THE ANSWER OF SHEET

NO:4
/

Q:1 _With net sketch, compare between and

q-2--- Complete the missing data in the following

figure that shows the chip formation layout-

a-uncuting chip
thikness
b -shear angel
cutting chip

c-the

d-rake angel(gamma)
width

e-chip

f-tool
angel

g-relif

q-3--- Define each type of chip in the following figure

.and differentiate between them

( Discontinuous(segmented) chip -1
Are produced when brittle metal such as gray cast iron }
hard bronze and leaded steel are cut ,
are produced when ductile materials are cut under
low
}
cutting speed

:Continuous chips -2
.More common chip type -

Are sharp, long, continuous chips, which can be hot

and thus dangerous
Are produced when ductile metal are cut at high speeds
such as wrought iron, steel copper and aluminum are
.cut
Are considered ideal for efficient cutting action
-.because it results in better finishes

Continuous chip with Builtup edge (BUE)

-3

It forms when machining ductile materials at low to

ductile materials at low t medium cutting
speeds and a
.part of the chip adheres to the tool
It produces rough surfaces on the finished .part

q--4
What are the properties that must be found in the cutting
.tool materials? Give examples for these materials
Hardness -1
Toughness -2
Wear resistance -3
Heat resistance -4
the exampels
Tool steel -1
unalloyed steel (250), low and medium carbon
steel , high speed steel (highly alloyed (600) )

Cemented carbides (900 ) -2

Diamond -3
Ceramics -4

q--5--- Why cutting tool maintenance is very

?important
prevent problems -1

-save a lot of money 2

After long use, the cutting edge loses its sharpness
.and blunt

-3

A blunt edge causes heavy friction resulting in heat and -4

.rough surface finish
The tool must be ground as a first on a rough wheel -5
then finished on a fine one wheel then finished on a fine
one

q--6-- What are the grinding instructions that must be

?followed during cutting tools maintenance

The grinding wheel should run against the -1

.cutting edge
The Feed pressure should not be too -2
much
Concave grinding of the clearance face -3
should be avoid
In case of wet grinding plenty of coolant -4
should be used
Cutting angles should be tested with -5
grinding gauge

Improper Grinding wheel must be -6

.dressed
In case of grinding carbide tools, the -7
shank will be first
ground on a wheel suitable for the shank
material and
the carbide tip will then be ground on a
wheel that is
suitable for carbides

q--7--7. State the rules for longitudinal turning and

..facing
the worke piese moset be chucked tightly -1
and safely
a large plane angel should -2
be used for worke piese which are likely to
bend
the worke piese should be turned a short -3
end and the diameter measured when the
machine is disengaged
at the end of turning length the feed must -4
be disengaged in time

q--8-- At turning between centers we must follow

?some rules. What are these rules

lathe centres must from time to time be reground to -11

60,or90for heavy parts
when starting the first opration ,it most be checked -2
whther the machin turns concentraric
to reduce the wear of the tail stoke center ,the center -3
bore of the work piece should be lubricated frequenty
for facing a jop between centres ,helf centres are used -4

() see the fig

q-9-- Match the following sentences

a
2

b
4

c
3

d
5

thanke
you

e
6

f
1