660 MW Harbin Boiler FSSS Writeup

Document No.
Customer Doc. No.

Project No.
Contract No.
Page
Shanghai Foxboro Co.,Ltd
PROJECT NAME: 2660MW Super Critical Coal Fired Thermal Power Project Nellore, India
OWNER NAME: NCC Power Projects Limited
OWNERS CONSULTANT NAME: TATA Consulting Engineers Limited, Bengaluru
EPC CONTRACTOR NAME: NCC Limited
EPC CONTRACTORS CONSULTANT NAME: L&T-Sargent & Lundy Limited, Kolkata
VENDOR NAME: CNTIC-TEPC
QS3132003-000-FSSS-Wp-10001
CN-20308
QS3132003
I/A System
Write-up of FSSS Logic ( Included MFT)
R0
Rev
2015-1-22
Date
Initial Version for review

Rz, Wang
Prep
Qian Lin
Chk
Wei, Liu
Apr
Description
Project Design Specification

For
NCC POWER PROJECT

FSSS Design Specification
Author: Engineering Team

SHANGHAI FOXBORO
Revision: A0
Revision Date: 2015-01-23
Revision Status: First issue
ISSUE
Purpose
Date
A0
First issue
2014.1.5
A1
A2
A3
A4
A5
FOXBORO
By
Checked
Approved
CLIENT
User
Manager
Systems
Manager
Validation
Co-ordinator
Issue: A1
Revision Date:2013-09-04
Revision Status: As comment
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Revision History
Rev.
0
1
2
3
4
Purpose
First issue
Issue: A1
Date
Jan. 05 2014
Authors
shiwq
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Table of Contents
Table of Contents .................................................................................................................................................. 3
FSSS ....................................................................................................................................................................... 6
FSSS Design Specification ..................................................................................................................................................... 6
1 Basic architecture ........................................................................................................................................... 6
1.1 Hardware architecture ............................................................................................................ 6
1.2 FSSS FSSS System ................................................................................................................. 7
2 Main functions ................................................................................................................................................ 7
2.1 Common logics ....................................................................................................................... 7
2.2 (MFT) Main fuel trip (MFT) ..................................................................................................... 7
MFTTrip conditions: ................................................................................................................ 7
MFT, Once MFT occurs, system execute the following operation: .......... 9
MFT, Once MFT occurs, hardwire execute the following operation: 10
2.3 Furnace ignition purge ................................................................................................... 11
: ................................................................................................................................................. 11
: ......................................................................................................................................... 12
2.4 (OFT) Oil fuel trip (OFT) ........................................................................................... 12
2.4.1 OFT: LDO OFT conditions .............................................................................................. 12
2.4.2 OFT: HDO OFT conditions ............................................................................................. 13
2.4.3 OFT: LDO reset conditions .................................................................................... 13
2.4.4 OFT:HFO reset conditions ..................................................................................... 13
2.5 Oil leakage test.................................................................................................................. 14
: Light oil leakage test conditions: .................................................................. 14
: Heavy oil leakage test conditions: ................................................................ 15
: Process of oil leakage test: ....................................................................................... 15
2.6
Ignition conditions ................................................................................................ 16
2.6.1 Furnace ignition permission conditions ........................................................ 16
2.6.2 Light oil system ignition permission conditions ............................................ 16
2.6.3 Heavy oil system ignition permission conditions .......................................... 17
2.6.4 Coal ignition permission conditions .............................................................. 17
2.6.5 A~H Coal layer A~H ignition permission ............................................................. 18
2.7 Main oil logic control .................................................................................................. 19
2.7.1 oil supply fast valve ................................................................................................. 19
2.7.2 (10EGB90AA500/10EGI90AA500) Oil return motor operated valve ....................... 20
3 Oil system logics .................................................................................................................................... 20
3.1 Oil burner control ........................................................................................... 20
3.1.1 A1 light oil burner ignition permission conditions............................... 20
3.1.2 A1 light oil ignition trip conditions .................................................................. 21
3.1.3 light oil start ignition sequence ............................................................... 21
3.1.4 light oil stop ignition sequence ................................................................ 22
3.1.5 A1 light oil burner purging ........................................................................... 22
3.2 heavy oil burner control ............................................................................. 23
3.2.1 heavy oil burner ignition permission conditions ................................. 23
3.2.2 heavy oil ignition trip conditions ..................................................................... 23
3.2.3 heavy oil start ignition sequence ............................................................. 24
3.2.4 heavy oil stop ignition sequence ............................................................. 24
3.2.5 heavy oil burner purging.............................................................................. 25
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4 Coal system logic ..................................................................................................................... 26

