SDM Process Sim

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This information is provided as an eample only, no guarratees of

performance results is given or implied.


HMV
HMC
CCJ
FCJ
MJ
WOC
TAB
SPR

Heavy (Dense) Media Vessel - normally single stage


Heavy (Dense) Media cyclone - normally single stage
Coarse Coal (Baum style) jig - normally a two stage float reclean unit
Fine Coal (Batac or similar) jig - normally a two stage float reclean unit
Mineral (Pan-Am or similar) jig - normally a two stage float reclean unit
Water-Only cyclone - normally a two stage circuit, in coal a sink reclean with 2nd stage float recirculation to 1st stag
Table - normally a single stage
Spiral - normally a single stage
Raw data was taken from old notes, a curve was fitted to the data to determine general characteristics.
This was then used to calculate curves for each device based on separating gavity and assumed Ep.
Ep:
From empiracal data a method using a unique formula for each device Ep =F1*F2*(F3*SG-F4)
F1:
Ave Size
F2:
F3:
F4:

Where F1 is calculated from the SG and the Ave Size


uses Ave = e((ln(top)+ln(bot))/2)
Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
empirical factors determined by testing and unique for each equipment (generally)
empirical factors determined by testing and unique for each equipment (generally)

The actual equipment curves are calculated from normalized curves upon which a regression
analysis was run. This curve is then used to calculate a unique curve from the input data.

Alternatively
Ep:

Ave Size

Ep is an abbreviation for Ecart Probable Error and is a measure of the precision of separation.
It is defined as the specific gravity at which 25% of the feed reports to clean coal (D25),
minus the specific gravity at which 75% reports to clean coal (D75), all divided by 2, or:
Ep = (D25 - D75)/ 2
If the product is closely sized, average size may be takeen as the arithmetic mean of the
top and bottom sizes.
For 65 M x 100 M : Ave. Grain Size = (0.212 + 0.15)/ 2 = 0.181 mm
In dealing with a wide size range or unsized coal more precision is needed.
The best average uses the specific surface area of the average size particle. This equals
the specific surface area of the sample.
For a given size distribution the average size is then:
Ave. size = 100 / (sum(f/x for x = 1 to N))
f = volume abundance for each size (% wt. x 600/x size (mm))
Calculating the surface area requires a great deal of information that may
not be available.

Work is based on data from Process Performance Spreadsheet

This information is provided as an eample only, no guarratees of


performance results is given or implied.

at recirculation to 1st stage feed

haracteristics.

1*F2*(F3*SG-F4)

on of separation.

This equals

This information is provided as an eample only, no guarratees of


performance results is given or implied.

To use enter the re in the highlighted cells


The information below is taken from a feasibility study performed on a potential coal mine in Canada.
It has been modified from the original. It is included as reference data.
Canadia Coal Project
Top
Bottom
% Wt
100.00
9.50
46.90
Sink

Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
Top
9.50
Sink

Bottom
0.50
Float

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
Top
0.50

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

Bottom
0.15

% Wt
16.52
29.25
18.25
8.29
4.82
3.25
2.87
3.74
2.24
0.97
9.80
100.00
% Wt
36.20
% Wt
26.00
22.57
13.34
7.92
3.43
2.58
1.61
2.06
1.37
1.06
18.06
100.00
% Wt
7.60

Ave

30.82
Direct
% Ash
%S
3.65
5.80
9.90
15.67
21.32
24.45
27.92
33.08
40.49
47.39
79.65

1.01
1.08
1.04
1.40
1.86
1.98
2.37
2.65
2.99
3.36
3.42

Float
% Wt
% Ash
%S
16.52
3.65
45.77
5.02
64.02
6.41
72.31
7.48
77.13
8.34
80.38
8.99
83.25
9.64
86.99
10.65
89.23
11.40
90.20
11.79
100.00
18.44

1.01
1.05
1.05
1.09
1.14
1.17
1.21
1.28
1.32
1.34
1.54

Sink
% Wt
% Ash
100.00
18.44
83.48
21.36
54.23
29.76
35.98
39.83
27.69
47.07
22.87
52.49
19.62
57.14
16.75
62.15
13.01
70.50
10.77
76.74
9.80
79.65

