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Proof Test Procedure Effectiveness On Safety Instrumented Systems Autopro Automation Consultants
Proof Test Procedure Effectiveness On Safety Instrumented Systems Autopro Automation Consultants
Foundation Fieldbus
Document ID:
37246
Contents
Contents
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7
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General instructions . . . . . . . . . . . . . . . . . . . . . . .
Special application conditions . . . . . . . . . . . . . . . .
Measurement setup ow . . . . . . . . . . . . . . . . . . . .
Measurement setup level . . . . . . . . . . . . . . . . . . .
Measurement setup density and interface . . . . . . .
Measurement setup dierential pressure . . . . . . . .
Mounting arrangement and connection valve block .
External housing. . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting control. . . . . . . . . . . . . . . . . . . . . . . . . .
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30
31
34
35
37
38
39
40
Conguration . . . . . . . . . . . . . . .
Principle of operation . . . . . . . . .
Operation. . . . . . . . . . . . . . . . . .
Packaging, transport and storage
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42
42
44
45
54
37246-EN-100120
6.1
6.2
6.3
6.4
6.5
2
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Mounting
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
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Authorised personnel . . . . . . . . . . . . . . . .
Appropriate use . . . . . . . . . . . . . . . . . . . .
Warning about misuse . . . . . . . . . . . . . . .
General safety instructions . . . . . . . . . . . .
Safety label on the instrument . . . . . . . . . .
CE conformity . . . . . . . . . . . . . . . . . . . . .
Fulllment of NAMUR recommendations . .
Safety instructions for Ex areas . . . . . . . . .
Safety instructions for oxygen applications .
Product description
3.1
3.2
3.3
3.4
4
4
4
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
6.6
7
58
Set up
8.1
8.2
8.3
8.4
8.5
57
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59
59
61
65
65
Maintain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectify malfunctions . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
68
69
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10 Dismounting
10.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Dispose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
70
11 Supplement
11.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Information on Foundation Fieldbus . . . . . . . . . . . . . .
11.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
82
86
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can nd them listed in chapter "Product
description".
37246-EN-100120
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence
Numbers set in front indicate successive steps in a procedure.
37246-EN-100120
37246-EN-100120
2.6 CE conformity
This device fullls the legal requirements of the applicable EC
guidelines. By attaching the CE mark, we provide conrmation of
successful testing.
37246-EN-100120
3 Product description
3 Product description
3.1 Conguration
Scope of delivery
Constituents
1
2
37246-EN-100120
Type label
The type label contains the most important data for identication and
use of the instrument:
l
l
l
l
Instrument type
Article number instrument
Ex approval
Technical data: Measuring range, process pressure, process
temperature, signal output, voltage supply, protection, protection
class
Order number, serial number instrument
3 Product description
l
l
+
Q ~ p
p1
p2
Q ~ p
p1
p2
Orice
Dynamic pressure probe
37246-EN-100120
3 Product description
Level measurement
p
h= g
+
+
+
2
+
1
37246-EN-100120
1
2
3 Product description
Density measurement
p
h g
DPT10
Interface measurement
1
Fig. 6: Interface measurement with DPT10
1
2
3
Functional principle
DPT10
Liquid with highest density
Liquid with lowest density
37246-EN-100120
10
3 Product description
The conguration of the measuring cells diers depending on the
measuring range:
1
2
p1
3
4
p2
Measuring element
Silicone diaphragm
Separating diaphragm
Filling oil
Integrated overvoltage arrester
1
p1
2
3
4
p2
Fig. 8: Metallic measuring cell from 100 mbar - p1 and p2 process pressures
1
2
3
4
37246-EN-100120
Measuring element
Overload diaphragm/Middle diaphragm
Filling oil
Separating diaphragm
11
3 Product description
DD/CFF
3.3 Operation
DPT10 can be adjusted with dierent adjustment media:
l
l
Transport inspection
Storage
12
37246-EN-100120
Transport
3 Product description
l
l
l
l
l
Storage and transport temperature see chapter "Supplement Technical data - Ambient conditions"
Relative humidity 20 85 %
37246-EN-100120
13
4 Mounting
4 Mounting
4.1 General instructions
Suitability for the process conditions
Make sure that all parts of the instrument exposed to the process, in
particular the sensor element, process seal and process tting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can nd the specications in chapter "Technical data" or on the
type label.
Mounting position
Select an installation position you can easily reach for mounting and
connecting as well as later retrotting of an indicating and adjustment
module. The housing can be rotated by 330 without the use of any
tools. You can also install the indicating and adjustment module in four
dierent positions (each displaced by 90).
Moisture
Ventilation
1
2
Fig. 9: Position of the lter element with single and double chamber housing
1
2
14
37246-EN-100120
Information:
Make sure that the lter element is always free of buildup during
operation. A high-pressure cleaner must not be used for cleaning.
4 Mounting
Vibrations
Temperature limits
Oxygen and other gases can be explosive with oils, grease and
plastics so that the following provisions must also be taken:
l
Danger:
Instruments for oxygen applications must be unpacked just before
mounting. After removing the protective cover of the process tting, the
label "O" will be visible on the process tting. Penetration of oil,
grease and dirt should be avoided. Danger of explosion!
We also oer oil and grease free instruments for special applications
such as e.g. ultra-pure gas. There are no special restrictions with
respect to the process conditions.
