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DC
DOUBLE
WITH
10
18
29
31
34
37
39
41
43
The art of representation of engineering objects and structures on a piece of paper is called
engineering drawing. CADD is a tool which can be opted for the same purpose. It is both a visual and
symbol based method of communication whose conventions are particular to a specific technical field.
CADD activity is centered on CADD workstation. The typical CADD workstation consists of the
following.
1. Powerful computers
2. Graphics and Application Software
3. Input device such as mouse or digitizer pad with pen
4. Communications hardware and software for networking
Computer-aided design (CAD) is the use of computer systems to assist in the creation, modification,
analysis, or optimization of a design. CAD output is often in the form of electronic files for print,
machining, or other manufacturing operations.
CAD may be used to design curves and figures in two-dimensional (2D) space; or curves, surfaces,
and solids in three-dimensional (3D) space.
CAD is an important industrial art extensively used in many applications, including automotive,
shipbuilding, and aerospace industries, industrial and architectural design, prosthetics, and many more.
CAD is also widely used to produce computer animation for special effects in movies, advertising and
technical manuals, often called DCC digital content creation. CADD software is much more than just
drawing lines for design purposes by electronic means
The advantages of CADD system are
a. Various automatic features like fillets and chambers help increase the help of designing
b. CAD program enable us to easily draw polygons, ellipses, multiple parallel lines and multiple
parallel curves that comprise a design
c. The ability to snap automatically to create particular geometric points and features will spread
the accurate positioning of line work.
d. CADD information is stored in digital form and hence irrespective of the size of the final printed
drawing, it is possible to accurately dimension components automatically.
VISAT, Elanji
Page | 1
e. It has the ability to store entities, which is frequently applied on drawings, changes or/and
corrections can be easily made and it can be e-mailed or transmitted via internet instantly.
f. By using a macro or an add-on programming in CAD that allow customizing the program to
suit our specific needs and can implement our ideas which make the CAD system unique.
AUTOCAD
A product from Autodesk is a computer aided design program used by just about every
engineering and design office in the world. AutoCAD is used by Civil Engineers, Architects,
Electrical and Mechanical Engineers plus many other disciplines. AutoCAD software is one of the
worlds leading 2-D and 3-D CAD design tools.
Basic drawing and modification tools used in AUTOCAD
TOOL
COMMAND ALIAS
DESCRIPTION
LINE
To draw line
ERASE
CIRCLE
To create a circle
ARC
To create an arc
RAY
RAY
POLYGON
POL
MOVE
COPY
CO
MIRROR
MI
ARRAY
AR
AUTOCAD ELECTRICAL
AutoCAD Electrical is AutoCAD software for controls designers, purpose-built to create and
modify electrical control systems. Autodesk, a world-leading supplier of software, provides tools that
let
viewers
VISAT, Elanji
experience
ideas
before
engineering
to
be
Page | 2
real.
It contains all the functionality of AutoCAD and a comprehensive set of tools for automating
control engineering tasks, such as building circuits, numbering wires, and creating bills of material.
AutoCAD Electrical provides a library of more than 650,000 electrical symbols and components,
includes real-time error checking, and enables electrical and mechanical teams to collaborate on digital
prototypes built with software. This software makes it even easier to save time, reduce errors, and create
innovative electrical control designs.
SYSTEM REQUIREMENTS
System requirements for AutoCAD Electrical 2015
Operating System
VISAT, Elanji
Page | 3
CPU Type
Memory
4 GB (8 GB recommended)
Display Resolution
Display
Card
Windows display adapter capable of 1024x768 with True Color capabilities. DirectX 9
or DirectX 11 compliant card recommended but not required.
Installation 12.0 GB
Disk Space
Network
Digitizer
WINTAB support
.NET Framework
VISAT, Elanji
Page | 4
2D / 3D CAD MODELS
VISAT, Elanji
Page | 5
EXPERIMENT NO. 1
AIM:
To draw a simple drawing shown below for getting familiar to basic shapes, drawing
commands/ tools, editing commands/tools and modifying commands/tools.
PROCEDURE:
1. Draw the LINE with given dimensions (length = 30mm)
2. From the end of the drawn LINE, by using relative polar co-ordinate system draw
another line of same dimension and repeat the steps.
3. Do the dimensions.
RESULT:
The given figure has been drawn in AutoCAD
VISAT, Elanji
Page | 6
EXPERIMENT NO. 2
AIM:
Draw simplex progressive double layer l a p winding for a four pole DC machine with 16
slots.
THEORY:
Lap winding (parallel winding) is suitable for high current machines. Lap winding may be
classified into simplex and multiplex windings. The multiplex windings are used for low voltage high
current machines. Equalizer connections are used for minimizing circulating current. The cause for
circulating current is unequal induced emf across each circuit in a multi-pole lap winding.
characteristics of lap windings are
a) The back pitch and front pitch must be odd.
b) The average pitch must be equal to pole pitch and is given by
Ya = (Yb+Yf)/2 = Z/P
Where Yb - back pitch
Yf - front pitch
Z-Number of coil side
P- Number of poles
c) If Yb>Yf the winding is progressive and Yb<Yf for retrogressive winding.
