LARSEN & TOUBRO LIMITED

CLIENT : IOCL

ECC DIVISION
ECCD

DOC No. : LTCD/ITP/STR

Approved By :

Rev : 0
DATE :

Dept : QA / QC

PAGE :

1 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No.

ACTIVITY

NATURE OF CHECK/INSPECTION

Method of
Check

Freequency
Reference
of Check Procedure / Document

Format for
Record

Inspection Authority
L&T-ECCD CLIENT

REMARKS

1 Material Inspection
Rolled section and plates f a. Mechanical
framing columns, beams,
bracing, members, stiffeners
etc.
b. Chemical
c. Dimensional & external defects
d. Raw material identification and
correlation of TC's

Review MTC
Heat No./
Batch No.

Each Lot

IS 2062

-doMeasurement
& Visual
Visual &
Review

-do100%

-doDrgs, BOQ & P.O

requirements
-do-

100%

Steel for gratings, cheque a. Mechanical

Review MTC
plate, hand rail etc.
b.Dimensional & external defects
Measurement
steel Plates
& visual
c) UT test for lamination check - As a Inspection

Each Lot
100%

Welding Electrodes

Each lot

Make, identification & certification m

Fasteners -Mild steel & Higa. Mechanical

strength friction grip bolts/
Foundation Bolts
b. Chemical
c. Dimensional & external defects

PAINTS

LEGEND :

Make,
identification & certification mark

MTC : MATERIAL TEST CERTIFICATE

LTR :LAB TEST REPORT
SIR : MATERIAL INSPECTION RECORD

Visual

Random

IS 2062 or equivalent LTCD/QAQC/STR/02

Drgs, BOM & P.O
requirements
IS 3644

Review of Manu. Each manu.

Certificates and heat batch
-doMeasurement
& Visual

-do100%

Visual

Each lot

LTCD/QAQC/STR/02

CP

RP

CP
CP

RP
RP

CP

RP

CP
CP

RP
RP

IS 815,816
ASME SEC -II part-C

Register

CP

RP

IS 3757
IS 6623
IS 1367
-doDrgs, BOM & P.O
requirements

LTCD/QAQC/STR/02

CP

RP

CP
CP

RP
RP

Client spec. / Mfg.

literture / IS codes
or equivalent
IS - 2074

LTCD/QAQC/STR/02

CP

RP

MIR : MATERIAL INSPECTION REPORT

CP : CHECK POINT
WP :WITNESS POINT
RP : REVIEW POINT

HP : HOLD POINT

( Mtc Should have

MR No. & Receipt
Date Stamp.

Register to Contain
Receipt & Issue
Information

LARSEN & TOUBRO LIMITED

CLIENT : IOCL

ECC DIVISION
ECCD

DOC No. : LTCD/ITP/STR

Approved By :

Rev : 0
DATE :

Dept : QA / QC

PAGE :

2 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No.

NATURE OF CHECK/INSPECTION

ACTIVITY

Method of
Check

Freequency
Reference
of Check Procedure / Document

Format for
Record

Inspection Authority
L&T-ECCD CLIENT

2 In Process Inspection
2.1 Welding qualification test
2.1.1 WPS/PQR
2.1.2 WELDER Qualification test
2.2 Structural fabrication
2.2.1 Fitup
2.2.2 Edge Preparation

2.3 Welded Joints

Structural

Testing

-do-

Measurement
& Visual
Measurement
& Visual

100%
100%

LTCD/QAQC/WPS
IS 7307,ASME IX /
LTCD/QAQC/PQR
Equivalent
IS 817 / IS 7370 LTCD/QAQC/STR/WEL/01

Drawings /
Technical spec.
AWS D1.1 /
Technical Spec.

LTCD/QAQC/STR/03

LTCD/QAQC/STR/04

CP

RP

CP

WP

CP

RP

CP

RP

WP

RP

WP

RP

100%

AWS D 1.1 /
IS 9595

2.3.2 Fillet welds to major structural components

Visual
like reinforcements to flange / web of rolled
Sections , End plates, 'base plates,Splices &
Gusset plates, etc.

100%

-do-

1 test per 50 T

ASME Sec.V /
Tech spec.

LTCD/QAQC/STR/05
LTCD/QAQC/STR/06

CP

WP

As Per Tech.
Spec.

As Per Tech.
Spec.
IS - 2074

LTCD/QAQC/STR/08

CP

RP

Visual &DFT

100%

LTCD/QAQC/STR/08

Visual

Random

Mfg.recomm/
IS 5
IS 1477

Testing

2.5.1 Cleaning with wire Brushes & sand p Surface Finish

2.5.2 Surface Coating

2.5.3 Application
LEGEND :

100%

2.3.1 Butt welds to major

Visual
structural components like beams,columns
bracings, base plates etc.