37246-EN-100120
15
4 Mounting
2
3
In vapours
DPT10
3-fold valve block
Blocking valves
Orice or impact pressure probe
37246-EN-100120
16
4 Mounting
3
4
6
7
In liquids
Condensate vessels
Orice or impact pressure probe
Blocking valves
DPT10
Precipitator
Drain valves
3-fold valve block
37246-EN-100120
17
4 Mounting
1
2
2
3
5
6
37246-EN-100120
18
4 Mounting
For measurements in products with solid content such as e.g. dirty
liquids, the installation of separators and drain valves is
recommended to enable collection and removal of debris and
sediment.
patm
min.
patm 1
4
5
DPT10
Minus side is open to the atmospheric pressure
Blocking valve
Precipitator
Drain valve
patm
min.
+
+
patm 2
37246-EN-100120
DPT10
Minus side is open to the atmospheric pressure
19
4 Mounting
In closed vessels with
eective pressure lines
max.
min.
1
2
4
5
Blocking valves
DPT10
Precipitator
Drain valves
3-fold valve block
37246-EN-100120
20
4 Mounting
max.
min.
2
+
Blocking valve
Precipitator
Drain valve
DPT10
max.
1
min.
37246-EN-100120
DPT10
21
4 Mounting
Connect minus side always above the max. level
The condensate vessel ensures a constant pressure on the minus
side
For measurements in products with solid content such as e.g. dirty
liquids, the installation of separators and drain valves is
recommended to enable collection and removal of debris and
sediment.
max.
min.
2
3
4
5
5
6
Condensate vessel
Blocking valves
DPT10
Precipitator
Drain valves
3-fold valve block
22
37246-EN-100120
4 Mounting
max.
1
2
min.
3
+
Condensate vessel
Blocking valve
Precipitator
Drain valve
DPT10
37246-EN-100120
0,3 m
p
h g
Fig. 20: Measurement setup with density measurement. Density 1 and h = 0.3 m
means p = 29.4 mbar. With density change: e.g. measured p = 35.3 mbar
corresponds to density 1.2, measured p = 23.5 mbar corresponds to density
0.8
23
4 Mounting
Interface measurement
0,3 m
0,8
1,0
1
Fig. 21: Measurement setup with interface measurement. Min. adjustment with
lling complete with density 0.8 (p = 23.5 mbar), max. adjustment with lling
complete with density 1.0 (p = 29.4 mbar)
37246-EN-100120
24
4 Mounting
+
3
3
4
In liquids
DPT10
3-fold valve block
Blocking valves
E.g. lter
37246-EN-100120
25
4 Mounting
1
2
+
3
4
5
6
E.g. lter
Blocking valves
DPT10
Precipitator
Drain valves
3-fold valve block
+
3
1
2
3
4
26
37246-EN-100120
4 Mounting
The following illustration shows the elements for a tube mounting and
an example for a mounting arrangement with valve block.
5
+
6
7
8
9
37246-EN-100120
1
2
3
4
5
6
7
8
9
27
4 Mounting
Connection valve block
A:
28
Process
Process
Purging
Purging
DPT10
PTFE seal
5-fold valve block
37246-EN-100120
1
2
3
4
5
6
7
4 Mounting
8
9
8 mm
(0.32")
93 mm (3.66")
110 mm (4.33")
mm
,5 ")
R3 0.14
(
Mount the wall mounting plate so that the cable entry of the socket
housing points downward. The socket housing can be displaced by
180 to the wall mounting plate.
37246-EN-100120
l
l
29
Take note of
safety instructions for Ex applications
Selecting connection
cable
37246-EN-100120
The total capacitance of the cable and of all capacitors must not exceed
10 nF in Ex applications.
30
Proceed as follows:
1
Insert the cable through the cable gland into the sensor
Insert the wire ends into the open terminals according to the wiring
plan
Press down the opening levers of the terminals, you will hear the
terminal spring closing
37246-EN-100120
31
Proceed as follows:
1
Loosen the four screws on the housing base with an Allen key size
4
37246-EN-100120
32
Screw
Wall mounting plate
Cable gland
Loop the connection cable through the cable entry on the housing
base1)
Information:
The cable gland can be mounted in three positions each displaced by
90. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4
Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
37246-EN-100120
1)
33
Display
Sim.
IC
5 6 7 8
Fig. 30: Electronics and connection compartment with single chamber housing
1
2
3
4
5
Wiring plan
Display
I2C
34
37246-EN-100120
Electronics compartment
Typ:
Display
Sim.
Bus
IC
5 6 7 8
3
Fig. 32: Electronics compartment, double chamber housing
Simulation switch ("on" = mode for simulation release)
Connection for service
Internal connection cable to the connection compartment
37246-EN-100120
1
2
3
35
Display
Connection compartment
3
1
IC
2
Fig. 33: Connection compartment double chamber housing
1
2
3
Wiring plan
I2C
1
Fig. 34: Wiring plan with double chamber housing
1
37246-EN-100120
36
Typ:
Display
Sim.
Bus
IC
5 6 7 8
3
Fig. 35: Electronics compartment, double chamber housing
1
2
3
Connection compartment
1 2
37246-EN-100120
37
+
1
2
Fig. 38: Wire assignment, connection cable
1
2
brown (+) and blue (-) to power supply or to the processing system
Shielding
37246-EN-100120
38
Typ:
6
5
Display
Sim.
