BN MLS 21 M007 102011 - Rev03 Datasheet For PSV - Code 1

PTSC M&C
MAHARAJA LELA
SOUTH PROJECT
DATASHEETSAFEYRELIEFVALVE(PSV)
CHEMICALINJECTIONSKID21UI7501
Doc Ref .:
BN-MLS-21-M007-102011
Class: 1
Document Type:DTS System/ Sub-System: N/A
Discipline: PVV
Supplier/Vendor Document Number: N/A
ALPHA ECC
Status : IFA
Rev Date: 30-10-2015

Page 1 of 20
DATASHEET - SAFEY RELIEF VALVE (PSV)

CHEMICAL INJECTION SKID- 21 UI 7501
Package Description:
CHEMICAL
INJECTION SKID
Purchase Order No.:
Tag No.: 21UI7501
1177-2014/PTSCMC-TM/MHH-E
Approval of this document does not relieve the VENDOR from the responsibilities under the terms of the
Purchase Order.
Return Status:
1. ACCEPTED
2. ACCEPTED WITH COMMENTS,

PROCEED WITH WORK & INCORPORATE
3. REJECTED. REVISE AND RE-SUBMIT
4. FOR INFORMATION ONLY
Nguyen Quoc
03/Nov/15
NAME:
DATE:
Quoc
SIGNATURE:
Rev. Status
Date
Designation
Issued by
Checked by
Approved by
03
IFA
30-Oct-2015
Issued for Acceptance
TTH
VXT
PVT
02
IFA
15-Apr-2015
Issued for Acceptance
TTH
VXT
PVT
01
IFR
15-Apr-2015
Issued for Review
TTH
VXT
PVT
00
IFR
6-Dec-2014
Issued for Review
TTH
VXT
PVT
This document is the property of TOTAL E&P Borneo B.V. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
MAHARAJA LELA SOUTH PROJECT
RESPONSE TO COMMENT
Doc. No.
BN-MLS-21-M007-102011
Document Title:
DATASHEET FOR PRESSURE SAFETY VALVE
Doc.Rev.
02
Received Date/ Status:
21-Jul / Code 2
Remark
Item
1.
Page
Reference
Comment Reply
Is 316 better than 316L for galvanic corrosion with Duplex?
6&7
Response By
AECC:
Comment Description
Vu Xuan Thiep
Discipline:
-PVV
[b] SS 316L have lower content of carbon than SS

316 and others composition are the same, so the
galvanic corrosion is same. Otherwise the galvanic
corrosion between SS 316 and duplex SS unlikely
occur.
Date:
07 Oct 2015
DOC STATUS CODE

a. Incorporated as is
b. Incorporated with minor modification
c. Not incorporated
For status b and c, ENGINEER shall justify the reasons of the modification or of the rejection and provide the associated benefits and/or impacts.
Page 1 of 1
Requisition number:
Item Number
Rev. No.
02
1
02
2
02
3
02
4
P. O. number:
Tag Number
21-PSV-750510
21-PSV-750901
21-PSV-750140
21-PSV-750181
Domain: TOTAL_EP_BN
Plant:
Area:
Unit:
02
01
00
N.C.T
N.C.T
N.C.T
07-Jul-15
15-Apr-15
3-Dec-14
No.
By
Date
ISSUED FOR ACCEPTANCE

ISSUED FOR REVIEW
MLJ3
Binder Package
Formal issue
Date:
Instrument Specification List
Safety Relief Valve
Page I-1
ISSUED FOR REVIEW
Description
Page No.
S-1
S-2
S-3
S-4
Instrument Type
Safety Relief Valve
Safety Relief Valve
Safety Relief Valve
Safety Relief Valve
Doc. No.: BN-MLS-21-M007-102011
of
1
Rev: 02
1. Documentation Required:
- Set Pressure Pop Test
- Leak Test to API 527
- Hydrotest Certificate
- Material Certificate, ISO-EN 10204,Type 3.1 (B) for pressure retaining parts
- Operating & Maintenance Instructions
- NACE MR-0175 / ISO 15156 Certificate for all wetted parts (for 21-PSV-750140, 21-PSV-750181)
2. Pressure Gauges shall be designed in accordance with Project and COMPANY Specifications:
- BN-MLS-21-PTSC-813001 - "Specification Instrumentation Design And Installation"
- BN-MLS-21-PTSC-817037 - "Instrument Hook-Up Standard Drawings"
- GS-EP-INS-101 - "Instrumentation Engineering Supply and Construction General Requirements"
- GS-EP-INS-900 - "Instrument Hook-Up Diagram".
3. A SS316 tag plate inscribed with tag number, manfacturer and model number shall be provided.
4. PSV and accessories shall be able to sustain process design pressure, temperature and service fluid.
5. All equipments to be suitable for outdoor installation in direct sunlight in a saliferous marine environment
6. All elastomers used in the instrument / accessories shall be compatible with the service fluid specified design conditions.
7. Mercury, Asbestos and PTFE tapes shall not be used for any application. PTFE based pastes shall be used as
thread sealants based on design temperature and pressure values.
8. All tube fittings shall be SS 316L, of Swagelok make, Imperial size, double compression type.
Domain: TOTAL_EP_BN
Plant:
Area:
Unit:
02
01
00
N.C.T
N.C.T
N.C.T
07-Jul-15
15-Apr-15
3-Dec-14
No.
By
Date

