Professional Documents
Culture Documents
FIKE P/N 06-153 Micromist Design Manual
FIKE P/N 06-153 Micromist Design Manual
REVISION HISTORY
Document Name:
Revision Date
TABLE OF CONTENTS
Page No.
INTRODUCTION ...........................................................................................................................................1
1.1
PURPOSE .....................................................................................................................................................2
1.2
SYSTEM LIMITATIONS................................................................................................................................2
1.3
OPERATING PRINCIPLES...........................................................................................................................3
1.4
1.5
DEFINITIONS ................................................................................................................................................3
EQUIPMENT .................................................................................................................................................1
2.1
SYSTEM STRUCTURE.................................................................................................................................1
2.1.1
2.1.2
2.1.3
2.1.4
Regulator .......................................................................................................................................................4
2.1.5
2.1.6
2.2
NOZZLE ASSEMBLIES................................................................................................................................5
2.3
CONTROL PANEL........................................................................................................................................6
2.4
CONTROL ACCESSORIES..........................................................................................................................7
2.4.1
Detection........................................................................................................................................................7
2.4.2
Control Modules.............................................................................................................................................7
Pressure Switch.............................................................................................................................................8
2.5
2.6
PIPING NETWORK.......................................................................................................................................9
2.7
2.7.1
2.7.2
2.7.3
2.7.4
Micromist
Manual P/N: 06-153
TABLE OF CONTENTS
SECTION 3 ............................................................................................................................................... 13 Pages
3.0
DESIGN .........................................................................................................................................................1
3.1
ELECTRICAL CLEARANCES......................................................................................................................1
3.2
DETECTOR REQUIREMENTS.....................................................................................................................1
3.2.1
Design............................................................................................................................................................1
3.2.2
3.3
3.3.1
3.2.1
3.4
3.4.1
3.4.3
Piping Network...............................................................................................................................................4
3.5.1
3.5.3
Piping Network...............................................................................................................................................7
3.6.1
3.6.2
3.6.3
4.1
4.1.1
Micromist
Manual P/N: 06-153
TABLE OF CONTENTS
4.1.1.4 System Size Selection...................................................................................................................................2
4.1.1.5 Piping Layout .................................................................................................................................................2
4.1.1.6 Determining Pipe Size ...................................................................................................................................3
4.1.2
4.2.1
5.1
5.2
5.3
5.3.1
5.3.3
Size Reductions.............................................................................................................................................2
5.3.4
5.4
5.5
5.5.1
Micromist
Manual P/N: 06-153
TABLE OF CONTENTS
5.5.2
5.6
5.7
5.8
5.9
6.1
6.1.1
Area Configuration.........................................................................................................................................1
6.1.2
6.1.3
6.2
SYSTEM CHECK
6.2.1
Containers .....................................................................................................................................................1
6.2.2
Discharge Piping............................................................................................................................................1
6.2.3
Nozzles ..........................................................................................................................................................1
6.2.4
Auxiliary Functions.........................................................................................................................................1
6.2.5
7.1
DISCHARGE PIPING....................................................................................................................................1
7.2
7.3
7.4
7.4.1
7.4.2
Quality Assurance..........................................................................................................................................3
7.4.2
7.5
PARTS LIST..................................................................................................................................................1
8.1
8.1.1
8.1.2
8.2
8.2.1
8.3
Micromist
Manual P/N: 06-153
Section 1
Introduction
INTRODUCTION
1.0 INTRODUCTION
Fike Corporation is proud to present the Fike Micromist Fire Suppression System. The Fike Micromist System
is a self-contained, single fluid, pre-engineered, water mist fire suppression system for total compartment
protection of machinery spaces and gas turbine spaces.
Micromist is an intermediate pressure, 175 to 500 psi (11,207 to 3,447 kPa), system that uses a fine water spray
to extinguish a fire. The fine spray extinguishes a fire by cooling the flame and fire plume, displacing oxygen
with water vapor, and reducing the amount of radiant heat.
Micromist systems are designed, and have been tested, for use in protecting flammable liquid (Class B)
processes and incidental combustible (Class A) materials. Micromist applications include, but are not limited to,
the following:
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
For applications not listed above, contact Fike Product Support (1-816-229-3405) for application approval.
1.1 PURPOSE
This manual will assist the Fike Sales Outlets in the proper design, installation, and maintenance of Micromist
systems. In addition, the Authority Having Jurisdiction (AHJ) over the installed Micromist system will be able to
use this manual to easily confirm that all design parameters have been met.
Micromist Systems must be designed and installed within the limitations established by Factory Mutual (FM)
approvals, NFPA 750, Standard for the Installation of Water Mist Fire Protection Systems, and this manual,
P/N 06-153, which complies with these requirements and limitations.
Micromist
Manual P/N: 06-153
Section 1 / Page 1 of 3
Revision: 2
Revision Date: March, 2008
INTRODUCTION
1.2 SYSTEM LIMITATIONS
The following limitations apply to the use and application of Fike Micromist Systems:
1. Micromist systems are capable of protecting hazards with maximum volumes not exceeding 9,175 ft3
(260 m3), with a maximum ceiling height of 16 ft. (4.9 m).
2. The following items pertain to the hazard enclosure:
x The protected hazard should be equipped with: Automatic door closures, a ventilation system, and
automatic fuel shutdown.
x Lubrication supply should be shutoff as soon as possible.
x It is recommended that all, non-emergency, electrical power to the protected space be interrupted at
the time of system discharge.
3. Micromist skid must be installed in a location where the ambient temperature is maintained within
+40F to +130F (4.4C to 54.4C) and must be protected from inclement weather, mechanical, chemical, or
other damage.
4. The Micromist System shall not be used for direct application to materials, or products, that react with water
to produce violent reactions or significant amounts of hazardous products. These materials include:
x
x
x
x
x
x
x
x
x
x
x
Reactive metals (e.g. Sodium, Potassium, Magnesium, Titanium, Lithium, Uranium, and Plutonium)
Metal Alkoxides (e.g. Sodium Methoxide)
Metal Amides (e.g. Sodium Amide)
Carbides (e.g. Calcium Carbide)
Halides (e.g. Benzoyl Chloride)
Hydrides (e.g. Lithium Aluminum Hydride)
Oxyhalides (e.g. Phosphorus Oxybromide)
Silanes (e.g. Trichlormethyl Silane)
Sulfides (e.g. Phosphorus Pentasulfide)
Cyanates (e.g. Methylisocyanate)
The Micromist System SHALL NOT be used for direct application to liquefied gases at cryogenic
temperatures, such as liquefied natural or propane gases, which boil violently when heated by
water.
5. Micromist Systems CAN be used to protect an area having a flammable liquid present, provided it is a
Flammability Class of 1, 2, or 3 as defined by the Fire Protection Guide to Hazardous Materials, 2001
Edition. Examples of Class 1, 2, and 3 flammable liquids are:
x Fuels such as #2 Diesel Fuel, Gasoline, Kerosene, Mineral Spirits, and Jet Fuels (4, 5, & 6)
x Oils such as Lubricating, Hydraulic Oil & Fluid, Transformer, and Crude.