0.94
0.90
0.90
0.91
0.93
0.94
0.96
0.99
1.01
1.03
1.28

Sink
% Wt
% Ash
100.00
22.18
74.00
29.15
51.43
39.53
38.09
50.36
30.17
60.20
26.74
65.67
24.16
70.34
22.55
73.22
20.49
77.25
19.12
79.87
18.06
81.69

Ave
2.18
Direct
% Ash
%S
2.33
5.51
8.61
12.86
17.57
22.01
29.93
33.13
40.72
48.85
81.69

0.94
0.86
0.88
1.00
1.29
1.43
1.75
1.96
2.22
2.40
2.43

Float
% Wt
% Ash
%S
26.00
2.33
48.57
3.81
61.91
4.84
69.83
5.75
73.26
6.31
75.84
6.84
77.45
7.32
79.51
7.99
80.88
8.54
81.94
9.06
100.00
22.18

Ave

0.27
Direct
Float
Sink
Sink
Float
% Wt
% Ash
%S
% Wt
% Ash
%S
% Wt
% Ash
1.30
32.30
1.90
0.91
32.30
1.90
0.91
100.00
20.94
1.30
1.35
16.50
4.65
0.89
48.80
2.83
0.90
67.70
30.03
1.35
1.40
10.98
6.98
0.85
59.78
3.59
0.89
51.20
38.20

This information is provided as an eample only, no guarratees of


performance results is given or implied.

1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
Top

1.45
1.50
1.55
1.60
1.70
1.80
1.90

7.12
4.68
3.17
2.03
2.05
1.45
1.04
18.68
100.00
Bottom
% Wt
0.15
0.00
9.30

9.84
13.28
17.59
22.31
28.96
37.28
48.28
79.36

0.97
0.87
1.06
1.26
1.60
1.92
2.18
3.00

66.90
71.58
74.75
76.78
78.83
80.28
81.32
100.00

4.26
4.85
5.39
5.83
6.44
6.99
7.52
20.94

0.90
0.90
0.91
0.92
0.93
0.95
0.97
1.35

40.22
33.10
28.42
25.25
23.22
21.17
19.72
18.68

Ave

Coarse Circuit
Dense Media Vessel
Top
Bottom % Wt
Sep.Gr.
% Wt
% Ash
%S
100.00
9.50
46.90
1.55 Predicted
78.70
8.67
1.16
Theoretical
80.38
8.99
1.17
Fines Circuit
Water-only Cyclone (2 Stage sink reclean)
Top
Bottom % Wt
% Wt
% Ash
%S
9.50
0.15
43.80
1.70 Predicted
69.66
8.77
1.01
Theoretical
81.87
8.39
1.00
Not Included
Top
Bottom % Wt
Plant
0.15
0.00
9.30
% Wt
% Ash
%S
Predicted
67.42
8.71
1.09
Theoretical
73.56
8.69
1.08

This information is provided as an eample only, no guarratees of


performance results is given or implied.

46.73
54.66
61.48
66.98
70.89
74.95
77.72
79.36

mine in Canada.

%S
1.54
1.65
1.96
2.42
2.73
2.91
3.07
3.19
3.34
3.41
3.42

%S
1.28
1.40
1.64
1.90
2.14
2.24
2.33
2.37
2.41
2.43
2.43

%S
1.35
1.56
1.77

This information is provided as an eample only, no guarratees of


performance results is given or implied.

2.02
2.25
2.47
2.65
2.77
2.89
2.96
3.00

This information is provided as an eample only, no guarratees of


performance results is given or implied.

This ia an example of how to moel a single stage process.


It is a manual process and care needs to be used in using it.
Heavy Media Vessel
Top Sz:
150.00
Btm Sz:
10.00
Ave Sz:
38.73
Sep Gr:
1.55
F1:
0.68
F2:
1.00
F3:
0.047
F4:
0.05
Ep:
0.015
Top
Bottom
% Wt
100.00
9.50
46.90
Sink

Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

% Wt
16.52
29.25
18.25
8.29
4.82
3.25
2.87
3.74
2.24
0.97
9.80
100.00

Ave
30.82
Direct
% Ash

%S
3.65
5.80
9.90
15.67
21.32
24.45
27.92
33.08
40.49
47.39
79.65

1.01
1.08
1.04
1.40
1.86
1.98
2.37
2.65
2.99
3.36
3.42

% Wt
16.52
45.77
64.02
72.31
77.13
80.38
83.25
86.99
89.23
90.20
100.00

Theoretical
Float
% Ash
%S
3.65
5.02
6.41
7.48
8.34
8.99
9.64
10.65
11.40
11.79
18.44

1.01
1.05
1.05
1.09
1.14
1.17
1.21
1.28
1.32
1.34
1.54

This information is provided as an eample only, no guarratees of


performance results is given or implied.