Yb= Yf 2m
The value of m=1 for simplex;2 for duplex;3 for triplex and soon.
d) The commutator pitch is equal to 2mfor all lap windings.
e) The number of parallel paths in lap winding is equal to P. i.e A=P.
f) No. of equalizer rings = (No. of coil sides per pole)/2
g) No. of connections to each equalizer ring = No. of pair of pole
CALCULATION:
No. of slots=16
No .of conductors, Z =No. Of Slots* 2= 32
VISAT, Elanji
Page | 7
The
SLOT
NO.
BACKPITCH
Yb = 9
FRONT PITCH
Yf = 7
1 + 9 = 10
10 7 = 3
3 + 9 = 12
12 7 = 5
5 + 9 = 14
14 7 = 7
7 + 9 = 16
16 7 = 9
9 + 9 = 18
18 - 7 = 11
11 + 9 = 20
20 7 = 13
13 + 9 = 22
22 7 = 15
15 + 9 = 24
24 7 = 17
17 + 9 = 26
26 7 = 19
10
19 + 9 = 28
28 7 = 21
11
21 + 9 = 30
30 - 7 = 23
12
23 + 9 = 32
32 7 = 25
13
25 + 9 = 34(2)
34 - 7 = 27
14
27 + 9 = 36(4)
36 - 7 = 29
15
29 + 9 = 38(6)
38 - 7 = 31
16
31 + 9 = 40(8)
40 - 7 = 33(1)
PROCEDURE:
1. Draw a vertical line using line command which shows a single conductor.
2. Take the offset option and draw the rest 31 conductors and do numbering.
3. Start the winding from the back side of conductor number 1.
4. Add the back pitch (9) and connect it to the next conductor (1+9 = 10).
5. Subtract the front pitch (7) from the current conductor and connect it to the corresponding
conductor (10-7 = 3) on the front side.
VISAT, Elanji
Page | 8
6. Repeat the above procedure till it reaches the front side of conductor number 1.
RESULT:
The winding diagram of simplex progressive double layer lap winding of a DC motor with 16 slots
and 4 poles is drawn using AutoCAD.
VISAT, Elanji
Page | 9
EXPERIMENT NO. 3
AIM:
To draw simplex progressive double layer lap winding of a DC motor with 24 conductors and
4 poles. Also show the equalizer connections.
THEORY:
Lap winding (parallel winding) is suitable for high current machines. Lap winding may be classified
into simplex and multiplex windings. The multiplex windings are used for low voltage high current
machines. Equalizer connections are used for minimizing circulating current. The cause for circulating
current is unequal induced emf across each circuit in a multi pole lap winding. The characteristics of
lap windings are:
a. The back pitch and front pitch must be odd.
The average pitch must be equal to pole pitch and is given by Ya=(Yb +Yf)/2=Z/P
Where Yb - back pitch
Yf- front pitch
Z-Number of coil side
P- Number of poles
b. If Yb>Yf the winding is progressive and Yb<Yf for retrogressive winding.
Yb= Yf 2m
c. The value of m=1forsimplex;2 forduplex;3fortriplexand soon.
d.
e.
f.
g.
CALCULATION:
No. of conductors, Z =24
No. of slots =Z/2=12
No. of poles, P=4
Ya=6
Yb+Yf =12 ;Yb=Yf+2
VISAT, Elanji
Page | 10
SLOT
NO.
BACKPITCH
Yb = 7
FRONT PITCH
Yf= 5
1+7=8
8-5=3
3 + 7 = 10
10 - 5 = 5
5 + 7 = 12
12 - 5 = 7
7 + 7 = 14
14 -5 = 9
9 + 7 = 16
16 5 = 11
11 + 7 = 18
18 - 5 = 13
13 + 7 = 20
20 - 5 = 15
15 + 7 = 22
22 - 5 = 17
17 + 7 = 24
24 - 5 = 19
10
19 + 7 = 26 (2)
26 - 5 = 21
11
21 + 7 = 28 (4)
28 - 5 = 23
12
23 + 7 = 30 (6)
30 - 5 = 25 (1)
PROCEDURE:
1. Draw a vertical line using line command which shows a single conductor.
2. Take the offset option and draw the rest 23 conductors and do numbering.
3. Start the winding from the back side of conductor number 1.
4. Add the back pitch (7) and connect it to the next conductor (1+7 = 8).
5. Subtract the front pitch (5) from the current conductor and connect it to the corresponding
conductor (8-5 = 3) on the front side.
6. Repeat the above procedure till it reaches the front side of conductor number 1.
7. Draw two horizontal lines for equalizer rings and do appropriate connections from conductors.
VISAT, Elanji
Page | 11
RESULT:
The winding diagram of simplex progressive double layer lap winding of a DC motor with 24
slots and poles with equalizer connections is drawn using AutoCAD.
