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Home>Products>StepperMotorDriver

Products
HybridStepperMotor

DM542A

HybridLinearStepperMotor
HybridGearboxStepperMotor

Model:DM542A

DM542Aisatypeoftwophasehybridsteppingmotordriver,Thedrivevoltage

StepperMotorDriver

ofwhichisfrom18VDCto50VDC.Itisdesignedforusewith2phasehybrid

BrushlessDCMotor

steppermotorofallkindswith42mmto86mmoutsidediameterandlessthan

BrushlessDCMotorDriver

4.0Aphasecurrent.Thiscircuitthatitadoptsissimilartothecircuitofservo
controlwhichenablesthemotorrunsmoothlyalmostwithoutnoiseandvibration.

PowerSupply

HordingtorquewhenDM542Arununderhighspeedisalsosignificantlyhigher

CNCRouter

thantheothertwophasedriver,whatsmore,thepositioningaccuracyisalso

higher.Itiswidelyusedinmiddleandbigsizenumericalcontroldevicessuchas
curvingmachine,CNCmachine,andcomputerembroidermachine,packing
machinesandsoon.

Details

ContactUs

LidaIndustrialZone,ZhengdaRoadNo.1,
QishuyanArea,ChangzhouCity,Jiangsu
Province,P.R.China
TEL:008651985138166
TEL:008651985138799
FAX:008651985136737
EMAIL:mary@longsmotor.com
cherry@longsmotor.com

MAIL:anm

Features:
Highperformance,lowprice
Averagecurrentcontrol,2phasesinusoidaloutputcurrentdrive
Supplyvoltagefrom18VDCto50VDC
OptoisolatedsignalI/O
Overvoltage,undervoltage,overcorrect,phaseshortcircuitprotection
15channelssubdivisionandautomaticidlecurrentreduction
8channelsoutputphasecurrentsetting
Offlinecommandinputterminal
Motortorqueisrelatedwithspeed,butnotrelatedwithstep/revolution
Highstartspeed
Highhordingtorqueunderhighspeed

Electricalspecification:
Inputvoltage

1850VDC

Inputcurrent

4A

Outputcurrent

1.0A4.2A

Consumption

Consumption80WInternalInsurance6A
WorkingTemperature1045

Temperature
Stockingtemperature4070
Humidity

Notcondensation,nowaterdroplets

gas

Prohibitionofcombustiblegasesandconductivedust

weight

200G

Pinsassignmentsanddescription:

1)ConnectorPinsConfigurations

PinFunction

Details

PUL+,PUL

Pulsesignal,PUL+isthepositiveendofpulsesinputpin
PUListhenegativeendofpulseinputpin

DIR+,DIR

DIRsignal:DIR+isthepositiveendofdirectioninputpin
DIRisthenegativeendofdirectioninputpin

ENBL+

ENBL

Enablesignal:ENBL+isthepositiveendofdirectioninputpin.Thissignalisusedfor
enabling/disablingthedriver.Highlevelforenablingthedriverandlowlevelfordisablingthe
driver.
ENBListhenegativeendofdirectioninputpin.Usuallyleftunconnected(enabled)

2)Pinswiringdiagram:
PCscontrolsignalscanbeactiveinhighandlowelectricallevel.Whenthehighelectricallevelisactive,allcontrolnegative
signalswillbeconnectedtogethertoGND.Whenlowelectricallevelisactive,allcontrolpositivesignalswillbeconnected
togethertopublicport.Nowgivetwoexamples(Opencollector&PNP),pleasecheckthem:


Fig1.Inputportcircuit(Postiveconnection)
PCopenconnectoroutput

Fig.2Inputportcircuit(Yinconnection)
PCPNPoutput
Note:WhenVCC=5V,R=0
WhenVCC=12V,R=1K,1/8W

WhenVCC=24V,R=2K,1/8W
Rmustconnectinthecontrolsignalpart.

