Professional Documents
Culture Documents
Raw Mill Supplement Manual
Raw Mill Supplement Manual
Raw Mill Supplement Manual
NCM119-SM
TOTAL VOLUMES
VOLUMES RESUMED
19
2006.02
REVISION:
NCM119-SM
CONTENTS
1 LEGAL INFORMATION ..............................................................................................1
1.1
1.2
1.3
PRINCIPLES......................................................................................................................2
MODIFICATIONS AND SPARE PARTS.................................................................................2
PERSONNEL .....................................................................................................................3
DISMANTLING AND DISPOSAL ..........................................................................................3
DESIGN AND MEANING OF WARNINGS .............................................................................3
REVISION:
NCM119-SM
LEGAL INFORMATION
Dear Customer,
This manual is issued by SINOMA to be observed in every detail by those
responsible for the transport, assembly, commissioning, operation, maintenance
as well as the dismantling and disposal of the machinery and plant. Only if the
responsible individuals follow the instructions in this manual, will errors in
operation and maintenance of the machinery and plant be avoided and
troublefree operation be ensured.
1.1
Incorrect operation.
Faulty maintenance.
In addition, the conditions for liability and warranty as specified in the General
Conditions of Supply of SINOMA are applicable.
1.2
Copyright
SINOMA reserve all rights in connection with this documentation. Including those
relating to patent registration or provisional patent registration. Without our
previous consent, this documentation may neither be made available to third
parties nor be reproduced without permission or be used in any other
unauthorized manner.
1.3
Technical modifications
SINOMA reserve the right to change designs in the course of technical
Page 1 of 19
REVISION:
NCM119-SM
developments. Recent modifications may not yet have been included in the
diagrams and texts of this manual.
2.1
Principles
z
The machine has been manufactured in accordance with the state of the art
and the recognized safety regulations. This, however, does not preclude
danger to life and limb for the user or others, nor does it prevent harm to the
machine and/or other property.
Make sure that all additional national laws regulations for accident
prevention and protection of the environment are complied with.
Make sure that the warnings and safety instructions at and on the machine
are complete and well legible.
Make sure that the complete technical documentation for the user of the
plant is always available at the workplace.
Never step onto or climb upon safety devices such as railings, mesh guards
or covers. Only use suitable ladders or scaffolds to reach inaccessible parts
of the machinery or plant.
2.2
Use of accessories and spare parts not approved by SINOMA can lead to
unforeseeable dangers.
Page 2 of 19
REVISION:
2.3
NCM119-SM
Personnel
z
Only trained and authorized personnel may be employed for operating the
machine.
The operating and maintenance personnel must always wear the necessary
protective clothing such as safety boots, tough top clothes, safety gloves and
safety helmets. As the owner of the plant, you are responsible for ensuring
that this demand is complied with by your personnel. Please ensure that all
applicable national regulations are observed.
The operations of the plant are not exposed to noise emissions of machinery
as the machines designed and supplied by SINOMA are operated form a
central control room.
During maintenance work, cordon off the entire working area to prevent
unauthorized persons form gaining access.
2.4
2.5
Page 3 of 19
REVISION:
NCM119-SM
warnings each consisting of a warning design, signal word and text. The
design of the warning notices varies depending on the type, nature and severity
of the danger.
2.5.1 Explanation of the warning signs
The warning signs give either a general warning of a danger of warn of a certain
hazard. They have the following meanings:
Page 4 of 19
REVISION:
NCM119-SM
Page 5 of 19
REVISION:
NCM119-SM
Or: If you ignore this warning, damage to property may be the consequence.
Page 6 of 19
REVISION:
NCM119-SM
Close the containers immediately after lubricant has been extracted, Store
the containers in closed and dry rooms, Contamination of the lubricants is
thereby prevented. Ensure that the lubricants are stored, used and disposed
of in a way compatible with the environment, and observe the relevant
national environmental legislation when handling lubricants.
Observe your national legislation for industrial safety, health and fire
protection when storing and handing lubricants.
Mark the barrels and canisters according to types with different colour.
Mixing of lubricants is not permitted.
For flushing, use a low-viscosity oil on the same base and from the same
manufacturer. Never mix oil on a mineral base with synthetic oil.