First Stage
SG
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

First Stage
Normalized
Sink
Float
% Wt
-16.16
-68.44
0.00
1.00
16.52
-12.93
-18.66
0.00
1.00
29.25
-9.70
-3.75
0.00
1.00
18.25
-6.46
-0.47
0.00
1.00
8.29
-3.23
0.02
0.02
0.98
4.71
0.00
0.50
0.50
0.50
1.63
3.23
0.98
0.98
0.02
0.05
9.70
4.54
1.00
0.00
0.00
16.16
32.28
1.00
0.00
0.00
22.63
109.67
1.00
0.00
0.00
74.34
5569.36
1.00
0.00
0.00

Predicted Clean Coal


Direct
Cummulative
% Ash
%S
% Wt
% Ash
%S
3.65
1.01
16.52
3.65
1.01
5.80
1.08
45.77
5.02
1.05
9.90
1.04
64.02
6.41
1.05
15.67
1.40
72.31
7.48
1.09
21.32
1.86
77.02
8.32
1.14
24.45
1.98
78.65
8.66
1.16
27.92
2.37
78.70
8.67
1.16
33.08
2.65
78.70
8.67
1.16
40.49
2.99
78.70
8.67
1.16
47.39
3.36
78.70
8.67
1.16
79.65
3.42
78.70
8.67
1.16

This information is provided as an eample only, no guarratees of


performance results is given or implied.

This ia an example of how to moel a multi-stage process.


It is a manual process and care needs to be used in using it.
Water Only Cyclone: WOC
Two stage sink reclean
Top Sz:
9.50
9.50
Btm Sz:
0.15
0.15
Ave Sz:
1.19
1.19
Sep Gr:
1.80
1.90
F1:
0.87
0.87
F2:
1.00
1.00
F3:
0.33
0.33
F4:
0.31
0.31
Ep:
0.246
0.275
Top
Bottom
% Wt
Ave
9.50
0.50
36.20
2.18
Direct
Sink
Float
% Wt
% Ash
%S
1.30
26.00
2.33
0.94
1.30
1.35
22.57
5.51
0.86
1.35
1.40
13.34
8.61
0.88
1.40
1.45
7.92
12.86
1.00
1.45
1.50
3.43
17.57
1.29
1.50
1.55
2.58
22.01
1.43
1.55
1.60
1.61
29.93
1.75
1.60
1.70
2.06
33.13
1.96
1.70
1.80
1.37
40.72
2.22
1.80
1.90
1.06
48.85
2.40
1.90
18.06
81.69
2.43
100.00
Top
0.50
Sink

Bottom
% Wt
0.15
7.60
Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

% Wt
32.30
16.50
10.98
7.12
4.68
3.17
2.03
2.05
1.45
1.04
18.68
100.00

Ave
0.27
Direct
% Ash

%S
1.90
4.65
6.98
9.84
13.28
17.59
22.31
28.96
37.28
48.28
79.36

0.91
0.89
0.85
0.97
0.87
1.06
1.26
1.60
1.92
2.18
3.00

Calculated Feed

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Calculated Recycle

Top
9.50
Sink

Bottom
% Wt
0.15
43.80
Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

Ave

Direct
% Wt
% Ash
%S
27.09
2.24
21.52
5.40
12.93
8.37
7.78
12.38
3.65
16.61
2.68
21.10
1.68
28.34
2.06
32.41
1.38
40.09
1.06
48.75
18.17
81.27
100.00

Calculated Feed
Top
Bottom
% Wt
9.50
0.15
56.79
Sink

Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

% Wt
26.01
21.42
13.41
8.45
4.17
3.24
2.17
3.00
2.23
1.77
14.13
100.00

Top
1.19

0.93
0.86
0.88
1.00
1.20
1.35
1.65
1.90
2.17
2.36
2.53

% Wt
27.09
48.61
61.54
69.32
72.97
75.65
77.33
79.39
80.78
81.83
100.00

Theoretical
Float
% Ash
%S
2.24
3.64
4.63
5.50
6.06
6.59
7.06
7.72
8.28
8.80
21.97