6. Liquids with a flash point below 73F (22.8C) and a boiling point below 100F (37.8C) are Class 1A liquids
that CANNOT be protected with a Micromist System. Liquids with a flash point above 73F (22.8C) that
are categorized as Class 1B, 1C, 2, or 3 (A or B) as defined by the Fire Protection Guide to Hazardous
Materials, 2001 Edition CAN be protected with a Micromist System.
7. Micromist Systems CANNOT be used to protect an area with a Class 4 flammable liquid as defined by Fire
Protection Guide to Hazardous Materials, 2001 Edition. Examples of Class 4 flammable liquids are:
Methane, Propane, Natural Gas, Butane, and Hydrogen.
x
Exception: Natural Gas and Propane driven Turbine Generator units may be protected
providing the fuel source is shut down prior to discharge.
8. The Micromist System provides 10 minutes of active protection for both Machinery Spaces and Gas Turbine
Spaces.
9. Micromist Systems can be used to protect hazards having a range in temperature from +40F to +325F
(+4.4C to +162.7C).
Section 1 / Page 2 of 3
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
INTRODUCTION
1.3 OPERATING PRINCIPLES
Water is an outstanding fire suppression agent due to its high heat capacity and latent heat of vaporization. The
Micromist nozzles use a plate to slice the small jets of water that flow through the nozzle orifice. The resulting
water mist contains a variety of droplet sizes. The larger droplets provide the necessary energy and momentum
to carry the smaller droplets to the base of the fire where the mist vaporizes and extinguishes the fire. The
simple theory behind this development is a large amount of small droplets have a greater surface area than the
same number of large droplets, therefore absorbing more heat.
Water mist systems extinguish fires using the following basic principles:
x
Cooling As the mist is converted into vapor it removes heat from the fire source.
Oxygen displacement As the water mist turns to steam it expands approximately 1,700 times,
forcing oxygen away from the flame front, thus denying it the oxygen necessary to support
combustion. (localized inert environment)
Wetting Primarily for incidental class A fires; wetting of the surface helps extinguish the fire as well
as contain it.
The Micromist System extinguishes a fire by delivering a controlled, cyclic supply of water to a network of
nozzles. Upon activation, and throughout the active protection period, the Fike Cheetah Control Panel sends
signals to both high and low pressure side solenoids, to provide and control the required cyclic supply of water.
The Nozzle Assemblies receive the water through the pre-engineered piping network. The nozzles create a fine
water mist by the impingement of the water on the edge of a plate. The fine mist produced is directed into the
protected space by nozzle placement.
1.4 PERSONNEL SAFETY
For fire situations, suitable safeguards SHALL be provided to ensure prompt and complete evacuation of, and
prevent entry into, hazardous atmospheres and also to provide for prompt rescue of persons trapped within a
protected space. Safety considerations, such as personnel training, caution and/or advisory warning signs,
discharge alarms and lights, self-contained breathing apparatus (SCBA), evacuation plans, and fire drills shall
all be carefully planned and implemented. Refer to NFPA Standard 750, Section 4.2 for additional safety
requirements.
1.5 DEFINITIONS
Fike recognizes the difference between pipe and tube; however, for ease of understanding, the term pipe will
be used to describe both pipe and tubing.
Cycle A single on/off sequence of the solenoid.
Elevation Change The net difference in elevation from the water outlet on the Water Storage Container to the
most remote nozzle.
Node - A section of the piping network which supplies water to a certain number of nozzles, and includes all
fittings in that section. Also includes the tee supplying the pipe section.
Nozzle Flow The number of nozzles being supplied by a section of pipe.
Potable Water Water that is fit to drink with respect to particulate and dissolved solids.
Pressure Drop The amount of pressure lost due to elevation change, nozzle output, fittings, and distance of
the most remote nozzle.
Shot A series of cycles, where the type of space being protected determines the quantity of cycles.
Micromist
Manual P/N: 06-153
Section 1 / Page 3 of 3
Revision: 2
Revision Date: March, 2008
Section 2
Equipment
EQUIPMENT
2.0
EQUIPMENT
This section covers the hardware included in a Micromist System, and includes optional items that are available.
2.1
SYSTEM STRUCTURE
The Micromist System is offered in 70 and 112 gallon (265 and 424 Liter) configurations. The 70 gallon system
consists primarily of one nitrogen cylinder and a water storage container (See Figure 2.1-A). The 112 gallon
system has two nitrogen cylinders and one water storage container (See Figure 2.1-B).
Micromist
Manual P/N: 06-153
Section 2 / Page 1 of 10
Revision: 2
Revision Date: March, 2008
EQUIPMENT
2.1.1 70 GALLON (265 LITER) MICROMIST SYSTEM
The 70 gallon (265 Liter) Micromist System is shipped with all major components pre-assembled.
Note: A 70 gallon (265 Liter) Micromist System may be purchased with a pressure switch on the control
valve assembly for monitoring the nitrogen tank pressure.
The following drawing shows the overall dimensions of the system and the location of the system components
that are to be assembled in the field (See Figure 2.1.1).
1)
2)
3)
4)
5)
6)
7)
73-007
73-005
CO2-1290
02-4543
02-4521
02-4537
02-4606
HIGH-PRESSURE SIDE
WITH STANDARD
-ORPRESSURE GAUGE
3
HIGH-PRESSURE SIDE
WITH OPTIONAL
PRESSURE SWITCH
LOW-PRESSURE SIDE
4" NPT
Water Outlet
66 3 4"
(1.7
m)
55" Approx.
(1.4 m)
29 1 2"
(0.7 m)
47 1 2"
(1.2 m)
Section 2 / Page 2 of 10
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
EQUIPMENT
2.1.2 112 GALLON (424 LITER) MICROMIST SYSTEM
The 112 gallon (424 Liter) Micromist System is shipped with all major components pre-assembled.
Note: A 112 gallon (424 Liter) Micromist System may be purchased with a pressure switch on the control
valve assemblies for monitoring the nitrogen tank pressure.
The following drawing shows the overall dimensions of the system and the location of the system components
that are to be assembled in the field (See Figure 2.1.2).
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
73-007
73-005
CO2-1290
02-4543
02-4539
02-4533
02-4538
02-4521
02-4537
73-009
73-008
5
4
3
5
8
4
9
10
LOW-PRESSURE SIDE
11
3/4" NPT
Water Outlet
851 2"
(2.7 m)
76" Approx.
(1.9 m)
291 2"
(0.7 m)
471 2"
(1.2 m)
Micromist
Manual P/N: 06-153
Section 2 / Page 3 of 10
Revision: 2
Revision Date: March, 2008
EQUIPMENT
2.1.3 HIGH-PRESSURE SIDE OF SYSTEM
The high-pressure sides of both the 70 gallon (265 Liter) and 112 gallon (424 Liter) Micromist Systems consist of
all the parts up to the regulator. These parts include the following:
x
Nitrogen Tank Assembly(s) consisting of 4,100 in3 (67.2 Liter) spun steel cylinder(s), with a DOT
rating of 3AA-2300, and Fike Nitrogen Valve Assembly(s), pressurized to 1,850 1,980 psi @ 70F
(12,893 13,652 kPa @ 21C).