3.1
Gear unit
NOTE!
z
For selection of the oil the viscosity indicated on the identification plate of the
gear unit is decisive.
For the quantity to be filled only the oil level measurement at the inspection
glass, at the measuring rod or at the oil overflow opening is decisive.
Change oil at the intervals prescribed by the manufacturer of the gear unit. In
addition, check the oil level continuously and possibly supplement lacking
quantities.
Scavenge the drive unit thoroughly at every oil change. The flushing oil must
be of flow viscosity. Never use petroleum for flushing gears.
Page 7 of 19
REVISION:
NCM119-SM
When oil of the same oil type is change the residual quantities in the gear
unit must be as small as possible. Small residual quantities do as a rule not
cause difficulties. Gear oil of different types and from different manufacturers
must not be mixed. We recommend that the plant owner obtains, if necessary,
a signed confirmation that the new oil is compatible with the residuals of the
waste oil.
In case the oil type is changed from polyethylene glycol to a different gear oil
or vice versa the gear unit must always be thoroughly scavenged with the
new oil. Residual waste oil must be completely removed from the gear unit.
3.2
Oil heating
Unfavorable climate conditions may necessitate a heating up of the lubricating oil.
Take care that the heat transferred per unit surface in the oil at rest does not
exceed 0.5 to 1W/cm2. When the doubt consult the plant or lubricant supplier.
3.3
Antifriction bearing
z
3.4
DANGER !
z
z
z
Open girth gear drive units or gear racks can pull in and
squeeze parts of the body.
You may suffer severe injury.
Never lubricate when the machinery is operating.
Thoroughly clean open girth gear drive units or gear racks prior to the lubrication.
Apply a uniform and thin lubricating film.
3.5
Labyrinth seals
The seals are to prevent dirt from entering the bearings. Therefore always
re-lubricate until a grease collar forms before the labyrinth passages. When the
Page 8 of 19
REVISION:
NCM119-SM
grease collar has been used up re-lubricate with fresh grease until a new grease
collar has formed.
3.6
Lubrication pipe
Take care that the lubrication pipes to the friction points are thoroughly cleaned
inside and filled with the prescribed lubricant prior to commissioning.
3.7
Note!
The selection of the lubricants for the ref. numbers is on the responsibility of the
lubricant supplier. SINOMA is not responsible for the correctness of this data.
In the case of extremely difficult lubricating conditions and special designs, the
special regulations of SINOMA apply. No responsibility is assumed for the use of
any other lubricants than those listed in this section unless they have been
explicitly approved by SINOMA.
Each mineral-oil company mentioned in the table of lubricants keeps a
lubrication service with engineers who, on request, are at our customers
disposal and advise them with regard to all questions relating to suitable
lubrication.
Page 9 of 19
REVISION:
NCM119-SM
Page 10 of 19
REVISION:
NCM119-SM
Hydraulic oils HLP acc. to DIN 51524 / part 2 on mineral oil basis
Ref. no.
Viscosity
VG 22
VG 32
VG 46
VG 68
VG 100
Ident. no.