ISSUED FOR REVIEW
MLJ3
Binder Package
General notes
Template: General notes
Safety Relief Valve
Page N-1
ISSUED FOR REVIEW
Description
Doc. No.: BN-MLS-21-M007-102011
of
1
02
GENERAL
BASIC
PROCESS
CONDITION
MATERIAL
CONNECTION
OPTIONS
PURCHASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Instrument Tag Number

Service / Application
P &ID Drawing Number
NACE Appicable
Line Number
Allowable Over Pressure

Compressibilty Factor
Latent Heat of Vaporisation
Ratio of Specific Heats
Operating Viscosity
Design Press. & Temp.
Calculated Area
Selected Area
Full Capacity
21-PSV -750510
21 PR 7508 CORROSION INHIBITOR PUMP - OVER PRESSURE
BN-MLS-21-M007-017001
N/A
1/2"-CI-2175-112-G70
1/2
in
G70
DUPLEX UNS S31803
80S
Safety
Blocked Discharge
Full Nozzle
Conventional
Closed
Corrosion Inhibitor
Liquid
0,005
m3/hr
1,043
101,2
bar-g
120
bar-g
o
o
AMB
AMB
C
C
ATM
bar-g
bar-g
ATM
bar-g
10%
60
cP
120/65
Barg/C
0.0113
mm2
9.93
mm2
60
Liter/hr
Body and Bonnet

Nozzle, Seat and Disc
Guide and Rings
Spring
Bellows
Gasket
Bolts & Nuts
SS316
SS316
Stainless Steel
Stainless Steel
N/A
N/A
N/A
Line Size
Piping Class
Line Material
Line Schedule
Basis (Fire/Thermal)
Safety or Relief
Full Nozzle/Semi-nozzle
Conventional/Bellows/Pilot Operated
Bonnet Type
Process Fluid
Design flow
Operating Specific Gravity
Operating Pressure
Operating Temperature
Fluid Phase
Mol. Weight
Set Pressure
Relief Temperature
Super Imposed
Built-up
Total
Back Pressure
Size
Type
Flange
Orifice Designation
Cap: Screwed or Bolted
Lever: Plain or Packed
Test Gag
Inlet
Inlet
Inlet
1/4"
1/4" Tube O.D
N/A
1/4"
1/4" Tube O.D
N/A
Outlet
Outlet
Outlet
N/A
Screwed
N/A
N/A
Manufacturer
Model
Swagelok
SS-4R3A-SETD
Location:
TOTAL_EP_BN
02
07-Jul-15
N.C.T
V.X.T
P.V.T
Title:
01
15-Apr-15
ISSUED FOR REVIEW
N.C.T
V.X.T
P.V.T
Safety Relief Valve
00
3-Dec-14
ISSUED FOR REVIEW
N.C.T
V.X.T
P.V.T
Rev
Date
Description
By
Check
Appr
Specification
Sheet
S-1
of
Dwg. Name:
Rev
BN-MLS-21-M007-102011
02
GENERAL
BASIC
PROCESS
CONDITION
MATERIAL
1
2
3

21-PSV -750901
21 PR 7509 BIOCIDE PUMP - OVER PRESSURE PROTECTION
BN-MLS-21-M007-017001
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
NACE Appicable
Line Number
N/A
1/2"-BI-2175-102-G70
1/2
in
DUPLEX UNS S31803

Operating Viscosity
Calculated Area
Selected Area
Full Capacity
0,014
1,235
101,2
AMB
ATM
ATM
10%
N/A
N/A
15
120/65
0.0312
9.93
60
31
32
33
34
35
36
37
Body and Bonnet

Guide and Rings
Spring
Bellows
Gasket
Bolts & Nuts
SS316
SS316
Stainless Steel
Stainless Steel
N/A
N/A
N/A
Line Size
Piping Class
Line Material
Line Schedule
Safety or Relief
Bonnet Type
Process Fluid
Design flow
Operating Pressure
Blocked Discharge
Full Nozzle
Conventional
Closed
Biocide
Fluid Phase
Mol. Weight
Set Pressure
Relief Temperature
Super Imposed
Built-up
Total
Back Pressure
G70
80S
Safety
Liquid
m3/hr
120
Amb
bar-g
o
C
bar-g
bar-g
bar-g
bar-g
o
cP
Barg/C
mm2
mm2
Liter/hr
38
CONNECTION
OPTIONS
PURCHASE
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Size
Type
Flange
Orifice Designation
Test Gag
Inlet
Inlet
Inlet
1/4"
1/4" Tube O.D
N/A
Outlet
Outlet
Outlet
1/4"
1/4" Tube O.D
N/A
N/A
Screwed
N/A
N/A
Manufacturer
Model
Swagelok
SS-4R3A-SETD
Location:
TOTAL_EP_BN
02
07-Jul-15
N.C.T
V.X.T
P.V.T
Title:
01
15-Apr-15
ISSUED FOR REVIEW
N.C.T
V.X.T
P.V.T
Safety Relief Valve
00
3-Dec-14
ISSUED FOR REVIEW
N.C.T
V.X.T
P.V.T
Rev
Date
Description
By
Check
Appr
Specification
Sheet
S-2
of
Dwg. Name:
Rev
BN-MLS-21-M007-102011
02
GENERAL
BASIC
PROCESS
CONDITION
MATERIAL
CONNECTION
OPTIONS
PURCHASE
1
2
3