Solenoid Control Assembly containing a pressure gauge, with an option for a pressure switch, to
control the cycling of pressure in the Nitrogen Tank Assembly(s).
High-pressure fittings and hoses to supply Nitrogen to the regulator as well as the pilot port(s) of
additional Fike Nitrogen Valve Assembly(s), as required.
The nitrogen is used as the driving force to propel the water from the Water Container through the piping network
to the discharge nozzles.
2.1.4 REGULATOR
A factory preset pressure regulator is used to reduce the high pressure from the Nitrogen Tank Assembly(s) to
maintain 320 psi (2,206 kPa) in the Water Storage Container, during active operation. The brass regulator is
rated for a maximum inlet pressure of 3,000 psi (20,684 kPa) and is pre-set to supply an outlet pressure of 320
psi (2,206 kPa) to the Water Storage Container. Inlet and outlet gauges are supplied for monitoring nitrogen
pressures during operation.
2.1.5 LOW-PRESSURE SIDE OF SYSTEM
The low-pressure side of the 70 gallon (265 Liter) and 112 gallon (424 Liter) Micromist Systems consist of all the
parts after the regulator. These parts include the following:
x
x
x
x
Water Storage Container, 70 or 112 gallon (265 or 424 Liter) capacity steel tank, with a DOT rating
of 4BA-500, epoxy coated interior, and exterior painted red, normally at atmospheric pressure.
Water Valve Assembly is used to cycle the flow of water from the container, and consists of an air
actuator, ball valve, solenoid, fittings, and hoses.
Liquid level switch to assure a proper level of water in the Water Storage Container. This switch is
a normally open, SPST switch, that closes when the water drops below the predetermined level.
Components to deliver pressure to water storage tank and air actuator, as listed below:
1) Rupture disc assembly to protect the water storage container from over-pressurization. The
rupture disc is designed for a specified burst pressure of 500 psi @ 72F (3,447 kPa @ 22C).
2) 1/2 (15mm) check valve to keep water out of regulator and air actuator.
3) 1/2 (15mm) vent valve for air discharge when filling the Water Storage Container.
4) 1/2 (15mm) cross for connecting the above 3 items to the tank.
5) 1/2 (15mm) tee to direct air to tank and hoses connected to air actuator.
6) Adapters to connect regulator to tee, cross to tank and hoses to Water Valve Assembly.
7) Drain / fill valve with supervision / locking capability attached to bottom of tank having a 2
(50mm) x 1/2 (15mm) male adapter.
8) Inline filter attached to drain / fill valve to collect contaminants when filling and refilling the
Water Storage Container.
9) Siphon tube attached to water valve assembly to assure drawing the water from the bottom of
the Water Storage Container.
Section 2 / Page 4 of 10
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
EQUIPMENT
2.2
NOZZLE ASSEMBLIES
The Micromist System nozzle is designed to produce a fine water mist, which is
extremely effective when utilized within the specified limits. The nozzle is constructed
of Brass, and utilizes a diffuser plate to slice the small jets of pressurized water that
flows through the nozzle orifice. The nozzle comes with a strainer screen to catch any
particles that might clog the nozzle orifice. The nozzle is equipped with 1/2 (15 mm)
NPT female threads to facilitate connection to the pipe network. The nozzle has a
nominal flow rate of 2.1 gallons/ minute (7.9 liters/minute).
There are two different Micromist System nozzles, which are used depending on the
hazard being protected. The nozzles are identical, except for the distance of the
diffuser plate from the nozzle orifice. The nozzles used for the protection of Gas
Turbine spaces have the diffuser plate somewhat closer to the nozzle orifice than the
nozzle for the machinery spaces. With the plate closer to the nozzle orifice, the stream
hits the diffuser plate a slightly different angle, creating an overall smaller water mist.
The part number is etched on the side, and a colored sticker is applied to identify each nozzle. A red sticker
indicates a Turbine Generator Space and a blue sticker indicates a machinery space nozzle (See Figure 2.2).
1/2" NPT
Female
Nozzle
Adapter
Strainer
Nozzle
Body
Nozzle
Orifice
Diffuser
Plate
Stainless
Steel Washer
Stainless
Steel Screw
1/2" NPT
Female
Nozzle
Adapter
Strainer
Nozzle
Body
Nozzle
Orifice
Spacer
Plate
Stainless
Steel Washer
Stainless
Steel Screw
Red
Sticker
Diffuser
Plate
Blue
Sticker
Nozzle
Assemblies
Figure 2.2
Micromist
Manual P/N: 06-153
Section 2 / Page 5 of 10
Revision: 2
Revision Date: March, 2008
EQUIPMENT
2.3
CONTROL PANEL
The Cheetah Fire Detection and Control System is a microprocessor based
analog addressable system. The system is capable of controlling a maximum
of 8 Micromist Systems simultaneously.
The basic system consists of a controller with two signaling line circuits
capable of supporting up to 254 addressable points, a 5.0 amp power supply,
4.0 amps of power limited auxiliary power, two (2) notification appliance
circuits, three Form-C dry contacts.
Programming the Cheetah Fire Control System, (See Cheetah Manual)
results in a cycle application of water mist into the protected area.
The mist is directed into the protected area for 40 seconds and turned off for
40 seconds (8 cycles on and 7 cycles off) for a minimum of 10 minutes.
This on/off cycle time applies to both Machinery Space and Gas Turbine
Generator Space applications.
Section 2 / Page 6 of 10
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
EQUIPMENT
2.4
CONTROL ACCESSORIES
The control accessories required for the operation of the Micromist System are described in the following
paragraphs.
2.4.1 DETECTION
The recommended detector for Micromist, is a vertical, stick type, thermal detector, due to the extreme
conditions encountered in most Micromist applications (i.e., extended temperatures, presence of fumes, dust and
dirt, etc.). The thermal detector is used to detect the presence of heat exceeding the detectors set-point. The
detector contacts are normally open, closing on a temperature rise. The detector electrical rating is 5.0 amps @
125 VAC and 2.0 amps @ 24 VDC (Resistive). Table 2.4.1 lists the available part numbers and their temperature
set-points.
Part Number
60-021
60-018
60-038
60-022
C60-007
Temperature Set-point
190F ( 87.8C)
225F (107.1C)
275F (134.8C)
325F (162.6C)
450F (231.9C)
Table 2.4.1
2.4.2.2 MINI INPUT MODULE ( MIM ) P/N 55-030 and ADRESSABLE INPUT
MODULE (AIM) - P/N 55-031
The MIM and AIM operate identically. The MIM is a mini version and the AIM
mounts to a 4 square backbox. The MIM and AIM are used to monitor the status
of dry contacts for a wide range of applications (e.g. monitoring thermal detectors,
manual release stations, low pressure switches, etc.). They can be programmed
as various input conditions such as alarm, trouble, supervisory, detection, etc., in
the same manner as the FRCM. Each provide one, NFPA style B (class B),
normally open initiating device circuit and contain a red/green bi-colored L.E.D. which indicates the modules
status/condition. Both modules are addressed via user dipswitch settings on the product. The AIM is not shown.