VISAT, Elanji
Page | 12
EXPERIMENT NO:4
AIM:
Draw developed diagram of two layer wave winding for a 4 pole DC machine with 13 slots.
THEORY:
Wave winding is also known as series winding. In wave winding the finish end of one coil under
one pole pairs connected to the start of a coil under the next pole pair. This means that the start of two
consecutive coils is nearly two pole pitch apart. The winding has the appearance of a wave and hence
it is called wave winding. The characteristic of wave winding are
a. Both back pitch (Yb) and front pitch (Yf) must be odd.
b. Back pitch and front pitch must be nearly equal to pole pitch and may be equal.
c. The average pitch Ya must be a whole number and is given by Yb = (Yb + Yf) /2.
d. For simplex progressive wave winding, the back pitch (Yb) and front pitch (Yf) are equal. i.e.Yb
= Yf.
e. In wave winding, there are only two parallel paths irrespective of the number of poles and only
two brushes are required.
CALCULATION:
No. of conductors or coil sides, Z = 13*2 = 26
No. of poles = 4
Ya = (Yb + Yf) / 2 = (Z+_2) / P =7 or 6
ie; Yb+Yf =7*2 = 14
Since Yb = Yf, then Yb=Yf=7
A table can be prepared as follows
VISAT, Elanji
Page | 13
SLOT
NO.
BACKPITCH
Yb = 7
FRONT PITCH
Yf= 5
1+7 =8
8+7=15
15+7 =22
22+7 = 29 (3)
3+7 =10
10+7 = 17
17+7 =24
24+7 = 31 (5)
5+7 =12
12+7 = 19
19+7 = 26
26+7 = 33 (7)
7+7 = 14
14+7 = 21
2+7 = 9
9+7 =16
16+7 = 23
10
23+7 =30(4)
4+7 = 11
11
11+7 =18
18+7 = 25
12
25+7 =32(6)
6+7 = 13
13
13+7 = 20
13+7 = 20
PROCEDURE:
1. Draw a vertical line using line command which shows a single conductor.
2. Take the offset option and draw the rest 26 conductors and do numbering.
3. Start the winding from the back side of conductor number1.
4. Add the back pitch (7) and connect it to the next conductor (1+7 =8).
5. Add the front pitch (7) from the current conductor and connect it to the
corresponding conductor (8+7 =15) on the front side.
6. Repeat the above procedure till it reach the front side of conduct or number 1.
RESULT:
The developed diagram of two layer wave winding for a 4 pole dc machine with 13 slots is
drawn using AutoCAD.
VISAT, Elanji
Page | 14
EXPERIMENT NO:5
THEORY:
In simplex wave winding the average pitch YA (or commutator pitch YC)should be a whole number.
Sometimes the standard armature punching available in the market have slots that do not satisfy the
above requirement, so that more (usually only one more) are provided and that can be utilized. These
extra coils are Dummy coils or Dead coils. The Dummy coil is inserted into the slots in the same way
as the others to make the armature dynamically balanced. At the same time it is not the part of the
armature.
a. Both back pitch (Yb) and front pitch (Yf) must be odd.
b. Back pitch and front pitch must be nearly equal to pole pitch and may be equal.
c. The average pitch Ya must be a whole number and is given by Yb = (Yb + Yf) /2.
d. For simplex progressive wave winding, the back pitch (Yb) and front pitch (Yf) are equal. i.e.Yb
= Yf.
e. In wave winding, there are only two parallel paths irrespective of the number of poles and only
two brushes are required.
CALCULATION:
No. of conductors or coil sides, Z = 22*2 = 44
No. of poles = 4
Ya = (Yb + Yf) / 2 = (Z+_2) / P =11.5
or 10.5
VISAT, Elanji
Page | 15
SLOT
NO.
BACKPITCH
Yb = 7
FRONT PITCH
Yf= 5
1+11 =12
12+11=23
23+11 =34
34+11 = 45 (3)
3+11 =14
14+11 = 25
25+11 =36
36+11 = 47 (5)
5+11 =16
16+11 =27
27+11= 38
38+11 = 49 (7)
7+11 = 18
29+11 =40
18+11 = 29
40+11 =51(9)
9+11 =20
20+11 = 31
10
31+11 =42
42+11 = 53(11)
11
11+11 =22
22+13 =35
12
35+11 =46(2)
2+11 = 13
13
13+11 =24
24+13 = 37
14
37+11=48(4)
4+11=15
15
15+11=26
26+13=39
16
39+11=50(6)
6+11=17
17
17+11=28
28+13=41
18
41+11=52(8)
8+11=19
19
19+11=30
30+13=43
20
43+11=54(10)
10+11=21
21
21+11=32
32+13=45(1)
PROCEDURE:
1. Draw a vertical line using line command which shows a single conductor.
2. Take the offset option and draw the rest 26 conductors and do numbering.
3. Start the winding from the back side of conductor number1.
4. Add the back pitch (11) and connect it to the next conductor (1+11 =12).
5. Add the front pitch (11) from the current conductor and connect it to
the corresponding conductor (12+11 =23) on the front side.
