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Skh3 CA 50 004 A4 Calculation of Deg Room
Skh3 CA 50 004 A4 Calculation of Deg Room
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 1 of 8
CALCULATION SHEET
FOR NEW DIESEL ENGINE AND PANEL BUILDING
KLIEN
PROYEK
LOKASI
REV
DATE
DESCRIPTION
PREPD
CHKD
APPD
21/5/15
VP
BA
NK
8/6/15
VP
BA
NK
CLIENT
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 2 of 8
REVISION SHEET
Rev. No.
Date
Description
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 3 of 8
LIST OF CONTENT
COVER.......................................................................................................................................1
REVISION SHEET ................................................................................................................. 2
LIST OF CONTENT ................................................................................................................ 3
1. INTRODUCTION ................................................................................................................. 4
1.1
General........................................................................................................................... 4
1.2
Scope ............................................................................................................................. 4
1.3
References ..................................................................................................................... 4
2.2
3. LOADS ................................................................................................................................... 6
3.1
3.2
3.3
3.4
APPENDICES
APPENDIX A.Design Of Structure..........................................................................................8
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 4 of 8
1. INTRODUCTION
1.1
General
PT. PERTAMINA (PERSERO) plans to build a new aviation fuel supply facilities in
Soekarno Hatta International Airport. The expansion plan consist of build one (1)
New Receiver Tank capacity 12000 kl , add Hydrant Pit in Domestic and
International Cargo, and build four (4) New Delivery Tanks capacity 4x11000 kl.
Recently, JET A-1 is supplied from SPM-1 and SPM-2 at Tanjung Pasir.
The Expansion Plant will accommodate all requirement in Terminal#3 Soekarno
Hatta International Airport, Cengkareng.
1.2
Scope
This report covers the design calculation for diesel engine and panel building at
DPPU existing.
1.3
References
1.3.1 Project Specifications
-
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 5 of 8
2. MATERIAL SPECIFICATION
Material specification used for this filter separation foundation as follows :
2.1
Reinforced Concrete
These material specification are used for all structure made from reinforced concrete.
Specific weight for reinforced concrete :
c = 2400 kg / m
Poisson Ration of Concrete : 0,2
Characteristic of concrete :
fc = 18,675 MPa (186,75 kg/cm) ~ equal to K 225
Modulus of Elasticity of concrete :
Ec = 4700 x fc
Ec = 4700 x 18,675
Ec = 20310,85 Mpa
2.2
Reinforcement Bar
Reinforcement bar usually called Rebar is used for supporting the concrete.
Specification for reinforcement bar as follows :
Flexural Reinforcement Bar
fy = 400 MPa (yield strength)
fu = 520 MPa (ultimate strength)
Shear Reinforcement Bar
fy = 240 MPa (yield strength)
fu = 312 MPa (ultimate strength)
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 6 of 8
3. LOADS
3.1
3.2
3.3
= Wind Load
Ce
= Wind stagnation
= Importance factor
