage

208-230/3/60

Min. - Max. Vo ltag e

187 - 253
2680

2910

Rate d Lo ad Amp s**

10.4

11.4

13.9

22.1

Lo cke d Ro to r Amp s**

66.0

75.0

88.0

115.0

Minimum Circuit Amp acity

30.4

Inp ut Po we r @ Rate d Flo w (watts)

1999

2031

15.9

20.0

19.7

Branch Circuit Fuse Size (amp s)

20

25

30

45

Re sistance (o hms)

1.3

1.1

1.0

0.7

4120

Nominal Voltage

460/3/60

Min. - Max. Vo ltag e

414 - 506

Inp ut Po we r @ Rate d Flo w (watts)

2680

2910

Rate d Lo ad Amp s**

1999
4.7

2031

5.1

7.1

9.6

Lo cke d Ro to r Amp s**

33.0

40.0

44.0

63.0
15.2

Minimum Circuit Amp acity

7.5

9.6

10.4

Branch Circuit Fuse Size (amp s)

15

15

15

20

Re sistance (o hms) Main/Start

5.0

4.1

4.0

2.7

4120

Nominal Voltage

575/3/60

Min. - Max. Vo ltag e

518 - 633
2680

2910

Rate d Lo ad Amp s

Inp ut Po we r @ Rate d Flo w (watts)

1999
4.7

2031

5.1

7.1

9.6

Lo cke d Ro to r Amp s

33.0

40.0

44.0

63.0
12.2

Minimum Circuit Amp acity

6.0

7.7

8.3

Branch Circuit Fuse Size (amp s)

15

15

15

20

Re sistance (o hms)

5.0

4.1

4.0

2.7

2860

Nominal Voltage

380-420/3/50

Min. - Max. Vo ltag e

Inp ut Po we r @ Rate d Flo w (watts)

342 - 462
1622

1667

1992

2040

Rate d Lo ad Amp s**

4.7

5.1

7.1

9.6

Lo cke d Ro to r Amp s**

33.0

40.0

44.0

63.0

Minimum Circuit Amp acity

7.5

8.1

10.4

15.2

Branch Circuit Fuse Size (amp s)

15

15

15

20

Re sistance (o hms)

5.0

4.1

4.0

2.7

* Fo r 60 Hz, 35 F Evap o rato r, 100 F Amb ie nt; fo r 50Hz, 35 F Evap o rato r, 77 F Amb ie nt
** Co mp re sso r Only

12

WIRING DIAGRAM
Model 100 - 115V/60 Hz (I-Controller Level 1)
120 VAC
CUSTOMER SUPPLIED
L1

IC1 BOARD

PE
N

N
L1

L1
T1

T1

COMPRESSOR ON
THERMISTOR
THERMISTOR

L1
L1

COMPRESSOR HARNESS

T1

T1

T1

OVERLOAD
3
1

T2

L3 SR S

T1
N
T2

CAPACITOR

START RELAY
L3
M
SR

PE

GROUND STUD

MTR1
COMPRESSOR

MTR2

FAN 1

T2
6

PE

FAN 1 HARNESS
FPS 1

T1

T1

T2

T2

PE

PE

Model 125 & 150 - 120V/60 Hz; (I-Controller Level 2)

