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Turbocharger For Bikes
Turbocharger For Bikes
1st International Conference on Research in Science, Engineering & Management (IOCRSEM 2014)
Abstract
To start with, a study on the effect of turbocharger on a
single cylinder is made. The design and installation of
turbocharger in a single cylinder is available in this
literature.
We have designed and fabricated a prototype of the
Turbocharger was implemented in Two- wheeler, In
which the efficiency of the Engine can be increased .
KEYWORDS: Gasoline Engine, Exhaust Manifold,
Intake Manifold, Turbocharger, Nozzle, Flanges, K &
N Air Filter, Carburetor, Turbine, Compressor.
Volumetric Efficiency of a S.I. or C.I. Engine is
increased by providing combustion chamber with
maximum amount of air. This is achieved by
installation of Turbocharger or Supercharger.
Supercharger uses engine power to run itself whereas a
Turbocharger doesnt utilize any engine power it runs
by Exhaust gases.
In present work well be increasing the volumetric
efficiency of a 125cc single cylinder bike by installation
of turbocharger.
To start with, a study on the effect of turbocharger on a
single cylinder is made. The design and installation of
turbocharger in a single cylinder is available in this
literature.
INTRODUCTION
In turbocharging, the turbocharger is being driven by a
gas turbine using the energy in exhaust gases. The
major parts of turbocharger are turbine wheel, turbine
housing, turbo shaft, comp. wheel, comp. housing &
bearing housing.
A 4-stroke S.I. Engine is an engine that uses gasoline as
fuel. S.I.engine is a spark ignited engine that is the
combustion is carried out by spark ignition, it is
achieved by installation of spark plug on cylinder head.
In this project we are using Honda Stunner CBF 125cc
for the installation of turbocharger. The CBF125 is a
motorcycle
manufactured
by Honda's
Indian
subsidiary HMSI.
The motorcycle is known
WORKING OF TURBOCHARGER
Since the power a piston engine can produce is directly
dependent upon the mass of air it can ingest, the
purpose of forced induction (turbo-supercharging and
supercharging) is to increase the inlet manifold pressure
and density so as to make the cylinders ingest a greater
mass of air during each intake stroke. A supercharger is
an air compressor driven directly by the engine
crankshaft, and as such, consumes some of the power
produced by the combustion of fuel, thereby increasing
BSFC and engine wear for a given amount of produced
power.
A turbocharger consists of a single-stage radial-flow
(centrifugal) compressor (air pump), which is driven
by a single-stage radial-flow turbine, instead of being
driven directly by the crankshaft. The turbine extracts
wasted kinetic and thermal energy from the hightemperature exhaust gas flow and produces the power to
drive the compressor, at the cost of a slight increase in
pumping losses.
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INSTALLATION OF
TURBOCHARGER
Steps for installation
1. Connect the turbo inlet with engine exhaust port
with the help of studd nut & welding.
2. The turbine shaft is connected to a compressor,
which draws in combustion air, compresses it, and
then supplies it to the engine.
3. Now connect air filter with turbo compressor
section.
4. Connect turbo air inlet with hos pipe with bike air
cleaner.
5. Now connect carburetor with air cleaner & with
engine.
6. Connect silencer with waste gate from where the
waste gas will flow.
WORKING PRINCIPLE
A turbocharger consists of a turbine and a compressor
on a shared shaft. The turbine converts heat to rotational
force, which is in turn used to drive the compressor.
The compressor draws in ambient air and pumps it in to
the intake manifold at increased pressure, resulting in a
greater mass of air entering the cylinders on each intake
stroke.
The output of the engine exhaust gas is given to the
input of the turbine blades, so that the pressurized air
produced. This power, the alternate power must be
much more convenient in availability and usage. The
next important reason for the search of effective,
unadulterated power are to save the surrounding
environments including men, machine and material of
both the existing and the next fourth generation from
pollution, the cause for many harmful happenings and
to reach the saturation point.
We have designed and fabricated a prototype of the
Turbocharger was implemented in Two- wheeler, In
which the efficiency of the Engine can be increased.
Thus we have developed a method to increase the
efficiency of the engine and at the same time to control
the Emissions from the engine. The experimental setup
of block diagram shows the arrangement of
turbocharger in two- wheeler. This type of engine will
be more efficient than existing engine
Turbocharger
Air Filter
Radiator
Batter
111
I.C ENGINE
Internal combustion engines are those heat engines that
burn their fuel inside the engine cylinder. In internal
combustion engine the chemical energy stored in their
operation. The heat energy is converted in to
mechanical energy by the expansion of gases against
the piston attached to the crankshaft that can rotate.