4.1 Pulverized coal mill start/stop sequence ...................................................................... 26
4.1.1
Pulverized coal mill sequence start permission ............................................. 26
4.1.2
Pulverized coal mill sequence start steps ..................................................... 26
4.1.3
Pulverized coal mill stop sequence .............................................................. 28
4.2 Coal device logic ................................................................................................. 29
4.2.1 Pulverized coal mill ................................................................................................................ 29
4.2.1.1 start permission conditions .................................................................................................. 29
4.2.1.2 protect stop conditions ........................................................................................................ 31
4.2.1.3 interlock device as below after mill trip condition satisfied: ............ 31
4.2.2 mill high speed lube oil pump ........................................................................ 32
4.2.2.2 auto start conditions ........................................................................................................... 32
4.2.2.3 stop permission conditions .................................................................................................. 32
4.2.3
mill low speed lube oil pump ................................................................... 32
4.2.3.2 auto start conditions ........................................................................................................... 33
4.2.3.3 auto stop conditions ............................................................................................................ 33
4.2.4
mill lube oil heater ................................................................................. 33
4.2.4.2
auto stop conditions ........................................................................................................ 33
4.2.5
mill hydraulic oil pump ...................................................................................... 33
4.2.5.1 stop permission conditions .................................................................................................. 33
4.2.6
mill hydraulic oil pump heater ............................................................. 33
4.2.6.1
auto start conditions ........................................................................................................ 33
4.2.6.2
auto stop conditions ........................................................................................................ 34
4.2.7
mill hydraulic reversing valve ......................................................................... 34
4.2.7.1
auto start conditions ........................................................................................................ 34
4.2.8
mill grinding roller .................................................................................................... 34
4.2.8.1
grinding roller lifting permission conditions ............................................................ 34
4.2.8.2
grinding roller falling permission conditions ............................................................. 34
4.2.9
coal feeder ...................................................................................................................... 34
4.2.9.1
start permission conditions .............................................................................................. 34
4.2.9.2
protect stop conditions .................................................................................................... 35
4.2.10
coal feeder inlet damper ................................................................................ 35
4.2.11
coal feeder outlet damper .............................................................................. 35
4.2.11.1
open permission conditions ........................................................................................... 35
4.2.11.2
close permission conditions .......................................................................................... 35
4.2.11.3
protect stop conditions ................................................................................................ 35
4.2.12
mill outlet valve ..................................................................................... 36
4.2.12.1
4.2.12.2
protect open conditions ............................................................................................... 36
4.2.12.3
protect close conditions ............................................................................................... 36
4.2.13
mill cold PA valve ............................................................................ 36
4.2.13.1
4.2.13.2
4.2.13.3
4.2.14
mill hot PA guillotine valve ............................................................... 37
4.2.14.1
4.2.14.2
4.2.15
mill seal air inlet valve ......................................................................... 37
4.2.15.1
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4.2.15.2
4.2.16
burner cooling air damper ................................... Error! Bookmark not defined.
4.2.16.1
auto open conditions ...................................................... Error! Bookmark not defined.
5 Seal air fan .............................................................................................................................. 37
5.1 (A/B )1HFW11AN001/1HFW12AN001Sealing air fan ............................................ 37
6 Scanner air fan ................................................................................................................. 39
6.1 (1HXA01AN001/1HXA02AN001) Fire detection Scanner air fan ........................................ 39
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NCC 2x660MW
FSSS
FSSS Design Specification
1
Basic architecture
1.1 Hardware architecture

FSSS5
FSSS system is configured with 5 pair of controllers..
System distribution
CPX00AA+A+A+A+B+ B+B+B
+AB+AB
CP CPX00A: Mill A + Mill A oil + Coal feeder A + Mill A cold&hot PA + Mill B + Mill B oil + Coal feeder B +
Mill B cold&hot PA + AB layer light oil + AB layer flame monitoring
CPX00BC+C+C+C+D+ D+D+D
+CD+CD
CP CPX00B: Mill C + Mill C oil + Coal feeder C + Mill C cold&hot PA + Mill D + Mill D oil + Coal feeder D +
Mill D cold&hot PA + CD layer light oil + CD layer flame monitoring
CPX00CE+E+E+E+F+ F+F+F
+EF+EF+B
CP CPX00C: Mill E + Mill E oil + Coal feeder E + Mill E cold&hot PA + Mill F + Mill F oil + Coal feeder F + Mill
F cold&hot PA + EF layer light oil + EF layer flame monitoring + Scanner B
CPX00DG+G+G+G+H+ H+H+H
+GH+GH+B
CP CPX00D: Mill G + Mill G oil + Coal feeder G + Mill G cold&hot PA + Mill H + Mill H oil + Coal feeder H +
Mill H cold&hot PA + GH layer light oil + GH layer flame monitoring + Seal air fan B
CPX00EMFT++++A+
A
CP CPX00E: MFT&hardwired to DCS + LDO leakage test + HFO leakage test + Furnace purge + Scanner A +
Seal air fan A
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1.2 FSSS FSSS System

FSSSS
FSSS control logic consists of three parts: common control logic, oil fuel control logic and coal fuel control
logic.
MFT
OFTRB
Common control logic includes boiler protections: oil leakage test, furnace purge and main fuel trip (MFT),
oil fuel trip (OFT), first out record, ignition conditions and Runback etc.
FSSS
Common control logic also includes control of FSSS common equipments (fire detection cooling fan, sealing
air fan).
Fuel Oil control logic includes oil burners are on-off control, layers are on-off control.
Main functions
2.1 Common logics

, MFTOFT
RB
Common logics are general protections for furnace combustion, such as oil leakage test, furnace purge,
main fuel trip(MFT),oil fuel trip(OFT),first out record, ignition conditions and Runback etc.
2.2 (MFT) Main fuel trip (MFT)

MFTTrip conditions:
1. (1HLD11GH001XB07/ 1HLD11GH001XB11/ 1HLD12GH001XB07 / 1HLD12GH001XB11)
All air pre-heaters stopped
2. 2/3(1HLB01AN001XB11 / 1HLB01AN001XB12/ 1HLB01AN001XB13/
1HLB02AN001XB11/ 1HLB02AN001XB12/ 1HLB02AN001XB13), trident.
All FD fans stopped 2/3(no delay), hard wired to trident.
3. 2/3(1HNC01AN001XB11 / 1HNC01AN001XB12/ 1HNC01AN001XB13/
1HNC02AN001XB11/ 1HNC02AN001XB12/ 1HNC02AN001XB13), trident
All ID fans stopped 2/3 (no delay), hard wired to trident.
4. 2/33s(1HBB10CP310/ 1HBB10CP311/ 1HBB10CP312), trident.
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Furnace pressure high-high (2/3,delay 3s), hard wired to trident.