Bus
IC
5 6 7 8
Fig. 39: Electronics and connection compartment with single chamber housing
1
2
37246-EN-100120
3
4
5
6
39
1 2 3 4
Brown
Blue
Yellow
White
Shielding
Voltage supply
40
37246-EN-100120
Switch on phase
37246-EN-100120
Then the current measured value will be displayed and the corresponding digital output signal will be outputted to the cable.2)
2)
The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting.
41
Note:
You can nd detailed information on adjustment in the operating
instructions manual "Indicating and adjustment module".
37246-EN-100120
42
37246-EN-100120
Note:
If you intend to retrot the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.
43
2
1
1.1
Key functions
Adjustment system
1
2
3
LC display
Indication of the menu item number
Adjustment keys
[OK] key:
- Move to the menu overview
- Conrm selected menu
- Edit parameter
- Save value
[+] key:
- Change value of the parameter
[ESC] key:
- interrupt input
- jump to the next higher menu
The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not conrmed with [OK] will not be saved.
37246-EN-100120
44
DPT10 has general adjustment parameters which are also used for
other measuring principles as well as instrument-specic adjustment
parameters. The general adjustment parameters are described in the
operating instructions manual "Indicating and adjustment module".
The instrument-specic adjustment parameters are described in this
chapter.
Information:
If the adjustment limits of the adjustment parameters are exceeded,
the message "Outside parameter limits" appears. The editing
procedure can be aborted with [ESC] or the displayed limit value can
be accepted with [OK].
Application
Push the [OK] button in the measured value display, the menu
overview is displayed.
Basic adjustment
Display
Diagnostics
Service
Info
37246-EN-100120
Warning:
Note the warning: "Output can change".
4
45
In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from mbar
to bar), proceed as follows:
1
Push the [OK] button in the measured value display, the menu
overview is displayed.
Basic adjustment
Display
Diagnostics
Service
Info
Conrm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
mbar
Temperature unit
C
Activate the selection with [OK] and select "Units of measurement with [->].
Activate the selection with [OK] and select the requested unit with
[->] (in the example bar).
Push the [OK] button in the measured value display, the menu
overview is displayed.
Conrm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
46
Select the requested unit, e.g. kg/dm with [->] and conrm with
[OK], the submenu "Density" appears.
37246-EN-100120
Density unit
kg/dm
pcf
Unit of measurement
Density
0001000
kg/dm
Enter the requested density value with [->] and [+], conrm with
[OK] and move to position correction with [->].
37246-EN-100120
DP
DP
47
Edit the bar value in the menu item "zero" with [OK].
Zero adjustment
0.00 %
=
0.0000 bar
0.0000 bar
DP
Edit the bar value in the menu item "span" with [OK].
Span adjustment
100.00 %
=
0.5000 bar
0.0000 bar
DP
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2
Conrm with [OK] and move to the menu overview with [ESC].
48
37246-EN-100120
Proceed as follows:
1
Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
0.00 %
=
0.0000 bar
0.0000 bar
For an adjustment with lling, simply enter the actual measured value
indicated at the bottom of the display.
The min. adjustment is nished.
Max. adjustment with
level
Proceed as follows:
1
Edit the % value in the menu item "Max. adjustment" with [OK].
100.00 %
=
0.5000 bar
0.0000 bar
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2
Conrm with [OK] and move to the menu overview with [ESC].
For an adjustment with lling, simply enter the actual measured value
indicated at the bottom of the display.
The max. adjustment is nished.
37246-EN-100120
Proceed as follows:
1
Edit the bar value in the menu item "Max. adjustment" with [OK].
Max. adjustment
100.00 %
=
0.5000 bar
0.0000 bar
DP
49
Information:
When the instrument is not yet adjusted, then the display pressure for
100 % corresponds to the nominal measuring range of the sensor (in
the above example 500 mbar).
2
Conrm with [OK] and move to the menu overview with [ESC].
For an adjustment with ow, simply enter the actual measured value
indicated at the bottom of the display.
The max. adjustment is nished.
Linearization curve with
level
Enter the requested parameter via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.
Leak ow volume suppression with ow
50
37246-EN-100120
Mass ow
Volume ow
Without unit
Select the requested variable with [->] and conrm with [OK].
Select calibration unit of the eective pressure transmitter with [>], for example m3/s and conrm with [OK].
Part sum counter
0 % = +0000
m3/s=
100 % = +0000
m3/s=
Edit with [OK] and set the requested values with [+] and [->].
Conrm with [OK] and jump back to the indication of the part sum
counter.
Select with [->] the unit of the sum counter, adjust the requested
unit with [->], for example m3/s and conrm with [OK].
The setting of the part sum counter is hence terminated, the counting
function is activated.
The procedure of the total sum counter is the same.
