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PP10CC 00 6PGB Yr Abc 001 PDF
PP10CC 00 6PGB Yr Abc 001 PDF
JAP
JSI
CGP
07.02.13
JAP
JSI
CGP
27.09.12
REV
DESCRIPTION
PREP
CHKD
APPD
DATE
PROJECT:
CONSULTANT:
CONTRACTOR:
DOCUMENT TITLE:
ARABIAN BEMCO
CONTRACTING COMPANY
DISTRIBUTION CODE:
PP10CC-00-6PGB-YR-ABC-001
SHEET NO.
I&C
1 OF 19
SIZE
REV.
SCALE:
A4
N.T.S
FILE NAME:
PP10CC-T13T-2563
Document Code
Date
PP10CC-00-6PGB-YR-ABC-001
07/02/13
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Rev.: 1
INDEX OF CONTENTS
1. INTRODUCTION............................................................................................................... 3
1.1.OBJECTIVE OF THE DOCUMENT .................................................................................. 3
1.2.SCOPE OF THE DOCUMENT.......................................................................................... 3
1.3.REFERENCE DOCUMENTATION ................................................................................... 3
2. SYSTEM DESCRIPTION .................................................................................................. 5
2.1.MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS ................................................ 5
2.2.MECHANICAL BATTERY LIMITS .................................................................................... 6
2.3.FUNCTIONALITY.............................................................................................................. 7
2.4.CONTROL INTERFACES WITH OTHER SYSTEMS ....................................................... 7
2.5.SIGNALS MONITORING .................................................................................................. 7
2.5.1. Measuring instrument....................................................................................... 7
2.5.2. Selection logic architecture ............................................................................. 8
2.5.3. Bad quality concept .......................................................................................... 9
2.6.PROCESS DRIVES/ACTUATORS ................................................................................... 9
2.6.1. Process drives/actuators ................................................................................. 9
2.6.2. Drives/Actuators Fault Tolerance .................................................................. 10
2.7.FUNCTIONAL GROUPS................................................................................................. 11
2.7.1. Number of Functional Groups ....................................................................... 11
2.7.2. Functional Groups Operation Modes ............................................................ 11
2.8.SYSTEM CONTROL LOCATION ................................................................................... 12
3. SYSTEM OPERATION MODES ..................................................................................... 13
3.1.POSITION IN THE PLANT GENERAL START-UP SEQUENCE ................................... 13
3.2.CRITERION FOR SYSTEM START-UP ......................................................................... 13
3.3.START-UP SEQUENCE ................................................................................................. 13
3.4.NORMAL OPERATION................................................................................................... 14
3.5.POSITION IN THE PLANT GENERAL SHUTDOWN SEQUENCE ................................ 14
3.6.CRITERION FOR SHUTDOWN...................................................................................... 15
3.7.SHUTDOWN SEQUENCE .............................................................................................. 15
3.8.EMERGENCY SHUTDOWN SEQUENCE ...................................................................... 15
4. LOGIC LOOPS/CONTROL DESCRIPTION ................................................................... 16
4.1.LOGIC LOOPS................................................................................................................ 16
4.2.CONTROL DESCRIPTION ............................................................................................. 18
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1.
INTRODUCTION
For design information on the system, as well as details and functions of each item, refer to
PP10CC-0009-3PGB-MR-ABC-001 CLOSED COOLING WATER SYSTEM DESCRIPTION
CLOSED
COOLING
WATER
SYSTEM
DESCRIPTION
PP10CC-00-6PGB-YDY-ABC-001 CLOSED COOLING WATER SYSTEM LOGIC
DIAGRAMS
PP10CC-00-6Y-YR-ABC-001 CCPP OPERATION PHILOSOPHY
PP10CC-0009-6Y-YDZ-ABC-001 CONTROL TYPICAL DEVICES
PP10CC-0009-6Y-YLI-ABC-002 DEVICE DEFINITION CONCEPT
PP10CC-0009-6Y-YDY-ABC-001 MASTER LOGIC DIAGRAMS
PP10CC-0009-6Y-YDY-ABC-004
PERMANENT
STANDBY
PREPARATION
SEQUENCE
1
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2.