% Wt
26.01
47.43
60.85
69.30
73.47
76.70
78.87
81.87
84.10
85.87
100.00

Theoretical
Float
% Ash
%S
2.24
3.67
4.70
5.64
6.26
6.89
7.48
8.39
9.23
10.05
20.11

% Wt

Float
% Ash

9.50
Sink
0.93
0.90
0.90
0.91
0.92
0.94
0.95
0.98
1.00
1.02
1.29

1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

0.93
0.90
0.90
0.91
0.92
0.94
0.96
1.00
1.03
1.06
1.26

First Stage
SG
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

0.93
0.90
0.89
0.91
0.93
0.96
1.00
1.07
1.15
1.23
1.84

Second Stage
SG
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

Ave
1.19
Direct
% Ash

%S
2.24
5.40
8.37
12.38
16.61
21.10
28.34
32.41
40.09
48.75
81.27

0.93
0.86
0.88
1.00
1.20
1.35
1.65
1.90
2.17
2.36
2.53

2nd St Feed
Sink

Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90

% Wt
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

3.27
3.14
2.29
1.67
0.95
0.85
0.66
1.18
1.11
1.08
14.13
30.34

Direct
% Ash

%S
2.24
5.40
8.37
12.38
16.61
21.10
28.34
32.41
40.09
48.75
81.27

0.93
0.86
0.88
1.00
1.20
1.35
1.65
1.90
2.17
2.36
2.53

3.27
6.42
8.71
10.38
11.34
12.19
12.84
14.03
15.14
16.21
30.34

%S
2.24
3.79
4.99
6.18
7.06
8.04
9.08
11.05
13.17
15.53
46.15

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Calculated Recycle

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Bottom
% Wt
0.15
12.99
Float
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

Direct
% Wt
% Ash
%S
22.38
2.24
21.10
5.40
15.03
8.37
10.71
12.38
5.93
16.61
5.10
21.10
3.80
28.34
6.19
32.41
5.08
40.09
4.16
48.75
0.52
81.27
100.00

0.93
0.86
0.88
1.00
1.20
1.35
1.65
1.90
2.17
2.36
2.53

Float
% Wt
% Ash
%S
22.38
2.24
43.47
3.77
58.51
4.95
69.22
6.10
75.15
6.93
80.24
7.83
84.04
8.76
90.23
10.38
95.31
11.97
99.48
13.51
100.00
13.86

Sink
Float
% Wt
0.1258
0.874
22.74
0.1468
0.853
18.28
0.1708
0.829
11.12
0.1982
0.802
6.78
0.2290
0.771
3.21
0.2626
0.737
2.39
0.3030
0.697
1.51
0.3943
0.606
1.82
0.4970
0.503
1.12
0.6085
0.391
0.69
1.0000
0.000
0.00

Predicted Clean Coal


Direct
Cummulative
% Ash
%S
% Wt
% Ash
%S
2.24
0.93
22.74
2.24
0.93
5.40
0.86
41.02
3.65
0.90
8.37
0.88
52.14
4.65
0.90
12.38
1.00
58.91
5.54
0.91
16.61
1.20
62.13
6.12
0.92
21.10
1.35
64.51
6.67
0.94
28.34
1.65
66.02
7.17
0.96
32.41
1.90
67.84
7.84
0.98
40.09
2.17
68.97
8.37
1.00
48.75
2.36
69.66
8.77
1.01
81.27
2.53
69.66
8.77
1.01

Sink
Float
% Wt
0.1118
0.888
2.91
0.1287
0.871
2.74
0.1477
0.852
1.95
0.1692
0.831
1.39
0.1934
0.807
0.77
0.2203
0.780
0.66
0.2484
0.752
0.49
0.3209
0.679
0.80
0.4045
0.596
0.66
0.4970
0.503
0.54
0.9952
0.005
0.07