21-PSV -750511
CORROSION INHIBITOR PUMP - FUEL GAS OVER PRESSURE PROTECTION
BN-MLS-21-M007-017001
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
NACE Appicable
Line Number
Yes (MR-0175 / ISO 15156)

2"-FG-2170-130-D49
2
in
SS TP316L
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Body and Bonnet

Guide and Rings
Spring
Bellows
Gasket
Bolts & Nuts
Line Size
Piping Class
Line Material
Line Schedule
Safety or Relief
Bonnet Type
Process Fluid
Design flow
Operating Pressure
PCV Fail
Full Nozzle
Conventional
Closed
Fuel Gas
Fluid Phase
Gas
137,76
0,6735
5
20,75
0
0
0
10%
0,98
Mol. Weight
Set Pressure
Relief Temperature
Super Imposed
Built-up
Total
Back Pressure
D49
40S
Safety

Operating Viscosity
Calculated Area
Selected Area
Full Capacity
kg/h
19,5
6
24
bar-g
o
C
bar-g
bar-g
bar-g
N/A
0,0113
24.378
32.17
100
bar-g
o
cP
mm2
mm2
Scfm
SS 316L
SS 316L
Stainless Steel
Stainless Steel
N/A
N/A
N/A
Size
Type
Flange
Orifice Designation
Test Gag
Inlet
Inlet
Inlet
1/2"
1/2" Tube O.D
N/A
Outlet
Outlet
Outlet
1/2"
1/2" Tube O.D
N/A
N/A
Screwed
N/A
N/A
Manufacturer
Model
Swagelok
SS-R4S8-SETA
Location:
TOTAL_EP_BN
V.X.T
P.V.T
Title:
V.X.T
P.V.T
Safety Relief Valve
N.C.T
V.X.T
P.V.T
By
Check
Appr
02
07-Jul-15
01
15-Apr-15
ISSUED FOR REVIEW
N.C.T
00
3-Dec-14
ISSUED FOR REVIEW
Rev
Date
Description
ISSUED FOR ACCEPTANCE N.C.T
Specification
Sheet
S-3
of
Dwg. Name:
Rev
BN-MLS-21-M007-102011
02
GENERAL
BASIC
PROCESS
CONDITION
MATERIAL
CONNECTION
OPTIONS
PURCHASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29

Operating Viscosity
Calculated Area
Selected Area
Full Capacity
31
32
33
34
35
36
37
Body and Bonnet

Guide and Rings
Spring
Bellows
Gasket
Bolts & Nuts
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

NACE Appicable
Line Number
21-PSV -750181
BIOCIDE PUMP - FUEL GAS OVER PRESSURE PROTECTION
BN-MLS-21-M007-017001
Yes (MR-0175 / ISO 15156)
2"-FG-2170-126-D49
D49
2
in
SS TP316L
40S
Safety
PCV Fail
Full Nozzle
Conventional
Closed
Fuel Gas
Gas
137,76
kg/h
0,6547
18,96
5
bar-g
6
bar-g
o
o
20,75
22,29
C
C
ATM
bar-g
bar-g
ATM
bar-g
10%
0,9815
Line Size
Piping Class
Line Material
Line Schedule
Safety or Relief
Bonnet Type
Process Fluid
Design flow
Operating Pressure
Fluid Phase
Mol. Weight
Set Pressure
Relief Temperature
Super Imposed
Built-up
Total
Back Pressure
N/A
0,0113
24.378
32.17
100
cP
Barg/C
mm2
mm2
Scfm
SS 316L
SS 316L
Stainless Steel
Stainless Steel
N/A
N/A
N/A
Size
Type
Flange
Orifice Designation
Test Gag
Inlet
Inlet
Inlet
1/2"
1/2" Tube O.D
N/A
Outlet
Outlet
Outlet
1/2"
1/2" Tube O.D
N/A
N/A
Screwed
N/A
N/A
Manufacturer
Model
Swagelok
SS-R4S8-SETA
Location:
TOTAL_EP_BN
V.X.T
P.V.T
Title:
V.X.T
P.V.T
Safety Relief Valve
N.C.T
V.X.T
P.V.T
By
Check
Appr
02
07-Jul-15
01
15-Apr-15
ISSUED FOR REVIEW
N.C.T
00
3-Dec-14
ISSUED FOR REVIEW
Rev
Date
Description
ISSUED FOR ACCEPTANCE N.C.T
Specification
Sheet
S-4
of
Dwg. Name:
Rev
BN-MLS-21-M007-102011
02
PRESSURE SAFETY VALVE PROCESS CACULATION NOTE
PSV ID Tag No.

