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PB99127 2 Full Power Brake Catalog
PB99127 2 Full Power Brake Catalog
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2-
System Layout
C VERSION HABS
CAB MOUNTED
12-Volt
4S/4M
D Version ECUs
Part
SERVICE EXCHANGE
Number NO.
.
S446 044 085 0
S446 044 085 0
S446 044 086 0
S446 044 086 0
CORE
CORE
GROUP NO.
ECU451
ECU451
ECU451
XC3100
XC3101
XC3102
CORE
CORE
GROUP NO.
ECU452
ECU452
XC3103
XC3104
D Version ECUs
Part service exchange core core
NUMBER NO.
GROUP NO.
ECU453
XC3106
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2-
OEM modulator assemblies are sold with dry modulator valves. For aftermarket, Meritor WABCO sells only wet modulator valves (valves prefilled with brake fluid). To help you identify the proper replacement parts, we have included the OEM part numbers. OEM Dry modulator valve
assemblies are listed WITHOUT the S suffix.
NOTE: If the number of the valve you are replacing is for a dry valve, the ArvinMeritor customer service representative will provide the
correct WET valve in its place.
Replacement Parts
C Version
HABS Modulator Valve
Modulator Assy. Modulator
Bracket Remarks
N/A
N/A
N/A
N/A
D VERSION
HABS Modulator Valve
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Replacement Parts
Bracket Remarks
------------------>
------------------>
------------------>
------------------>
Figure 1.3
System Components
The HPB system consists of two main components the Hydraulic
Compact Unit (HCU) and a dual circuit master cylinder. The HPB
system is also available with an optional parking brake pressure
supply valve. Figure 1.1, Figure 1.2 and Figure 1.3.
Figure 1.1
4004475a
Figure 1.3
4004474b
Figure 1.1
Figure 1.2
4004474c
Figure 1.2
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2-
1 Introduction
Figure 1.4
Figure 1.5
DUAL CIRCUIT
HCU RESERVOIR
RESERVOIR CAP
ECU
FOOT BRAKE
SWITCH
FLUID LEVEL
SENSOR SWITCH
4004477a
Figure 1.5
PUMP
MOTORS (2)
ACCUMULATORS
Wheel-End Sensors
4004476a
Figure 1.4
SENSOR
SPRING
CLIP
The foot brake switch provides brake status to the ECU and
eliminates the need for a brake light switch.
The master cylinder reservoir holds the hydraulic brake fluid.
The fluid sensor switch monitors fluid level in the master cylinder
reservoir.
The master cylinder reservoir and both switches may be
replaced without replacing the entire master cylinder.
The master cylinder cap provided by Meritor WABCO contains a
special gore material that allows the reservoir to breathe, and
serves as a filter to help prevent contaminants from getting
into the reservoir. This is the only cap approved for use with
Meritor WABCO HPB. Replacement caps may be obtained from
Meritor WABCO.
4004479a
Figure 1.6
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WHEEL-END
SENSOR
Figure 1.7
TOOLBOX
SOFTWARE
MER
O
C
O R W A B
T
TOOLBOX E
D
YO U
N E E
K N O W
SOFTWAR
A
WH
1004690c
Figure 1.7
Figure 1.8
HCU RESERVOIR
MASTER
CYLINDER
RESERVOIR
HCU ASSEMBLY
PARKING
BRAKE
PRESSURE
SUPPLY
VALVE
MASTER
CYLINDER
ASSEMBLY
ACCUMULATORS (2)
RELAY
VALVES
ECU
WHEEL-END
SENSORS (4)
FRONT AXLE
REAR AXLE
4004478a
Figure 1.8
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2-
Replacement parts include the HCU assembly, ECU, reservoir, accumulators, pressure supply valve, parking
brake switch, relay valve, and appropriate hardware kits. SAHR is not distributed by Meritor WABCO, please
contact the OEM for product details.
ECU and reservoir may be purchased individually.
Mounting bracket is not included with the replacement assembly.
Components
HCU
Electronic Control Unit
HCU Reservoir
Accumulator
Reservoir
Relay Valve
Relay Valve
Pump
SERVICE
EXCHANGE NO.
DESCRIPTION
CORE
GROUP
CORE
NO.
ECU455
XC3123
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2-
Services
446 046 009 2
APPLICATION INFORMATION
REMARKS
PART NO.
APPLICATION INFORMATION
REMARKS
Services
458 501 019 2
PART NO.
APPLICATION INFORMATION
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APPLICATION INFORMATION
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PART NO.
APPLICATION INFORMATION
PART NO.
APPLICATION INFORMATION
REMARKS
Services
478 905 152 2
HCU Accessories
Relay Valve Bleeder Screw Kit
PART NO.
APPLICATION INFORMATION
R950054
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PART NO.
APPLICATION INFORMATION
R950056
R950055
R955421
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PART NO.
APPLICATION INFORMATION
R950057
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Sensor Kits:
Sensor kits include sensor with cable leads, spring clip, lubricant and instruction sheet.
When replacing a sensor you must also replace the spring clip.
Sensor cable lead lengths are specified on the following page.
Sensor extension cables are available.
Function: Installed at wheel ends to measure the motion of a sensed wheel in ABS applications.
Style:
Meritor WABCO sensors are either straight or 90 pencil-type sensor. Straight sensors are typically used in heavy front axle
applications (16,000 20,000 GAWR) 90 sensors are used in most other applications.