Predicted Clean Coal


Direct
Cummulative
% Ash
%S
% Wt
% Ash
%S
2.24
0.93
2.91
2.24
0.93
5.40
0.86
5.65
3.77
0.90
8.37
0.88
7.60
4.95
0.89
12.38
1.00
8.99
6.10
0.91
16.61
1.20
9.76
6.93
0.93
21.10
1.35
10.42
7.83
0.96
28.34
1.65
10.92
8.76
0.99
32.41
1.90
11.72
10.38
1.05
40.09
2.17
12.38
11.97
1.11
48.75
2.36
12.92
13.51
1.16
81.27
2.53
12.99
13.86
1.17

First Stage
-2.03
-1.83
-1.63
-1.42
-1.22
-1.02
-0.81
-0.41
0.00
0.41
3.66

0.1258
0.1468
0.1708
0.1982
0.2290
0.2626
0.3030
0.3943
0.4970
0.6085
1.0266

1.8

1.9

Second Stage
-2.19
-2.00
-1.82
-1.64
-1.46
-1.27
-1.09
-0.73
-0.36
0.00
2.91

0.112
0.129
0.148
0.169
0.193
0.220
0.248
0.321
0.404
0.497
0.995

0.93
0.90
0.89
0.91
0.93
0.96
0.99
1.05
1.11
1.16
1.17

This information is provided as an eample only, no guarratees of


performance results is given or implied.

This information is provided as an eample only, no guarratees of


performance results is given or implied.

% Wt
3.27
3.14
2.29
1.67
0.95
0.85
0.66
1.18
1.11
1.08
14.13

% Wt
0.37
0.40
0.34
0.28
0.18
0.19
0.16
0.38
0.45
0.53
14.06

Predicted 1st Stg Sink


Direct
Cummulative
% Ash
%S
% Wt
% Ash
%S
2.24
0.93
3.27
2.24
0.93
5.40
0.86
6.42
3.79
0.90
8.37
0.88
8.71
4.99
0.89
12.38
1.00
10.38
6.18
0.91
16.61
1.20
11.34
7.06
0.93
21.10
1.35
12.19
8.04
0.96
28.34
1.65
12.84
9.08
1.00
32.41
1.90
14.03
11.05
1.07
40.09
2.17
15.14
13.17
1.15
48.75
2.36
16.21
15.53
1.23
81.27
2.53
30.34
46.15
1.84

Predicted 2nd Stg Sink


Direct
Cummulative
% Ash
%S
% Wt
% Ash
%S
2.24
0.93
0.37
2.24
0.93
5.40
0.86
0.77
3.90
0.90
8.37
0.88
1.11
5.26
0.89
12.38
1.00
1.39
6.71
0.91
16.61
1.20
1.58
7.87
0.95
21.10
1.35
1.76
9.27
0.99
28.34
1.65
1.93
10.89
1.04
32.41
1.90
2.31
14.43
1.18
40.09
2.17
2.76
18.60
1.34
48.75
2.36
3.29
23.50
1.51
81.27
2.53
17.35
70.32
2.34

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Heavy Media Vessel


Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

150.00
10.00
38.73
1.50
y = 3.7425x-0.4676
0.68
1.00 Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
0.047
0.05
0.014

First Stage
SG
1.4
1.43
1.45
1.48
1.50
1.53
1.55
1.58
1.60
1.63
1.65
2.70

-7.21
-5.40
-3.60
-1.80
0.00
1.80
3.60
5.40
7.21
9.01
10.81
86.46

-0.8134
-0.1860
0.0043
0.1126
0.5000
0.9213
0.9790
1.0529
1.6935
3.4515
6.8773
8949.0137

0.0000
0.0000
0.0043
0.1126
0.5000
0.9213
0.9790
1.0000
1.0000
1.0000
1.0000
1.0000

y = 0.0002x5 + 0.0042x4 + 0.0436x


y = 0.25x + 0.5
y = -0.002x5 + 0.0236x4 - 0.0779x

This information is provided as an eample only, no guarratees of


performance results is given or implied.

if guaranteeing performance

42x4 + 0.0436x3 + 0.2231x2 + 0.5784x + 0.645

36x4 - 0.0779x3 - 0.0265x2 + 0.5319x + 0.2983

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Heavy Media Cyclone


Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

50.00
0.15
2.74
1.60
y = -0.0028x3 + 0.0598x2 - 0.3723x + 1.5081
0.88
1.00 Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
0.037
0.015
0.039