DRAIN HARNESS
00
01
02

CUSTOMER SUPPLIED
120 VAC
L1

TO GROUND STUD

GARDNER DENVER
IC2 LEVEL BOARD

PE

L1
3
PE

BROWN
BLUE
GRN/YELLOW

1
3
TEST

24VAC

OPTIONAL DRAIN
ALM

LINE
L1

03

NEUTRAL

04
N
05

THERMISTER
TC1

06
THERMISTER
07

DRAIN HARNESS

GROUND STUD

3
3

08
N
N

09

10

3
L1

DRAIN LINE

TO GROUND STUD

DRAIN NEUTRAL

L1
3
PE

BROWN
BLUE
GRN/YELLOW

1
3
TEST

24VAC

DRAIN

ALM

COMPRESSOR ON
HEATER HARNESS

L1
11

-1NC

CONT 1

-2NC

L1

12

L1
13

1L1

COMPRESSOR
CONTACTOR
A2
1 A1
CONT 1

TO GROUND STUD

L1
N

15
16
17
18

H1

H2

PE

14
N

HEATER 1

1L1

COMPRESSOR HARNESS

L1
L1

L1

N
L1
L1

CONT 1

OVERLOAD
3
1

T1

T1

T1

L2

T2

T2

T2

L3 SR S

L3

T3

PE

START RELAY
L3 SR M

TO GROUND STUD

SIEMENS 1026-1AC20
3RH1921-1CA10 NO AUX
3RH1921-1CA01 NC AUX

CAPACITOR
4

C
S
R

MTR1
COMPRESSOR

FAN 1 HARNESS
T2

T2

FPS 1

19
T1
20

T1

MTR2

FAN 1

TO GROUND STUD PE

21

13

WIRING DIAGRAM
Models 200 thru 600 - 230-400-460-575V/3/50-/60 Hz
(I-Controller Level 2)
480 VAC
3 PHASE 60 Hz
L1

L2

01

FROM LINE 21
L3
L1

L3

00

22
TB1 L1 L2

L3

PE

L1

L1

23
COMPRESSOR HARNESS
CONT 1

L1
L1

04

T1
T1

L1
L2
L2

L3

L3

25

T2
L3
L3

05

T1

T1

L2

T2

T2

L3

T3

T3

T2
T3

L3

COMPRESSOR

MTR1

26

T3
T3

27

TB2

06

28

H6

PE
07

FU1

03

24

FU2

02

H5

H4 H3

H2

H1

29

REF SHEET 01 LINE 19

REF SHEET 02 LINE 18

FAN 1 HARNESS

08
09

30
FPS 1

T1

X3

FAN 1

MTR2

T2

10

31

XF
FU3
X2

X1

L2
L1
208V
H6
H5
230V
H6
H4
400V
H6
H3
460V
H6
H2
575V
H6
H1
FACTORY SET TO 460V

32

TB2
11

33

(4 Terminal Blocks)
TB2
X

PE
12

34

Optional Fan
(for 500-600 models only)

13

FPS 2

(4 Terminal Blocks)
TB2
N

36
MTR3

T3

15

35

FAN 2 HARNESS
T2

14

FAN 2
37

TB2
16

38
PE

17

39
HEATER HARNESS

18

40
HEATER 1

L3

19

21

-1NC

L2

20

CONT 1

41

1L2

-2NC

H2

H1

42

TB2

L3

L1

43

X
TO SHEET 02

PE

TO LINE 22

N
TO SHEET 02

FROM SHEET 01

FROM SHEET 01

00
01

TB2

TB2
1

TB2

4
HPS/LPS SENSOR HARNESS

GARDNER DENVER IC2 LEVEL BOARD

04
05
06
07
08
09
10
11
12

LINE

02
03

COMPRESSOR
CONTACTOR
A2
A1
CONT 1

TB2
X

-4NO CONT 1 -3NO

HPS

LPS

NEUTRAL
N

TB2
N

THERMISTER

THERMISTER

DRAIN NEUTRAL

DRAIN LINE

COMPRESSOR

13
14

TB2
X

TB2

TB2
X

3
DRAIN HARNESS

15

3
X
TB2
PE

16

PE

17

BLUE
BROWN
GRN/YELLOW

2
1
3
TEST

DRAIN HARNESS

24VAC
ALM

18

OPTIONAL DRAIN
19
20

3
X
TB2
PE

21

DRAIN HARNESS

TB1

L1
L2
L3
PE

1
2
2
3
3
X
X
X
N
N
N
PE
PE
PE
PE
PE

L1
L2
L3
PE

INSTRUMENT BOARD LANDING

TB2

HARNESS LANDING

14

PE

BLUE
BROWN
GRN/YELLOW

2
1
3
TEST

24VAC
ALM

WIRING DIAGRAM
Model 750 - 230-400-460-575V/3/50-60 Hz
(I-Controller Level 2)
3 PHASE 60 Hz
TB1 L1 L2