= 1.15 (for essential & hazardous facilities, table 16 K of UBC 97)
Cq
= Pressure coefficient
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 7 of 8
3.4
No. Dokumen :
SKH3-CA-50-004A-A4
Halaman 8 of 8
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
1.0
MATERIAL DATA
1.1
Concrete Data
233 kg/cm2
275
fc'
=
K
- Concrete Strength
22.8 Mpa
=
423 kg/cm2
500
Concrete
Strength
of
piling
fc'
=
K
41.5 Mpa
=
3977 kg/cm2
fy
=
- Yield strength for main rebar
390 Mpa
=
2447 kg/cm2
fy
=
- Yield strength for secondary rebar
240 Mpa
=
2400 kg/m3
=
gc
- Unit weight of concrete
=
gs
- Unit weight of soil
17 kN/m3 =
1717 kg/cm3
1.2
Steel Data
7850 kg/cm3
=
gs
- Unit weight of steel
76.98 kN/m3 =
- Steel structure material ASTM A-36, with a minimum yield strength 2531 kg/cm2
- High quality bolts, ASTM A325 for the primary connection, and secondary connection are ASTM A-307
- Type of weld is E-70XX (70 ksi) with a minimum tensile stress 5062 kg/cm2
2.0
GEOMETRI STRUCTURE
Floor Plan
No. Kontrak
016/F20510/2015-SO
3.0
No. Dokumen :
SKH3-CA-50-004-A4
MODELING STRUCTURE
4.0
DESIGN LOAD
A. Dead Load (D)
Selfweight
Structure weight automatically calculated by STAAD.Pro with Selfweight Command multiplier is 1
Finishing load
Brick wall load
( thk = 50 mm )
( base on SNI )
2
125 kg/m
2
250 kg/m
=
=
=
=
=
20
5
25
365
kg/m2
kg/m2
kg/m2
kg/m2
V =
=
=
0.87
130.00 kph
80.75 mph
36.1 mps
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
G =
L =
B =
=
=
h =
z =
Kzt =
Velocity pressure
qz = 0,613 Kz Kzt V2 I
2
qh = 0,613 Kz Kzt V I
Height
Kz
above level
Exposure C
(m)
(m)
0-4,6
6.1
7.6
9.1
12.2
qh (kg/m )
60.26
63.80
66.64
69.47
73.73
60.26
63.80
66.64
69.47
73.73
0.85
0.90
0.94
0.98
1.04
z
x
Roof
h =
L
4.00
9.00
Cp =
Cp =
0.44
qz (kg/m )
Ph = qh . G. Cp
0.85
9.0
10.0
5.00
4.50
4.0
4.0
1.0
m
m
m
m
m
m
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
Wall
Design Wind pressure Windward Wall
Height
Pz
above level Cp
G
(m)
(kg/m2)
(m)
0-4,6
0.8 0.85
40.98
Portal
edge
Middle
(kg/m)
(kg/m)
92.19
204.88
Portal
edge
Middle
(kg/m)
(kg/m)
-57.62
-128.05
Roof
h = 4.00 =
B
10.00
Cp =
Cp =
0.40
Ph = qh . G. Cp
Wall
Design Wind pressure Windward Wall
Height
Ph
above level Cp
G
(m)
(kg/m2)
0-4,6
0.8 0.85
40.98
Design Wind pressure Leeward Wall
Height
Ph
above level Cp
G
(m)
(kg/m2)
0-4,6
-0.3 0.85
-15.37
W
W EAST
wi 10,349
Pla
Pla
Portal As
A
B
(kg/m)
(kg/m)
184.39
184.39
P
or
A
(kg/m)
-69.15
B
(kg/m)
-69.15
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
T =
0.24
second
V =
0.97
Vmak
0.25
Vmin
0.05
V = 0.9671 is greater than V max = 0.25,. Therefore Vmax is the governing seismic base shear for this structure
Seismic Direction Z
Fundamental period of building
T = Ct ( h ) 3/4
T = 0.0853x(4)^3/4
T =
0.24
> 0.06 Flexible structure
Design Seismic Base Share
V
= (Cv . I / R.T)
V
= (0.84x1.25/4.5x0.24)
Maximum Seismic Base Shear
Vmak = (2.5 Ca . I / R). W
Vmak = ( 2.5x0.36x1.25/4.5)
T =
0.24 second
V =
0.97 W
Vmak
0.25 W
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
Vmin
0.05 W
V = 0.9671 is greater than Vmax = 0.25,. Therefore V max is the governing seismic base shear for this structure
DEAD LOAD STRUCTURE
Structure
1
2
3
4
Roof Slab
Roof Main Beam
Roof Beam
Column
0.20 x
0.15 x
0.25 x
0.35
0.25
0.25
Weight of Material
Kg/m3
Kg/m3
2400
2400
2400
2400
Length
(m)
11
42.5
19
4.5
Width
(m)
10
Amount
87.5
1
1
8
Weight
Kg
25200
4692
889
2700
33481
TOTAL
33481
Floor
upper struktur
F dir z
1/4 Fiz (kg)
2092.58
E. Crane Load
There is Over Head Crane capacity 2 Ton for maintenance diesel engine generator at DEG room.