P&ID No
PSV sizing code
Sizing Basis
21-PSV-750510
BN-MLS-21-M007-017001
API 520, December 2008
Operatig pressure
Set pressure
P0
Ps
Relieving pressure
P1
Back pressure
Total back pressure
Relief Load
Correction factor due to viscosity

Correction factor due to back pressure
Effective coefficient of discharge
Combination correction factor for installations with a rupture disk upstream
Kv
Kw
Kd
Kc
Density
Specific Gravity
Viscosity
A with viscosity correction

A selected
Re
PSV required Area
0,013
101,20
120,00
132,00
1929,00
0,00
0,00
0,005
0,022
1,00
1,0
0,65
1,0
barg
barg
barg
psia
barg
psia
m3/h
Gal/min
1043,00
1,043
60,00
kg/m3
cP
0,0134
mm2
9,93
0,34
mm2
mm
Rev
02
PRESSURE SAFETY VALVE PROCESS CACULATION NOTE
PSV ID Tag No.

P&ID No
PSV sizing code
21-PSV-750901
BN-MLS-21-M007-017001
Operatig pressure
Set pressure
P0
Ps
Relieving pressure
P1
Back pressure
Total back pressure
Relief Load
Correction factor due to viscosity

Correction factor due to back pressure
Effective coefficient of discharge
Combination correction factor for installations with a rupture disk upstream
Kv
Kw
Kd
Kc
Density
Specific Gravity
Viscosity
A without viscosity correction

A selected
Re
PSV required Area
0,0370
101,20
120,00
132,00
1929,00
0,00
0,00
0,014
0,062
1,0
1,0
0,65
1,0
barg
barg
barg
psia
barg
psia
m3/h
Gal/min
1235,00
1,020
15,00
kg/m3
cP
0,0370
mm2
9,93
3,72
mm2
mm
Rev
02
PRESSURE SAFETY VALVE PROCESS CALCULATION NOTE
PSV ID Tag No.

P &ID No.
PSV sizing code
Sizing Basis
PSV-750511/ PSV 750181

BN-MLS-21-M007-017001
PCV failure
Rev
02
Operating pressure
PO
Set pressure
PS
barg
02
Relieving pressure
Back Pressure
Critical Flow Pressure
P1
barg
barg
barg
02
02
Pcf
Relief Temperature
Relief Load
Molecular weight of gas
k=Cp/Cv for gas
T
W
M
k
Compressibility factor
Effective coefficient ofdischarge
Combination correction factor for installations with a rupture disk
upstream
Function of the ratio of the ideal gas specific heats
PSV required area
Selected Area
Selected Diameter
Z
Kd
6,6
0
3,6138
297,000
137,76
19,500
1,290
0,980
0,975
barg
Kc
1,000
C
A
0.0263
24,378
32,1700
6,4000
K
kg/hr
kg/kmol
unitless
mm2
mm2
mm
02
02
02
02
Critical Flow Pressure

3,6138 barg
PSV Required Area

24,378
PSV sizing
mm
111250-06-CAL-615, Rev 2
PCV CALCULATION NOTE
PCV ID Tag No.

P &ID No.
PCV-750140/ PCV 750182

BN-MLS-21-M007-017001
Inlet pressure
P1
Wide -Open gas sizing coefficient

Wide -Open flow capacity
Cg
Q
GAS DATA
Mol weight
Density @ 60oF and 14.7psi
Density @ 0oC and 1.01325bar
barg
psia
SCFH
Nm3/h
kg/h
13,5
210,45
28
5892,6
157,9
137,76
lb/ft3
kg/m3
kg/m3
19,500
0,052
0,825
0,872
www.swagelok.com
Propor tional Relief Valves
R Series
O Liquid or gas service
O Set pressures from 10 to 6000 psig (0.68 to 413 bar)
O 1/4 and 1/2 in. and 6 to 12 mm end connections
Proportional Relief Valves
Cap
provides easy external
set pressure adjustment
Spring
adjusts to provide
desired set pressure
Label
identifies set
pressure range
Lock nut
maintains cap position,
ensuring set pressure adjustment
Lock wire capability

secures cap to maintain
set pressure adjustment
Quad seal
eliminates leakage
around stem during
relief mode
O-ring
provides elastomer-to-metal
seal for positive shutoff at seat.
(Other series use bonded
disc. See Materials of
Construction)
End connections
include gaugeable Swagelok tube
fittings and NPT or ISO pipe threads
R3A series valve shown.
Features
Applications
High-Pressure Valves
O 1/4 in. and 6 and 8 mm end connectionsR3A series
R series relief valves are proportional relief valves that

open gradually as the pressure increases. Consequently,
they do not have a capacity rating at a given pressure rise
(accumulation), and they are not certified to ASME or any
other codes.
O 1/2 in. and 12 mm end connectionsR4 series
D Some system applications require relief valves to
O Service up to 6000 psig (413 bar)

O Multiple springs for a selection of set pressure ranges
Low-Pressure Valves
O Service up to 300 psig (20.6 bar)
meet specic safety codes. The system designer and

user must determine when such codes apply and
whether these relief valves conform to them.
O One spring for the full set pressure range