Copy sensor data
37246-EN-100120
The following data are read out or written with this function:
l
l
l
l
l
51
Linearisation curve
Leak volume suppression
Sensor-TAG
Displayed value
Display unit
Language
PIN
Copy sensor data
Reset
Basic adjustment
The reset "Basic adjustment" resets the following menu items to the
reset values (see chart):
Menu section
Menu item
Reset value
Basic settings
Unit of measurement
bar
Temperature unit
Zero/Min. adjustment
Span/Max. adjustment
Density
1 kg/l
Density unit
kg/l
Damping
1s
Linearisation
linear
Sensor-TAG
Sensor
Display
Displayed value
AI-Out
Diagnostics
The values of the following menu items are not reset with "Reset:
Menu item
Reset value
Basic settings
Application
no reset
Position correction
no reset
Lighting
no reset
Display
52
37246-EN-100120
Menu section
Menu section
Menu item
Reset value
Service
Language
no reset
Pointer
The min. and max. temperature or pressure values are each reset to
the actual value.
Totalizer
The total and part sum counter are reset to zero.
Additional adjustment and diagnosis options such as e.g. scaling,
simulation or trend curve presentation are shown in the following menu
schematic. You will nd a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".
37246-EN-100120
Optional settings
53
Basic adjustment
Display
Diagnostics
Service
Info
Application
1.1
Dierential pressure
Span
100.00 %
=
0.5000 bar
0.0000 bar
1.4
Unit
Unit of measurement
bar
Temperature unit
C
1.1
Damping
1.5
DP
1s
Position correction
Oset
=
-0.0035 bar
0.0000 bar
1.2
Linearisation curve
linear
Cylindrical tank
Spherical tank
User programmable
1.6
Position correction
Oset
=
-0.0035 bar
0.0000 bar
1.2
DP
Zero
000.0 %
=
0.0000 bar
0.0000 bar
1.3
Sensor-TAG
1.7
DP
Sensor
Basic adjustment ow
Basic adjustment
Display
Diagnostics
Service
Info
Application
1.1
Flow
Max. adjustment
100.00 %
=
0.5000 bar
0.0000 bar
1.4
Sensor-TAG
1.8
Unit
Unit of measurement
bar
Temperature unit
C
1.1
Damping
1.5
DP
1s
DP
Linearisation curve
1.6
linear
Extracted by root
Bidirectionally linear
Bidirectionally extracted by root
User programmable
Min. adjustment
000.0 %
=
0.0000 bar
0.0000 bar
1.3
1.7
DP
Activated
Sensor
37246-EN-100120
54
Basic adjustment
Display
Diagnostics
Service
Info
Application
1.1
Level
Max. adjustment
100.00 %
=
0.5000 bar
0.0000 bar
1.4
Unit
Unit of measurement
bar
Temperature unit
C
1.1
Damping
1.5
1s
Position correction
Oset
=
-0.0035 bar
0.0000 bar
1.2
Linearisation curve
linear
Cylindrical tank
Spherical tank
User programmable
1.6
Lighting
2.4
DP
Min. adjustment
000.0 %
=
0.0000 bar
0.0000 bar
1.3
Sensor-TAG
1.7
Sensor
Display
Basic adjustment
Display
Diagnostics
Service
Info
Displayed value
2.1
Dierential pressure
Displayed value
2.1
Switched o
AI-Out
Diagnostics
37246-EN-100120
Basic adjustment
Display
Diagnostics
Service
Info
Pointer
p-min.: -5.8 mbar
p-max.: 167.5 mbar
T-min.: -12.5 C
T-max.: +85.5 C
3.1
3.5
Sensor status
OK
3.2
Trend curve
Start trend curve?
3.3
3.4
Modify settings?
Modify settings?
55
Service
Basic adjustment
Display
Diagnostics
Service
Info
Simulation
4.2
Start simulation
Reset
4.3
Select reset
Language
4.4
Deutsch
4.7
4.8
PIN
Enable?
Info
Basic adjustment
Display
Diagnostics
Service
Info
Instrument type
5.1
Date of manufacture
23rd October 2009
5.2
Serial number
12345678
5.3
Sensor characteristics
5.4
Display now?
Software version
1.01
37246-EN-100120
56
37246-EN-100120
57
37246-EN-100120
58
8 Set up
8 Set up
8.1 Select the mode
The following modes can be adjusted on DPT10:
l
l
l
Flow measurement
Level measurement
Dierential pressure measurement
I
+
II
2
+
A
37246-EN-100120
I
DPT10
II
3-fold valve block
2.4 Inlet valves
3 Breather valve
6.7 Vent valves on DPT10
A, B Blocking valves
59
8 Set up
Installation for liquids
III
II
III
3
2
Proceed as follows:
1
2
Close valve 3
Fill measuring system with medium.
Open valves A, B, 2, 4: Medium ows in
If necessary, clean the dierential pressure lines: - with gases by
blowing out with compressed air - with liquids by rinsing.3)
For this purpose close valve 2 and 4, i.e. block the instrument.
Then open valve 1 and 5 so that the eective pressure lines blow
out/rinse.
After cleaning, close valves 1 and 5
3)
60
37246-EN-100120
Briey open valve 6 and 7, then close again: Fill the measuring
instrument completely with the medium and remove air
8 Set up
4
37246-EN-100120
4)
61
8 Set up
Installation for open
vessels
DPT10
Precipitator
Drain valve
Vent valves on DPT10
Blocking valve
Proceed as follows:
1
2
Vent instrument
Briey open valve 6, then close it: Fill the measuring instrument
completely with the medium and remove air.