5. 2/33s(1HBB10CP307/ 1HBB10CP308/ 1HBB10CP309), trident.
Furnace pressure low-low (2/3,delay 3s), hard wired to trident.
6. 2
Operator manual emergency trip (2 push buttons)
7. 2/360s(1HXA30CP202/ 1HXA30CP203/ 1HXA30CP204)
trident.
Scanner air fan outlet header press low-low-low
(2/3 delay 60s) , hard wired to trident.
8. <30BMCR2/35s(10TRI01DI010/10TRI01DI011/10TRI01DI012),
trident.
Boiler total air flow low (total air<30%, 2/3 5s delay), hard wired to trident.
9.
air flow required

>30%, trip
generally at <25%
After boiler ignition memory, all oil system trip or pulverized mill system trip.
Oil system trip: All HFO and LDO angle valves closed or oil supply fast shutoff valve closed.
Coal fuel loss: All coal feeder not running.

10. 3/4
Both PA fan stopped and any layer of mill in service and no layer of oil in service(3/4)
11. :3/4
3/4
Furnace flame off: After boiler ignition memory, any coal feeders is running, no 3/4 coal fire detection
signals of any coal layers, no 3/4 oil angle valves of any oil layers are on states.
12. ,10S(MEHDCS3trident)
After Boiler ignition memory, all boiler water feed pumps stopped.
13. (10CAA01DI024/10CAA01DI025)
Turbine trip
>60%<60%
When load>60%BMCR, turbine trip or when load<60%BMCR, Turbine trip and bypass is not opened.
14.
Loss protection of re-heater
20%
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10
In the situation of fuel quantity>20%, HP bypass valve closed and either one of the left side HP main
steam valve closed (including left side HP high steam valve and left side HP control steam valve) and either
right side HP main steam valve closed (including right side HP high steam valve and right side HP control
steam valve), or LP bypass valves closed and either left side LP main steam closed (including left side LP high
steam valve and left side LP control steam valve) and either right side of LP bypass main steam valve closed
(including right side LP high steam valve and right side LP control steam valve)
15. 2/315s (1LAB60CF001 / 1LAB60CF002/
1LAB60CF003)
After Boiler ignition memory, feed water flow low-low2/3, 15s delay.
16.
(1HAD50CT001/1HAD50CT002/1HAD50CT003/1HAD50CT011/1HAD50CT012/1HAD50CT013)
Arch inlet manifold inlet temperature HH (2/3)
17.
it is better to consider spiral wall

temperature
Purge again request

18.
MFT trident
Loss of MFT TRICONEX cabinet power.
MFT, Once MFT occurs, system execute the following operation:

1. (1HJF10AA101XB/1HJF20AA101XB)
Close light/heavy oil feed fast valve

2. 2S(1HJF15AA101XB/1HJF25AA101YB)
MFT delay 2 seconds, then Close light/heavy return oil fast valve
3.
Close all light/heavy oil angle valves, purging steam valves and atomization valve.
4.
Return back all oil guns and ignition guns

5.
Igniters stop igniting

6.
Stop all coal mills

7.
Close all mill outlet damper

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8.
Stop all coal feeders

9.
Stop all PA fan
10.
Close all attemperating water general valve and motor operated valves and control valve
11.
Stop all soot blowing system

12.
Mills control set to manual mode.

13.
Open Secondary air damper

MFT5
115
When MFT happened(not caused by FDF or IDF), the secondary air damper should be in manual mode,
maintain its current status percentage. Back into auto mode after 5 min, and set to purging status
percentage.
When MFT happened caused by FDF or IDF, the secondary air damper should maintain its current
percentage, and 100% opened after 1 min.
MFT, Once MFT occurs, hardwire execute the following operation:
1.
Close light/heavy oil feed fast valve

2.
Close light/heavy oil return oil fast valve

3.
Stop all the coal feeders.

4.
Stop all the mills.

5.
To ignition cabinet, igniter stop igniting, close all oil angle valves.
6. /
Close superheater /reheater attemperating water general valves.

7.
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Stop both PA fan.