O 1/4 in. and 6 and 8 mm end connectionsRL3 series
O 1/2 in. and 12 mm end connectionsRL4 series
Operation
R series relief valves OPEN when system pressure reaches
the set pressure and CLOSE when system pressure falls
below the set pressure.
O High-pressure R3A and R4 seriesselect and install the
spring that covers the required set pressure; apply the

matching label to the cap.
O Low-pressure RL3 and RL4 seriesthe spring is already
installed.
D For valves not actuated for a period of time, initial

relief pressure may be higher than the set pressure.
Technical Data
Pressure-Temperature Ratings
Series
Working Pressure at
70F (20C)
R3A
6000 psig (413 bar);
up to 8000 psig (551 bar) during relief
R4
RL3 and RL4
6000 psig (413 bar)
300 psig (20.6 bar)

10 to 225 psig (0.68 to 15.5 bar)
Set Pressure
50 to 6000 psig (3.4 to 413 bar)
50 to 1500 psig (3.4 to 103 bar)
Outlet Pressure
1500 psig (103 bar)
2500 psig (172 bar)
Seal Material
Fluorocarbon
FKM
Buna N
Neoprene
Ethylene
propylene
Fluorocarbon
FKM
40 (40)
30 (34)
Buna N
0 (17)
6000
25 (4)
6000
(413)
6000
(413)
250 (121)
275 (135)
300 (148)
6000
(413)
200 (93)
Ethylene
propylene
(413)
50 (10)
150 (65)
Neoprene
10 (12)
30 (1)
Fluorocarbon
FKM
Maximum Set Pressure, psig (bar)
Temperature, F (C)
10 (23)
Buna N
Neoprene
225 psig (15.5 bar)

Ethylene
propylene
5580
5580
5580
5580
225
(384)
(384)
(384)
(384)
(15.5)
5160
5160
5160
5160
(355)
(355)
(355)
(355)
4910
4910
4910
4910
(338)
(338)
(338)
(338)
4660
1500
(103)
1500
1500
(103)
(103)
225
225
(15.5)
(15.5)
(15.5)
(103)
(321)
1500
225
The pressure-temperature ratings are based upon laboratory testing to ensure that the cracking pressure does not deviate by more than 20 % from the initial
room-temperature set pressure.
Outlet pressure should not exceed inlet pressure.
Set Pressure and Resealing Pressure
Back Pressure
O Set pressure is the upstream pressure at which the first
High-Pressure Valves (R3A and R4 Series)
indication of flow occurs. Set pressure of each valve after

initial relief is repeatable within 5 % at room temperature.
O Resealing pressure is the upstream pressure at which there
is no indication of flow. Resealing pressure is always lower

than set pressure.
Testing
Every R series proportional relief valve is tested for set and
resealing performance.
Series
RL3, RL4
R3A, R4
Test Set Pressure

psig (bar)
10 to 20 (0.68 to 1.3)
Minimum Resealing
Pressure as a Percentage
of Set Pressure, %
50
175 to 225 (12.0 to 15.5)
91
100 to 200 (6.8 to 13.7)
50
850 to 1000 (58.5 to 68.9)
84
The effect of system back pressure is minimized by the

design of these high-pressure valves.
Low-Pressure Valves (RL3 and RL4 Series)

System back pressure increases the set pressure of the
valve. To compensate, multiply the back pressure by 0.8 and
subtract the result from the desired set pressure. Use the
result to pre-set the valve while back pressure is equal to
atmospheric pressure.
Example:
Desired set pressure is 120 psig. System back pressure is
40 psig.
Step 1. Multiply back pressure by 0.8.
40 psig 0.8 = 32 psig.
Step 2. Subtract result from desired set pressure.
120 psig 32 psig = 88 psig.
Step 3. Pre-set proportional relief valve to 88 psig.
Cleaning and Packaging
Oxygen Service Hazards
All Swagelok R series relief valves are cleaned and packaged in

accordance with Swagelok Standard Cleaning and Packaging
(SC-10), MS-06-62.
For more information about hazards and risks of oxygenenriched systems, see the Swagelok Oxygen System Safety
technical report, MS-06-13.
Materials of Construction
RL3 and R3A
Component
RL4 and R4
1
2
2
3
3
4
RL3
only
6
7
5
RL4
only
8
6
Plug
Cap
Label
R3A
only
12
12
13
16
17
18
14
15
9
10
19
11
12
Polyester
RL3, R3Apowdered metal 300 series SS/B783;
RL4, R4316 SS/A276
Lock nut
Spring
Sleeve
304 SS/A240
Spring
support
RL3, R3Apowdered metal 300 series SS/B783;

RL4, R4316 SS/A276
Bonnet
316 SS/A479
O-ring
Fluorocarbon FKM
10
Quad seal
11
Retainer
12
Stem
S17700 SS/AMS 5678
PTFE-coated fluorocarbon FKM

RL3, R3A316 SS/A666;
RL4, R4316 SS/A479
316 SS/A479
Fluorocarbon FKM-bonded
316 SS/A479
13
Bonded disc
14
Seat
15
Gasket
16
Seat retainer
17
O-ring
18
Insert
316 SS/A479
19
Body
316 SS/A182
Lubricants
R4
only
316 SS/A479
12a Bonded stem
9
10
11
Material Grade/ASTM Specification

RL3, R3Anickel-plated brass;
RL4, R4brass
316 SS/A479
PTFE-coated 316 SS/A240
316 SS/A479
Fluorocarbon FKM
Molybdenum disulfide-based dry film

and paste; silicone-based
Wetted components listed in italics.