37246-EN-100120
62
8 Set up
Installation for closed
vessels
B
I
II
III
III
3
2
Proceed as follows:
1
37246-EN-100120
Now:
Valve 3, 6 and 7 are closed
Valves 2, 4, A and B are open
Then carry out adjustment, see below.
63
8 Set up
Installation for closed
vessels with steam layer
IV
I
+
II
III
III
3
2
Fig. 48: Preferred installation for closed vessels with steam overlay
I
DPT10
II
3-fold valve block
III Precipitator
IV Condensate vessel
1, 5 Drain valves
2, 4 Inlet valves
3 Breather valve
6, 7 Vent valves on DPT10
A, B Blocking valves
Proceed as follows:
1
64
37246-EN-100120
Briey open valve 6 and 7, then close again: Fill the measuring
instrument completely with the medium and remove air
8 Set up
Now:
Valve 3, 6 and 7 are closed
Valves 2, 4, A and B are open.
Then carry out adjustment, see chapter "Set parameters".
I
3
II
2
+
A
37246-EN-100120
I
DPT10
II
3-fold valve block
2, 4 Inlet valves
3 Breather valve
6, 7 Vent valves on DPT10
A, B Blocking valves
65
8 Set up
Installation for liquids
III
II
III
3
2
Proceed as follows:
1
2
Close valve 3
Fill measuring system with medium.
Open valves A, B, 2, 4: Medium ows in.
If necessary, clean the dierential pressure lines: - with gases by
blowing out with compressed air - with liquids by rinsing.5)
Close valve 2 and 4, block the instrument
Open valve 1 and 5
Close valve 1 and 5
5)
66
37246-EN-100120
Briey open valve 6 and 7, then close again: Fill the measuring
instrument completely with the medium and remove air
8 Set up
Open valve 4: Connect minus side
Now:
Valves 1, 3, 5, 6 and 7 are closed6)
Valves 2 and 4 open
Valves A and B open (if available)
37246-EN-100120
6)
67
Causes of malfunction
Sensor
Process
Voltage supply
Signal processing
Fault rectication
The rst measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
this way and faults rectied.
Checking Foundation
Fieldbus
Incorrect termination
68
37246-EN-100120
? E013
l
? E017
l
? E036
l
? E041
l
Hardware error
37246-EN-100120
By doing this you help us carry out the repair quickly and without
having to call back for needed information.
7)
Fault message can also appear if the pressure is higher than the nominal
range.
69
10 Dismounting
10 Dismounting
10.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
10.2 Dispose
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative eects to persons and environment
and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no possibility to dispose of the old instrument
professionally, please contact us concerning return and disposal.
37246-EN-100120
70
11 Supplement
11 Supplement
11.1 Technical data
General data
Pressure type
Dierential pressure
Measuring principle
Piezoresistive
Communication interface
IC bus
Seal
Closing screws
316L
Synthetic oil, Halocarbon oil8)
37246-EN-100120
Silicone
Ground terminal
316Ti/316L
PUR
PE hard
8)
Halocarbon oil generally with oxygen applications, not with vacuum and
absolute pressure measuring range < 1 barabs.
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11 Supplement
Max. torque screws mounting strap
30 Nm
Weight approx.
Output variable
Output
- Signal
-
Physical layer
Channel Numbers
- Channel 1
Primary value
Channel 2
Secondary value 1
Channel 3
Secondary value 2
Channel 4
Temperature value
Transmission rate
31.25 Kbit/s
Current value
10 mA, 0.5 mA
Run-up time
I
100 %
63 %
t1
t2
Fig. 51: Presentation of the dead time t1 and the time constant t2
Version, nominal measuring range
Dead time t1
Time constant t2
100 ms
250 ms
100 ms
180 ms
100 ms
180 ms
100 ms
180 ms
100 ms
180 ms
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37246-EN-100120
11 Supplement
Dead time t1
Time constant t2
10 ms
50 ms
acyclically approx.
0 999 s, adjustable
Resolution
1 C (1.8 F)
3 K
typ. 3 K
Input variable
Measured variable
Nominal range
Lower measurement
limit
Smallest adjustable
span
10 mbar (1 kPa)
30 mbar (3 kPa)
30 mbar (3 kPa)
37246-EN-100120
Relative humidity
45 75 %
Air pressure
Determination of characteristics
73
11 Supplement
Characteristics
linear
Span
Diaphragm material
Filling oil
Silicone oil
316L
4 mbar9)10)
A position-dependent zero-point shift can be corrected (see also chapter "General installation
instructions" and "Installation instructions, isolating diaphragm systems").
Deviation determined according to the limit point method according to IEC 6077011)
Applies to digital interfaces (HART, Probus PA, Foundation Fieldbus) as well as to analogue
current output 4 20 mA. Specications refer to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Reference accuracy - all versions
The following applies to square root extracted characteristics: The accuracy data of DPT10 are
entered with factor 0.5 in the accuracy calculation of the ow.
Reference accuracy - Basic version
10 mbar, 30 mbar measuring cell
- Turn down 1 : 1
-
74
37246-EN-100120
11 Supplement
(0.0015 % x TD + 0.053) of the set span +
inuence of the isolating diaphragm
Inuence of the product or ambient temperature
Applies to instruments in basic version with digital signal output (HART, Probus PA, Foundation
Fieldbus) as well as to instruments with analogue current output 4 20 mA. Specications refer
to the set span. Turn down (TD) = nominal measuring range/set span.