L3

FROM LINE 21
L3
L1

PE

00

22

L1

L1

23

L3

L2

L1

DISCONNECT
01

COMPRESSOR HARNESS
CONT 1

L1
L1

L1
L2
L2

04

T1

T1

L3

25

L3

T2
L3
L3

05

T1
T1

L2

T2

T2

L3

T3

T3

T2

COMPRESSOR

MTR1

26

T3
L3

T3
T3

27

TB2
28

06

H6

PE
REF SHEET 01 LINE 20
REF SHEET 02 LINE 12

07

FU1

03

24

FU2

02

H5

H4 H3

H2

H1

29
FAN 1 HARNESS

08

30
FPS 1

T1

09
10

X3

31
FAN 1

MTR2

T2

XF
FU3
X2

X1

L2
L1
208V
H6
H5
230V
H6
H4
400V
H6
H3
460V
H6
H2
575V
H6
H1
FACTORY SET TO 460V

32

TB2
33

11

(4 Terminal Blocks)
TB2
X

PE
34

12
13

FPS 2

36
MTR3

T3

15

(4 Terminal Blocks)
TB2
N

35

FAN 2 HARNESS
T2

14

FAN 2
37

TB2
38

16
PE

39

17
HEATER HARNESS

18

40
HEATER 1

L3

19

21

-1NC

L2

20

CONT 1

41

1L2

-2NC

42

TB2

L3

L1

H2

H1

43

N
TO SHEET 02

X
TO SHEET 02

PE

TO LINE 22

FROM SHEET 01

FROM SHEET 01

00
01

TB2

TB2

TB2

4
HPS/LPS SENSOR HARNESS

GARDNER DENVER IC2 LEVEL BOARD

04
05
06
07
08
09
10
11
12

LINE

02
03

1
1

COMPRESSOR
CONTACTOR
A2
A1
CONT 1

TB2
X

-4NO CONT 1 -3NO

HPS

LPS

NEUTRAL
N

TB2
N

THERMISTER

THERMISTER

DRAIN NEUTRAL

DRAIN LINE

COMPRESSOR

13
14

TB2
X

TB2

TB2
X

3
DRAIN HARNESS

15

3
X
TB2
PE

16

PE

17

BLUE
BROWN
GRN/YELLOW

2
1
3
TEST

DRAIN HARNESS

24VAC
ALM

18

OPTIONAL DRAIN
19
20

3
X
TB2
PE

21

PE

BLUE
BROWN
GRN/YELLOW
DRAIN HARNESS

3
TEST

24VAC
ALM

TB1

L1
L2
L3
PE

1
2
2
3
3
X
X
X
N
N
N
PE
PE
PE
PE
PE

L1
L2
L3
PE

INSTRUMENT BOARD LANDING

TB2

2
1

HARNESS LANDING

15

DIMENSIONS/WEIGHTS
Dimensions
(inches)
Model
A
B
C
D
E
F
G
H
I
J
K
L
Inlet/Outlet
Connections

100
37.56
25.62
1.63
23.62
17.62
19.62
9.58
14.96
28.54
25.02
0.31

125
37.56
25.62
1.63
23.62
17.62
19.62
9.58
14.96
28.54
25.02
0.31

150
37.56
25.62
1.63
23.62
17.62
19.62
9.58
14.96
28.54
25.02
0.31

200
38.60
32.15
1.88
30.15
30.15
32.15
7.64
15.80
30.19
26.04
0.31

250
38.60
32.15
1.88
30.15
30.15
32.15
7.64
15.80
30.19
26.04
0.31

300
45.38
32.15
2.63
30.15
30.15
32.15
13.51
21.82
29.98
25.74
0.31

400
45.38
32.15
2.63
30.15
30.15
32.15
16.25
25.68
36.89
32.82
0.31

500
58.06
32.15
2.77
30.15
39.62
41.62
20.44
27.79
49.06
44.78
0.63

600
58.06
32.15
2.77
30.15
39.62
41.62
20.44
27.79
49.06
44.78
0.63

750
58.06
32.15
2.77
30.15
39.62
41.62
20.44
27.79
49.06
44.78
0.63

1-1/2

1-1/2

1-1/2

2-1/2

2-1/2

2-1/2

Weights
(lbs)

251

273

279

425

463

527

571

684

691

734

NOTE: Dimensions and Weights are for reference only. Request certified drawings for construction purposes.