6. Repeat the above procedure till it reaches the front side of conduct or number 1.
VISAT, Elanji
Page | 16
RESULT:
The developed diagram of two layer wave winding for a 4 pole dc machine with 13 slots is
drawn using AutoCAD.
VISAT, Elanji
Page | 17
EXPERIMENT NO.6
AIM:
To draw the winding diagram for a 4pole, 36slots, 3-phase mush connected armature of an induction
motor.
THEORY:
This is a single layer winding in which all coils have the same span. Each coil is first wound on
former making one coil side longer than the other. This winding is so arranged that the long and short
coil sides occupy alternate slots around the armature. The coils are of same span and there is only on
coil side per slot and the coil span should be odd.
CALCULATION:
Slots per pole = 36 / 4 = 9
Slots per pole per phase = 36/ (4*3) = 3 slots
Slot angle = 180/9 =20
Slot allotted to three phases are
R
1,2,3
10,11,12
19,20,21
28,29,30
4,5,6
13,14,15
22,23,24
31,32,33
Y 7,8,9
16,17,18
25,26,27
34,35,36
PROCEDURE:
1. Draw a vertical line represents single conductor and using OFFSET command, draw 32
conductors, such that the long and short coil sides occupy alternate slots.
VISAT, Elanji
Page | 18
2. Since slots per pole per phase is 3 , each phase (R,Y,B) having 3 conductors under one pole
.This can be done either by using LAYER option or by giving red, yellow and blue colours
respectively.
3. Start the winding of R phase from slot number 1. Connect the winding from slot 1 to slot 10.
Similarly connect longest winding in one coil group to the next short one.
4. Start the winding of Y phase from slot number 7.Connect the winding from slot 7 to slot 16 and
so on.
5. Start the winding of B phase from slot number 13. Connect the winding from slot 13 to slot 22
and complete the winding as per the table.
6. Mark starting and finishing end of each phase coils.
7. Do the connections between the coil groups under each phase.
RESULT:
The winding diagram for a 4 pole, 36 slots, 3 phase mush connected armature of an induction
motor is drawn using AutoCAD.
VISAT, Elanji
Page | 19
EXPERIMENT NO.7
AIM:
Draw a developed winding diagram of a double layer lap winding for a three phase, 6 pole,18
slots machine. Assume that the winding is full pitched.
THEORY:
Double layer windings are universally used for armature of synchronous generators and motors.
They can be either lap or wave type.
Double layer windings can be either 1) integral slot winding 2) fractional slots winding. When
the number of slots per pole per phase (spp) is an integer known as integral slots winding. When the
number of slots per pole per phase is not an integer, the winding is known as fractional slot winding.
CALCULATION:
Slot per pole per phase = 18/ (6*3) = 1 slot
For full pitch coil, pole pitch coil span = 18/6 =3
Angle between two consecutive slots = 180/3 = 60
= (380/18) *3 = 60
No. of slots by which phases are displaced = 120/60 = 2 slots
PROCEDURE:
1. Draw a vertical line represents single conductor and using OFFSET command, draw 36
conductors, such that bolded line and dotted line occupy alternate slots, since its double layer
winding.
2. Since slots per pole per phase is 1 , each phase (R,Y,B) having 2 conductors under one pole
.This can be done either by using LAYER option or by giving red, yellow and blue colours
respectively.
VISAT, Elanji
Page | 20
3. Connect the front end coil side to the back end coil side of the same phase under next pole and
complete the winding.
4. Mark starting and finishing end of each phase coils.
5. Do the connections between the coil groups under each phase.
RESULT:
The developed winding diagram of a double layer lap winding for a 3 phase, 6 pole, 18 slots
machine is drawn using AutoCAD (full pitched).
VISAT, Elanji
Page | 21
EXPERIMENT NO.8
AIM:
Draw the winding diagram for a 3 phase 4 pole machine having 24 slots. The coil span
reduced by one slot.
THEORY:
Double layer windings are universally used for armature of synchronous generators and motors.
They can be either lap or wave type.
Double layer windings can be either 1) integral slot winding 2) fractional slots winding. When
the number of slots per pole per phase (spp) is an integer known as integral slots winding. When the
number of slots per pole per phase is not an integer, the winding is known as fractional slot winding.
CALCULATION:
Slot per pole per phase = 24/ (4*3) = 2 slot
For full pitch coil, pole pitch coil span = 24/4 =6
Angle between two consecutive slots = 180/6 = 30
No. of slots by which phases are displaced = 120/30 = 4 slots
Since it is short pitched in one slot coil span = 5 slots
PROCEDURE:
1. Draw a vertical line represents single conductor and using OFFSET command, draw 48
conductors, such that bolded line and dotted line occupy alternate slots, since its double layer
winding.