2.4.2.3 SUPERVISED OUTPUT MODULE ( SOM ) - P/N 55-021
The SOM is used to operate notification appliances (e.g. strobes, horns, and bells). The
SOM provides one Class B circuit rated for 2.0 amps @ 24 VDC. The SOM maintains
important operating parameters in nonvolatile RAM to ensure fast and reliable operation.
Micromist
Manual P/N: 06-153
Section 2 / Page 7 of 10
Revision: 2
Revision Date: March, 2008
EQUIPMENT
2.4.2.4 SOLENOID RELEASING MODULE ( SRM ) - P/N 55-022
The SRM is used to operate the Micromist System solenoids during system activation. A
single SRM is capable of activating the two 12 VDC solenoids required to activate the
Micromist System. The SRM maintains important operating parameters in non-volatile
RAM to ensure fast and reliable operation.
Section 2 / Page 8 of 10
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
EQUIPMENT
2.6
PIPING NETWORK
The piping or tube used for a Micromist System shall have a corrosion resistance at least equivalent to piping
specified in the following table (excerpted from N.F.P.A. 750).
Materials and Dimensions
Standard
Copper Tube (Drawn, Seamless) Copper tube shall have a wall thickness of Type K* or Type L*
Standard Specification for Seamless Copper Tube*
ASTM B 75
ASTM B 88
Standard Specification for General Requirements for Wrought Seamless Copper & Copper-Alloy
Tube
ASTM B 251
Stainless Steel
Standard Specification for Seamless & Welded Austenitic Stainless Steel Tubing for General
Service
ASTM A 269
Standard Specification for Seamless & Welded Austenitic Stainless Steel Tubing (Small-Diameter)
for General Service
ASTM A 632
Standard Specification for Welded, Unannealed Austenitic Stainless Steel Tubular Products
ASTM A 778
Standard Specification for Seamless & Welded Ferritic/Standard Stainless Steel Tubing (SmallDiameter) for General Service
ASTM A 789
/ A789M
Fittings shall have a minimum-rated working pressure equal to or greater than 320 psi @ 130F
(2,206 kPa @ 54C).
2.7
2.7.2
Micromist
Manual P/N: 06-153
Section 2 / Page 9 of 10
Revision: 2
Revision Date: March, 2008
EQUIPMENT
2.7.3
2.7.4
Section 2 / Page 10 of 10
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
WATER MIST
EXTINGUISHING
SYSTEM RELEASE
LIFT AND PULL
Fike<
02-10265-NC
Section 3
Design
DESIGN
3.0
DESIGN
This section will detail the steps necessary to design a Micromist System. Your final design must be checked
utilizing Fikes MicroCalc pressure drop calculation program, or by performing hand calculations to determine
the total pressure drop for the system.
Caution: Each application should be equipped with automatic door closures, the air handling system
must be shut down, and the fuel MUST be cut off. The lubrication supply should be shutoff as soon as
possible.
3.1
ELECTRICAL CLEARANCES
All system components (e.g., nozzles, piping, detectors, etc.) shall be located to maintain minimum clearances
from unenclosed and uninsulated, energized electrical components in accordance with NFPA 70, National
Electrical Code. Refer to NFPA 750, Standard on Water Mist Fire Protection Systems, for further information and
clearance data.
Warning: Cheetah components (i.e. control panel and control modules) and Micromist skid shall be
located outside the protected area, so they are not subject to mechanical, chemical, or other damage
that could render them inoperable.
3.2
DETECTOR REQUIREMENTS
The specific detector requirements for each system vary according to the hazard requirements. It is because of
these variances, that only general guidelines are discussed in this section. It is the responsibility of the system
designer to determine the precise location and quantity of detectors required for each individual protected
enclosure.
3.2.1 DETECTOR SELECTION
Due to the wide range of hazard conditions, selecting the appropriate thermal detector is critical to the proper
operation of the Micromist System. When selecting which thermal detector to use, consideration shall be given to
normal temperatures incurred during system operation, as well as ventilation inside the protected enclosure.
Refer to Section 2.4.1 for recommended detectors.
Caution: Field conditions vary from application to application. Therefore, Fike recommends that a site
survey be conducted for each application prior to selecting the temperature rating of the thermal
detector(s).
3.2.2 DETECTOR QUANTITY AND SPACING
The quantity and spacing of detectors shall be installed in accordance with NFPA 72 National Fire Alarm Code,
NFPA 750 Standard on Water mist Fire Protection Applications, and the AHJ.
The number of thermal detectors required will vary dependant upon the size, shape, and contents of the protected
enclosure. A minimum of 2 detectors are required for any enclosure 10 ft x 10 ft (3 m x 3 m) or larger.
Note: For Gas Turbine Spaces, additional thermal detectors may be needed near the floor where the
fire hazards are present and ventilation would not allow for sufficient build up of heat at ceiling mounted
detectors.
3.3
SYSTEM SELECTION
The first step in designing a Micromist System is to select the design concept to be used. This decision is based
on the type of equipment located within the protected area.
Micromist
Manual P/N: 06-153
Section 3/ Page 1 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
3.3.1 MACHINERY SPACE
A Machinery Space System is defined as an enclosure housing machinery such as oil pumps or reservoirs,
cleaning processes, gear boxes, drive shafts, lubrication skids, diesel engine driven emergency generators,
internal combustion engine test cells, or machinery spaces with incidental storage of flammable liquids.
x
Refer to Section 3.4 for design calculation details for Machinery Spaces.
Refer to Section 3.5 for design calculation details for Gas Turbine Spaces.
3.4
SYSTEM DESIGN MACHINERY SPACES
Machinery Space Systems are designed to provide 10 minutes of active fire protection. The system is preengineered and consists of nitrogen tank(s), water storage tank, and piping system with a network of discharge
nozzles.
Machinery Space protection utilizing a Micromist System, is limited to a maximum volume of 9,175 ft3 (260 m3)
with a maximum ceiling height of 16 ft. (4.9 m). The volume of the protected space is determined by multiplying:
Length x Width x Height.
Section 3/ Page 2 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.4.1 NOZZLE LAYOUT MACHINERY SPACES
This section covers the method used to determine the number of Micromist Nozzles required and their location
within the protected space. The following are the nozzle placement requirements:
x
x
x
x
x
To determine the number of nozzles required for the width of the room, divide the width of the room by 8 ft.
(2.4 m). Round the result up to the next higher whole number.
x
Distance between nozzles for length dimension = length y number of nozzles along length dimension
Distance between nozzles and end wall = distance between nozzles for length dimension y 2
Micromist
Manual P/N: 06-153
Section 3/ Page 3 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
To determine the distance between nozzles for the width of the grid, divide the room width by its required number
of nozzles. Nozzle spacing from the side wall to the nearest nozzle for the width of the room is up to half the
distance between nozzles.
x
x
Distance between nozzles for width dimension = width y number of nozzles along width dimension
Distance between nozzles and side wall = distance between nozzles for width dimension y 2
Machinery Spaces that utilize 10 or more nozzles require additional Micromist Systems to achieve the correct
water supply for the number of nozzles per system. Each system requires independent piping networks, although
a single Cheetah Control Panel can be utilized to control both systems. If the systems piping layouts are not
identical, each layout MUST be calculated separately. The maximum protected volume cannot exceed 9,175 ft3
(260 m3) with a maximum ceiling height of 16 ft (4.88 m).