"B"

"H"
"G"

"C"

"L" - I/O CONNECTIONS

1.00 (25mm) ELECTRICAL ENTRY

MODELS 200-750
RS-232 ACCESS: .750 (19mm)
MODELS 200-750

33F......................39F
1C.......................4C

"A"

6-FT POWER CORD

MODELS 100-150 (115 VOLT)

"I" "J"

1.00 (25mm) ELECTRICAL ENTRY

MODELS 100-150 (230 VOLT):

CONDENSER AIR FLOW

2.500
0.25-NPT DRAIN CONNECTION
MODELS 200-600

RIGHT SIDE VIEW

FRONT VIEW

"D"

"K" MOUNTING HOLE

4-PLACES TYP.

"E" "F"

DETAIL A
BOTTOM VIEW

16

0.25-NPT DRAIN CONNECTION

MODELS 100-150

TROUBLESHOOTING GUIDE
SYMPTOM
A.

Water downstream of dryer

POSSIBLE CAUSE(S)
1. Residual free moisture remaining in
downstream pipelines
2. Air by-pass system is open
3. Inlet and Outlet connections are
reversed
4. Temperatures surrounding air lines
downstream of dryer have dropped
below dryers dew point rating
5. Excessive free moisture (bulk liquid)
at dryer inlet
6. Condensate not being automatically
drained
Drain mechanism is clogged or
inoperative.
Drain line is restricted or frozen.
Electric drainstimer not set to allow
for sufficient condensate removal
7. Dryer overloaded resulting in
elevated dew point.
8. Refrigeration system not functioning
properly resulting in elevated dew
point.

B. High pressure drop across

dryer

C. Dew point indicator in red area

CORRECTIVE ACTION
Blow out system with dry air
Check valve positions
Check for correct connection
Insulate or heat trace air lines exposed to
low ambients or dry air to lower dew point
Install separator ahead of dryer

Replace drain mechanism if inoperative

Open drain line
Electric drainsreset time so that all liquid is
discharged
Check inlet air temperature and pressure,
flow rate (compressor capacity) and
ambient air or water temperature.
See D below

1. Excessive air flow

2. Freezing of moisture in evaporator
because of refrigeration system
improperly functioning.
3. Separator or optional Oil Removal
filter element clogged.

Check flow rate

See D below

1. Dryer overloaded resulting in high air

outlet temperature.
2. Refrigeration system not functioning
properly resulting in high air outlet
temperature.
3. Dryer is running with no load

See A 7

Replace filter element(s).

See D below

Light will go out when air flow is

established

D. Refrigeration system not

functioning properly
1.

Power On light off

a. Power failure

Check power to unit

2.

Compressor on light off

a.
b.
c.
d.

Turn switch ON
Close disconnect switch
Check for continuity
Have electrician check electrical connections

3.

Refrigerant compressor
cycles on and off

a. High or low ambient conditions

b. Air-cooled modelsDirty, clogged
condenser fins, obstructed air flow
across condenser, or non functioning
fan motor or fan control switch.

ON/OFF switch is OFF

Line disconnect switch open
Blown fuses, open breaker
Faulty wiring, loose terminals

Check min./max. temperature ranges

Clean condenser and check for free air
flow, if problem persists contact qualified
refrigeration repairman or manufacturers
service department.

17

I-CONTROLLER LEVEL 3
Alert/Alarm Condition Indicators
TABLE 2
I-Controller Level 3 Alert/Alarm Fault Status Indicator Guide
Text Window
Fault
Notification
LCD text

ALERT AMBIENT TEMP

ALERT INLET AIR TEMP
ALARM DEW POINT TEMP

Fault Condition
Event
Identification

Alarm

Panel Lights
Process Diagram LEDs*
Audible Alarm (1)
Alert /
Compressor Thermometer Gauge Separator /Filter Contacts N/O Contacts N/C
Maintenance
Drain