2.4 NDT on completed weld joiSurface & Internal Weld defects

a) UT test - As applicable
b. DPT
- as applicable
2.5 Painting

Doc. Review

MTC : MATERIAL TEST CERTIFICATE

LTR :LAB TEST REPORT
SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

LTCD/QAQC/STR/08
CP : CHECK POINT
WP :WITNESS POINT
RP : REVIEW POINT

CP

RP
CP

RP

HP : HOLD POINT

REMARKS

LARSEN & TOUBRO LIMITED

CLIENT : IOCL

ECC DIVISION
ECCD

DOC No. : LTCD/ITP/STR

Approved By :

Rev : 0
DATE :

Dept : QA / QC

PAGE :

3 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No.

ACTIVITY

3 Final Inspection
Assembly

NATURE OF CHECK/INSPECTION

Dimensions,match marking,
Painting & Completeness

4 Erection
Check foundation for prop Visual & Alignment
location & orientation as per
level / elevation.
Check Foundation Bolts/
Size/Location/Alignment

Method of
Check

Visual & Alignment

LEGEND :

Format for
Record

Inspection Authority
L&T-ECCD CLIENT

Visual

Complete

Drgs/Tech. Specs

LTCD/QAQC/STR/04

CP

RP

Visual,Water
level, spirit level,
plump pob,
Theodolite
Visual &
Measurement

100%

Drgs

LTCD/QAQC/STR/07

CP

RP

100%

Drgs./Tech.Specs

CP

RP

-do-

100%

Drgs

CP

WP

Every Batch

CP

RP

CP

RP

CP

RP

Check erected columns / -dobeams etc. before grouting

5 Grouting
5.1 Grouting with
Non-Shrink Grout

Freequency
Reference
of Check Procedure / Document

Material
Fluidity and expansion of Grout Mater Review of Tc

LTCD/QAQC/STR/07

- Surface preparation

Inspection

100%

- Supports and grout tightness of for

work
-Check for mixing & W/C Ratio

Inspection

Method
Statement
-do-

Inspection

-do-

CP

RP

-Verify estimated and consumed Qty

Inspection

-do-

CP

RP

-Curing
-Final Inspection

Inspection
Visual

1
1

-do-do-

CP
CP

RP
RP

MTC : MATERIAL TEST CERTIFICATE

LTR :LAB TEST REPORT
SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

LTCD/QAQC/STR/01
CP : CHECK POINT
WP :WITNESS POINT
RP : REVIEW POINT

HP : HOLD POINT

REMARKS

LARSEN & TOUBRO LIMITED

CLIENT : IOCL

ECC DIVISION
ECCD

DOC No. : LTCD/ITP/STR

Approved By :

Rev : 0
DATE :

Dept : QA / QC

PAGE :

4 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No.

ACTIVITY

5.2 Grouting with

Cement Grout

6 GI Sheeting

LEGEND :

NATURE OF CHECK/INSPECTION
Materials
-Cement
-Sand Grading
-Surface preparation
-Mix preparation
-Form work grout tightness,
Supports
Mixing
-Placing and compaction
-Curing
-Final Inspection

Method of
Check

Freequency
Reference
of Check Procedure / Document

Review of Tc
Lab Test
Inspection
Inspection
Inspection

Every Batch
1
1
100%
1

Tech Specs
Tech Specs
Tech Specs

Inspection
Inspection
Inspection

1
100%
1

Tech Specs
Tech Specs
Tech Specs

-Check for Material

-Check for sequence of
Sheeting
-Check for metering / Overlap

Inspection
Inspection

1 per source
1

Inspection

-Slopes. Lines. Levels of Sheets

Format for
Record

Inspection Authority
L&T-ECCD CLIENT
CP
CP
CP
CP
CP

RP
RP
RP
RP
RP

CP
CP
CP

RP
WP
WP

Tech Specs
Drawings

CP
CP

RP
RP

100%

Drawings

CP

RP

Inspection

100%

Drawings

CP

RP

-Barge Boards, Ridges & Gutters

Inspection

100%

Drawings

CP

RP

-Checks for slopes of rain

Gutters,Downtake Pipes &
Supports of Gutters
-Check for Overhang of Sheets

Inspection

Drawings

CP

RP

Inspection

Drawings

CP

RP

-Check for Proper size of bolts, Wash

Leak in any final inspection

Inspection

WP/FIN/09

CP

RP

MTC : MATERIAL TEST CERTIFICATE

LTR :LAB TEST REPORT
SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

LTR

LTCD/QAQC/STR/01

LTCD/QAQC/FIN/09

CP : CHECK POINT
WP :WITNESS POINT
RP : REVIEW POINT

HP : HOLD POINT

REMARKS