The sketch of Over Head Crane is shown below.
L
2
P1a
P1b
P2a
P2b
No. Kontrak
016/F20510/2015-SO
Moving load at OHC system
Capacity of Over Head Crane
Weight of hoist and trolley
No. Dokumen :
SKH3-CA-50-004-A4
2 ton
SWL =
W HT =
W MT =
WE
Moving load (ML)
2000 kg
520 kg
40 kg
60 kg
2620 kg
1310
kg
Impact Load
Vertical Impact increased Percentages
Vertical Impact force
(P1a x 1.25) and (P1b x 1.25)
= 25 %
=
0
kg
= 20 %
=
262
kg
= 10 %
=
131
kg
5.0
LOAD COMBINATION
5.1
Concrete Design
LC101 = 1.4 D + F
LC102 = 1.4 D + O
LC103 = 1.2 (D + F) + 1.6 L
LC104 = 1.2 (D + O) + 1.6 L
LC105 = 1.2 D + 0.8 Wx
LC106 = 1.2 D + 0.8 Wy
LC107 = 1.2 D +1.6 Wx + 1.0 L
LC108 = 1.2 D +1.6 Wy + 1.0 L
LC109 = 1.2 D + 1.0 Ex + 1.0 L
LC110 = 1.2 D + 1.0 Ey + 1.0 L
LC111 = 0.9 D + 1.0 Ex
LC112 = 0.9 D + 1.0 Ey
6.0.
CONCRETE DESIGN
6.1
Deflection Check
Deflection check for concrete structure is performed based on unfactored load combination
Allowable horisontal deflection, h
Allowable vertical deflection, v
= H/150, where : H = Member Height
= L/240, where : L = Member Length
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
Based on STAAD.Pro output for joint displacement, the critical value are as follows :
Horizontal Deflection
Height
h
Displacement
Joint
Load Case
Remarks
mm
mm
mm
hx
hz
4000
4000
44
31
Vertical Deflection
Lenght
Joint
mm
vy
6.2
5000
212
10
18.669
18.796
26.67
26.67
Load Case
Displacement
mm
v
mm
201
2.184
33.33
49
OK
OK
Remarks
OK
Column
250
x
250
Concrete design for pedestal is performed by STAAD.Pro in accordance to ACI 318. The suggested
reinforcement configuration by STAAD.Pro are not adapted to design, only the required reinforcement
area will be used.
All beam design for
fy
=
3977 kg/cm2
=
390
MPa
kg/cm2
fc'
=
233
=
22.83 MPa
Ct =
top clear
40 mm
Cb =
bottom clear
40 mm
side clear
Rebar diamater
Stirrups
f
Dimension
Cs =
=
=
=
=
40 mm
16 mm
10 mm
0.85
25
x 25 (cm)
Based on the STAADpro output, the result of this columns reinforcement is as follows :
====================================================================
COLUMN NO.