See Troubleshooting Section

Red

Yellow

Green

Green

Red

Green

Alarmed

Normal

High Ambient Air Temperature

High Inlet Air Temperature

Flashes
Flashes

ON/OFF
ON/OFF

Flashes
Flashes

N/C
N/C
N/C

High Dew Point Temperature

Flashes

ON

Flashes

N/O

SHUTDOWN LOW PRESSURE

Low Compressor Suction Pressure

Flashes

OFF

Flashes

N/O (2)

N/C

SHUTDOWN HIGH PRESSURE

High Compressor Discharge Pressure

Flashes

OFF

Flashes

N/O (2)

N/C

N/O (2)

SHUTDOWN MOTOR PROTECT

ALERT MAINTENANCE
ALARM DRAIN

Compressor Motor Overload

Flashes

OFF

Perform Standard Maintenance Reminder

Flashes

ON

Failure to Drain Condensate Flashes

ON

Flashes

N/O

N/C
N/C

N/C

N/C

* During an Alert/Alarm condition, the Process Diagram LED rotation ceases. The Fault based LED will Flash until the fault condition is resolved.
(1) Depress the (RESET) button to silence the Audible Alarm. The Fault Condition will remain visible in the VFTD text window until corrected.
(2) The Refrigeration Compressor will remain OFF until the fault condition is corrected.

Troubleshooting Guide
I-Controller Level 3

VFTD READING
(Fault conditions)

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

ALERT AMBIENT TEMP

(High Ambient Air Temperature)

1. Poor ventilation

Ensure ventilation is adequate for heat load

Ensure compressor is not ventilated toward dryer

ALERT INLET AIR TEMP

(High Inlet Air Temperature)

1. No aftercooler on compressor
2. Dirty aftercooler
3. Poor Ventilation

Install an aftercooler
Clean aftercooler
Ensure ventilation is adequate for heat load

ALARM DEW POINT TEMP

Point Temperature)

1. Refrigerant leak

Have serviced by a qualified refrigeration(High Dew

technician
Review ambient, inlet, and air flow conditions
Blow dust out of condenser fins

2. System Overload
3. Dirty Condenser
SHUTDOWN LOW PRESSURE
1. Low ambient condition
(Low Compressor Suction Pressure) 2. Refrigerant leak
3. Improper Hot Gas Bypass
Valve setting

Elevate ambient temperature

Have serviced by a qualified refrigeration technician
Properly adjust HGBV

SHUTDOWN HIGH PRESSURE

(High Compressor
Discharge Pressure)

3. System overload

Check condenser fan function

Ensure ventilation is adequate for heat load
Ensure compressor is not ventilated toward dryer
Review ambient, inlet, and air flow conditions

SHUTDOWN MOTOR PROTECT

(Compressor Motor Overload)

1. Motor overloads triggered

2. Refrigerant leak

Check voltage. Check for short to ground

Have serviced by a qualified refrigeration technician

ALERT MAINTENANCE

1. Pre-set Maintenance interval

check pressure drop across dryer

Blow dust out of condensers, verify drain function,

ALARM DRAIN

1. Failure to discharge condensate

Check automatic discharge line for closed hand

valve or kink in hose
Clean and rebuild drain valve
Verify power to valve with Push-to-Test button

(Failure to Drain Condensate)

18

1. Fan(s) not working

2. High ambient condition

PARTS LIST
100

125

150

115/1/60
100/1/50

208-230/1/60

220-240/1/50

115/1/60
100/1/50

208-230/1/60

220-240/1/50

115/1/60
100/1/50

208-230/1/60

Condensing Unit Assembly

G5002001

G5002002

G5002003

G5002004

G5002005

G5002006

G5002004

G5002005

G5002006

Compressor (Only)