Temperature range
Measuring range
10 mbar, 30 mbar
(0.31 x TD + 0.06) %
100 mbar
(0.18 x TD + 0.02) %
(0.08 x TD + 0.05) %
16 bar
(0.1 x TD + 0.1) %
16 bar
(0.08 x TD + 0.05) %
10 mbar, 30 mbar
(0.45 x TD + 0.1) %
100 mbar
(0.3 x TD + 0.15) %
(0.12 x TD + 0.1) %
16 bar
(0.15 x TD + 0.2) %
40 bar
(0.37 x TD + 0.1) %
Applies also to instruments with analogue 4 20 mA current output and refers to the set span.
< 0.15 % at -40 +80 C (-40 +176 F)
37246-EN-100120
10 mbar
30 mbar
100 mbar
500 mbar
0.15 % of URL/
7 bar
0.35 % of URL/
70 bar
0.15 % of URL/
70 bar
0.075 % of URL/
70 bar
0.035 % of URL/
7 bar
0.14 % of URL/
70 bar
0.14 % of URL/
70 bar
0.14 % of URL/
70 bar
Measuring cell
3 bar
16 bar
40 bar
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11 Supplement
Measuring cell
3 bar
16 bar
40 bar
Tantalum diaphragm
Measuring cell
10 mbar
30 mbar
100 mbar
500 mbar
0.28 % of URL/
7 bar
0.70 % of URL/
70 bar
0.42 % of URL/
70 bar
0.14 % of URL/
70 bar
0.28 % of URL/
7 bar
0.70 % of URL/
70 bar
0.42 % of URL/
70 bar
0.14 % of URL/
70 bar
Measuring cell
3 bar
16 bar
40 bar
Total accuracy
Total Performance - Basic version
The specication "Total Performance" comprises non-linearity incl. hysteresis and nonrepeatability, thermal change of the zero point and static pressure inuence (pst = 70 bar).
Total Performance
- 316L, Alloy, gold-rhodium diaphragm
-
Tantalum diaphragm
Measuring range
Total Error
14)
15)
76
37246-EN-100120
12)
13)
11 Supplement
Diaphragm material
Tantalum
Measuring range
Total Error
Warm-up time
Ambient conditions
Ambient, storage and transport temperature
- Standard version
Ambient conditions
Ambient, storage and transport temperature
- Standard version
Process conditions
The pressure and temperature specications are used as overview. In general, the max. pressure
for the pressure transmitter depends on the weakest (with regard to pressure) link. In detail, the
respective specications of the type label apply.
Process temperature limits, basic version as well as minus side with version with
unilateral isolating diaphragm18)19)
37246-EN-100120
16)
17)
18)
19)
Up to 60 C (140 F).
Up to 60 C (140 F).
For measuring cells with PN 420 a lower temperature application limit of
-10 C (+14 F) applies.
For the version for oxygen application, note chapter "Oxygen applications".
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11 Supplement
With eective pressure lines longer than
100 mm, process tting steel C22.8
Seal material
Temperature limits
FKM
PTFE
NBR
Copper
Nominal pressure
Overload unilateral
Overload bilateral
10 mbar (1 kPa)
30 mbar (3 kPa)
Vibration resistance
Shock resistance
21)
78
37246-EN-100120
20)
11 Supplement
or:
l
or:
or:
l
or:
l
or:
l
37246-EN-100120
Connection cable
- Conguration
Wire cross-section
Wire resistance
Tensile strength
Standard length
5 m (16.4 ft)
Max. length
25 mm (0.985 in)
Diameter approx.
8 mm (0.315 in)
22)
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11 Supplement
-
Colour - standard PE
Black
Blue
Colour - Ex-version
Blue
Wire cross-section
Standard length
5 m (16.40 ft)
Max. length
25 m (82.02 ft)
25 mm (0.985 in)
Diameter approx.
8 mm (0.315 in)
Colour
Blue
Cable entry/plug23)
- External housing
or:
l
Indication
Adjustment elements
4 keys
Protection rating
- unassembled
IP 20
Materials
- Housing
-
IP 40
ABS
Inspection window
Polyester foil
Voltage supply
Operating voltage
- Non-Ex instrument
9 32 V DC
EEx-ia instrument
9 24 V DC
EEx-d instrument
9 32 V DC
23)
80
37246-EN-100120
11 Supplement
Operating voltage with lighted indicating and adjustment module24)
- Non-Ex instrument
12 32 V DC25)
-
EEx-ia instrument
12 24 V DC26)
EEx-ia instrument
12 32 V DC27)
IP 66/IP 6728)
IP 68 (1 bar)29)
IP 68
External housing
IP 65
Overvoltage category
III
Protection class
II
Approvals
Depending on the version, instruments with approvals can have dierent technical data. For these
instruments, please note the corresponding approval documents. They are included in the scope
of delivery.
24)
37246-EN-100120
25)
26)
27)
28)
29)
Is available at a later date for instruments with StEx, WHG or ship approval
as well as country-specic approvals such as those according to FM or
CSA.
From measuring range 100 bar, 13 32 V DC.
From measuring range 100 bar, 13 32 V DC.
From measuring range 100 bar, 13 32 V DC.
Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g. in water. This can lead to falsication
of the measured value.