2. Slots per pole per phase is 2 , each phase (R,Y,B) having 4 conductors under one pole .
3. Since it is short pitched by one slot, draw R phase having 3 conductors in the first group and
other phases with 4 conductors itself. From next coil group, draw the conductors with spp 4
VISAT, Elanji
Page | 22
itself. This can be done either by using LAYER option or by giving red, yellow and blue colours
respectively.
4. Connect the front end coil side to the back end coil side of the same phase under next pole and
complete the winding.
5. Mark starting and finishing end of each phase coils.
6. Do the connections between the coil groups under each phase.
RESULT
The winding diagram for a 3 phase, 4 pole machine having 24 slots is drawn (short pitched)
using AutoCAD.
VISAT, Elanji
Page | 23
EXPERIMENT NO.9
AIM:
To draw the half sectional end and front elevation of DC generator with the following details.
Diameter of shaft
40
Diameter of armature
415
36
35 12
240
110
1. Up to contact surface
220
2. Up to riser
240
No of spider legs
210
840
Thickness of yoke
40
160
140
150
44
Diameter of commutator
VISAT, Elanji
Page | 24
THEORY:
DC machine convert either electrical power into mechanical power (dc motor) or mechanical power
into electrical power (dc generator) based on the principle of production of dynamically induced emf.
The main parts of dc machine are
1) Yoke: it provides mechanical support to the pole and end shields and low reluctance path to the
magnetic flux to complete the circuit. It is made up of cast iron.
2) Field magnets: it is having pole core and pole shoe. The pole core made up of cast iron or cast
steel laminations of 0.35 mm to 0.5 mm thickness. Pole shoe spreads flux into the airgap, also
it supports field winding.
3) Field winding: it is made up of insulated copper wire either shunt or series winding.
4) Armature Core: It is a laminated steel cylinder whose stampings are 0.35mm to 0.5 mm thick
and having slots on the outer periphery.
5) Commutator: It is to facilitate collection of current from armature conductors. It rectifies the
ac induced in armature conductor into unidirectional current for the external loads.
6) Brush Holders: Used to hold the brush against the commutator surface.
PROCEDURE:
1. Draw the shaft with diameter 40mm
2. Draw the armature with diameter 415mm.
3. Draw a single armature slot with the given dimension on the surface of the armature.
4. Use polar array to construct 36 such slots on the periphery of armature
5. Draw the yoke with thickness 40mm.
6. Draw the main pole with given dimension on the vertical axis. Draw field windings Use polar
dimensions.
9. Provide provision of screws, nut &bolts for mounting the field poles to yoke and for mounting
VISAT, Elanji
Page | 25
RESULT:
The half sectional end elevation and front elevation of DC generator has been drawn using AutoCAD.
VISAT, Elanji
Page | 26
EXPERIMENT NO. 10
AIM:
To draw the right half sectional end elevation of DC compound motor with the following details.
Diameter of shaft
83
Diameter of armature
406
39
35 12 mm
840 mm
Thickness of yoke
60 mm
152 mm
152 mm
151 mm
44 mm
30 mm
20 mm
THEORY
DC machine convert either electrical power into mechanical power (dc motor) or mechanical power
into electrical power (dc generator) based on the principle of production of dynamically induced emf.
The main parts of dc machine are
1) Yoke: it provides mechanical support to the pole and end shields and low reluctance path to
the magnetic flux to complete the circuit. It is made up of cast iron.
VISAT, Elanji
Page | 27
2) Field magnets: it is having pole core and pole shoe. The pole core made up of cast iron or cast
steel laminations of 0.35 mm to 0.5 mm thickness. Pole shoe spreads flux into the air gap, also
it supports field winding.
3) Field winding: it is made up of insulated copper wire and consists of both shunt and series
winding. The shunt coil has large number of turns and series winding has large conductor
cross section and lesser turns, which is placed below shunt field.
4) Armature Core: It is a laminated steel cylinder whose stampings are 0.35mm to 0.5 mm thick
and having slots on the outer periphery.
5) Commutator: It is to facilitate collection of current from armature conductors. It rectifies the
ac induced in armature conductor into unidirectional current for the external loads.
6) Brush Holders: Used to hold the brush against the commutator surface.
PROCEDURE:
1. Draw the shaft with diameter 83 mm
2. Draw the armature with diameter 406 mm.
3. Draw a single armature slot with the given dimension on the surface of the armature.
4. Use polar array to construct 39 such slots on the periphery of armature.
5. Draw the yoke withoutsidediameter840mmand thickness60mm.
6. Draw them in pole with given dimension on the vertical axis. Draw shunt field windings of
thickness 30 mm and series winding of thickness 20mm by choosing suitable length and
hatch it. Use polar array to construct 4 such poles around the armature.
7. Draw the inter pole with given dimensions and construct around the armature.
dimensions.
9. Provide provision of screws, nut & bolts for mounting the field poles to yoke
and for mounting armature to spider wheel.
10. Do the dimensions and make it right half sectional view.
RESULT:
The right half sectional end elevation of DC compound motor has drawn.