G5002243

G5002250

G5002256

G4130-108-50

G4130-108-51

G4130-108-52

G4130-108-50

G4130-108-51

G4130-108-52
G5925-578-15

PARTS DESCRIPTION

220-240/1/50

Overload

G5002244

G5002251

G5002257

G5925-578-13

G5925-578-14

G5925-578-15

G5925-578-13

G5925-578-14

Start Relay

G5002245

G5002252

G5002258

G5945-683-13

G5945-683-14

G5945-683-15

G5945-683-13

G5945-683-14

G5945-683-15

Start Capacitor

G5002246

G5002253

G5002253

G5910-103-37

G5910-103-38

G5910-103-39

G5910-103-37

G5910-103-38

G5910-103-39

Fan Motor

G5002247

G5002254

G5002259

G6105-238-35

G6105-238-36

G6105-238-36

G6105-238-35

G6105-238-36

G6105-238-36

Fan Blade

G5002248

G5002255

G5002255

G4140-227-21

G4140-227-21

G4140-227-21

G4140-227-21

G4140-227-21

G4140-227-21

Hot Gas By-Pass Valve

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

G5002350

Condenser

G5002249

G5002249

G5002249

G4130-111-22

G4130-111-22

G4130-111-22

G4130-111-22

G4130-111-22

G4130-111-22

Dryer

G4130-165-12

G4130-165-12

G4130-165-12

G4130-165-14

G4130-165-14

G4130-165-14

G4130-165-14

G4130-165-14

G4130-165-14

Fan Pressure Switch

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13

G4130-138-13
G5002262

Contactor

N/A

N/A

N/A

G5002260

G5002262

G5002262

G5002260

G5002262

Auxiliary Contactor

N/A

N/A

N/A

G5002261

G5002263

G5002263

G5002261

G5002263

G5002263

Crankcase Heater

N/A

N/A

N/A

G5920-327-18

G5920-327-19

G5920-327-19

G5920-327-18

G5920-327-19

G5920-327-19

N/A

N/A

N/A

G6350-457-25

G6350-457-23

G6350-457-23

G6350-457-25

G6350-457-23

G6350-457-23

On-Off Switch

Light Assembly (Green)

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

Temperature Sensor

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

Digital PC Board (IC1.0)

G5945-576-7

G5945-576-7

G5945-576-7

N/A

N/A

N/A

N/A

N/A

N/A

Digital PC Board (IC2.0)

N/A

N/A

N/A

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

Digital PC Board Fuse

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

PARTS DESCRIPTION

200

250, 300, 400

500

600

750

200

250, 300, 400

500

600

750

G5002007

G5002009

G5002011

G5002013

G5002015

G5002008

G5002010

G5002012

G5002014

G5002016

208-230/3/60
Condensing Unit Assembly

380-420/3/50, 460/3/60, and 575/3/60

Compressor (Only)

G4130-108-53

G4130-108-55

G4130-108-57

G5002921

G4130-108-64

G4130-108-54

G4130-108-56

G4130-108-58

G5002930

G4130-108-65

Fan Motor

G6105-238-37

G6105-238-39

G6105-238-39

G5002922

G6105-238-39

G6105-238-38

G6105-238-40

G6105-238-40

G5002931

G6105-238-40

Fan Blade

G4140-227-22

G4140-227-23

G4140-227-24

G5002923

G4140-227-24

G4140-227-22

G4140-227-23

G4140-227-24

G5002923

G4140-227-24

Crankcase Heater

G5920-327-12

G5920-327-12

G5920-327-12

G5920-327-12

G5920-327-12

G5920-327-13

G5920-327-13

G5920-327-13

G5920-327-13

G5920-327-13

Condenser

G4130-111-23

G4130-111-24

G4130-111-25

G5002924

G4130-111-28

G4130-111-23

G4130-111-24

G4130-111-25

G5002924

G4130-111-28

Low Refrigerant Pressure Switch

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

G4130-138-22

High Refrigerant Pressure Switch

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

G4130-138-25

Fan Cutout Switch 1

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23

G4130-138-23
G4130-138-24

N/A

N/A

G4130-138-24

G4130-138-24

G4130-138-24

N/A

N/A

G4130-138-24

G4130-138-24

Hot Gas By-Pass Valve (Air-Cooled)

Fan Cutout Switch 2

G5002350

G5002350

G5002350

G5002351

G5002351

G5002350

G5002350

G5002350

G5002351

G5002351

Filter Dryer (Liquid Line)