Material Safety Data Sheet for bonding agents available on request.
12a
13
19
RL3
R3A
RL4
R4
Flow Data at 70F (20C)

Water
Air Flow, std L/min
RL3
RL4
RL3 and RL4 Series
100 psig (6.8 bar)

50 psig (3.4 bar)
Pressure Drop, psi
Inlet Pressure, bar
Inlet Pressure, psig
Set Pressure
225 psig (15.5 bar)
150 psig (10.3 bar)
Set Pressure
225 psig (15.5 bar)
150 psig (10.3 bar)

100 psig (6.8 bar)
50 psig (3.4 bar)
Air Flow, std ft3/min
R3A and R4 Series
Water Flow, U.S. gal/min
R3A
R3A and R4 Series
Set Pressure
5500 psig (378 bar)
Pressure Drop, psi
4500 psig (310 bar)
R3A
Water Flow, L/min
Inlet Pressure, bar
Air Flow, std L/min

Set Pressure
5500 psig (378 bar)
RL3
RL4
Water Flow, L/min
Pressure Drop, bar
RL3 and RL4 Series
Pressure Drop, bar
Air
4500 psig (310 bar)
3500 psig (241 bar)

Air Flow, std L/min
R3A
R4
Water Flow, L/min
R3A
R4
2000 psig (137 bar)
Pressure Drop, bar
2600 psig (179 bar)
Pressure Drop, psi
Inlet Pressure, bar
Set Pressure
3500 psig (241 bar)
Set Pressure
2600 psig (179 bar)
2000 psig (137 bar)
1000 psig (68.9 bar)

1000 psig (68.9 bar)

350 psig (24.1 bar)
200 psig (13.7 bar)
Set Pressure
550 psig (37.8 bar)
350 psig (24.1 bar)
200 psig (13.7 bar)
R3A
R4
Pressure Drop, bar
Set Pressure
550 psig (37.8 bar)
Water Flow, L/min
Pressure Drop, psi
Inlet Pressure, bar
Air Flow, std L/min
R3A
R4
Dimensions
Dimensions are for reference only and
are subject to change.

End Connections
Inlet/Outlet
Size
Ordering
Number
Dimensions, in. (mm)

A
RL3 series: 0.19 in. (4.8 mm) fully open orifice

1/4 in. SS-RL3S4
0.06 in.
Swagelok
tube fittings
(1.5 mm)
lock wire
hole
6 mm SS-RL3S6MM
1.44
1.60
4.14
(36.6)
(40.6)
(105)
8 mm SS-RL3S8MM
A
max
Male NPT/
Swagelok
tube fitting
0.09 in.
(2.2 mm)
E
max
lock wire
hole
1/4 in. SS-RL3M4-S4
2.70
1.19
1.60
0.43
3.89
4.09
(68.6)
(30.2)
(40.6)
(10.9)
(98.8)
(104)
Male NPT/
1/4 in. SS-RL3M4-F4
female NPT
Male ISO/
1/4 in. SS-RL3M4F4-RT
female ISO
1.19
1.17
3.89
(30.2)
(29.7)
(98.8)
1.19
1.17
3.89
(30.2)
(29.7)
(98.8)
RL4 series: 0.25 in. (6.4 mm) fully open orifice
Outlet
Inlet
Swagelok
tube fittings
1/2 in. SS-RL4S8
Male NPT/
Swagelok
tube fitting
1/2 in. SS-RL4M8S8
Male NPT/
female NPT
1/2 in. SS-RL4M8F8
5.92
1.83 (46.5)
12 mm SS-RL4S12MM
4.09
(104)
1.43
1.83
(36.3)
(46.5)
(150)
0.50
(12.7)
5.52
(140)
1.43
1.43
5.52
(36.3)
(36.3)
(140)
5.37
(136)

End Connections
Inlet/Outlet
Size
Ordering
Number
Dimensions, in. (mm)

A
R3A series: 0.14 in. (3.6 mm) fully open orifice

H
max
0.06 in.
(1.5 mm)
lock wire
hole
0.09 in.
(2.2 mm)
lock wire
hole
1/4 in. SS-4R3A

Swagelok
tube fittings
6 mm SS-6R3A-MM
1.44
1.60
4.14
(36.6)
(40.6)
(105)
8 mm SS-8R3A-MM
Male NPT/
Swagelok
tube fitting
1/4 in. SS-4R3A1
2.70
1.19
1.60
0.43
3.89
4.09
(68.6)
(30.2)
(40.6)
(10.9)
(98.8)
(104)
Male NPT/
1/4 in. SS-4R3A5
female NPT
Male ISO/
1/4 in. SS-4R3A5-RT
female ISO
1.19
1.17
3.89
(30.2)
(29.7)
(98.8)
1.19
1.17
3.89
(30.2)
(29.7)
(98.8)
R4 series: 0.25 in. (6.4 mm) fully open orifice

Swagelok
tube fittings
Outlet
Inlet
Valve with Manual

Override Handle
1/2 in. SS-R4S8
Male NPT/
Swagelok
tube fitting
1/2 in. SS-R4M8S8
Male NPT/
female NPT
1/2 in. SS-R4M8F8
5.92
1.83 (46.5)
12 mm SS-R4S12MM
4.09
(104)
1.43
1.83
(36.3)
(46.5)
(150)
0.50
(12.7)
5.52
(140)
1.43
1.43
5.52
(36.3)
(36.3)
(140)
Dimensions shown with Swagelok tube fitting nuts finger-tight.