VISAT, Elanji
Page | 28
EXPERIMENT NO.11
AIM:
To draw the half sectional end view and front elevation of a 3 phase, 415V, 5HPsquirrel cage
induction motor with the following dimensions.
Outside diameter of stator Stamping : 230
Inside diameter of stator stamping
: 164
: 25
: 120
: 36
(c) Size
: 15* 8
Air gap
: 2
: 160
: 35
: 35
At bearing
: 30
The rotor has totally closed type slots and contains bare conductors short circuited at both ends.
Missing data may be assumed suitably. All dimensions are in millimeters.
THEORY:
Most commonly used AC motor is Induction motor since it is rugged in construction, require
less maintenance etc. Three phase induction motor is widely used for industrial applications.
The main parts of squirrel cage induction motor are,
Stator: It consists of cast fabricated rolled steel frame and laminated hollow cylindrical core of CRGO.
Laminations are separated from each other by varnish/paper. Inner periphery slots (open/semi
closed/closed) are provided to house stator windings.
VISAT, Elanji
Page | 29
Rotor : It consist of insulated silicon steel stampings having 0.3 to 0.5 mm thickness, which are keyed
directly to shaft .The outer periphery of rotor core is provided with slots to house the rotor windings,
the bars are braced to end rings.
End cover: it is bolted with stator frame on each side and contains bearings in which rotor shaft is
supported. Ball or roller bearing is commonly used.
PROCEDURE:
For drawing end view:
1. Draw the shaft with diameter 35 mm by using CIRCLE command.
2. Construct the rotor with outer diameter 160 mm.
3. Choose suitable dimension for the rotor slots to house the rotor windings and construct
them on the outer periphery of the rotor by using ARRAY command.
4. Construct the stator stampings with inside diameter 164 mm and outside diameter 230 mm.
Place 36 stator slots of dimension 15 8 mm inside the periphery of the stator frame. Construct
the yoke of the motor with thickness 25 mm i.e. diameter 280 mm.
5. Use EXPLODE command, the drawing can be exploded and delete the lower half section of
the end view.
6. Construct the hook on top of the motor and legs for mounting the motor with suitable
dimensions.
7. Provide suitable hatch to yoke and shaft.
8. Give detailing on the drawing by using suitable commands.
For drawing Front elevation:
1. The diameter of shaft, rotor and stator can be projected from end view.
2. Mark the stator core length as 120 and draw the rest of the parts of the machine
3. Take the shaft diameter as 30 at the bearings.
4. Draw other parts of the machine such as fan, bearing cover, eye bolt, end cover etc and make
it half sectional view.
RESULT:
The half sectional end view and front elevation of a 3 phase, 415V, 5HPsquirrel cage induction
motor is drawn using AutoCAD.
VISAT, Elanji
Page | 30
EXPERIMENT NO. 12
: 216
: 31
: 106
: 36
(c) Size
: 186
Air gap: 2
Outer diameter of rotor stamping
: 212
: 36
Rotor slots
: 36
(c) Size
: 128
: 36
: 32
The stator frame has 8 and rotor stamping have 4 equally spaced ducts for ventilation. Missing data
may be assumed suitably. All dimensions are in millimetres.
THEORY:
Most commonly used AC motor is Induction motor since it is rugged in construction, require less
maintenance .The advantages of slip ring induction motor are
(1) It is having high starting torque with low starting current
VISAT, Elanji
Page | 31
PROCEDURE:
For drawing end view:
1. Draw the shaft with diameter 36 mm by using CIRCLE command.
2. Construct the rotor with outer diameter 212 mm.
3. Draw rotor slots (open type, 36 nos) to house the rotor windings and construct them on
the outer periphery of the rotor by using ARRAY command.
4. Construct the stator stampings with inside diameter 216 mm and outside diameter 288 mm.
Place 36 stator slots of dimension 18 6 mm inside the periphery of the stator frame. Construct
the yoke of the motor with thickness 31mm.
5. Use EXPLODE command, the drawing can be exploded and delete the lower half section of
the end view.
6. Construct the hook on top of the motor and legs for mounting the motor with suitable
dimensions.
7. Provide suitable hatch to yoke and shaft.
8. Give detailing on the drawing by using suitable commands.
VISAT, Elanji
Page | 32
RESULT:
The half sectional end view and front elevation of a 3 phase, 400V, 7.5HP, 1400 rpm slip ring
induction motor is drawn.
VISAT, Elanji
Page | 33
EXPERIMENT NO.13
AIM:
Draw the half sectional end view and front elevation of a 25kVA, 400V, 1500 rpm, 3phase
alternator, the rotor is salient pole type. The main dimensions are:
Outside diameter of stator stamping
: 400
: 290
: 36
: 135
: 48
: 3212
Air gap
:2
: 135
Pole Width
: 70
: 75
: 18
Diameter of shaft
: 70
At bearing
: 55
THEORY:
An alternator (synchronous generator) is an electrical machine which converts the energies of
coal, gas, water etc. to alternating current, Based on Faradays laws of electromagnetic induction. The
frequency of generated emf can be defined as f= PNs/(120) where P is the number of poles and Ns is
the synchronous speed. An alternator can be classified as (1) rotating armature type and (2) rotating
field type. Due to many advantages, the field system is made rotating and armature winding is placed
on
the
VISAT, Elanji
stator.