8. ETS(2)ECS(2)
To ETS, to ECS.
9. ESP
To ESP
10.
To sootblow
2.3 Furnace ignition purge

:
Purging conditions
1.
MFT
MFT set or purge again request exist.
2.
MFT
No MFT conditions
3.
Both air preheater are running.
4.
Either of FD fan is running.
5.
Either of ID fan is running.
6.
oil leakage test/bypass

to be included
Both PA fans stopped
7.
All mill stopped.
8.
All mill outlet damper closed.
9.
All the hot/ cold air damper of the mil closed
10.
All coal feeder stopped.
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11.
Light/heavy oil fuel fast valve are closed
12.
All light/heavy oil burner angle valves are closed
13.
No flame in furnace
14. 30%<<40%
Total air flow >30%BMCR and <40%BMCR
15. (>55%)
Set secondary air damper at purging position(>55%)
16. >50%
Set aux air damper > 50%
, , ,5.
MFT, , . , 5, ,
MFT
When all purging conditions are satisfied, Pushing start purging to order purging. It will start
5-minute purging. If it occurred MFT during this period, or purge conditions are not satisfied, the purge
would be interrupted and the time count would clear. Otherwise MFT reset automatically after
5-minute purge.
:
4MFT30
If first ignition failed 4 times or no oil gun in service 30 minutes after MFT reset, the furnace need to purge
again, interlock furnace ignition conditions, reset purging finished signal, and purging again request is on.
2.4
(OFT) Oil fuel trip (OFT)
2.4.1 OFT: LDO OFT conditions

1.
MFT
MFT set
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2.
2
Any light oil angel valve not close, light oil main supply oil pipe pressure low low, 2s delay.
3.
2
Any light oil angel valve not close, light oil compressed air main pipe pressure low low, 2s delay.
4.
Any light oil angel valve not close, light oil supply fast valve is not open.
5.
Any light oil angel valve not close, light oil return fast valve is not open.
6.
CRTOFT
Manual LDO OFT in CRT.
2.4.2 OFT: HDO OFT conditions

1.
MFT
MFT set
2.
2
Any heavy oil angel valve not close, heavy oil main supply oil pipe pressure low low, 2s delay.
3.
2
Any heavy oil angel valve not close, heavy oil compressed air main pipe pressure low low, 2s delay.
4.
Any heavy oil angel valve not close, heavy oil supply fast valve is not open.
5.
Any heavy oil angel valve not close, heavy oil return fast valve is not open.
6.
CRTOFT
Manual HFO OFT in CRT.
2.4.3 OFT: LDO reset conditions
Light oil leakage test succeed or bypass.
OFT
No light oil OFT conditions
2.4.4 OFT:HFO reset conditions
Heavy oil leakage test succeed or bypass.
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OFT
No heavy oil OFT conditions
OFT, :
When light OFT occurs, below functions are executed automatically:
Close light oil supply fast shutoff valve
3s,
Delay 3s, close light oil return oil fast valve
Close all light oil angle valves
close scavenging valve
Retract all light oil gun
Close light oil leakage test valves
OFT, :
When heavy OFT occurs, below functions are executed automatically:
Close heavy oil fuel trip valve
3s,
as in Light oil
Delay 3s, close heavy oil return oil fast valve
Close all heavy oil angle valves
Retract all heavy oil gun
Close heavy oil leakage test valve
2.5 Oil leakage test

: Light oil leakage test conditions:
1.
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All light oil angle valves of oil burner are closed

2.
Light oil supply main pressure normal
3.
Light oil supply valve closed ,oil return valve closed
4. MFT
No MFT conditions
5.
No Flame detected.
: Heavy oil leakage test conditions:
1.
All heavy oil angle valves of oil burner are closed
2.
Heavy oil supply main pressure permissive normal
3.
Heavy oil supply valve closed ,oil return valve closed
4. MFT
No MFT conditions
5.
No Flame detected
//
: Process of oil leakage test:
1. ,,,60
Open feed oil valve, open oil return fast valve, open oil control valve, oil pipe is filled with oil, oil
return fast valve will be closed after 60s delay.
2. 60 , ,
,
If oil main pipe pressure cant reach set value within 60s, oil feeding fails and test stops; or else main
pipe oil feeding succeeds when oil pressure meets requirement and then close feed oil valve.
3. 3 0.3Mpa
Start 3-minute oil pressure monitoring process. If the main oil pipe pressure change less than the
setpoint value (0.3Mpa), it shows leakage test succeed in this step.
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4. 60s
Open oil return valve, releases the oil in the pipe, and close the oil return valve in 60s.
5. 30.3Mpa
Start 3-minute oil pressure monitoring process. If the main oil pipe pressure change less than the set
point value (0.3Mpa), it shows leakage test succeed in this step.
6.
The leakage test end.
,
In addition, the oil leakage test can be taken by bypass to come into being successful status forcibly.
2.6 Ignition conditions

2.6.1 Furnace ignition permission conditions
1. MFT
MFT reset.
2. 6Kpa.
Proper scanner air pressure: either scanner is running and scanner air pressure > 6Kpa.
3.
Proper total air flow.
4.
Proper furnace pressure.
5. 320 T/h
Feed water flow > 320 T/h
6.
No furnace purging again request.
7.
Oil leakage test succeed or bypass.
2.6.2 Light oil system ignition permission conditions

1.
Furnace ignition permission
2. OFT
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Light oil OFT reset.

3.
LDO supply main pipe oil pressure normal
4.
LDO purging air pressure not low
5.
LDO oil supply fast valve opened.
6.
LDO header temperature OK.
2.6.3 Heavy oil system ignition permission conditions