1166919
1166920
1166921
1166922
1166923
Agip
OSO22
OSO32
OSO46
OSO68
OSO100
ARAL
Vitam GF 22
Vitam GF 32
Vitam GF 46
Vitam GF 68
Vitam GF 100
BECHEM
Staroil NR.22
Staroil NR.32
Staroil NR.46
Staroil NR.68
Staroil NR.100
BP
Energol
HLP-HM 22
Energol
HLP-HM 32
Energol
HLP-HM 46
Energol
HLP-HM 68
Energol
HLP-HM 100
Brugarolas
Fluid Drive
HM-22
Fluid Drive
HM-32
Fluid Drive
HM-46
Fluid Drive
HM-68
Fluid Drive
HM-100
Castrol
Hyspin SP 22
Hyspin SP 32
Hyspin SP 46
Hyspin SP 68
Hyspin SP 100
ESSO
Nuto H 22
Nuto H 32
Nuto H 46
Nuto H 68
Nuto H 100
Fuchs Europe
Lubricants
Renolin B5
VG 22
Renolin B5
VG 32
Renolin B5
VG 46
Renolin B5
VG 68
Renolin B5
VG 100
FUCHS
LUBRITECH
Renolin B5
Renolin B10
Renolin B15
Gearmaster
CLP 68
Gearmaster
CLP 100
KLBER
------
Lamora
HLP 32
Lamora
HLP 46
Lamora
HLP 68
Kluber-Summit
HySyn FG-00
Mobil
Mobil DTE 22
Mobil DTE 24
Mobil DTE 25
Mobil DTE 26
Mobil DTE 27
Shell
Tellus 22
Tellus 32
Tellus 46
Tellus 68
Tellus 100
TEXACO /
CALTEX
Rando HD 22
Rando HD 32
Rando HD 46
Rando HD 68
Rando HD 100
TotalFinaElf
AZOLLA ZS
22
AZOLLA ZS
32
AZOLLA ZS
46
AZOLLA ZS
68
AZOLLA ZS
100
Tribol
Tribol 943AW
22
Tribol 943AW
32
Tribol 943AW
46
Tribol 943AW
68
------
Page 11 of 19
REVISION:
NCM119-SM
Hydraulic oils HLPD with detergent additives according to DIN 51524 / nj025
on mineral oil basis
Ref. no.
11
12
13
14
15
Viscosity
VG22
VG32
VG46
VG68
VG100
Ident. no.
1166925
1166926
116627
116628
116629
Agip
OSO/D 22
OSO/D 32
OSO/D 46
OSO/D 68
OSO/D 100
ARAL
Vtim DE 22
Vtim DE 32
Vtim DE 46
Vtim DE 68
Basic Tronic
SAE10W-40
BECHEM
Hydrostar
22D
Hydrostar
32D
Hydrostar
46D
Hydrostar
68D
Hydrostar
100D
BP
Energol
HLP-D 22
Energol
HLP-D 32
Energol
HLP-D 46
Energol
HLP-D 68
-----
Brugarolas
HM-D 22
HM-D 32
HM-D 46
HM-D 68
-----
ESSO
HLPD-oil 22
HLPD-oil 32
HLPD-oil 46
HLPD-oil 68
-----
Fuchs Europe
Lubricants
Renolin MR5
VG 22
Renolin MR5
VG 32
Renolin MR5
VG 46
Renolin MR5
VG 68
Renolin MR5
VG 100
FUCHS
LUBRITECH
Renolin MR5
Renolin
MR10
Renolin
MR15
Renolin
MR20
Renolin
MR30
Mobil
-----
Hdraulic oil
HLPD 32
Hdraulic oil
HLPD 46
Hdraulic oil
HLPD 68
-----
Shell
Tellus DO 22
Tellus DO 32
Tellus DO 46
Tellus DO 68
Tellus DO100
TEXACO /
CALTEX
Alcor DD 22
Alcor DD 32
Alcor DD 46
Alcor DD 68
Alcor DD 100
TotalFinaElf
Azolla D 22
Azolla D 32
Azolla D 46
Azolla D 68
-----
Page 12 of 19
REVISION:
NCM119-SM
16
17
18
19
Viscosity
VG 22
VG 32
VG 46
VG 68
Ident. no.
1166933
1166934
1166935
1166936
Agip
Arnica S 22
Arnica S 32
Arnica S 46
Arnica S 68
ARAL
Vitam EHF 22
------
Vitam EHF 46
------
BECHEM
------
Hydrostar
HEP 32
Hydrostar
HEP 46
Hydrostar
HEP 68
Brugarolas
------
------
Hidroscur D 46
------
Castrol
------
------
Carelube HES 46
------
Castrol
industrie
------
ESSO
------
------
Univis HEES 46
------
Fuchs Europe
Lubricants
Plantohyd 22S
Plantohyd 32S
Plantohyd 46S
Plantohyd 68S
FUCHS
LUBRITECH
Eco-Hyd 22 S
Eco-Hyd 32 S
Eco-Hyd 46 S
Eco-Hyd 68 S
Mobil
------
------
EAL Syndraulik
46
------
Shell
Naturelle
HF-E 15
Naturelle
HF-E 32
Naturelle
HF-E 46
Naturelle
HF-E 68
TEXACO /
CALTEX
------
Hydra 32
Hydra 46
------
TotalFinaElf
------
------
Biohydran SE 46
------
Page 13 of 19
REVISION:
NCM119-SM
Lubricating oils CLP according to DIN 51517 / part 3 on mineral oil basis
Ref. no.