SPARK IGNITION ENGINE
A spark ignition (SI) engine runs on an Otto cycle
most gasoline engines run on a modified Otto cycle.
This cycle uses a homogeneous air-fuel mixture which
is combined prior to entering the combustion chamber.
Once in the combustion chamber, the mixture is
compressed, and then ignited using a spark plug (spark
ignition). The SI engine is controlled by limiting the
amount of air allowed into the engine. This is
accomplished through the use of a throttling valve
placed on the air intake (carburetor or throttle body).
AIR FILTER
For instance the air filters in your bike; their basic
function is to prevent dust from entering the engine,
which could cause serious damage to the performance
of the bike. And if your bike is fitted with paper filter
then change it regularly according to the instructions
given by the manufacturer.
112
Equivalent
Stress
State
Total
Deformation
Solved
Scope
Geometry
All Bodies
Definition
Type
Total Deformation
Equivalent
(von- Mises) Stresses
End Time
Display Time
Results
9.2e+008
-0.106
0.213
-0.47
Minimum
Maximum
39.904 Pa
2.454e+007 Pa
Minimum Occurs On
Maximum Occurs On
0. m
2.9491e-006
m
Solid
Solid
Information
Time
Load Step
Sub step
Iteration Number
1. s
1
1
1
2.e+011 Pa
0.3
7850. kg/m
1.2e-005 1/C
2.5e+008 Pa
2.5e+008 Pa
4.6e+008 Pa
0. Pa
Thermal
Thermal Conductivity
237. W/mC
Specific Heat
434. J/kgC
Electromagnetics
Relative Permeability
10000
Resistivity
1.7e-007 Ohm
or Turbocharger 1 materials investigation is done using
static analysis.
113
Fixed Support
Pressure
No
Normal To
Magnitude
4.e+005
(ramped)
3.5464e+005 Pa (ramped) 25000 Pa (ramped)
Pa
114
7.
During
full
throttling
52%ofscootersand
47%ofmotorbikeswere found emitting HC not within
the prescribed national standard of 2000PPM.
The low percentage of scooters emitting Hydrocarbon
in the said range might be attributed to the fact that all
scooter stested were having two stroke engines while
a few models of motor bikes had four strokes engine as
well which do not require pre-mixing of mobile oil in
petrol as lubricant.
CONCLUSION
We have designed and fabricated a prototype of the
Turbocharger was implemented in Two- wheeler, In
which the efficiency of the Engine can be increased
.Thus we have developed a method to increase the
efficiency of the engine and at the same time to control
the Emissions from the engine. The experimental setup
of block diagram shows the arrangement of
turbocharger in two- wheeler. This type of engine will
be more efficient than existing engines.
This work is an attempt to reduce our dependency on
foreign oil and reduce the tailpipe emission from
automobiles and this was an attempt to design and
implement this new technology that will drive us into
the future. Use of production turbo charger will reduce
smog- forming pollutants over the current national
average. The first hybrid on the market will cut
emissions of global-warming pollutants by a third to a
half and later modes may cut emissions by even more.
115
BENEFITS OF
TURBOCHARGING
ADVANTAGES
More power compared to the same size naturally
aspirated engine.
Better thermal efficiency over naturally aspirated
engine and super charged engine, because the
engine exhaust is being used to do the useful work
which otherwise would have been wasted.
Better Fuel Economy by the way of more power
and torque from the same sized engine. A century
of development and refinementfor the last
century the SI engine has been developed and used
widely in automobiles.
Continual development of this technology has
produced an engine that easily meets emissions and
fuel economy standards. With current computer
controls and reformulated gasoline, todays engines
are much more efficient and less polluting than
those built 20 years ago.
Low costThe SI engine is the lowest cost engine
because of the huge volume currently produced.
High Thermal efficiency.
Better Volumetric efficiency.
High speed obtained.
Better average obtained.
Eco-friendly
DISADVANTAGES
Bike cost will increase.
Engine weight will increase.
If there will be improper maintenance then there will be
problem in turbo such as turbo lag.
REFERENCE
1.
2.
3.
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