SYSTEM DESCRIPTION
atmospheric expansion tank and six fin fan coolers. The TAGs of these equipments are the
followings:
Centrifugal pumps: A119-PGB11-AP001 and A119-PGB12-AP001.
Fin fan coolers: A119-PGB10-AK001
Atmospheric expansion tank: A119-PGB50-BB001
CCW header pressure control valve: A119-PGB40-AA101
CCW filling line on-off motorized valve: A119-GHC15-AA051
The CCW system has the following permissive (start condition) and interlocks:
Instrument
A119-GHC15CF001
Service
Setting
Level
Consequences/Actions
L > 60%
HHH
L > 55%
HH
Alarm
A119-PGB50-
Atmospheric expansion
L > 50%
CL001
tank level
L < 20%
L < 15%
LL
Alarm
L < 8%
LLL
L > 60%
HHH
L > 55%
HH
Alarm
A119-PGB50-
Atmospheric expansion
L > 50%
CL002
tank level
L < 20%
L < 15%
LL
Alarm
L < 8%
LLL
A119-PGB11-
LL
Alarm
CP001
Pressure
LLL
Trip A119-PGB11-AP001
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Instrument
Service
Setting
Level
Consequences/Actions
A119-PGB12-
LL
Alarm
CP001
Pressure
LLL
Trip A119-PGB12-AP001
CCW pumps
HH
Alarm
A119-PGB13-
Discharge Pressure
SP
Control SP A119-PGB40-AA101
CP001
LL
HH
Alarm
SP
Control SP A119-PGB40-AA101
LL
A > 50 ppm
HH
Alarm
T > 55C
HH
Alarm
A119-PGB13-
CCW pumps
CP002
Discharge Pressure
A119-PGB35-
CQ001
detector
A119-PGB35-
CW hot header
CT001
temperature
A119-PGB35-
CW hot header
CP001
pressure
A119-PGB10-
T > 53C
CT001
temperature
T < 47C
T < 45C
LL
Alarm
T > 55C
HH
Alarm
A119-PGB10-
T > 53C
CT002
temperature
T < 47C
T < 45C
LL
Alarm
Terminal
Service
System From / To
Corrosion inhibitor
pH correction
Ref. Document.
Point
PP10CC-0009-8GHC-MDDABC-001
PP10CC-0009-3QC-MDD-
System
ABC-001
PP10CC-0009-3QC-MDD-
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Terminal
Service
System From / To
Ref. Document.
System
ABC-001
PP10CC-0009-3MAV-MDD-
System
ABC-001
To ST HYDRAULIC FLUID
PP10CC-0009-3MAX-MDD-
SYSTEM
ABC-001
Point
-
Cooling water
Cooling water
Cooling water
To ST GENERATOR
321310700
COOLERS
Cooling water
To Sampling System
Cooling water
Cooling water
To HRSG Recirculation
pumps
PP10CC-0009-1QU-MDDABC-001
PP10CC-00-4LAC-DD-TMP001
PP10CC-00-H-MDD-NEM-006
2.3. FUNCTIONALITY
The Closed Cooling Water system functionality is described in the system description. See:
PP10CC-0009-3PGB-MR-ABC-001
CLOSED
COOLING
WATER
DESCRIPTION
2.5.1.
Measuring instrument
The measuring instruments which belong to this system are the followings:
SYSTEM
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Equipment/Line
A119-GHC15-BR001-253C1-NI
A119-PGB50-BB001
Service
Atmospheric expansion
tank level
Instrument
FIT
A119-GHC15-CF001
LIT
A119-PGB50-CL001
A119-PGB50-CL002
A119-PGB11-BR001-300-
PIT
1A1-NI
Pressure
A119-PGB11-CP001
A119-PGB12-BR001-300-
PIT
1A1-NI
Pressure
A119-PGB12-CP001
A119-PGB13-BR001-300-
CCW pumps
1A1-NI
Discharge Pressure
A119-PGB35-BR003-3001A1-PP
PIT
A119-PGB13-CP001
A119-PGB13-CP002
AIT
A119-PGB35-CQ001
A119-PGB35-BR003-300-
TIT
1A1-PP
temperature
A119-PGB35-CT001
PP10CC-A119-PGB35-
PIT
BR003-300-1A1-PP
pressure
A119-PGB35-CP001
PP10CC-A119-PGB10-
BR001-300-1A1-NI
outlet temperature
2.5.2.