22
23
24
25
26
27
28
Viscosity
VG 100
VG 150
VG 220
VG 320
VG 460
VG 680
VG 1000
Ident. no.
1166904
1166905
1166906
1166907
1166908
1166909
1166910
ARAL
Degol
BG100
Plus
Degol
BG150
Plus
Degol
BG220
Plus
Degol
BG320
Plus
Degol
BG460
Plus
Degol
BG680
Plus
------
BECHEM
Eco gear
100M
Eco gear
100M
Eco gear
150M
Eco gear
320M
Eco gear
460M
Eco gear
680M
BP
------
Energol
Energol
Energol
Energol
Energol
GR-XF 150 GR-XF 220 GR-XF 320 GR-XF 460 GR-XF 680
------
Brugarolas
------
------
Beslux
gear
XP 220
Castrol
Alpha
SP 100
Alpha
SP 150
Alpha
SP 220
Alpha
SP 320
Alpha
SP 460
Alpha
SP 680
Alpha
SP 1000
Castrol
industrie
Tribol
1100/100
Tribol
1100/150
Tribol
1100/220
Tribol
1100/320
Tribol
1100/460
Tribol
1100/680
Tribol
1100/1000
ESSO
Spartan
EP 100
Spartan
EP 150
Spartan
EP 220
Spartan
EP 320
Spartan
EP 460
Spartan
EP 680
------
Fuchs Europe
Lubricants
Renolin
CLP100
Plus
Renolin
CLP150
Plus
Renolin
CLP220
Plus
Renolin
CLP320
Plus
Renolin
CLP460
Plus
Renolin
CLP680
Plus
Renolin
CLP1000
Plus
FUCHS
LUBRITEC
H
Beslux
gear
XP 320
Beslux
gear
XP 460
Beslux
gear
XP 680
Beslux
gear
XP1000
------
Mobil
Mobilgear
XMP100
Mobilgear
XMP150
Mobilgear
XMP220
Mobilgear
XMP320
Mobilgear
XMP460
Mobilgear
XMP680
------
OPTIMOL
Optigear
BM 100
Optigear
BM 150
Optigear
BM 220
Optigear
BM 320
Optigear
BM 460
Optigear
BM 680
Optigear
BM 1000
Shell
Omala
F100
Omala
F150
Omala
F220
Omala
F320
Omala
F460
------
------
TEXACO /
CALTEX
Meropa
WM 100
Meropa
WM 150
Meropa
WM 220
Meropa
WM 320
Meropa
WM 460
------
------
TotalFinaEl
f
------
------
Kassilla
GMP 220
Kassilla
GMP 320
Kassilla
GMP 460
------
------
Page 14 of 19
REVISION:
NCM119-SM
Lubricating oils CLP PG according to DIN 51517 / part 3 on polyglycol oil basis
Ref. no.
33
34
35
36
37
38
39
Viscosity
VG 100
VG 150
VG 220
VG 320
VG 460
VG 680
VG 1000
Ident. no.
1166911
1166912
1166913
1166914
1166915
1166916
1166917
ARAL
------
Degol
GS150
Degol
GS220
Degol
GS320
Degol
GS460
Degol
GS680
Degol
GS1000
BECHEM
------
------
Berusynth
EP 220
Berusynth
EP 320
Berusynth
EP 460
Berusynth
EP 680
------
BP
------
------
Enersyn
SG-XP 220
------
Enersyn
SG-XP 460
Enersyn
SG-XP 680
------
Fuchs
Europe
Lubricants
Renolin
PG100
Renolin
PG150
Renolin
PG220
Renolin
PG320
Renolin
PG460
Renolin
PG680
Renolin
PG1000
FUCHS
LUBRITECH
Gearmaster
PG P100
Gearmaster
PG P150
Gearmaster
PG P220
Gearmaster
PG P320
Gearmaster
PG P460
Gearmaster
PG P680
Gearmaster
PG P1000
Castrol
industrie
Tribol
800/100
Tribol
800/150
Tribol
800/220
Tribol
800/320
Tribol
800/460
Tribol
800/680
Tribol
800/1000
Mobil
------
------
Glygoyle
HE220
Glygoyle
HE320
Glygoyle
HE460
Glygoyle
HE680
Glygoyle
HE1000
ESSO
------
------
Glycolube
220
------
Glycolube
460
------
------
KLBER
Syntheso
D100EP
Syntheso
D150EP
Syntheso
D220EP
Syntheso
D320EP
Syntheso
D460EP
Syntheso
D680EP
Syntheso
D1000EP
Page 15 of 19
REVISION:
NCM119-SM
Lubricating greases
Saponification agent: Lithium
Temperature range: -20 to +120 deg C.