7.
8. OFT
Heavy oil OFT reset.
9.
Atomized steam mains pressure not low
10.
Heavy oil into the oil pressure permission
11.
Heavy oil into the oil temperature permission
12.
The temperature of Atomized steam not low
2.6.4
Coal ignition permission conditions
1.
2.
The secondary air temperature is normal.
3.
Either of seal air fan is running.
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2.6.5
A~H Coal layer A~H ignition permission
1. A()
Coal layer A ignition permission(OR)
AB
LDO AB layer in service
B>50%BC
Coal layer B feeder load > 50%, and HFO layer BC in service
B>50%>??W
Coal layer B feeder load > 50%, and load > ??W
2. B()
Coal layer B ignition permission(OR)
AB
LDO AB layer in service
BC
HFO BC layer in service
A>50%>??W
Coal layer A feeder load > 50%, and load > ??W
C>50%>??W
Coal layer C feeder load > 50%, and load > ??W
3. C()
Coal layer C ignition permission(OR)
AB, B>50%
LDO AB layer in service, and coal layer B feeder load > 50%
BC
HFO AB layer in service
B>50%>??W
Coal layer B feeder load > 50%, and load > ??W
D>50%>??W
Coal layer D feeder load > 50%, and load > ??W
4. D()
Coal layer D ignition permission(OR)
BC, C>50%
HFO BC layer in service, and coal layer C feeder load > 50%
C>50%>??W
Coal layer C feeder load > 50%, and load > ??W
5. E()
Coal layer E ignition permission(OR)
EF
HFO EF layer in service
FGF>50%
HFO FG layer in service, and coal layer F feeder load > 50%
F>50%>??W
Coal layer F feeder load > 50%, and load > ??W
6. F()
Coal layer F ignition permission(OR)
EF
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HFO EF layer in service

FG
HFO FG layer in service
E>50%>??W
Coal layer E feeder load > 50%, and load > ??W
G>50%>??W
Coal layer G feeder load > 50%, and load > ??W
7. G()
Coal layer G ignition permission(OR)
FG
HFO FG layer in service
F>50%>??W
Coal layer F feeder load > 50%, and load > ??W
H>50%>??W
Coal layer H feeder load > 50%, and load > ??W
EF, F>50%
HFO EF layer in service, and coal layer F feeder load > 50%
8. H()
Coal layer H ignition permission(OR)
FG, F>50%
HFO FG layer in service, and coal layer F feeder load > 50%
G>50%>??W
Coal layer G feeder load > 50%, and load > ??W
2.7 Main oil logic control

2.7.1 oil supply fast valve
Open conditions:
"during oil test" to be included
All oil angle valves are fully closed
Oil supply pressure is normal, and oil return valve opened
Control valve opened
MFT
No MFT
Interlock close:
"during oil test" to be included
MFT
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MFT
OFT
OFT
2.7.2 (10EGB90AA500/10EGI90AA500)
Oil return motor operated valve
Interlock close:
MFT2
MFT delay 2 seconds
OFT 2
OFT delay 2 seconds
3 Oil system logics
CRT
There are three ways to control oil burner: single activation, layer activation, and in-site control.
In single control mode, we can start or stop the selected oil burner through sequence panel in CRT;
In layer control mode, we can automatically diagonally start or stop a certain layer of the oil burner
through CRT soft-hand control.
3.1 Oil burner control
AB In this project, AB layer is LFO

3.1.1 A1 light oil burner ignition permission conditions
1. 2.6.2
Light oil ignition permission
2. 1HJF21GH001XB02
ignition cabinet in remote
3. 1HJF21GH001XB01
ignition cabinet power not fault
4.
No light oil ignition trip conditions.
5.
light oil valve closed.
6.
light oil purge valve closed.
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CRT
CRT
When these conditions are satisfied, CRT operator station in the CRT display the signal of "permit ignition".
When ignition condition of all oil guns is satisfied, the oil gun can be put into operation. its taken in account to
provide the staff with the flexibility of operating single or one-layer burner when designing the system.
When staff launches a designated group of ignition burners through CRT operation, the system can open
the fast valve and atomizing valve orderly. If in a set period of time, any oil gun has not been ignited,
corresponding fast valve, atomizing valves will automatically shut down, and "ignition failure" alarm triggers.
3.1.2 A1 light oil ignition trip conditions
1. MFT
MFT
2. OFT
Light oil OFT
3. 10s2s
inlet oil valve not close in 10s, no light oil flame detected, 2s delay.
4.
In normal startup, oil inlet valve not opened..
5.
Manual stop LDO ignition start sequence.
3.1.3 light oil start ignition sequence

1. 1HJF21AV010XB
Insert light oil gun.
2. 1HJF21AV011XB
Insert igniter.
3. ,101HJF21AE001YB01
igniter energize 10s, then retract automatically.
4. 1HJF21AA102YB
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When start igniting, open A1 light oil valve.

5. 10s3s
10 seconds after light oil valve opening, light oil fire detection is on for 3s, then light oil burner is
running. End of sequence.
3.1.4 light oil stop ignition sequence
When A1 light oil burner trip condition exist, then execute light oil burner stop sequence automatically. Stop
sequence also include purging step, when light oil gun purging request signal and purging permission
conditions are on, then execute purging step in stop sequence, otherwise when light oil purging interlock
signal or purging permission conditions are on, then bypass all the purging step.
1.
Close light oil inlet valve.
2.
Insert light oil gun. (purge step)
3.
here open purge valve
Insert light oil igniter. (purge step)

4. ,15
igniter energize 15s, then retract automatically. (purge step)

5.
When start igniting, open light oil purging valve. (purge step)
6. 3
3 minutes later, close light oil purging valve. (purge step)
7.
Retract light oil gun. End of sequence.
3.1.5 A1 light oil burner purging
1. light oil purging request
Once A1 light oil inlet valve not closed, then light oil purge request signal is on, after 6 steps in A1 light
oil stop ignition sequence is finished, reset this signal.
2. light oil purge permission conditions
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light oil inlet valve closed
No light oil gun purging interlock signal

3. light oil purge interlock conditions
MFT
MFT
OFT
OFT
A1
purging air pressure low
A1
ignition cabinet power supply is abnormal.