Following
are
the
main
parts
of
an
alternator
Page | 34
slots on inner periphery. The core is made up of CRGO or sheet steel stamping.
ROTOR: Rotor will supply necessary field flux to the air gap. Mainly two types of rotors are used
CALCULATION:
Speed of alternator (N) = 1500 rpm
Frequency (F) = 50 Hz
Therefore, number of poles (P) = 4
PROCEDURE:
For drawing end view:
1. Draw the shaft with diameter 70 mm using CIRCLE command.
2. The dimension of the poles is 75 70 mm including pole shoe. Draw 4 such poles placed at
90o apart around the periphery of the rotor shaft using POLAR ARRAY.
VISAT, Elanji
Page | 35
RESULT:
Half sectional end view and front elevation of a 25kVA, 400V, 1500 rpm, and 3phase salient
pole alternator is drawn using AutoCAD.
VISAT, Elanji
Page | 36
EXPERIMENT NO.14
AIM:
Draw the slots and front elevation of a cylindrical (turbo) rotor of300MVA, 11KV, 3000rpm,
50 Hz air cooled turbo alternator from the following details:
Core Length
: 2800
: 830
Air gap
: 20
Diameter of rotor
: 790
THEORY:
An alternator (synchronous generator) is an electrical machine which converts the energies of
coal, gas, water etc. to alternating current, based on Faradays laws of electromagnetic induction. The
frequency of generated emf can be defined as f= PNs/(120) where P is the number of poles and Ns is
the synchronous speed. An alternator can be classified as (1) rotating armature type and (2) rotating
field type. Due to many advantages, the field system is made rotating and armature winding is placed
on the stator. Following are the main parts of an alternator
STATOR: It consist of cast iron yoke inside which is fitted a hollow cylindrical laminated core having
slots on inner periphery. The core is made up of CRGO or sheet steel stamping.
ROTOR: Rotor will supply necessary field flux to the air gap. Mainly two types of rotors are used
VISAT, Elanji
Page | 37
PROCEDURE:
1. Draw the rotor with diameter 790 mm and make 16 slots on the periphery.
2. Project from the rotor, draw the front view of rotor, as core length 2800mm and draw slots
on the periphery.
3. Do dimensions and complete the diagram.
RESULT:
The slots and front elevation of a turbo rotor of 300MVA, 11KV, 3000rpm, and 50 Hz air cooled
turbo alternator is drawn using AutoCAD.
VISAT, Elanji
Page | 38
EXPERIMENT NO.15
AIM:
Draw the half sectional end view and front elevation of a Rotating armature type alternator.
The main dimensions are:
Outside diameter of stator stamping
400
290
36
135
48
Air gap
135
:Pole
70
75
18
Diameter of shaft
70
55
Width
at bearing
32 12
2
THEORY:
An alternator (synchronous generator) is an electrical machine which converts the energies of
coal, gas, water etc. to alternating current, based on Faradays laws of electromagnetic induction. The
frequency of generated emf can be defined as f= P Ns/(120) where P is the number of poles and Ns is
the synchronous speed. The revolving armature alternator is similar in construction to the dc generator,
VISAT, Elanji
Page | 39
in that the armature rotates through a stationary magnetic field. The revolving armature alternator is
found only in alternators of low power rating and generally is not used. In this, the generated ac voltage
is applied unchanged to the load by means of slip rings and brushes.
PROCEDURE:
For drawing end view:
1. Draw the shaft with diameter 70 mm using CIRCLE command.
2. Choose suitable thickness for the rotor and place 48 stator slots of dimension 35 12 mm
outside the periphery of the rotor frame.
3. Construct the stator stampings with inside diameter 290 mm and outside diameter 400 mm.
4. The dimension of the poles is 75 70 mm including pole shoe. Draw 4 such poles placed at
apart around the periphery of the rotor shaft using POLAR ARRAY.
5. Construct the stator frame having thickness 36mm.
6. Provide suitable HATCH to yoke and shaft.
7. Construct the hook on top of the alternator and legs for mounting the alternator with suitable
dimensions.
8. Provide provision of screws, nut & bolts of suitable dimension for mounting the field poles
rotor.
For drawing Front elevation:
1. The diameter of shaft, rotor and stator can be projected from end view.
2. Mark the armature core length as 135mm and draw the rest of the parts of the machine.
3. Take the shaft diameter as 55 at the bearings.
4. Draw other parts of the machine such as fan, bearing cover, eye bolt, end cover etc and make
it half sectional view.
RESULT:
The half sectional end elevation and front elevation of rotating type alternator has been drawn
using AutoCAD.