DIN 51502
K2K-20
K3K-20
KP2K-20
KP3K-20
Ref. no.
50
51
55
56
Ident. no.
1166900
1166901
307906
1166903
Agip
GR MU 2
GR MU 3
GR MU / EP 2
GR MU / EP 3
ARAL
Aralub HL 2
Aralub HL 3
Aralub HLP 2
Aralub HLP 3
BECHEM
Rhus LZ-2
Rhus LZ-3
Rhus LZ-2
Rhus LZ-3
BP
Energrease LS2
Energrease LS3
Energrease
LS-EP2
Energrease
LS-EP3
Brugarolas
G.A.No. 80
G.A.No. 95
Castrol
Spheerol AP 2
Spheerol AP 3
Spheerol EPL-2
------
ESSO
Beacon 2
Beacon 3
Beacon EP2
------
Fuchs Europe
Lubricants
Renolit FWA160
Renolit FWA220
Renolit FEP2
Renolit FEP3
FUCHS
LUBRITECH
Lagermeister
EP2
Stabyl L 120
Lagermeister
EP2
Stabyl L 120
KLBER
Centoplex 2
Centoplex 3
Centoplex 2EP
------
KRAFFT
KL-2
KL-3
KEP-2
KEP-3
Mobil
Mobilux 2
Mobilux 3
Mobilux EP2
Mobilgrease XHP
103
OPTIMOL
Olit 2EP
Olit 3EP
Olista Longtime2
Olista Longtime3
Shell
Alvania G2
Alvania G3
Alvania EP(LF)2
------
TEXACO /
CALTEX
Multifax 20
Multifax RSP
Multifax EP 2
Multifax EP 3
TotalFinaElf
MULTIS 2
MULTIS 3
MULTIS EP2
MULTIS EP3
TRIBOL
3030/100-2
------
3030/1000-2
------
Page 16 of 19
REVISION:
NCM119-SM
Lubricating greases
Lubricating greases G
Base oil:
Saponification agent:
Temperature range:
Mineral oil
Lithium complex
-20 to +140
Mineral oil
Lithium/ Lithium complex
-20 to +120
DIN 51502
KP2N-20
KP2R-20
GP0G(K)-10
GP00G(K)-10
Ref. no.
60
61
65
66
Ident. no.
1166930
1166937
307931
1166932
Agip
------
Autol Top
2000 Type 0
ARAL
Aralub MKL 2
Aralub SPU2
Fluid grease
AN0
Fluid MFL00
BECHEM
Beruplex
LI-EP2
Berutox FH 28 EPK 2
Rhus gear
grease GF
525
Rhus gear
grease GF 550
BP
Energrease
LC2
------
Energrease
ZS 0
Energrease
LS-EP 00
Brugarolas
G.A. Plex 2
G. Beslux complex
M-2
G.A.No. 850
EP0
G.A.No. 850
EP00
Castrol
Spheerol EPL2
------
------
CLS Grease
(Li/Ca
complex)
ESSO
Ronex MP-D
------
KL-3
------
Fuchs
Renolin
Duraples EP2
Renolit PU-FH300
Renolit
GFW 00
Renolit
GFW 00
FUCHS
LUBRITECH
Urethyn MP2
Urethyn MP2
Gearmaster
LI 400
Notropeen
LXG 00
KLBER
Microlube
GL262
Stabutherm GH 461
(K1S-20)
Microlube
GB0
Microlube
GB00
KRAFFT
KL-Complex
150
------
KEP-0
KEP-00
Mobil
Mobilgrease
XHP222
------
------
Mobilux
EP 004
OPTIMOL
------
Firetemp XT 2
Longtime PD0
Longtime
PD00
Shell
Retinax LX2
Stamina EP 2
------
Alvania
GL 00(Li)
TEXACO / CALTEX
Starplex 2
Multifax EP 0
Multifax 6833
EP 00
TotalFinaElf
MULTIS
Complex EP2
------
MULTIS EP0
MULTIS EP00
TRIBOL
Molub-Alloy
4020/220-2
Tribol 9540-2
Tribol
3020/1000-0
Tribol
3020/1000-00
Page 17 of 19
REVISION:
NCM119-SM
Chain oils
External lubricant
for ropes
Mineral oil
Biodegradable oil
Synthetic oil
Ref. no.