4. light oil purging sequence step
3.1.4
Please refer to 3.1.4.
3.2 heavy oil burner control

BC, EF, FGIn this project, BC, EF, FG are HFO layers.
3.2.1 heavy oil burner ignition permission conditions

1. 2.6.2
Heavy oil ignition permission
2. 1HJF11GH011XB02
ignition cabinet in remote
3.
No heavy oil ignition trip conditions.
4.
heavy oil inlet valve closed.
5.
heavy oil purge valve closed.
6.
heavy oil atomization valve closed.
3.2.2
heavy oil ignition trip conditions
1. MFT
MFT
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2. OFT
Heavy oil OFT
3. 10s2s
inlet heavy oil valve not close in 10s, no heavy oil fire detected, 2s delay.
4.
In normal startup, heavy oil inlet valve not opened.
5. 1HHA11CU103XB01
heavy oil scanner fault.
6.
Manual stop HFO ignition start sequence.
3.2.3 heavy oil start ignition sequence

1. 1HJF11AV010YB
Insert A1 heavy oil gun.
2. 1HJR11AA111YB / 1HJR11AA114YB
Open heavy oil purging valve, heavy oil atomization valve.
3. 5
After 5s purging, close heavy oil purging valve.
4.
1.no detail about igniter

2. purging valve opening not
required
Open heavy oil inlet valve. End of the sequence.

3.2.4 heavy oil stop ignition sequence
When heavy oil burner trip condition exist, then execute light oil burner stop sequence automatically. Stop
sequence also include purging step, when heavy oil gun purging request signal and purging permission
conditions are on, then execute purging step in stop sequence, otherwise when heavy oil purging interlock
signal or purging permission conditions are on, then bypass all the purging step.
1.
Close heavy oil inlet valve.
2.
Insert heavy oil gun. (purge step)
3.
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When start igniting, open heavy oil purging valve, open heavy oil atomization valve. (purge step)
4. 3,
3 minutes later, close heavy oil purging valve and heavy atomization valve. (purge step)
5.
Retract heavy oil gun. End of sequence.
3.2.5 heavy oil burner purging
1. heavy oil purging request
Once heavy oil inlet valve not closed, then heavy oil purge request signal is on, after 3 steps in heavy oil
stop ignition sequence is finished, reset this signal.
2. heavy oil purge permission conditions
heavy oil inlet valve closed
No heavy oil gun purging interlock signal

3. heavy oil purge interlock conditions
MFT
MFT
OFT
OFT
purging steam pressure low

.
4. heavy oil purging sequence step
3.2.4
Please refer to 3.2.4.
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4 Coal system logic

4.1 Pulverized coal mill start/stop sequence
CRT
The control ways of pulverized coal burner are the remote control, sequence-program control, and also
flame detector monitoring systems. Remote operation means that the operator can start or stop the coal by CRT
operation station respectively; Program-controlled operation is to start or stop coal chain gates, coal feeder, coal
mill, dampers and other equipments in accordance with unit control sequence, the logic program provisions and
interlock conditions.
The controlled objects in the process of start/stop are the coal feeder, the mill, valve, etc.
4.1.1 Pulverized coal mill sequence start permission

12.6.5
Coal ignition permit.
2:
Lube oil system in service.
>25
Mill gear oil tank temperature >25.
<=50
Mill thrust oil gutter temperature <=50.

High speed lube oil pump started.
3>=4Mpa:
Hydraulic oil pump started and oil outlet pressure >= 4Mpa.
4.1.2 Pulverized coal mill sequence start steps

1
Commandopen mill outlet damper

Feedback: all mill outlet damper opened
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Commandopen seal air inlet valve

Feedback:seal air inlet valve opened.
3
Commandopen cold PA air valve
gate open
Feedback:cold PA air valve opened.

4
Commandopen hot PA air valve
gate open
Feedback:hot PA air valve opened.

5
1350kg/h
CommandPA air flow control in auto mode
Feedback:PA air flow greater than minimum (1350kg/h) and differential between seal air and PA air
is appropriate
6
Commandseparator outlet temperature in auto mode

Feedback:separator outlet temperature appropriate.
7 ,
Commandopen coal feeder outlet damper, coal feeder inlet damper, lift grinding roller
Feedback:coal feeder outlet&inlet damper opened, grinding roller lifted in position.
8
60
Commandstart mill main motor.
Feedback:mill main motor started and 60s delay.
9
, 30s
Commandstart coal feeder.
Feedback:coal feeder started with minimum quantity, 30s delay.
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10
Commandfall grinding roller.

Feedback:grinding roller falled in position.
11
Commandstart variation load .

Feedback:variation load in status.
4.1.3 Pulverized coal mill stop sequence

1. (<??rpm)
15
Commandcoal feeder to lower speed(<??rpm)
Feedback:coal feeder arrived to ??rpm15s delay
2.
5%
Commandclose hot PA guillotine damper
first slowly close hot PA valve and

then close gate
Feedback:hot PA guillotine damper<5%

3.
Commandclose hot PA valve

Feedback:Hot PA valve closed
4.
XX
Commandclose coal feeder inlet valve
Feedback:coal feeder inlet valve closedXXs delay
5.
Commandclose the hydraulic reverse valve

Feedback:hydraulic reverse valve closed.
6. ,
Commandstop coal feederlift mill grinding roller

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Feedback:coal feeder stoppedmill grinding roller lifted in position.