Straight Sensors
KIT
NUMBER
SENSOR
CABLE LEAD
FEET
METERS
R955337
5.8
1.7
R955338
5.8
1.7
CABLE LEAD
FEET
METERS
R955432
2.5
0.7
R955436
2.8
0.86
R955434
3.1
0.9
R955437
3.2
0.99
R955438
3.3
1.0
R955433
3.5
1.07
R955439
4.47
1.46
R955435
4.6
1.4
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SENSOR
CABLE LENGTH
FEETMETERS
PART NO.
4.9
1.5
9.8
3.0
16.4
5.0
21.3
6.5
26.4
8.0
32.8
10.0
39.4
12.0
49.2
15.0
APPLICATION INFORMATION
SENSOR
R955459
R955458
I.D.
O.D.
LENGTH
0.63 IN.
0.71 IN.
1.18 IN.
16.0 MM
18.0 MM
30.0 MM
APPLICATION INFORMATION
Sensor Clip - Copper
Sensor Clip - Chrome Nickel
TOOTH WHEEL
Inner
Diameter
Outer
Diameter
Number of
Teeth
3237D1070
3237Q1031
3237R1032
3237L1260
5.11
6.45
100
5.12
7.50
100
5.43
7.68
100
5.61
6.78
100
3237G1047*
5.99
7.28
100
3237W1097
3237Y1195
3237Q1239
5.99
7.28
100
6.30
7.76
100
6.42
7.95
100
3237K1051
3237V1192
3237T1242
3237H1256
3237V1062
6.43
7.06
100
6.44
7.56
100
6.50
8.37
80
6.51
7.30
100
6.87
7.91
100
3237P1056
7.79
8.62
100
Part Number
Comments
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Maintenance Manuals
MM0401 Meritor WABCO Hydraulic Power Brake (HPB) System
Technical Bulletins
TP-0672 HCU Relay Valve Replacement Procedure
TP-0673 Hydraulic Compact Unit (HCU) Pump Replacement Procedure
TP-0555 Leak Check Procedure for Meritor WABCO Hydraulic ABS and Hydraulic Power Brake
(HPB) System
TP-0438 Hydraulic Power Brake (HPB) Installation Instructions
Product Brochures
TP-9795 Hydraulic ABS for Medium-Duty Trucks, Buses and Chassis (not available in print)
SP-9927 HABS for Medium-Duty Trucks, Buses and Chassis
H-ABS
Maintenance Manuals
MM0677 Hydraulic Anti-Lock Braking Systems (HABS) for Medium-Duty Trucks, Buses and
Motor Home Chassis for E Version Hydraulic ABS
MM0677FC Systmes de freinage hydraulique ABS pour camions, autobus et autocaravanes
Pour systme de freinage hydraulique ABS Version E (not available in print)
MM0677SP Sistemas de Frenos Antibloqueo Hidrulicos (HABS) para Camiones de Servicio
Mediano, Autobuses y Chasis de Casas Rodantes Para Sistemas ABS Hidrulicos Versin E
(not available in print)
MM39 D-Version HABS for Medium-Duty Trucks, Buses and Motor Home Chassis
MM39SP ABS hidrulico para chasis de camions de servicio mediano, autobuses y casas rodantes
MM38 C-Version HABS for Medium Duty-Trucks, Buses and Motor Home Chassis
Technical Bulletins, Troubleshooting and Diagnostic Aids
TP-0772 HABS Modulator Assembly Bracket Replacement Procedure Kit R955452
TP-0555 Leak Check Procedure for Meritor WABCO Hydraulic ABS and
Hydraulic Power Brake (HPB)
System
TP-02102 Installation Instructions for Meritor WABCO Wheel Speed Sensor Replacement Kit
TP-20192 Proper Sensor Adjustment for HABS
TP-99124 HABS Installation Guide for OEMs and Body Builders
(Includes Body Builder Installation Information)
TP-99124SP Gua de instalacin del sistema de frenos anti-bloqueo hidrulico (HABS) para
OEMs y fabricantes de carroceras (incluye informacin de instalacin para fabricantes de
carroceras), ABS hidrulico version D
SP-9916 Hydraulic ABS Driver Tips
Video
T-0142V Hydraulic ABS for Medium-Duty Trucks, Buses and Motor Home Chassis
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Page
Part Number
Page
Part Number
Page
3237D1070
2-15
2-15
2-4
3237G1047
2-15
2-15
2-4
3237H1256
2-15
2-15
2-11
3237K1051
2-15
2-15
2-11
3237L1260
2-15
2-15
2-8,2-10
3237P1056
2-15
2-12
2-8,2-10
3237Q1031
2-15
2-8
2-8,2-11
3237Q1239
2-15
2-9
2-8,2-11
3237R1032
2-15
2-9
2-12
3237T1242
2-15
2-13
2-12
3237V1062
2-15
2-13
2-4
3237V1192
2-15
2-8
2-8
3237W1097
2-15
2-9
2-15
3237Y1195
2-15
2-9
toolbox
2-17
2-4
2-12
TOOTH WHEEL
2-15
2-4
2-13
2-4
2-12
2-4
2-12
R950054
2-11
2-12,2-13
R950055
2-12
2-9
R950056
2-12
2-9
R950057
2-13
2-4
R955421
2-12
2-4
2-3
2-4
2-3
2-4
2-3
2-4
2-3
2-4
2-3
2-4
2-12
2-4
2-8
2-4
2-8
2-4
2-8
2-4
2-10
2-4
2-10
2-4
2-17
2-8
2-15
2-4
2-15
2-4
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NOTES
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