3.Functionchoice(UsingDIPpinstoachievethisfunction)
1)MicrostepresolutionissetbySW5,6,7,8oftheDIPswitchasshowninthefollowingtable:
SW5

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

SW6

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

SW7

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

SW8

ON

ON

PULSE/REV

400 800

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

1600

3200

6400

12800

25600

1000

2000

4000

5000

8000

10000

20000

25000

2)Standstillcurrentsetting
SW4isusedforthispurpose.OFFmeaningthatthestandstillcurrentissettobehalfoftheselecteddynamiccurrentandON
meaningthatstandstillissettobethesameastheselecteddynamiccurrent.
3)Outputcurrentsetting:
Thefirstthreebits(SW1,2,3)oftheDIPswitchareusedtosetthedynamiccurrent.Selectasetting
Closesttoyourmotorsrequiredcurrent

SW1
ON
OFF
ON
OFF
ON
OFF
ON
OFF

SW2
ON
ON
OFF
OFF
ON
ON
OFF
OFF

SW3
ON
ON
ON
ON
OFF
OFF
OFF
OFF

Output current (A)

PEAK
1.00
1.46
1.91
2.37
2.84
3.31
3.76
4.20

RMS
0.71
1.04
1.36
1.69
2.03
2.36
2.69
3.00

4)Semiflowfunction:
Semiflowfunctionisthatthereisnotsteppulseafter500ms,thedriveroutputcurrentautomaticallyreducedto70%ofrated
outputcurrent,whichisusedtopreventmotorheat.

4.Pinsofmotor&power:

Motor
and
power
pins

A+

B+

Motorswiring

5,6

DC+
DC

Powersupply

PowersupplyDC1850VDC

5.MechanicalSpecification:
Tohave20mmofspacearound,cannotbeplacednexttootherheatingdevices.Whatsmore,avoiddust,oilmist,corrosive
gas,heavyhumidityandhighvibration.

pic3

6.Adjustmentoftroubleshooting

1),thestatusonlightsindication
PWR:green,normalworklight.
ALM:red,failurelight,themotorwithphaseshortcircuit,overvoltageandundervoltageprotection.

2)Troubles
Alarmindicator
Reasons

Measures

Wrongconnectionforpower

Checkwiringofpower

Lowvoltagesforpower

Enlargevoltageofpower

LEDoffturn

Wrongconnectionofstepper
Motordoesntrun,without
holdingtorque

motor
RESETsignaliseffectivewhen
offline

Motordoesntrun,but
maintainsholdingtorque

Motorrunswrongdirection

Withoutinputpulsesignal

Wrongwiresconnection
Wronginputdirectionsignal
Toosmallrelativetocurrent
setting

Motorsholdingtorqueistoo
small

Accelerationistoofast

Correctitswiring

MakeRESETineffective

AdjustPMW&signallevel
Changeconnectionforanyof2
wires
Changedirectionsetting
Correctratedcurrentsetting
Reducetheacceleration

Motorstalls
Driverdoesnotmatchwiththe
motor

Ruleoutmechanicalfailure
Changeasuitabledriver

7.Driverwiring
Acompletesteppermotorcontrolsystemshouldcontainstepperdrives,DCpowersupplyandcontroller(pulsesource).The
followingisatypicalsystemwiringdiagram

8.APPENDIX
TwelveMonthLimitedWarranty
LONGSMOTOR.warrantsitsproductsagainstdefectsinmaterialsandworkmanshipforaperiodof12monthsfrom
shipmentoutoffactory.Duringthewarrantyperiod,LONGSMOTORwilleither,atisoption,repairorreplaceproductswhich
provedtobedefective.
Exclusions
Theabovewarrantydoesnotextendtoanyproductdamagedbyreasonsofimproperorinadequatehandlingsbycustomer,
improperorinadequatecustomerwirings,unauthorizedmodificationormisuse.oroperationbeyondtheelectrical
specificationsoftheproductand/oroperationbeyondenvironmentalspecificationsfortheproduct.
ObtainingWarrantyService
Toobtainwarrantyservice,areturnedmaterialauthorizationnumber(RMA)mustbeobtainedfromcustomerserviceatemail:
mary@longsmotor.com.Beforereturningproductforservice.Customershallprepayshippingchargesforproductsreturned
toLONGSMOTORforwarrantyservice,andLONGSMOTORshallpayforreturnofproductstocustomer.

WarrantyLimitations
LONGSMOTORmakesnootherwarranty,eitherexpressedorimplied,withrespecttotheproduct.LONGSMOTOR
specificallydisclaimstheimpliedwarrantiesofmerchantabilityandfitnessforaparticularpurpose.Somejurisdictionsdonot
allowlimitationsonhowlongandimpliedwarrantylasts.sotheabovelimitationorexclusionmaytoapplytoyou,however,
anyimpliedwarrantyofmerchantabilityorfitnessislimitedtothe12monthdurationofthiswrittenwarranty.

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