3.4.3 PIPING NETWORK
This section covers the calculations required to design the piping for Machinery Spaces. It is intended to give a
designer the information required to complete a preliminary piping layout. Strict adherence to the system
limitations listed in this section is MANDATORY. Pipe installation SHALL NOT begin until the piping layout has
been properly calculated.
3.4.3.1 PIPING LAYOUT
Piping layout is an important part of the system design. The piping layout MUST BE designed to provide water to
each nozzle in the Micromist System at a pressure of 310 psi r 15 psi (2,137 kPa r 103 kPa).
x
The optimal pressure condition is achieved by designing the piping layout to maintain a maximum
pressure drop of 20 psi (138 kPa) from the Water Supply Tank to the farthest nozzle.
The piping layout must also be designed to maintain a maximum net pressure rise of 5 psi (34.5 kPa).
This increase will occur only when the final calculation from elevation changes results in a negative
value exceeding the calculated pressure drop of the system.
When the maximum pressure drop to the farthest nozzle is maintained, all nozzles have sufficient pressure and
flow to perform within the system design limitations.
Stainless steel pipe or tubing, or Copper pipe or tubing, are recommended for use with the Micromist System. The
nozzle piping layout does not need to be balanced. The selection of the exact pipe route and connecting the
nozzles to one another is left to the discretion of the systems designer. There are several different correct
piping layouts for every enclosure. Refer to the Sample Problem, Section 4, for examples of four possible piping
networks.
3.4.3.2 DETERMINING PIPE SIZE
The proper size of each section of piping must be determined for the entire piping network. Working with the
piping layout planned per Section 3.4.3.1, determine the smallest, logical, pipe size for each section of the piping
network, using the process described below.
The piping layout and estimated pipe sizes time are used as a preliminary piping network design. Calculations
MUST be made on this preliminary design to confirm that the maximum pressure drop from the Water Storage
Tank to the farthest nozzle is less than 20 psi (138 kPa).
Section 3/ Page 4 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.4.3.2 DETERMINING PIPE SIZE Continued
x
The nozzle with the maximum pressure drop will usually be the farthest distance away from the Water
Storage Tank.
If there is any doubt as to which nozzle has the most pressure drop, you MUST perform the
calculations for each nozzle in the piping network.
Warning: This is extremely important because it confirms whether or not the preliminary piping network
parameters result in adequate pressure to all the nozzles.
A. Start with the nozzle farthest from the Water Storage Tank to determine the equivalent pipe length for each
section of pipe back to the Water Storage Tank. In order to do this, the following information must be known
for each section of the piping network:
x
x
x
B. The equivalent length for a section of pipe or tubing is determined by adding the straight length of pipe or
tubing to the equivalent length of all the fittings in the section. The tables in section 3.6 give the equivalent
lengths for fittings that may be found in each section of the piping network. Using these equivalent lengths of
pipe, calculate the pressure drop for all the pipe in the longest piping run of the network.
To determine the total pressure drop for the longest piping run in the system, multiply the equivalent lengths
for each of the different nozzle flows by their corresponding pressure drop factors. These factors are listed in
the tables in Section 3.6.
C. Add the pressure drop due to any changes in elevation to determine the total pressure drop for the piping run.
The pressure change due to a drop or rise in elevation is calculated by multiplying the length of the elevation
change by 0.43 psi/ft (1.41 psi/m). Rises, in elevation, increase the pressure drop in a system, and are
considered positive. Drops, in elevation, decrease the pressure drop in a system, and are considered
negative.
D. Verify that the total pressure drop for the longest piping run is within the design limits. If this pressure drop is
greater than 20 psi (138 kPa), the preliminary piping network MUST be changed to reduce the equivalent
length.
Note: Increasing pipe sizes and / or reducing the number of fittings are possible steps that may result in
an acceptable pressure drop.
3.5
SYSTEM DESIGN GAS TURBINE SPACES
The Micromist System, for Gas Turbine Spaces, is designed to provide an active fire protection time for a period
of 10 minutes. The turbine may use natural gas, or propane gas, as a fuel source. Note that any fuel source
SHALL be shutdown prior to discharge of the Micromist System. The system is pre-engineered and consists of
nitrogen tanks and a Water Storage Tank. There is also a piping system with a network of discharge nozzles
mounted on the end walls of the enclosure.
Warning: The nozzle discharge shall be parallel to the axis of the turbine/generator. This is to
eliminate any concern of warping or cracking of the turbine casing.
Gas Turbine Space protection, utilizing a Micromist System, is limited to a maximum volume of 9,175 ft3 (260 m3)
with a maximum ceiling height of 16 ft. The volume of the protected space is determined by multiplying:
length x width x height.
Micromist
Manual P/N: 06-153
Section 3/ Page 5 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
3.5.1 NOZZLE LAYOUT
The nozzle layout for all Micromist Systems Gas Turbine Spaces is predetermined. All systems are preengineered, with the number of nozzles and their positioning as shown in the following paragraphs.
3.5.1.1 NOZZLE QUANTITY
The length of the Gas Turbine Space determines the nozzle grid. If the enclosure is 24 feet long, or less, the
nozzle grid consists of 6 nozzles positioned as shown below.
Section 3/ Page 6 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.5.1.2 NOZZLE SPACING
The nozzles are located a specific distance from the ceiling, floor and adjacent side walls. The following formula
is used to determine the distance from the ceiling down to the upper nozzles. The same formula is used to
determine the distance from the floor up to the bottom nozzles.
x
The following formula is used to determine the distance from the adjacent wall to the corresponding nozzles.
x
Refer to Gas Turbine Space Sample Problem, Section 4, for an illustration showing d1 and d2.
x
3.5.2
Distance from the end wall to the center nozzles is = 0.5 x length
The Micromist System for Gas Turbine Spaces 24 feet long or less utilize 1, 112 Gallon (424 Liter)
Micromist System.
Gas Turbine Spaces greater than 24 feet long utilize 2, 112 Gallon (424 Liter) Micromist Systems.
The piping layout MUST BE designed to provide water to each nozzle in the Micromist System at a
pressure of 310 r 15 psi (2,137 r 103 kPa). This assures that each of the nozzles perform as
designed. Maintaining a maximum pressure drop from the Water Supply Tank to the farthest nozzle
of no more than 20 psi (138 kPa) does this.
The maximum allowable pressure condition is achieved by designing the piping layout to maintain a
maximum net pressure rise of 5 psi (34.5 kPa). This increase will occur only when the final
calculation from elevation changes results a negative value exceeding the calculated pressure drop of
the system.
When the correct maximum pressure drop to the farthest nozzle is maintained, all nozzles have sufficient
pressure and flow to perform within system design limitations. Stainless steel tubing, stainless steel pipe, copper
pipe, or copper tubing is recommended for use with the Micromist System. (For detailed description, refer to
Equipment, Section 2.6).
All the nozzles are interconnected with a piping distribution network that is connected to the Water Supply Tank.