As Required
from STAAD.Pro
(mm2)
625
Use Re-bar
Configuration
4
D- 16
As
(mm2)
Remark
804.25
OK
No. Kontrak
016/F20510/2015-SO
6.3
No. Dokumen :
SKH3-CA-50-004-A4
Roof Beam - 1
200
x
300
Beam design is performed by STAADPro in accordance to ACI 318. The reinforcement of beam based
on output STAADPro analysis
All beam design for
fy
fc'
top clear
bottom clear
=
=
Ct =
Cb =
Cs =
side clear
Rebar diamater
=
Stirrups
=
f
=
Dimension
=
Based on the STAADPro output :
Beam
200
x
300
fc'
=
22.83
fy
=
390
h
=
300
250
d
=
b
=
200
-2.10 Tm
=
Mmax1.67 Tm
=
Mmax+
Use
Top Reinforcement
3 D
kg/cm2
3977
kg/cm2
233
40 mm
40
mm
40
13
10
0.85
20 x
mm
mm
mm
390
22.83
MPa
MPa
30 (cm)
MPa
MPa
mm
mm
mm
Mn
Mn+
b =
0.85
-2.63
2.09
=
=
Asuse =
Asuse =
13
Bottom Reinforcement
2 D 13
shear reinforcement
Vu =
3.70 Ton
Vn =
6.17 Ton
>
Vs
=
Vn
Vc
=
2.19 Ton
Avxdxfy
s =
Vs
157079.6327
=
2188.706938
=
71.77 cm
=
717.68 mm
710 mm
Stirrups Used,
D
10 @
=
=
Vc
=
=
Tm
Tm
710
r =
0.0079639
r =
0.0053093
1/6x(fc')0.5xbwxd
3.98
Ton
Rebar diamater
fy
used
=
=
398.197 mm
2
265.465 mm
=
=
10
285.631
224.208
mm
mm2
As
As
10 mm
400 MPa
200
So ;
Top Reinforcement
Bottom Reinforcement
Stirrups Used,
3 D 13
2 D 13
D 10 200
No. Kontrak
016/F20510/2015-SO
6.4
No. Dokumen :
SKH3-CA-50-004-A4
Roof Beam - 2
150
x
200
Beam design is performed by STAADPro in accordance to ACI 318. The reinforcement of beam based
on output STAADPro analysis
All beam design for
fy
fc'
top clear
bottom clear
=
=
Ct =
Cb =
Cs =
side clear
Rebar diamater
=
Stirrups
=
f
=
Dimension
=
Based on the STAADPro output :
Beam
150
x
200
fc'
=
22.83
fy
=
390
h
=
200
150
d
=
b
=
150
-0.24 Tm
=
Mmax+
0.41 Tm
=
Mmax
Use
Top Reinforcement
1 D
kg/cm2
3977
kg/cm2
233
40 mm
40
mm
40
13
10
0.85
15 x
mm
mm
mm
390
22.83
MPa
MPa
20 (cm)
MPa
MPa
mm
mm
mm
MnMn+
b =
0.85
-0.30
0.51
=
=
Asuse =
Asuse =
13
Bottom Reinforcement
1 D 13
shear reinforcement
Vu =
0.50 Ton
Vn =
0.83 Ton
<
Vs
=
Vn
Vc
=
-0.96 Ton
Avxdxfy
s =
Vs
94247.77961
=
-958.2485445
=
-98.35 cm
=
-983.54 mm
-980 mm
Stirrups Used,
D
10 @
=
=
Vc
=
=
Tm
Tm
r =
0.0058992
r =
0.0058992
0.5
1/6x(fc') xbwxd
1.79
Ton
Rebar diamater
fy
-980
=
=
132.732 mm
2
132.732 mm
52.514
91.333
mm2
mm2
As
As
used
=
=
10
10 mm
400 MPa
200
So ;
Top Reinforcement
Bottom Reinforcement
Stirrups Used,
2 D 13
2 D 13
D 10 200
No. Kontrak
016/F20510/2015-SO
6.5
No. Dokumen :
SKH3-CA-50-004-A4
mm
bottom clear
Ct =
Cb =
20
mm
side clear
Rebar diamater
thickness
Cs =
=
=
20 mm
13 mm
150 mm
top clear
=
=
13
=
=
=
So, used
Transversal reinforcement Axis Y-Y
Mu
= My max
=
0.97
Tm
Mn
=
Mu
0.97
=
0.8
0.8
2
As
=
321.272 mm
Asuse
=
321.272 mm2
13
mm
1.11
Tm
=
22.83
MPa
=
390
MPa
=
150
mm
100
=
mm
=
1000
mm
b.fc'.a.b
0.85
x
22.83
x a x
19401.25
.a
Cc.(d-a/2)
19401.25
.a
(
100
2
1940125
a
9700.625 a
-1940125
a
+
1E+007
5.90873
114636.7905 N
Cc
Asxfy
2
293.9404884 mm
0.0018
180
mm
293.94
0.002939
mm
2
132.732 mm
2.21
3 D
13 for width
D
13
@
D
13
@
1.21
1000 mm
333
mm
200
mm
Tm
0.00321
1000
a/2 )
=
or
No. Kontrak
016/F20510/2015-SO