First Stage
SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-9.00
-7.72
-6.43
-5.14
-3.86
-2.57
-1.29
0.00
2.57
5.14
7.72
28.30

-1.0823
-0.4094
-0.1207
-0.0093
0.0270
0.0505
0.1804
0.5000
0.9696
1.1655
2.1725
3120.5507

0.0000
0.0000
0.0000
0.0000
0.0270
0.0505
0.1804
0.5000
0.9696
1.0000
1.0000
1.0000

y = 1E-05x6 + 0.0005x5 + 0.0082x


y = 0.25x + 0.5
y = 0.0004x5 - 0.0091x4 + 0.0882x

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0598x2 - 0.3723x + 1.5081


25 if guaranteeing performance

005x5 + 0.0082x4 + 0.0685x3 + 0.3092x2 + 0.7224x + 0.7231

091x4 + 0.0882x3 - 0.4074x2 + 0.9152x + 0.1633

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Coarse Coal Jig: CCJ 1st Stg


Top Sz:
150.00
Btm Sz:
1.25
Ave Sz:
13.69
Sep Gr:
1.50
F1:
0.92
F2:
1.00
F3:
0.11
F4:
0.01
Ep:
0.142

2nd Stg
150.00
1.25
13.69
1.60
0.92
1.00 Prediction or guarantee, 1.0 if pred
0.11
0.01
0.152

First Stage

Second Stage
SG

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-1.76
-1.41
-1.05
-0.70
-0.35
0.00
0.35
0.70
1.41
2.11
2.81
8.44

0.1052
0.1683
0.2443
0.3306
0.4169
0.5032
0.5895
0.6758
0.8167
0.8990
0.9482
1.2295

1.25 -1.757629
1.30 -1.406103
1.35
-1.0546
1.40
-0.7031
1.45
-0.3515
1.50
0.0000
1.55
0.3515
1.60
0.7031
1.70
1.4061
1.80
2.1092
1.90
2.8122
2.70
8.4366

0.1052
0.1683
0.2443
0.3306
0.4169
0.5032
0.5895
0.6758
0.8167
0.8990
0.9482
1.2295

0.1052
0.1683
0.2443
0.3306
0.4169
0.5032
0.5895
0.6758
0.8167
0.8990
0.9482
1.0000

1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-2.30
-1.97
-1.64
-1.31
-0.98
-0.66
-0.33
0.00
0.66
1.31
1.97
7.22

0.0430
0.0763
0.1240
0.1885
0.2615
0.3420
0.4226
0.5032
0.6644
0.8029
0.8855
1.0678

1.25 -2.297623
1.30 -1.969391
1.35
-1.6412
1.40
-1.3129
1.45
-0.9847
1.50
-0.6565
1.55
-0.3282
1.60
0.0000
1.70
0.6565
1.80
1.3129
1.90
1.9694
2.70
7.2211

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.0430
0.0763
0.1240
0.1885
0.2615
0.3420
0.4226
0.5032
0.6644
0.8029
0.8855
1.0000

y = 0.0002x2 - 0.0243x + 1.2129


or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1st Stg
2nd Stg
0.1052
0.0430
0.1683
0.0763
0.2443
0.1240
0.3306
0.1885
0.4169
0.2615
0.5032
0.3420
0.5895
0.4226
0.6758
0.5032
0.8167
0.6644
0.8990
0.8029
0.9482
0.8855
1.0000
1.0000

Ovrl
0.00452
0.012841
0.030286
0.062331
0.109002
0.172114
0.249134
0.340062
0.542616
0.721783
0.839666
0.999998

y = 0.0118x3 + 0.1364x2 + 0.5221x + 0.6656


y = 0.2455x + 0.5032
y = 0.0043x3 - 0.0606x2 + 0.2896x + 0.5174

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.5221x + 0.6656

2896x + 0.5174

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Fine Coal Jig: FCJ


Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

1st Stg
75.00
0.10
2.74
1.60
1.35
1.00
0.114
0.1
0.111

2nd Stg
75.00
0.10
2.74
1.65
1.35
1.00 Prediction or guarantee, 1.0 if pred
0.114
0.1
0.119

First Stage

Second Stage
SG

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-3.15
-2.70
-2.25
-1.80
-1.35
-0.90
-0.45
0.00
0.90
1.80
2.70
9.89