Micromist
Manual P/N: 06-153
Section 3/ Page 7 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
3.5.3.2 DETERMINING PIPE SIZE
To determine the proper size of the piping for the entire piping network, select the smallest logical size for each
pipe section in the piping network. The same method is used to determine the total pressure drop for Gas
Turbine Spaces as was used for Machinery Spaces.
x
If there is any doubt as to which nozzle has the greatest pressure drop, you MUST perform the
calculations for each nozzle.
Calculations MUST be made to confirm that the maximum pressure drop from the Water Storage
Tank to any nozzle is less than 20 psi (138 kPa).
Warning: This is extremely important because it confirms whether or not the preliminary piping network
parameters result in adequate pressure to all the nozzles.
A. Start with the nozzle farthest from the Water Storage Tank to determine the equivalent pipe length for each
section of pipe back to the Water Storage Tank. In order to do this, the following information must be known
for each section of the piping network:
x
x
x
Note: Experience dictates the nozzle used for the maximum pressure drop calculation for Gas Turbine
Spaces is the one on the end wall, farthest from the Water Storage Tank and at the ceiling level. Even
though the nozzle just below is actually farther away, there is a pressure increase at the lower nozzle
location due to the elevation drop. Therefore, the upper nozzle has more pressure drop than the lower.
Refer to Sample Problems, Section 4, for an illustration of an example showing the Selected Nozzle
location.
B. The equivalent length for a section of pipe or tubing is determined by adding the straight length of pipe or
tubing to the equivalent length of all the fittings in the section. The tables in section 3.6 give the equivalent
lengths for fittings that may be found in each section of the piping network. Using these equivalent lengths of
pipe, calculate the pressure drop for all the pipe in the longest piping run of the network.
To determine the total pressure drop for the longest piping run in the system, multiply the equivalent lengths
for each of the different nozzle flows by their corresponding pressure drop factors. These factors are listed in
the tables in Section 3.6.
C. Add the pressure drop due to any changes in elevation to determine the total pressure drop for the piping run.
The pressure change due to a drop or rise in elevation is calculated by multiplying the length of the elevation
change by 0.43 psi/ft (1.41 psi/m). Rises, in elevation, increase the pressure drop in a system, and are
considered positive. Drops, in elevation, decrease the pressure drop in a system, and are considered
negative.
D. Verify that the total pressure drop for the piping run to the nozzle with the maximum pressure drop is within
the design limits. If this pressure drop is greater than 20 psi (138 kPa), the preliminary piping network MUST
be changed to reduce the equivalent length.
Note: Increasing pipe sizes and / or reducing the number of fittings are possible steps that may result
in an acceptable pressure drop.
Section 3/ Page 8 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.6
3.6.1
90
45
Elbow Bend
90
Bend
(METRIC UNITS m)
Thru
Side
Coupling
Tee
Tee
Tube
Size
90
45
90
Elbow Bend Bend
Thru
Side
Coupling
Tee
Tee
1/2"
0.5
0.5
15 mm 0.30
0.15
0.15
0.61
5/8"
1.5
0.5
18 mm 0.46
0.15
0.30
0.61
3/4"
0.5
20 mm 0.61
0.15
0.30
0.91
1"
2.5
0.5
4.5
25 mm 0.76
0.15
0.30
1.37
1-1/4"
1.0
0.5
0.5
5.5
32 mm 0.91
0.30
0.61
0.15
0.15
1.68
0.041
0.016
0.007
-------
0.139
0.053
0.024
0.007
----
0.284
0.107
0.049
0.014
0.005
0.474
0.179
0.081
0.022
0.008
0.707
0.266
0.120
0.033
0.012
---0.368
0.166
0.046
0.017
---0.485
0.219
0.060
0.022
---0.617
0.278
0.076
0.028
---0.763
0.344
0.094
0.034
0.927
0.362
0.158
-------
3.144
1.199
0.543
0.158
----
6.424
2.420
1.108
0.317
0.113
10.722
4.049
1.832
0.498
0.181
15.993
6.017
2.714
0.746
0.271
---8.324
3.755
1.041
0.385
---10.971
4.954
1.357
0.498
---13.957
6.289
1.719
0.633
---17.260
7.781
2.126
0.769
Note: The pressure drop calculations are based on ASTM B88 Type L Copper Tube minimum
internal diameter
Micromist
Manual P/N: 06-153
Section 3/ Page 9 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
0.049
0.018
0.009
-------
0.166
0.059
0.031
0.008
----
0.341
0.120
0.064
0.016
0.005
0.569
0.200
0.106
0.026
0.009
0.850
0.298
0.158
0.039
0.013
---0.413
0.219
0.054
0.018
---0.545
0.288
0.070
0.024
---0.693
0.366
0.089
0.030
---0.858
0.453
0.110
0.037
1.108
0.407
0.204
-------
3.755
1.335
0.701
0.181
----
7.714
2.714
1.448
0.362
0.113
12.871
4.524
2.398
0.588
0.204
19.228
6.741
3.574
0.882
0.294
---9.342
4.954
1.222
0.407
---12.328
6.515
1.583
0.543
---15.676
8.279
2.013
0.679
---19.408
10.247
2.488
0.837
Note: The pressure drop calculations are based on ASTM B88 Type K Copper Tube minimum internal
diameter.
Section 3/ Page 10 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.6.2
Elbows
90q
2
2.5
3
4.5
5
Tee Side
Tee Thru
Coupling
90q Bend
45q Bend
2
2.5
3
4.5
5
0
0
0
0
0.5
0
0
0
0
2
0.5
1
1
1
2
0.5
0.5
0.5
0.5
1
0.329
0.071
0.032
-------
1.120
0.239
0.109
0.022
----
2.316
0.490
0.223
0.045
0.012
3.895
0.820
0.371
0.075
0.020
5.842
1.224
0.553
0.111
0.030
---1.701
0.768
0.154
0.041
---2.249
1.013
0.202
0.054
---2.866
1.290
0.257
0.068
---3.553
1.597
0.317
0.084
7.781
1.968
0.475
-------
26.53
6.673
1.629
0.565
----
54.88
13.71
3.303
1.131
0.475
92.29
22.94
5.519
1.900
0.792
138.46
34.27
8.211
2.805
1.176
---47.66
11.38
3.981
1.629
---63.02
15.02
5.135
2.149
---80.37
19.11
6.515
2.714
---99.67
23.64
8.05
3.35
Nominal OD
Wall Thickness
Nominal ID
1/2
1.5
0.065
0.37
5/8
0.065
0.495
3/4
0.083
0.584
2.5
0.095
0.81
1-1/4
0.095
1.06
Note: The above stainless steel tubing is to be in accordance with ASTM 269. The pressure drop
calculation is based on the minimum internal diameter. Minimum internal diameter is calculated using
an outside diameter equal to the tube size less 0.1 inches and a maximum permitted wall thickness
which is 10% greater than the nominal wall thickness.