7.
lifting of roller after giving

necessary time for
grinding of remaining coal
Commandclose coal feeder outlet valve

Feedback: coal feeder outlet valve closed.
8.
60
Commandstop mill motor.
Feedback:mill motor stopped, 60s delay.
9.
Commandfall the grinding roller.

Feedback:grinding roller fallen in position.
10.
Commandclose cold PA air guillotine damper.

Feedback:cold PA air guillotine damper <5%.
11.
60
Commandclose mill outlet damper.
Feedback:mill outlet damper closed, 60s delay.
12.
Commandclose mill seal air inlet valve.

Feedback:mill seal air inlet valve closed.
4.2 Coal device logic
4.2.1 Pulverized coal mill
4.2.1.1 start permission conditions
1. 2.6.5
2.
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No mill trip conditions.

3. <110(1HFC01CT371/1HFC01CT372/1HFC01CT373)
Mill motor stator winding temperature <110.
4. <70(1HFC01CT381/1HFC01CT382)
Mill motor bearing temperature <70.
5. <70(1HFC01CT374/1HFC01CT375/1HFC01CT376)
Mill motor winding iron core temperature <70.
6. (1HFC11AA201/1HFC12AA201/1HFC13AA201/1HFC14AA201)
Mill outlet damper all opened.
7. >60(1HFC01CT354/1HFC01CT355/1HFC01CT356)
Proper mill separator outlet temperature.
8.
Proper mill PA air flow
9.
Either one of seal air fan is running.
10.
Seal air inlet valve opened.
11. (1HLA41CP301)
The differential pressure between seal air and primary air normal.
12. >=25(1HFV10CT351/1HFV10CT352/1HFV10CT353)
Mill gear oil tank temperature >25
13. <=50(1HFV10CT356/1HFV10CT357/1HFV10CT358)
Mill thrust bearing oil gutter temperature <50
14.
Mill loading oil pump started
15. >=4Mpa(1HFX10CP001)
Mill hydraulic oil pressure is>=4Mpa.
16.
Mill grinding roller lifted in position.
17.
Coal feeder in remote control.
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4.2.1.2 protect stop conditions

1. MFT
include PA hdr
pressure low
MFT
2.
Both PA fan stopped.
3. 4/4,5
Mill outlet damper closed (4/4) while mill motor is running5 sec delay.
4. >120
Mill separator outlet temperature >120.
5.
Mill PA air flow low low.
6. >120
Mill grinding roller lube oil temperature>120.
7. 4/4,2
Loss of flame (4/4)2 sec delay.
8. <2.0Mpa
Hydraulic oil pump stopped or outlet oil pressure low <2.0Mpa
9. >130
Mill motor stator winding temperature >130
10. >85
Mill motor bearing temperature >85.
11. >85
Mill motor winding iron core temperature >85.
12.
Differential pressure between seal air and PA air is low
13. RB
Runback.
4.2.1.3 interlock device as below after mill trip condition
satisfied:
1.
Trip mill motor.
2.
Trip coal feeder.
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3.
Close coal feeder outlet valve.
4.
Close cold&hot PA air damper&valve.
5.
Close mill outlet damper.
6.
Close mill seal air inlet valve.
4.2.2 mill high speed lube oil pump

1. > 25
Gear oil tank temperature > 25.
4.2.2.2 auto start conditions
1. 4
Low speed lube oil pump started, 4s delay.
2. B5
When standby button is on, high speed oil pump B started, 5s delay and outlet pressure low.
3. B
When standby button is on, high speed oil pump B stopped.
4.2.2.3 stop permission conditions

1. 3600
Mill stopped, 3600s delay.
4.2.3
mill low speed lube oil pump

1. < 25
Gear oil tank temperature< 25.
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1. B10
When standby button is on, low speed oil pump B started, 5s delay and outlet pressure low.
2. B
When standby button is on, low speed oil pump B stopped.
4.2.3.3 auto stop conditions
1. > 25
Gear oil tank temperature> 25.
4.2.4
mill lube oil heater

1. <25.
Gear oil tank temperature< 25 while high speed or low speed lube oil running.
1.
Both high speed and low speed lube oil stopped.
2. >38
Gear oil tank temperature> 38.
4.2.5
mill hydraulic oil pump
4.2.5.1 stop permission conditions

1. 3600
Mill stopped, 3600s delay.
2. (,60s)
Mill grinding roller fallen in position.
4.2.6
mill hydraulic oil pump heater

1. < 20
Hydraulic oil tank temperature <20 while hydraulic oil pump is running.
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1.
Hydraulic oil pump stopped
2. >60
Hydraulic oil tank temperature > 60
4.2.7
mill hydraulic reversing valve

1.
(,60s)
Mill grinding roller fallen in position.
4.2.8
mill grinding roller
4.2.8.1 grinding roller lifting permission conditions

1.
Hydraulic oil pump is running.
2.
Hydraulic reversing valve closed.
4.2.8.2 grinding roller falling permission conditions
1.
Hydraulic oil pump is running
2. 60s, 30s
Mill motor stopped 60s. Or coal feeder is running 30s while mill motor is running
4.2.9
if coal feeder is not running and mill is

loaded with coal, how to bring the roller
down?
coal feeder

1.
Mill is running.
coal feeder in remote to be

included
2.
Coal feeder outlet damper opened.
seal air valve open shall be

considered
3.
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Coal feeder speed setpoint at lowest speed.