0.1021
0.1240
0.1497
0.1796
0.2140
0.2753
0.3876
0.5000
0.7247
0.8624
0.9381
2.0867

0.1021
0.1240
0.1497
0.1796
0.2140
0.2753
0.3876
0.5000
0.7247
0.8624
0.9381
1.0000

1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-3.36
-2.94
-2.52
-2.10
-1.68
-1.26
-0.84
-0.42
0.42
1.26
2.10
8.83

0.0927
0.1116
0.1335
0.1589
0.1880
0.2212
0.2898
0.3949
0.6051
0.7906
0.8935
1.6237

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.0927
0.1116
0.1335
0.1589
0.1880
0.2212
0.2898
0.3949
0.6051
0.7906
0.8935
1.0000

y = 0.0013x2 - 0.063x + 1.513


or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1st Stg
2nd Stg
Ovrl
0.1021
0.0927 0.009464
0.1240
0.1116 0.013835
0.1497
0.1335 0.019991
0.1796
0.1589 0.028538
0.2140
0.1880 0.040238
0.2753
0.2212 0.060901
0.3876
0.2898 0.112354
0.5000
0.3949 0.197459
0.7247
0.6051 0.438505
0.8624
0.7906 0.681791
0.9381
0.8935 0.838151
1.0000
1.0000 0.999998

y = 0.0007x3 + 0.015x2 + 0.1185x + 0.3482


y = 0.25x + 0.5
y = 0.0051x3 - 0.064x2 + 0.2935x + 0.512

This information is provided as an eample only, no guarratees of


performance results is given or implied.

1185x + 0.3482

935x + 0.512

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Mineral Jig: MJ
Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

1st Stg
75.00
0.10
2.74
1.60
1.35
1.00
0.11
0.1
0.103

2nd Stg
75.00
0.10
2.74
1.65
1.35
1.00 Prediction or guarantee, 1.0 if pred
0.11
0.1
0.110

First Stage

Second Stage
SG

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-3.41
-2.92
-2.44
-1.95
-1.46
-0.97
-0.49
0.00
0.97
1.95
2.92
10.72

0.1185
0.1391
0.1630
0.1913
0.2254
0.2946
0.3906
0.5102
0.8161
0.9690
1.0053
15.4859

0.1185
0.1391
0.1630
0.1913
0.2254
0.2946
0.3906
0.5102
0.8161
0.9690
1.0000
1.0000

1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-3.63
-3.18
-2.73
-2.27
-1.82
-1.36
-0.91
-0.45
0.45
1.36
2.27
9.54

0.1098
0.1279
0.1483
0.1720
0.1999
0.2331
0.3062
0.3979
0.6430
0.9009
0.9864
10.0471

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.1098
0.1279
0.1483
0.1720
0.1999
0.2331
0.3062
0.3979
0.6430
0.9009
0.9864
1.0000

y = 0.0013x2 - 0.063x + 1.513


or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1st Stg
2nd Stg
0.1185
0.1098
0.1391
0.1279
0.1630
0.1483
0.1913
0.1720
0.2254
0.1999
0.2946
0.2331
0.3906
0.3062
0.5102
0.3979
0.8161
0.6430
0.9690
0.9009
1.0000
0.9864
1.0000
1.0000

Ovrl
0.013004
0.017794
0.02418
0.032904
0.045047
0.068665
0.119581
0.203017
0.524774
0.873008
0.986442
0.999998

y = 0.0118x3 + 0.1364x2 + 0.5221x + 0.6656


y = 0.2455x + 0.5032
y = 0.0043x3 - 0.0606x2 + 0.2896x + 0.5174

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.5221x + 0.6656

2896x + 0.5174

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Water Only Cyclone: WOC


Two stage sink reclean
Top Sz:
50.00
Btm Sz:
0.13
Ave Sz:
2.50
Sep Gr:
1.60
F1:
0.76
F2:
1.00
F3:
0.33
F4:
0.31
Ep:
0.166
First Stage

50.00
0.13
2.50
1.65
0.76
1.00 Prediction or guarantee, 1.0 if pred
0.33
0.31
0.178

Second Stage
SG

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-2.11
-1.81
-1.51
-1.21
-0.90
-0.60
-0.30
0.00
0.60
1.21
1.81
6.63

0.1186
0.1492
0.1865
0.2313
0.2845
0.3486
0.4199
0.4970
0.6646
0.8130
0.9024
1.2331

0.1186
0.1492
0.1865
0.2313
0.2845
0.3486
0.4199
0.4970
0.6646
0.8130
0.9024
1.0000

1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-2.24
-1.96
-1.68
-1.40
-1.12
-0.84
-0.56
-0.28
0.28
0.84
1.40
5.88

This information is provided as an eample only, no guarratees of


performance results is given or implied.