TIT
A119-PGB10-CT001
A119-PGB10-CT002
Selection
Logic
Notes
DUAL
SELECT
DUAL
SELECT
DUAL
SELECT
As a general rule, if a signal is out of configured range, an alarm shall be generated in the
control system.
When two or more measurements are available for the same process value, the value used
for interlocking will depend on the selected logic architecture.
In a DUAL SELECT logic architecture, two measures are available, if both are healthy the
average of the two measurements is used. In case of bad quality of one of the
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In a MEDIAN SELECT logic architecture, three measures are available if all of them are
healthy the average of the three measurements is used. In case of bad quality of one of the
measurements, automatic change-over to the other healthy measurements takes place and
an alarm is generated.
The selected logic architecture of each instrument has been identified in the previous table
(see section 2.5.1).
2.5.3.
2.6.1.
Process drives/actuators
The process drives/actuators which belong to this system are the followings:
Line/Equipment
Service
Drive/Actuator
Fail Safe
Notes
Position
A119-GHC15-BR001-253C1-NI
A119-PGB10-AK001
A119-PGB10-AK001
A119-PGB10-AK001
A119-GHC15-AA051
FS
A119-PGB10-AN001
2, 3
A119-PGB10-AN002
2, 3
A119-PGB10-AN003
2, 3
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Line/Equipment
Service
Drive/Actuator
Fail Safe
Notes
Position
A119-PGB10-AK001
A119-PGB10-AK001
A119-PGB10-AK001
A119-PGB40-BR001-2001A1-NI
A119-PGB10-AN004
2, 3
A119-PGB10-AN005
2, 3
A119-PGB10-AN006
2, 3
A119-PGB40-AA101
FC
CCW recirculation
line for pressure
control
Notes:
1.- Valve electrically actuated. Not fail safe position. Fail Steady (in position).
2.- Electrically actuated. Not fail safe position.
3.- The Fin Fan cooler skid A119-PGB10-AK001 will have six individual fans.
2.6.2.
When redundant drives/actuators are available, at least one of the followings strategies
shall be configured:
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The fail safe position of each actuator has been identified in the previous table (see 2.6.1).
2.7.1.
2.7.2.
As a general rule, the system will operate in automatic mode, following not only required
sequences and settings, also taking into account required protections over the operation in
the control system. All functional groups could operate in one of the following modes:
Automatic mode
In auto mode the functional group will follow the control strategies configured in the control
system.
Manual mode
In manual mode the functional group will check required sequences, settings and
protections for system operation depending on control strategy, but in this case some
process actuators could be selected to be operated according to operators decision.
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3.
PP10CC-0009-6Y-YDY-ABC-004
PERMANENT
STANDBY
PREPARATION
SEQUENCE
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This system operates as a closed circuit and in a normal operation one CCW pump will be
running to supply required cool water flow at the required pressure. There is a recirculation
line with a pressure control valve to maintain constant CCW pressure (6,8 barg) to coolers
when one of them has its cooling water shut off.
At the same time, the fin fan cooler installed upstream the pumps will release the heat of
the hot closed cooling water to the atmosphere, starting the required number of fans. So
the cold outlet water will be ready to be pumped again to the equipments in order to
evacuate the produced heat during normal operation.
On the other hand, demin water supply on-off valve (A119-GHC15-AA051) will make up for
the leakages produced in the closed cooling water system. During normal operation is not
expected to have leakages in the system so the filling of the system will be sporadic.
Interlock
For process interlocks see section 2.1.
Alarms
For process alarms see section 2.1.
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The shutdown sequence of the system will follow the following steps:
Step 01: STOP selected CCW pump (A119-PGB11-AP001 & A119-PGB12-AP001).
Step 02: STOP Fin Fan Coolers (A119-PGB10-AK001).