See specifications ISO 7/1, BS EN 10226-1, DIN-2999, and JIS B0203.
5.37
(136)
Ordering Information
Options and Accessories
Seal Materials
Valve contains spring; set pressure must be adjusted. Select

a valve ordering number.
Fluorocarbon FKM is the

standard seal material.
Buna N, ethylene propylene,
and neoprene are available.
Spring Kits
Spring kits include spring and installation instructions. Select
a spring kit ordering number.
Series
Spring Kit
Ordering Number
RL3
177-13K-RL3
RL4
177-13K-RL4
Set Pressure Range

psig (bar)
10 to 225 (0.68 to 15.5)

Valve does not contain spring. Select a valve ordering number
and a spring kit ordering number.
Spring Kits
To order a valve with an

optional seal material,
add a valve seal material
designator to the valve
ordering number.
SS-3K-RL3-
Spring
Color
-BU
BN
Ethylene
propylene
-EP
EP
Neoprene
-NE
NE
Fluorocarbon
FKM
VI
Seal Kits
Use BU for R3A series seal kits.
Examples: BU-R3A-K2
SS-3K-RL3-BN
Select a spring kit basic ordering number and add the spring
designator for the desired set pressure range.
Spring
Designator
Valves
Buna N
To order a replacement seal kit, insert a seal kit material

designator as a prefix (R3A series) or suffix (all others) to the
seal kit basic ordering number.
RL3 Series
Set Pressure Range

psig (bar)
Designator
Seal
Material
Examples: SS-4R3A-BU
SS-RL3S4-BU
Spring kits include spring, label, 302 SS lock wire with seal,
spring support, and installation instructions.
Examples: 177-R3A-K1-F
177-13K-R4-C
R3A Series
RL4 Series
R4 Series
Seal kit basic ordering number
O-ring,
quad seal,
bonded disc,
retainer,
instructions
-R3A-K2
SS-3K-RL4-
Seal kit contents

O-ring,
O-rings (2),
quad seal,
quad seal,
bonded disc,
retainer,
retainer,
instructions
instructions
SS-3K-R4-
O-ring,
quad seal,
bonded stem,
instructions
R3A series spring kit: basic ordering number 177-R3A-K150 to 350 (3.4 to 24.1)
Blue
350 to 750 (24.1 to 51.7)
Yellow
750 to 1500 (51.7 to 103)
Purple
1500 to 2250 (103 to 155)
Orange
2250 to 3000 (155 to 206)
Brown
A manual override handle

opens the valve without
changing the set pressure.
3000 to 4000 (206 to 275)
White
For use with:
4000 to 5000 (275 to 344)
Red
5000 to 6000 (340 to 413)
Green
R4 series spring kit: basic ordering number 177-13K-R450 to 350 (3.4 to 24.1)
Blue
Manual Override
Handles
standard spring
O R3A seriesA, B, and C
Yellow
O R4 seriesA spring only.
Purple
Handle diameter is 1.50 in.

(38.1 mm). Maximum overall
height of valve with handle
in closed position:
Example: SS-RL3S4-SC11
316 SS spring
support
springs only
350 to 750 (24.1 to 51.7)
To order R series relief valves processed in accordance

with Swagelok Special Cleaning and Packaging (SC-11),
MS-06-63, to ensure compliance with product cleanliness
requirements stated in ASTM G93 Level C, add -SC11 to the
valve ordering number.
316 SS
pull rod
O RL3 and RL4 series
750 to 1500 (51.7 to 103)
Special Cleaning and Packaging (SC-11)
Phenolic
handle
O 5.16 in. (131 mm) for R3A
and RL3 series

O 6.78 in. (172 mm) for R4
and RL4 series.

To order, add -MO to the valve ordering number.
Example: SS-RL3S4-MO
Manual Override
Handle Kits
Series
Kits contain handle, pull

RL3, R3A
rod, spring support, and
RL4, R4
instructions. To order, select
the desired kit ordering number.
Manual Override Kit

Ordering Number
SS-R3A-K5
SS-R4-K5
Lock wire
hole
Gasket
Retainer
O-ring
Spring
support
Spring
Lock wire
hole
Plug
Seal kit contents are in bold.