Only with instruments with absolute pressure ranges.
81
11 Supplement
Sensor mounting
correction
Sensor_Value
adjustment
bar
Linearization
%
Lin%
Temperature
TB
ALARMS
PVF-TIME
L-TYPE
Simulate
DIRECT
Primary
Value
LOW-CUTOFF
Secondary
Value 2
OUT-SCALE
PV-SCALE
Secondary
Value 1
PV
Out
INDIRECT
ti
INDIRECT
SQRT
FIELD-VALUE
AI 2
AI 1
AI 3
Diagram, adjustment
The following illustration shows the function of the adjustment:
Secondary_value_2
100 %
0%
scale_in_0 scale_in_100
scale_in_0
0
Sensor_value
scale_in_100
%
-0,500
0,500
100
bar
82
37246-EN-100120
Parameter list
The following list contains the most important parameters and their meaning:
11 Supplement
l
l
l
l
l
37246-EN-100120
primary_value
Process Value after min/max-adjustment and linearization. Selected as input to AIFB by setting
'Channel' = 1. Unit derives from 'Primary_value_unit'
primary_value_unit
- Unit code of 'Primary_value'
%
secondary_value_1
Process pressure. Selected as input to AIFB by setting 'Channel' = 2. Unit derives from
'Secondary_value_1_unit'
secondary_value_1_unit
- Unit code of 'Secondary_value_1'
bar, PSI, , m, ft, ; in case of length type engineering unit and access to parameters the
corresponding values will be converted by density factor
secondary_value_2
Value after min/max-adjustment. Selected as input to AIFB by setting 'Channel' = 3. Unit derives
from 'Secondary_value_2_unit'
secondary_value_2_unit
Selected unit code for "secondary_value_2"
sensor_value
Raw sensor value, i.e. the uncalibrated measurement value from the sensor. Unit derives from
'Sensor_range.unit'
sensor_range
- "Sensor_range.unit' refers to 'Sensor_value', 'Max/Min_peak_sensor_value', 'Cal_point_hi/lo'
includes sensor unit: bar, PSI ; only unit part of DS-68 is writable
simulate_primary_value
simulate_secondary_value_1
simulate_secondary_value_2
device status
"0: ""OK"" 13: ""non-specic error"" 17: ""Cal span too small"" 34: ""EEPROM memory fault"" 36:
""ROM memory fault"" 37: ""RAM memory fault"" 40: ""non-specic hardware fault"" 41: ""Sensor
element not found"" 42: ""No leaking pulse"" 43: ""No trigger signal"" 44: ""EMI error"" 113:
""Communication hardware fault"""
linearization type
- Possible types of linearization are: linear, user dened, cylindrical lying container, spherical
container
"0: ""Linear"" 1: ""User def"" 20: ""Cylindrical lying container"" 21: ""Spherical container"""
curve_points_1_10
X and Y values for the user dened linearization curve
curve_points_11_20
X and Y values for the user dened linearization curve
curve_points_21_30
X and Y values for the user dened linearization curve
curve_points_31_33
X and Y values for the user dened linearization curve
curve status
83
11 Supplement
l
l
84
SUB_DEVICE_NUMBER
SENSOR_ELEMENT_TYPE
0: "non-specic"
display_source_selector
- Selects the type of value that is displayed on the indication-/adjustement-module
"0: ""Physical value"" 1: ""Percent value"" 2: ""Lin percent value"" 6: ""Out(AI1)"" 7: ""Level"" 8:
""Out(AI2)"" 9: ""Out(AI3)"""
max_peak_sensor_value
- Holds the maximum sensor value. Write access resets to current value. Unit derives from
'Sensor_range.unit'
Write access resets to current value
min_peak_sensor_value
- Holds the minimum sensor value. Write access resets to current value. Unit derives from
'Sensor_range.unit'
Write access resets to current value
CAL_POINT_HI
Highest calibrated value. For calibration of the high limit point you give the high measurement
value (pressure) to the sensor and transfer this point as HIGH to the transmitter. Unit derives from
'Sensor_range.unit'
CAL_POINT_LO
Lowest calibrated value. For calibration of the low limit point you give the low measurement value
(pressure) to the sensor and transfer this point as LOW to the transmitter. Unit derives from
'Sensor_range.unit'
CAL_MIN_SPAN
Minimum calibration span value allowed. Necessary to ensure that when calibration is done, the
two calibrated points (high and low) are not too close together. Unit derives from 'Sensor_range.