Micromist
Manual P/N: 06-153
Section 3/ Page 11 of 13
Revision: 2
Revision Date: March, 2008
DESIGN
Wall Thickness
Nominal ID
12 mm
1.5
16 mm
12
20 mm
16
25 mm
2.5
20
30 mm
24
Note: The above stainless steel tubing is to be in accordance with ASTM 269. The pressure drop
calculation is based on an outside diameter equal to tithe tube size less 0.08 mm and a maximum
permitted wall thickness equal to 10% greater than the nominal wall thickness.
Section 3/ Page 12 of 13
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
DESIGN
3.6.3
(METRIC UNITS m)
Pipe
Size
Union
45q
Elbows
90q
Elbows
Thru
Tee
Side
Tee
1/2"
3/4"
1"
0.4
0.5
0.6
0.8
1.0
1.3
1.7
2.2
2.8
1.0
1.4
1.8
3.4
4.5
5.7
15 mm
20 mm
25 mm
1-1/4"
0.8
1.7
3.7
2.3
7.5
32 mm
45q
Elbows
90q
Elbows
Thru
Tee
Side
Tee
0.12
0.15
0.18
0.24
0.30
0.40
0.52
0.67
0.85
0.30
0.43
0.55
1.04
1.37
1.74
0.24
0.52
0.13
0.70
2.29
0.023
----------
0.081
0.020
-------
0.174
0.042
-------
0.300
0.072
0.022
----
0.460
0.110
0.033
----
0.653
0.155
0.046
0.012
0.879
0.208
0.061
0.016
1.139
0.269
0.079
0.020
1.432
0.337
0.099
0.025
Note: The thickness of the pipe or tubing wall shall be calculated in accordance with ASME B31.1
Power Piping Code. For Micromist use an internal pressure of 320 psi (2,206 kPa). Mechanical fittings
used with stainless steel tubing must be designed for that purpose and have a minimum pressure rating
of 320 psi (2,206 kPa).
Micromist
Manual P/N: 06-153
Section 3/ Page 13 of 13
Revision: 2
Revision Date: March, 2008
Section 4
Sample Problems
SAMPLE PROBLEMS
4.0
SAMPLE PROBLEMS
This section of the manual gives step by step examples of the process and calculations used in the design of
Micromist Systems. This design process results in a pre-engineered system designed to comply with all the
guidelines and limitations. Sample calculations are given to cover the design of systems for both Machinery
Spaces and Gas Turbine Spaces.
Note: Some values in the sample problems have been rounded. For accuracy when performing hand
calculations, do not round.
4.1
4.1.1
Problem #1: A machinery space, 26 ft (7.92m) long x 16 ft (4.88m) wide x 16 ft (4.88m) high
(Metric Units)
7.92 m x 4.88 m x 4.88 m = 188.61 m3
The volume of the enclosure is within system design limits as it is less than the 9,175 ft3 (260 m3) maximum
protected volume allowed for the Micromist System.
4.1.1.2 NOZZLE QUANTITY
To determine how many nozzles are needed, divide the room length and width by 8 ft (2.44 m), the maximum
spacing allowed between nozzles. Round the result up to the next higher whole number.
NUMBER OF NOZZLES REQUIRED
(English Units)
(Metric Units)
LENGTH: 26 ft y 8 ft = 3.25
Number of nozzles required for this length = 4
WIDTH: 16 ft y 8 ft = 2
Number of nozzles required for this width = 2
(Metric Units)
LENGTH: Nozzle spacing is 7.92 m y 4 nozzles= 1.98 m
Spacing from wall to nozzle is 1.98 y 2 = 0.99 m
WIDTH: Nozzle spacing is 4.88 m y 2 nozzles= 2.44 m
Spacing from wall to nozzle is 2.44 y 2 = 1.22 m
Micromist
Manual P/N: 06-153
Section 4 / Page 1 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
26'-0"
(7.92m)
3'-3"
(0.99m)
6'-6"
(1.98m)
8'-0"
(2.44m)
16'-0"
(4.88m)
4'-0"
(1.22m)
Nozzle grids containing 6 or less nozzles require a 70 Gallon (265 Liter) Micromist System.
Nozzle grids containing 7 to 9 nozzles require a 112 Gallon (424 Liter) Micromist System.
Our example has 8 nozzles. Therefore, a 112 Gallon (424 Liter) Micromist System is required.
4.1.1.5 PIPING LAYOUT
After the number and location of the nozzles has been determined, they must be connected with a piping network
that provides the nozzles with the proper flow and pressure. There are several correct layouts for every
enclosure. Figure 4.1.1.5 shows four possible piping networks for the example.
Arrangement A
Arrangement B
Arrangement C
Arrangement D
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.1.1.6 DETERMINING PIPE SIZE
The pipe size for the entire piping system is first estimated, then calculated to assure proper pressure will be
supplied to the nozzles. Choose the pipe type and estimate pipe sizes for each section of piping. For Problem
#1, Copper Tubing Type L was selected with the lengths and sizes as shown in Figure 4.1.1.6.
1
"
1/2 "
6
'
62
"
1/2 "
6
'
6-
5
"
5/8
6"
6'-
"
5/8 "
8
'
1-
"
1/2
"
10
4'3/4
5-1 "
1"
3/4"
4
5/8
"
8'0"
11'-4"
"
5/8 "
0
1'-
3
"
1/2 "
6
6'-
"
1/2 "
6
'
6-
"
5/8 "
0
1'-
"
3/4
0"
2'-
Micromist
Manual P/N: 06-153
Section 4 / Page 3 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.1.1.6 DETERMINING PIPE SIZE (CONTINUED)
Starting at the nozzle farthest from the Water Storage Tank, determine the equivalent length of each Node. The
equivalent length for each Node is determined by adding the straight lengths of pipe and the equivalent lengths of
all the fittings in the Node. These equivalent lengths are taken from Section 3.6.
The section of pipe supplying the farthest nozzle consists of a 6-6 (1.98 m) length of 1/2 (15 mm) pipe. The
fittings are a 1/2 (15 mm) thru tee and a 1/2 (15 mm) 90q elbow. Therefore, the equivalent length for this first
pipe Node is:
NODE 1
Single Nozzle Flow (English Units)
Single Nozzle Flow (Metric Units)
1.98 m of 15 mm pipe = 1.98 m
6-6 of 1/2 pipe
=
6.50 ft
1pc. 15 mm 90q elbow = 0.30 m
1pc. 1/2 90q elbow
=
1.00 ft
1pc. 15 mm thru tee
= 0.00 m
1pc. 1/2 thru tee
=
0.00 ft
Total
=
7.5 ft
Total = 2.28 m
Note: The thru tee is counted in this section because the water flowing thru this tee supplies a single nozzle.
Proceed to the next Node. This Node is supplying 2 nozzles. It has a 6-6 (1.98 m) length of 1/2 (15 mm) pipe.