1
In case of an emergency shutdown (blackout), CCW pumps and fin fan coolers have to be
feed from the essential system in order to continue in operation and to continue cooling
required systems.
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4.
Loop
Instrument TAG:
PV
Level
A119-PGB50-CL001
A119-PGB50-CL002
SP
Permissives
Instrument TAG:
Override
A119-PGB50-CL001
A119-PGB50-CL002
Actuator
Loop
Motorized valve
A119-GHC15-AA051
Instrument TAG:
PV
Temperature
A119-PGB10-CT001
A119-PGB10-CT002
SP
Permissives
Interlock
A119-PGB10-AN001
Actuator
A119-PGB10-AN002
A119-PGB10-AN003
A119-PGB10-AN004
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Loop
A119-PGB10-AN005
A119-PGB10-AN006
Loop
PV
SP
Permissives
Interlock
For A119-PGB12-AP001
Suction pressure Low Low (LLL)
Loop
A119-PGB50-CL001
A119-PGB50-CL002
For A119-PGB11-AP001
Suction pressure Low Low (LLL)
Actuator
Instrument TAG:
Electric Pumps
CCW header
Pressure Control
A119-PGB11-CP001
A119-PGB12-CP001
A119-PGB11-AP001
A119-PGB12-AP001
Instrument TAG:
PV
Pressure
A119-PGB13-CP001
A119-PGB13-CP002
SP
SP = 6,8 barg
Override
Actuator
Permissives
A119-PGB40-AA101
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Once the Demin Water System is in operation, the Master Sequence Following Controller
(M.S.F.C) will send an automatic command to Closed Cooling Water System Functional
Group (CCWS GROUP) to set in AUTO MODE this system. The CCWS GROUP will
send an automatic command to each CCW Pump, motorized valve, control valve and fin
fan cooler. After being in AUTO MODE, the M.S.F.C will start the system sending a start
command to the Functional Group (CCWS GROUP) which will start the auto change over
block. The auto change over bloc will start selected CCW Pump.
In operation one pump will be running and if a fault happens the system will automatically
change over the standby pump. CCW header pressure control valve will maintain constant
CCW header pressure (6,8 barg) to coolers.
To control the closed cooling water system temperature the system will start/stop the
required number of fans. When the temperature increases above 53C the system will start
1
an additional fan. If after 2 minutes the temperature is still higher than 53C an additional
fan will be started, and soon after the temperature is lower than 53C.
On the contrary when the temperature decreases below 47C the system will stop one fan.
If after 2 minutes the temperature is still lower than 47C an additional fan will be stopped,
and soon after the temperature is higher than 47C.
In order to equilibrate fans working hours, the DCS will start the fan with less working hours
when is required to start a fan according to process conditions. On the contrary, The DCS
will stop the fan with more working hours when is required to stop a fan according to
process conditions.
The Atmospheric Expansion Tank level will be controlled through a MOV which will open
when the level decreases below 20% and will close when the level increases above 50%.
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On the contrary, during the shutdown sequence, the M.S.F.C will stop the system sending
a stop command to the Functional Group (CCWS GROUP) which will stop the fin fan
1
cooler and the auto change over block which will stop selected CCW Pump.
HHH
MV-01
FT
AUTO / MANUAL
HI_LO_MON
GROUP
CCWS
9PGB10GF001
AUTO / MANUAL
START / STOP
M.S.F.C
AUTO / MANUAL
START / STOP
DEMIN WATER
DISTRIBUTION
AUTO
CHANGE OVER
LT
ATMOSPHERIC
EXPANSION TANK
LLL
DUALSEL
HI_LO_MON
START / STOP
LT
HI_LO_MON
HI_LO_MON
LL
LLL
LVMP-09
HI_LO_MON
PT
START / STOP
DUALSEL
DUALSEL
FILTER
TT
PT
TT
PT
COLD HEADER
HI_LO_MON
LLL
LVMP-09
PT
LVMF-03
LVMF-03
LVMF-03
LVMF-03
LVMF-03
FILTER
CV-01
LVMF-03
OIL
PT
TT
AT
HOT HEADER