71
73
74
75
Viscosity
------
VG 100
VG 100
VG 100
Ident. no.
1166851
1166852
1166853
1166854
Agip
Fin 332
EXIDIA 100
PRECIS SGT
100 BIO
BLASIA SX 100
ARAL
Aralub MKA-Z1
Deganit B100
Deganit BA
Deganit HAT260
BECHEM
Berufluid Nocor
2
Berumoly P 73
------
Berufluid OP
(265mm2/s)
BP
Energrease 0G
------
------
------
Brugarolas
Beslux Crown
H-1/R
Beslux Camin
100
Beslux Hidro-Bio
150
Beslux Ramca
100
Fuchs
Duotac gear
wheel spray
Renotac 343
Plantotac
HV 100N
Renolin E 150
FUCHS
LUBRITECH
Ceplattyn 300
Stabylan 2001
Stabylan ECO 20
Stabylan 5000
KLBER
Grafloscon
A-G1 Ultra
Structovis FHD
Klberbio
CA 2-100
Klbersynth
CH 2-100
KRAFFT
Q-3 4612
SUPER
KROIL-MR
------
LUBECER
Mobil
Mobilarma 798
------
------
------
OPTIMOL
Viscogen 4
------
Viscogen BS 100
Viscogen KL9
Shell
Malleus OGH
------
------
Cassida Chain
150
TEXACO /
CALTEX
Talcor SWR
Compound
Talcor Chain
Lube NF
TotalFinaElf
Copai GEP2
------
------
------
TRIBOL
Molub-Alloy 909
Tribol 1730/100
Tribol 1430
Page 18 of 19
REVISION:
NCM119-SM
Ident. no.
KLBER
FUCHS
LUBRITECH
Grafloscon
A-G 1 Ultra
Ceplattyn 300
90
1166875
Priming lubricants
application by hand
(brush or spatula)
91
1166882
Running-in lubricant
Grafloscon
B-SG 00 Ultra
Ceplattyn RN
92
1166883
Operating lubricant
Grafloscon
C-SG 0 Ultra
Ceplattyn
KG 10 HMF
93
1219857
Operating lubricant
from +5 +120
Grafloscon
C-SG 1000 Ultra
Ceplattyn
KG 10 HMF-1000
94
1219858
Operating lubricant
from +15 +120
Grafloscon
C-SG 2000 Ultra
Ceplattyn
KG 10 HMF-2500
FUCHS
LUBRITECH
Running-in lubricant
Klberfluid
B-F 1 Ultra
-----
1166885
Operating lubricant
from 15 to +90
Klberfluid
C-F 1 Ultra
Ceplattyn 100MV
1166886
Operating lubricant
from +5 to +120
Klberfluid
C-F 2 Ultra
Ceplattyn 100HV
Ref. no.
Ident. no.
95
1166884
96
97
An alternative of the lubricants with the reference numbers 92 and 97 is the reference number
101 that is also permitted for grease spraying lubrication or splash lubrication for girth gear drive
units.
Observe the instructions of the lubricant supplier when this lubricant is used.
During the assembly time, also Klberfluid C-F 3 Ultra can be used as priming lubricant. This
lubricant is manually applied on girth gear and pinion.
Ident. no.
101
KLBER
Operating lubricant
from +5 to +120
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