Used
D
amount reiforcement
No. Dokumen :
SKH3-CA-50-004-A4
13
A =
=
=
So, used
132.665 mm
2.42
3
D 13
use wide
D 13
@
D
13
@
1000
mm
333
mm
200
mm
200 mm
6.6
20
mm
bottom clear
20
mm
side clear
Rebar diamater
thickness
Cs =
=
=
20 mm
10 mm
120 mm
top clear
=
=
13
mm
0.44
Tm
=
22.83
MPa
=
390
MPa
=
120
mm
70
=
mm
=
1000
mm
b.fc'.a.b
0.85
x
22.83
x a x
19401.25
.a
Cc.(d-a/2)
19401.25
.a
(
70
2
1358087.5
a
9700.625 a
-1358087.5 a
+
4E+006
3.29919
64008.3988 N
Cc
Asxfy
2
164.1240995 mm
0.0018
126
mm2
164.12
0.002345
mm2
1000
a/2 )
=
No. Kontrak
016/F20510/2015-SO
Used
amount reiforcement
No. Dokumen :
SKH3-CA-50-004-A4
D
10
=
=
=
So, used
78.5398 mm
2.09
3 D
10
D
10
D
10
10
for width
@
@
0.41
1000 mm
479
mm
200
mm
or
Tm
0.00221
mm
78.5
1.97
2
D 10
use wide
D 10
@
D
10
@
A =
=
=
So, used
1000
mm
500
mm
200
mm
150 mm
6.7
Grade Beam - 1
250 x 400
Beam design is performed by STAADPro in accordance to ACI 318. The reinforcement of beam based
on output STAADPro analysis
All beam design for
fy
fc'
top clear
bottom clear
=
=
Ct =
Cb =
Cs =
side clear
Rebar diamater
=
Stirrups
=
f
=
Dimension
=
Based on the STAADPro output :
Beam
250
x
400
fc'
=
22.83
fy
=
390
h
=
400
350
d
=
b
=
250
-4.64 Tm
=
Mmax+
3.88 Tm
=
Mmax
kg/cm2
3977
kg/cm2
233
40 mm
40
mm
40
16
10
0.85
25 x
mm
mm
mm
=
=
390
22.83
MPa
MPa
40 (cm)
MPa
MPa
mm
mm
mm
Mn+
Mn
b =
=
=
0.85
-5.80
4.85
Tm
Tm
As
As
=
=
447.959
371.133
mm2
2
mm
No. Kontrak
016/F20510/2015-SO
Use
Top Reinforcement
No. Dokumen :
SKH3-CA-50-004-A4
3 D
Bottom Reinforcement
2 D 16
shear reinforcement
Vu =
6.35 Ton
Vn =
10.58 Ton
>
Vs
=
Vn
Vc
=
3.62 Ton
Avxdxfy
s =
Vs
219911.4858
=
3616.070475
=
60.82 cm
=
608.15 mm
600 mm
Stirrups Used,
D
10 @
2
603.186 mm
2
402.124 mm
Asuse =
Asuse =
16
Vc
r =
0.0068936
r =
0.0045957
0.5
=
=
1/6x(fc') xbwxd
6.97
Ton
Rebar diamater
fy
600
used
=
=
10 mm
400 MPa
10
200
So ;
Top Reinforcement
Bottom Reinforcement
Stirrups Used,
6.8
3 D 16
2 D 16
D 10 200
Grade Beam - 2
200 x 300
Beam design is performed by STAADPro in accordance to ACI 318. The reinforcement of beam based
on output STAADPro analysis
All beam design for
fy
fc'
top clear
bottom clear
=
=
Ct =
Cb =
Cs =
side clear
Rebar diamater
=
Stirrups
=
f
=
Dimension
=
Based on the STAADPro output :
Beam
200
x
300
fc'
=
22.83
fy
=
390
h
=
300
250
d
=
b
=
200
-0.50 Tm
=
Mmax1.72 Tm
=
Mmax+
Use
kg/cm2
3977
kg/cm2
233
40 mm
40
=
=
390
22.83
MPa
MPa
mm
40 mm
13 mm
10 mm
0.85
20 x 30 (cm)
MPa
MPa
mm
mm
mm
MnMn+
b =
=
=
0.85
-0.63
2.15
Tm
Tm
As
As
=
=
64.951
231.264
mm2
mm2
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
Top Reinforcement
2 D
Asuse =
Asuse =
13
Bottom Reinforcement
2 D 13
shear reinforcement
Vu =
6.35 Ton
Vn =
10.58 Ton
>
Vs
=
Vn
Vc
=
6.60 Ton
Avxdxfy
s =
Vs
157079.6327
=
6602.040271
=
23.79 cm
=
237.93 mm
230 mm
Stirrups Used,
D
10 @
Vc
=
=
2
265.465 mm
2
265.465 mm
0.0053093
r =
0.0053093
0.5
1/6x(fc') xbwxd
3.98
Ton
Rebar diamater
fy
230
r =
used
=
=
10
10 mm
400 MPa
150
So ;
Top Reinforcement
Bottom Reinforcement
Stirrups Used,
7.0.