0.1071
0.1329
0.1641
0.2014
0.2454
0.2974
0.3583
0.4251
0.5731
0.7341
0.8458
1.1384

0.1071
0.1329
0.1641
0.2014
0.2454
0.2974
0.3583
0.4251
0.5731
0.7341
0.8458
1.0000

y = -0.0028x3 + 0.0598x2 - 0.3723x + 1.5081


or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance

SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

1st Stg
2nd Stg
0.1186
0.1071
0.1492
0.1329
0.1865
0.1641
0.2313
0.2014
0.2845
0.2454
0.3486
0.2974
0.4199
0.3583
0.4970
0.4251
0.6646
0.5731
0.8130
0.7341
0.9024
0.8458
1.0000
1.0000

Ovrl
0.012705
0.019828
0.030599
0.046575
0.069806
0.103675
0.150417
0.211275
0.380863
0.596809
0.763249
0.999998

y = 0.0051x3 + 0.0645x2 + 0.2954x + 0.5026


y = -0.0068x3 + 0.0265x2 + 0.2646x + 0.4971
y = 0.0062x3 - 0.0745x2 + 0.3301x + 0.5125

This information is provided as an eample only, no guarratees of


performance results is given or implied.

.3723x + 1.5081

0.2954x + 0.5026
0.2646x + 0.4971
3301x + 0.5125

This information is provided as an eample only, no guarratees of


performance results is given or implied.

`
Concentrating Table
Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

50.00
0.15
2.74
1.60
1.06
y = -0.0983Ln(x) + 1.1566
1.00 Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
0.25
0.08
0.338

First Stage
SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-1.03
-0.89
-0.74
-0.59
-0.44
-0.30
-0.15
0.00
0.30
0.59
0.89
3.25

0.2433
0.2784
0.3153
0.3523
0.3892
0.4261
0.4631
0.5000
0.5739
0.6477
0.7216
0.9888

0.2433
0.2784
0.3153
0.3523
0.3892
0.4261
0.4631
0.5000
0.5739
0.6477
0.7216
0.9888

y = 0.0002x4 + 0.0055x3 + 0.0526x2 + 0.2388x +


y = 0.25x + 0.5
y = 0.0144x3 - 0.1527x2 + 0.5408x + 0.3498

This information is provided as an eample only, no guarratees of


performance results is given or implied.

anteeing performance

0.0526x2 + 0.2388x + 0.4399

5408x + 0.3498

This information is provided as an eample only, no guarratees of


performance results is given or implied.

Spiral Concentrator
Top Sz:
Btm Sz:
Ave Sz:
Sep Gr:
F1:
F2:
F3:
F4:
Ep:

50.00
0.15
2.74
1.60
1.06
y = -0.0983Ln(x) + 1.1566
1.00 Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
0.25
0.08
0.338

First Stage
SG
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.70
1.80
1.90
2.70

-1.03
-0.89
-0.74
-0.59
-0.44
-0.30
-0.15
0.00
0.30
0.59
0.89
3.25

0.2433
0.2784
0.3153
0.3523
0.3892
0.4261
0.4631
0.5000
0.5739
0.6477
0.7216
0.9888

0.2433
0.2784
0.3153
0.3523
0.3892
0.4261
0.4631
0.5000
0.5739
0.6477
0.7216
0.9888

y = 3E-06x6 + 0.0001x5 + 0.0018x4 + 0.0147x


y = 0.25x + 0.5
y = 0.0004x3 - 0.0109x2 + 0.095x + 0.6813

This information is provided as an eample only, no guarratees of


performance results is given or implied.

anteeing performance

0018x4 + 0.0147x3 + 0.0651x2 + 0.1498x + 0.347

095x + 0.6813

This information is provided as an eample only, no guarratees of


performance results is given or implied.

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