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G5002925

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

G6150-333-2

Contactor

Temperature Sensor

G5002926

G5002926

G5002926

G5002926

G5002928

G5002926

G5002926

G5002926

G5002926

G5002928

Auxiliary Contacts

G5002927

G5002927

G5002927

G5002927

G5002929

G5002927

G5002927

G5002927

G5002927

G5002929

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

G6120-092-14

Transformer 230/400/460
Fuse Primary

G5920-274-28

G5920-274-28

G5920-274-28

G5920-274-28

G5920-274-28

G5920-274-27

G5920-274-27

G5920-274-27

G5920-274-27

G5920-274-27

Fuse Secondary

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

G5920-274-26

Digital PC Board (IC2.0)

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

G5945-576-8

Digital PC Board (IC3.0)

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

G5945-576-9

Digital PC Board Fuse

Electric Drain Valve w/24V Coil (50/60 Hz)
Power Transformer (575V)
Refrigerant High Pressure Switch (H2O)

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G5002932

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G4810-741-46

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G6120-277-1

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

G4130-138-36

On-Off Switch

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

G6110-706-13

Cooling Water Regulating Valve

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

G4130-145-22

Cooling Water Strainer Screen

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

G4731-735-5

N/A

Maintenance Kits (1)

MODEL

100

125

150

200

250

300

400

500

600

750

Standard

RNCMK22S

RNCMK23S

RNCMK23S

RNCMK24S

RNCMK24S

RNCMK25S

RNCMK26S

RNCMK26S

RNCMK27S

RNCMK28S

With Optional Cold Coalseser

RNCMK42S

RNCMK43S

RNCMK43S

RNCMK44S

RNCMK44S

RNCMK45S

RNCMK46S

RNCMK46S

RNCMK47S

RNCMK48S

19

WARRANTY
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in
accordance with procedures and recommendations outlined in manufacturers instruction manuals, to be free from defects in
material or workmanship for a period as specified below, provided such defect is discovered and brought to the manufacturers
attention within the aforesaid warranty period.
The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within the warranty
period, provided such defect occurred in normal service and not as a result of misuse, abuse, neglect or accident. Normal
maintenance items requiring routine replacement are not warranted. The warranty covers parts and labor for the warranty period
unless otherwise specified. Repair or replacement shall be made at the factory or the installation site, at the sole option of the
manufacturer. Any service performed on the product by anyone other than the manufacturer must first be authorized by the
manufacturer.
Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid. Products repaired or
replaced under warranty shall be warranted for the unexpired portion of the warranty applying to the original product.
The foregoing is the exclusive remedy of any buyer of the manufacturers product. The maximum damages liability of the
manufacturer is the original purchase price of the product or part.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR
STATUTORY, AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR
DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN,
MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY
LATENT DEFECTS INHERENT THEREIN.
THE MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE
PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE BUYER,
WHETHER ARISING FROM BREACH OF WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.
The manufacturer does not warrant any product, part, material, component, or accessory manufactured by others and sold or
supplied in connection with the sale of manufacturers products.

Warranty Period
Parts and labor for two (2) years from the date of shipment from the factory; heat exchangers are covered (parts only) for an
additional three (3) years (total of five [5]). Lifetime heat exchanger warranty (parts only) requires an FIL Series prefilter on the
initial purchase and annual filter element replacements with genuine FIL Series elements.
On units that manufacturer requests be returned to the factory, a one time removal/reinstallation labor allowance as noted in the
Service Warranty Policies and Procedures Handbook will apply. Freight to the factory from the installation site and to the
installation site from the factory will be paid by the manufacturer; means of transportation to be specified by manufacturer.

AUTHORIZATION FROM THE SERVICE DEPARTMENT IS NECESSARY BEFORE MATERIAL

IS RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE.

SERVICE DEPARTMENT: (724) 746-1100

2006 Gardner Denver, Inc.

http://www.gardnerdenver.com
18-2-670 5th Edition

respond@gardnerdenver.com
Litho in U.S.A.

Member

For additional information contact

your local representative or
Gardner Denver Compressor and Pump Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 228-8243
Sales and Service in all major cities.
For parts information, contact Gardner Denver,
Master Distribution Center, Memphis, TN
Telephone: (800) 245-4946 FAX: (901) 542-6159