The spring kit contains only a spring.
Body
Seat
Bonded disc
Stem
Quad seal
Bonnet
Sleeve
Lock nut
Label
Cap
RL3 Series
Exploded View
Adjustable Relief Valves

Maintenance Instructions
n/a
(11.3 Nm)
100 in.lb
(67.8 Nm)
Discard
Lubricate
with system
compatible
lubricant
O-rings
Lock nut
Bonnet
Bonnet
3/4 in.
600 in.lb
Lock nut
7/8 in.
3/4 in.
Thin head
(3/16 in. max)
Cap
Body
wrench pad
Lock nut
Component
3/4 in.
3/4 in.
Thin head
(3/16 in. max)
4J[F
Denition of Symbols
Pic
Torque
wrench,
capable
of:
Crow's
foot
Open-end
wrench
Tool
Tools Required
Cap
1. Remove the valve from the

system.
Spring Replacement
Instructions
2. If replacing the contents of the
seal kit only, proceed to step 8.
3. Loosen the cap.
Maintenance
CAUTION
%POPUTDSBUDIBOZTFBMJOH
TVSGBDFTXIJMFGPMMPXJOHUIFTF
JOTUSVDUJPOT7BMWFQFSGPSNBODF
DPVMECFBGGFDUFE
WARNING
Residual material may be left in
UIFWBMWFBOETZTUFN
WARNING
Before removing any installed
valve, you must
tEFQSFTTVSJ[FUIFTZTUFN
tDZDMFUIFWBMWF
tQVSHFUIFWBMWF
7. If replacing the spring only,

proceed to Adjusting the Set
Pressure.
Bonnet
Cap
6. Thread the cap onto the bonnet 9

turns.
New
spring
5. Insert the new spring.
Existing
spring
Cap
4. Remove the cap and the

spring.
Bonnet
Bonded
disc
Body
10. Remove the bonded disc from

the body.
Body
Bonnet
9. Remove the bonnet from the

body.
Seal Kit Replacement

Instructions
8. Loosen the bonnet.
Teeth facing away

from quad seal
New quad seal

New retainer
Bonnet
13. Clean all components.

14. Press new quad seal and
retainer into the bonnet.
Quad seal
Retainer
12. Remove the quad seal and

retainer.
Stem
O-ring
11. Remove the stem and O-ring.
Stem
New
bonded disc
17. Place the new bonded disc on

the stem.
New O-ring
16. Place the new O-ring on the

bonnet.
Stem
15. Lubricate the tip of the stem

and insert the stem into the
bonnet.
Wrench
pad
Bonnet
19. Grip the valve on the wrench

pad and tighten the bonnet to
600 in.lb (67.8 Nm).
Bonnet
Body
18. Thread the body onto the

bonnet.
2. Test for set pressure.

3. To adjust set pressure, relieve
system pressure and loosen
lock nut.
To increase set pressure, turn
cap clockwise.
To decrease set pressure, turn
cap counterclockwise.
4. Repeat steps 1 through 3 to
obtain desired set pressure.
Lock nut
Cap
Note: Adjust the set pressure

before installing the valve in
the system.
1. Tighten the lock nut against the
cap.
"EKVTUJOHUIF4FU1SFTTVSF
Wrench pad
6. Install valve in system. Grip

valve on XSFODIQBE during
installation.
Lock nut
5. Tighten the lock nut to 100 in.lb

(11.3 Nm).

BN MLS 21 M007 102011 - Rev03 Datasheet For PSV - Code 1

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BN MLS 21 M007 102011 - Rev03 Datasheet For PSV - Code 1

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PTSC M&C

Supplier/Vendor Document Number: N/A

Rev Date: 30-10-2015

DATASHEET - SAFEY RELIEF VALVE (PSV)

Purchase Order No.:

Tag No.: 21UI7501

2. ACCEPTED WITH COMMENTS,

3. REJECTED. REVISE AND RE-SUBMIT

4. FOR INFORMATION ONLY

Issued for Acceptance

Issued for Acceptance

Issued for Review

Issued for Review

MAHARAJA LELA SOUTH PROJECT

DATASHEET FOR PRESSURE SAFETY VALVE

Received Date/ Status:

Is 316 better than 316L for galvanic corrosion with Duplex?

[b] SS 316L have lower content of carbon than SS

DOC STATUS CODE

ISSUED FOR ACCEPTANCE

ISSUED FOR REVIEW

Doc. No.: BN-MLS-21-M007-102011

ISSUED FOR ACCEPTANCE

ISSUED FOR REVIEW

Doc. No.: BN-MLS-21-M007-102011

Instrument Tag Number

Allowable Over Pressure

Body and Bonnet

ISSUED FOR ACCEPTANCE

ISSUED FOR REVIEW

Safety Relief Valve

ISSUED FOR REVIEW

Instrument Tag Number

Allowable Over Pressure

Body and Bonnet

ISSUED FOR ACCEPTANCE

ISSUED FOR REVIEW

Safety Relief Valve

ISSUED FOR REVIEW

Instrument Tag Number

Yes (MR-0175 / ISO 15156)

Body and Bonnet

Allowable Over Pressure

Safety Relief Valve

ISSUED FOR REVIEW

ISSUED FOR REVIEW

ISSUED FOR ACCEPTANCE N.C.T

Allowable Over Pressure

Body and Bonnet

Instrument Tag Number

Safety Relief Valve

ISSUED FOR REVIEW

ISSUED FOR REVIEW

ISSUED FOR ACCEPTANCE N.C.T

PRESSURE SAFETY VALVE PROCESS CACULATION NOTE

PSV ID Tag No.

Correction factor due to viscosity

A with viscosity correction

PSV required Area

PRESSURE SAFETY VALVE PROCESS CACULATION NOTE

PSV ID Tag No.

Correction factor due to viscosity

A without viscosity correction