FOUNDATION DESIGN
7.1. Geometri of Foundation
0.3m
0.3m
0.3m
0.6 m
0.3m
0.6 m
2 D 13
2 D 13
D 10 150
No. Kontrak
016/F20510/2015-SO
FGL
No. Dokumen :
SKH3-CA-50-004-A4
column
0.3 m
Footing
Dimension of Foundation
Top soil to top Ped
H footing
Width of Pedestal
Width of Footing
Footing Length
7.2.
=
=
=
=
=
0.20
0.30
0.25
1.60
1.60
m
m
m
m
m
Footing Design
Material Properties
Concrete Strength
Bar Yield Strength
Flexural Capacity reduction fac.
Shear Capacity reduction fac.
Concrete Cover
Longest Span
Footing Thickness
Main Bar diameter
f'c
fy
b
f
f
c
=
=
=
=
=
=
=
Zi = L =
=
HF
=
=
D
=
22.8
390.0
0.85
0.90
0.85
0.08
75.0
9.0
9000.0
0.3
300.0
16.0
MPa
MPa
m
mm
m
mm
m
mm
mm
Flexural reinforcement
Moment max. at foundation
Foundation Tickness
Foundation effective thickness
Mu =
=
HF =
=
d =
=
Ru =
=
=
m =
=
=
required =
5.000
kNm
5000000
Nm
0.300 m
300 mm
HF - c- d
209 mm
Mu / ( x Width x d2)
5000000 /(0.9x9000x(209^2))
0.014 MPa
fy / ( 0.85 x fc' )
390/(0.85x22.825)
20.102
(1/m) x (1 - (1 - 2m Ru/fy)0.5)
(1/20.102)x(1-(1-2x20.102x0.014/(390))^0.5)
= 0.00004
600
balanced = i x 0.85 fc' x
fy
600 + fy
= 0.85x(0.85x22.825/390)x(600/(600+390))
= 0.026
No. Kontrak
016/F20510/2015-SO
No. Dokumen :
SKH3-CA-50-004-A4
max = 0.75 balanced
=
0.0192
min = 0.00180
(1.4/fy if 1.33 x r required > 1.4/fy)
(0.18% if 1.33 x r required < 1.4/fy)
< 0.0193...OK
used
= 0.00180
As req
= xbxh
2
=
3385.8 mm
Diameter of reinf. Bars =
16 mm
2
As
= 201.062 mm
No.of bars = As req / As
= 16.84 17
spacing
= Width / no. of bars
= 534.442 mm
200
mm
Use D16 - 200 for top & bottom flexural reinforcement
No. Kontrak
016/F20510/2015-SO
8.0
No. Dokumen :
SKH3-CA-50-004-A4
CONCLUSION
Concrete Structure :
Dimension
Structure
Floor slab
Roof slab
Column
Grade Beam-1
Grade Beam-2
Roof Beam-1
Roof Beam-2
Footing
Reinforcement Arrangment
Length
Width
Height
mm
mm
mm
150
120
250
250
4000
400
250
300
200
200
300
150
200
1600
1600
300