unit'
SCALE_IN
Min/max-adjustment: Upper and lower calibrated points of the sensor. Unit derives from
'Sensor_range.unit'
trimmed_value
Sensor value after the trim processing. Unit derives from 'Sensor_range.unit'
sensor_sn
Sensor serial number
temperature
Process temperature. Selected as input to AIFB by setting 'Channel' = 4. Unit derives from
'Temperature.unit'
temperature_unit
- Unit code of 'Temperature', 'Max/Min_peak_temperature_value'
C, F, K, R
37246-EN-100120
11 Supplement
l
min_peak_temperature_value
- Holds the minimum process temperature. Write access resets to current value. Unit derives
from 'Temperature.unit'
Write access resets to current value
37246-EN-100120
max_peak_temperature_value
- Holds the maximum process temperature. Write access resets to current value. Unit derives
from 'Temperature.unit'
Write access resets to current value
85
11 Supplement
11.3 Dimensions
Plastic housing
~ 69 mm
(2.72")
77 mm
(3.03")
~ 87 mm (3.43")
112 mm (4.41")
120 mm (4.72")
84 mm
(3.31")
M20x1,5/
NPT
M20x1,5/
NPT
1
1
2
Aluminium housing
~ 87 mm (3.43")
~ 116 mm (4.57")
84 mm
(3.31")
M20x1,5
M20x1,5/
NPT
1
1
2
120 mm (4.72")
116 mm (4.57")
84 mm (3.31")
M20x1,5/
NPT
37246-EN-100120
86
11 Supplement
Aluminium housing in protection rating IP 66/IP 68 (1 bar)
~ 105mm (4 9/64")
84mm
(3 5/16")
~ 150mm (5 29/32")
84mm (3 5/16")
M20x1,5
M20x1,5
M20x1,5/
NPT
1
1
4
120mm (4 23/32")
116mm (4 9/16")
M16x1,5
55 mm
(2.17")
59 mm
(2.32")
93 mm
(3.66")
103 mm
(4.06")
68,3 mm
(2.69")
90 mm (3.54")
110 mm (4.33")
115 mm
(4.53")
~ 66 mm
(2.6")
55 mm
(2.17")
37246-EN-100120
2
1
2
87
11 Supplement
41,3 mm
(1.63")
85 mm
(3.35")
134,5 mm (5.3")
7/16-20 UNF
M 10
1/4-18 NPT
RC1/4
106 mm
(4.17")
7/16-20 UNF
M 10 (M12)
41,3 mm
(1.63")
72 mm
(2.84")
128 mm (5.04")
54 mm
(2.13")
100 mm
(3.94")
1/4-18 NPT
RC1/4
100 mm
(3.94")
54 mm
(2.13")
98 mm
(3.94")
Fig. 58: Top: 10 mbar and 30 mbar measuring cell. Bottom: Measuring cell 100 mbar
Connection
Fastening
Material
Equipment
1/4-18 NPT
IEC 61518
7/16-20 UNF
Steel C 22.8
1/4-18 NPT
IEC 61518
7/16-20 UNF
AISI 316L
1/4-18 NPT
IEC 61518
7/16-20 UNF
Alloy C276
88
37246-EN-100120
Version
11 Supplement
Version
Connection
Fastening
Material
Equipment
RC 1/4
7/16-20 UNF
AISI 316L
1/4-18 NPT
IEC 61518
PN 160: M10, PN
420: M12
Steel C 22.8
1/4-18 NPT
IEC 61518
PN 160: M10, PN
420: M12
AISI 316L
1/4-18 NPT
IEC 61518
PN 160: M10, PN
420: M12
Alloy C276
1/4-18 NPT
RC1/4
54 mm
(2.13")
100 mm
(3.94")
106 mm
(4.17")
42 mm
(1.65")
41,3 mm
(1.63")
1/4-18NPT
RC1/4
7/16-20 UNF
M 10
85 mm
(3.35")
134,5 mm (5.3")
37246-EN-100120
Version
Connection
Fastening
Material
Equipment
1/4-18 NPT
IEC 61518
7/16-20 UNF
Steel C 22.8
1/4-18 NPT
IEC 61518
7/16-20 UNF
AISI 316L
1/4-18 NPT
IEC 61518
7/16-20 UNF
Alloy C276
89
11 Supplement
Version
Connection
Fastening
Material
Equipment
RC 1/4
7/16-20 UNF
AISI 316L
1
+
54 mm
(2.13")
98 mm
(3.94")
7/16-20 UNF
M 10 (M12)
41,3 mm
(1.63")
128 mm (5.04")
72 mm
(2.84")
M6
54 mm
(2.13")
98 mm
(3.94")
Fig. 60: left: Process tting DPT10 prepared for isolating diaphragm connection. right: Position of the copper ring
seal
1
2
3
37246-EN-100120
90
Index
INDEX
A
Adjustment
- Unit 46
- with differential pressure 48
- with ow 49
- with level 49
Application area
- Density measurement 10
- Differential pressure measurement 9
- Flow measurement 8
- Interface measurement 10
- Level measurement 9
Maintenance 68
Mounting arrangement 27
Mounting position 14
C
Connection compartment 37
Connection compartment double chamber
housing 36
D
Density measurement 23
Dierential pressure measurement
- In gases and vapours 25
- In liquids 25
E
Electronics and connection compartment 34
Electronics compartment
- Double chamber 35, 37
Error messages 69
F
Fault rectication 68
Flow measurement
- In gases 16
- In liquids 17
- In vapours 16
Functional principle 10
O
Oxygen applications 15
P
Position correction 47
Process conditions 14
S
Setup
- Differential pressure measurement 65-66
- Flow measurement 59-60
- Level measurement 62-64
T
Totalizer 50
Tube mounting 27
Type label 7
V
Valve block 28
W
Wiring plan
- Double chamber housing 36
- External electronics 40
- Single chamber housing 34
I
Interface measurement 24
37246-EN-100120
L
Leak volume suppression 50
Level measurement
- In the closed vessel 20-22
- In the open vessel 18-19
Linearisation curve
- with level 50
91
Printing date::