VISAT, Elanji
Page | 40
EXPERIMENT NO.16
THEORY:
For every installation above 50 KVA of connected load should be supplied through a
11kV/415V, three phase transformer of suitable rating. In Indoor substations, all equipment of the
substation are installed within the station. .Necessary protection and metering instruments should be
provided at both the primary and the secondary side. HT SFU should be provided at the 11KV side and
4P MCCB should be provided at secondary for protection. The supply from the back-up generator
should be provided to MSB/LT panel through 4P MCCB with necessary metering equipment.
The supply from the back-up generator and transformer should be supplied to MSB/LT
panel through. This relay automatically connects DG to LT panel when main supply power fails and
disconnects the DG when the main power supply restores. This relay ensures electrical and mechanical
interlocking between DG and main power supply.
CALCULATION:
Power of induction motor
100 HP = 75 KW.
75 1.7= 127.5 A
50 1.7 = 85 A.
75 KW + 75 KW + 75 KW + 50 KW = 275 KW
Maximum Demand
VISAT, Elanji
Page | 41
224 KVA
Since the connected load is 344 KVA, choose 400 KVA, 11kV/415V transformer for main supply and
400 KVA DG as back-up.
Permissible Full load current at primary side of transformer =
400/19 = 21 A
Choose 630 A, 415 V, 4P MCCB as circuit breaker on the primary of transformer and for DG. Choose
630A, 11kV High Tension Switch Fuse Unit (HT-SFU) with 20A fuse as circuit breaker in primary
side. Use a 100/5A CT and 11kV/110V PT and an energy meter for metering in HT side. Use a 100/5A
CT in neutral earthing for sensing the earth fault.
Use 3C 150 SQ.MM cable 11kV grade in primary side and 3 runs of 3.5C 300 SQ.MM LT cable
in secondary of transformer.
Use 2 runs of 3.5C 400 SQ.MM LT cable for the output of DG.
Use a 600/5A CT for sensing the output current and for measuring the power supplied and current in
each phase of DG.
Use a 125/5A CT in neutral earthing for sensing the earth fault in DG.
In the LT panel/MSB, use 250A, 4P, MPCB for protection of induction motors and three phase star delta starter
for starting the motor and 100A, 4P MCCB for protection of three phase load.
RESULT :
The single line schematic of an electrical installation having three numbers of 100 HP motor
and a 50 KW 3-phase load with a diesel generator set with its necessary metering and protection
equipment for back-up has been drawn by using AutoCAD.
VISAT, Elanji
Page | 42
EXPERIMENT NO.17
AIM:
To draw the single line schematic of an electrical installation required for an industry with two
diesel generator set with necessary metering and protection equipment for back-up.
THEORY:
Sub stations serve as sources of energy supply for the local areas of distribution in which they
are located. In Indoor substations, all equipment of the substation are installed within the station.
Necessary protection and metering instruments should be provided at both the primary and the
secondary side. HT SFU should be provided at the 11KV side and 4P MCCB should be provided at
secondary for protection.
Air circuit breaker with 4 pole EDO/ SC/ OC with UV set is provided on the LT side as well as
on the bus bar through AMF panel. , so that one generator set can operate along with KSEB supply.
Permissible full load current in primary side of transformer= 750/19 = 40 A
Permissible full load current in secondary side of transformer = 750 1.33 =998 A
Permissible full load current of DG = 380 1.4 = 532 A
Maximum Demand
452 KVA
on the bus bar is 695 k VA and considering future expansion choose the
transformer of 11k V /433V , 750 k VA with ONAN cooling and OLTC. The transformer can be of
dry type also.
Choose 600 A, 11KV, contactor switch on the HT side which is connected to a alarm hooter. Choose
630A, 11kV High Tension Switch Fuse Unit (HT-SFU) with 40A fuse as circuit breaker in primary
side. Use a 50/5A CT and 11kV/110V PT and an energy meter for metering in HT side. Use a 200/5A
CT in neutral earthing for sensing the earth fault.
Use 3C 300 SQ.MM XLPE ( Cross linked poly ethylene) cable 11kV grade in primary side
and 3 runs of 3.5C 300 SQ.MM
VISAT, Elanji
Page | 43
Use a 1000/5A CT for sensing the output current and for measuring the power supplied. Use 600/5A
CT to measure current in each phase of DG.
Use a 150/5A CT in neutral earthing for sensing the earth fault in DG.
IDMT (inverse definite minimum time) relay (51G) used to measure the fault current and it is connected to the
air circuit breaker.
Connect each load through Moulded case circuit breaker and CT, in the busbar. Three phase star delta starter is
used for starting the motor.
Capacitor banks are used for automatic control of power factor correction and maintains the power factor close
to the optimum level.
VISAT, Elanji
Page | 44
VISAT, Elanji
Page | 45
VISAT, Elanji
Page | 43
RESULT:
The single line schematic of an electrical installation for an industry with two diesel generator
set with its necessary metering and protection equipments for back-up has been drawn by using
AutoCAD.
VISAT, Elanji
Page | 44