4.
include mill outlet

temp for starting
Coal feeder trip conditions not exist .

1.
Discharge plugged signal exist while coal feeder is running.
2.
Over temp alarm signal exist while coal feeder is running.
3. MFT
MFT.
4.
Mill motor tripped.
5.
feeder fault to be
included
Mill outlet damper closed while coal feeder is running.

6.
Coal feeder outlet damper closed while coal feeder is running
4.2.10 coal feeder inlet damper

Manual operation
4.2.11 coal feeder outlet damper
4.2.11.1 open permission conditions
1.
No mill trip condition exist.
4.2.11.2 close permission conditions
1.
Coal feeder stopped.
1.
Mill tripped.
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4.2.12 mill outlet valve

1.
4.2.12.2 protect open conditions
1.
Mill is running.
4.2.12.3 protect close conditions
1.
Mill not running.
2. MFT
MFT.
4.2.13 mill cold PA valve

1. 4/4
Mill outlet damper opened (4/4).
2.
Mill seal air system in service. (refer to the mill startup permission conditions)
1.
Mill is not running.
1.
Mill stopped.
2. MFT
MFT.
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4.2.14 mill hot PA guillotine valve

1.
Mill outlet damper opened .
2.
Mill seal air system in service. (refer to the mill startup permission conditions)
3.
Mill cold PA valve opened.
1.
Mill stopped.
2. MFT
MFT.
4.2.15 mill seal air inlet valve
1.
Either one of the seal air fan started.
1.
Both seal air fan stopped.
5 Seal air fan

5.1 (A/B)1HFW11AN001/1HFW12AN001Sealing air fan
Start permissive:

No trip conditions

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Any primary air fans is running

Inlet control damper closed
90
Motor stator winding temperature < 90.
65
Motor bearing temperature < 65.
65
Bearing temperature < 65.
Stop permissive:

All mills are stopped.
or
AB
SAF A and SAF B running and header pipe pressure normal
Interlock start:

<=6Kpa
When FAN A standby button is on , and start condition for seal Fan is satisfied, the differential pressure
between seal air main pipe and heat primary air main pipe is low and the other seal air fan is running;

When FAN A standby button is on, and start condition for seal Fan is satisfied, another seal fan tripped
Protect stop:

PA fan all stopped
1302s
Motor stator winding temperature > 130 (2/3), 2s delay.
85
Motor bearing temperature > 85.
85
Bearing temperature >85.
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6 Scanner air fan

6.1 (1HXA01AN001/1HXA02AN001) Fire detection Scanner air fan
AB
, .
Scanner air fan A and B are preset as standby mode for each other, one air fan can supply full cooling air
flow in used. Another standby fan will start when the running fan breaks down or air pressure is low. (interlock
switch is preset)
Start permissive:
Scanner air fan power not fault
Interlock start:
FAN A standby button is on and another Scanner air fan is tripped

FAN A standby button is on and outlet pressure of Flame check cooling fan is low low
Stop permissive:
MFT12
MFT delay 12 hours
or
furnace temperature <60 to

permit scanner fan stop
instead of 12hrs
The other scanner is running and the outlet pressure is normal.
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Document No.

Customer Doc. No.

Initial Version for review

Project Design Specification

NCC POWER PROJECT

Author: Engineering Team

For reference only

For reference only

For reference only

4 Coal system logic ..................................................................................................................... 26

For reference only

For reference only

1.1 Hardware architecture

For reference only

1.2 FSSS FSSS System

2.1 Common logics

2.2 (MFT) Main fuel trip (MFT)

For reference only

Furnace pressure high-high (2/3,delay 3s), hard wired to trident.

(2/3 delay 60s) , hard wired to trident.

air flow required

Coal fuel loss: All coal feeder not running.

For reference only

it is better to consider spiral wall

Purge again request

MFT, Once MFT occurs, system execute the following operation:

Close light/heavy oil feed fast valve

Return back all oil guns and ignition guns

Igniters stop igniting

Stop all coal mills

Close all mill outlet damper

For reference only

Stop all coal feeders

Stop all PA fan

Stop all soot blowing system

Mills control set to manual mode.

Open Secondary air damper

Close light/heavy oil feed fast valve

Close light/heavy oil return oil fast valve

Stop all the coal feeders.

Stop all the mills.

Close superheater /reheater attemperating water general valves.

For reference only

Stop both PA fan.

2.3 Furnace ignition purge

Both air preheater are running.

Either of FD fan is running.

Either of ID fan is running.

oil leakage test/bypass

Both PA fans stopped

All mill stopped.

All mill outlet damper closed.

All the hot/ cold air damper of the mil closed

For reference only

(OFT) Oil fuel trip (OFT)

2.4.1 OFT: LDO OFT conditions

For reference only

2.4.2 OFT: HDO OFT conditions

2.4.3 OFT: LDO reset conditions

Light oil leakage test succeed or bypass.

2.4.4 OFT:HFO reset conditions

Heavy oil leakage test succeed or bypass.

For reference only