The fitting is a 1/2 (15 mm) thru tee. Therefore, the equivalent lengths are:
NODE 2
2 Nozzle Flow (English Units)
6-6 of 1/2 pipe = 6.50 ft
1pc. 1/2 thru tee = 0.00 ft
Total
=
6.5 ft
The next calculation is for the 3 nozzle flow: The pipe is a 6-6 (1.98 m) length of 1/2 (15 mm) pipe. The fitting
is a 1/2 thru tee. The equivalent lengths are:
NODE 3
3 Nozzle Flow (English Units)
6-6 of 1/2 pipe = 6.50 ft
1pc. 1/2 thru tee = 0.00 ft
Total
=
6.5 ft
The next Node has 4 nozzle flow. The pipe is 2 x 1-0 (.30 m) lengths of 5/8 (18 mm) pipe and an 8-0 (2.44 m)
section of 5/8 (18 mm) pipe, for a total of 10-0 (3.05 m). Fittings consist of 2 x 1/2 (15 mm) 90q elbows and a
1/2 x 5/8 x 1/2 (15 mm x 18 mm x 15 mm) thru tee. The equivalent lengths are:
NODE 4
4 Nozzle Flow (English Units)
10-0 of 5/8 pipe
=
10.0 ft
2pc. 5/8 90q elbows
=
2.00 ft
1pc. 5/8 thru tee
=
0.00 ft
Total
=
12. ft
Section 4 / Page 4 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.1.1.6 DETERMINING PIPE SIZE (CONTINUED)
The next Node has 5 nozzle flow. The pipe is a 6-6 (1.98 m) length of 5/8 (18 mm) pipe. The fitting is a 5/8
(18 mm) thru tee. The equivalent lengths are:
NODE 5
5 Nozzle Flow (English Units)
6-6 of 5/8 pipe
=
6.50 ft
1pc. 5/8 thru tee
=
0.00 ft
Total
=
6.5 ft
The next Node has 6 nozzle flow. The pipe is a 1-8 (0.51 m) length of 5/8 (18 mm) pipe. The fitting is a 5/8 x
1/2 x 1 (18 mm x 20 mm x 25 mm) side tee. The equivalent lengths are:
NODE 6
6 Nozzle Flow (English Units)
1-8 of 5/8 pipe
=
1.67 ft
1pc. 5/8 side tee
=
2.00 ft
Total
=
3.67 ft
The last Node has 8 nozzle flow. The pipe is a 19-3 (5.87 m) length of 1 (25 mm) pipe. The fittings are 2 - 1
(20 mm) x 90q elbows. The equivalent lengths are:
NODE 8
8 Nozzle Flow (English Units)
19-3 of 1 pipe
=
19.25 ft
2pc. 1 90q elbows
=
5.00 ft
Total
=
24.25 ft
Now, calculate the total pressure drop for the piping system. The equivalent lengths calculated above are each
multiplied by their appropriate pressure drop factor, found in Section 3.6 of the Design Section. The pressure
drop calculation for Problem #1 is shown below.
PRESSURE DROP
(English Units)
1/2 @ Node 1 7.5 x 0.041 psi/ft
1/2 @ Node 2 6.5 x 0.139 psi/ft
1/2 @ Node 3 6.5 x 0.284 psi/ft
1/2 @ Node 4
12 x 0.474 psi/ft
5/8 @ Node 5 6.5 x 0.266 psi/ft
5/8 @ Node 6 3.67 x 0.368 psi/ft
1 @ Node 8 24.25 x 0.076 psi/ft
Pressure Drop (psi)
(Metric Units)
= 0.31
= 0.90
= 1.85
= 5.69
= 1.73
= 1.35
= 1.84
= 13.7
Micromist
Manual P/N: 06-153
= 2.12
= 6.22
= 12.7
= 39.2
= 11.9
= 9.32
= 12.7
= 94.2
Section 4 / Page 5 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.1.1.6 DETERMINING PIPE SIZE (CONTINUED)
The final consideration is the pressure drop/rise due to elevation changes. Pressure is changed 0.43 psi/ft
(9.72 kPa/meter) of drop/rise. The net elevation change in our example is an 11.33 ft (3.45 m) rise. Multiply the
net elevation change by 0.43 psi/ft (9.73 kPa/meter). If the calculated nozzle is higher than the water container
outlet, add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
11.33 ft x 0.43 psi/ft
=
4.87 psi + 13.7 psi
=
4.87 psi
18.57 psi
(Metric Units)
3.45 m x 9.73 kPa/m
= 33.57 kPa
33.57 kPa + 94.2 kPa = 127.77 kPa
Therefore, our example system meets the requirement of a total pressure drop less than 20 psi (137.9 kPa).
4.1.2
Problem #2 - A machinery space, 25 ft (7.62m) long x 16 ft (4.88m) wide x 16 ft (4.88m) high (Volume
1) with a 8 ft (2.44 m) long x 7 ft (2.13 m) wide x 16 ft (4.88 m) high section (Volume 2).
The volume of the enclosure is within design limits as it is less than the 9,175 ft3 (260 m3) maximum protected
volume allowed for the Micromist System.
Section 4 / Page 6 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.1.2.2 NOZZLE QUANTITY
To determine how many nozzles are needed for the room, divide the length and width of the room by 8 ft
(2.44 m), the maximum spacing allowed between nozzles. Round the result up to the next higher whole number.
NUMBER OF NOZZLES REQUIRED
(English Units)
(Metric Units)
Volume 1
LENGTH: 25 ft y 8 ft = 3.125
Number of nozzles required for this length = 4
WIDTH: 16 ft y 8 ft = 2
Number of nozzles required for this width = 2
Total Nozzles for Volume 1 (V1):
4x2 =
4x2 =
Volume 2
LENGTH: 8 ft y 8 ft = 1
Number of nozzles required for this length = 1
WIDTH: 7 ft y 8 ft = 0.875
Number of nozzles required for this width = 1
1x1 =
=
8+1 = 9
1x1 =
=
8+1 = 9
Micromist
Manual P/N: 06-153
Section 4 / Page 7 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4'-0" (2.44m)
6'-3"
(1.91m)
3' 1-1/2"
(0.95m)
8'-0" (4.88m)
4'-0" (2.44m)
(1.07m) 3'-6"
Nozzle grids containing 6 or less nozzles require a 70 Gallon (265 Liter) Micromist System.
Nozzle grids containing 7 to 9 nozzles require a 112 Gallon (424 Liter) Micromist System.
Our example has 9 nozzles. Therefore, a 112 Gallon (424 Liter) Micromist System is required.
4.1.2.5 PIPING LAYOUT
After the number and location of the nozzles has been determined, they must be connected with a piping network
that provides the nozzles with the proper flow and pressure. There are several correct layouts for every
enclosure. Figure 4.1.2.5 shows four possible piping networks for Problem #2.
Arrangement A
Arrangement B
Arrangement C
Arrangement D
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
The pipe size for the entire piping system is first estimated, then calculated to assure proper pressure will be
supplied to the nozzles. Choose the pipe type and estimate pipe sizes for each section of piping. For Problem
#2, Stainless Steel Tubing was selected with the lengths and sizes as shown in Figure 4.1.2.6.
/4"
1-1 -4"
6'
"
5/8
3"
'
6-
/4"
1-1 0"
'12
1-1
/4"
4'9"
1" "
0
1'-
"
5/8 "
3
6'-
"
3/4 "
3
'
6
5
1"
8'0"
/4"
1-1 -0"
2'
"
5/8 0"
1'2
"
5/8
3"
5'-
3
"
5/8 "
3
'
6
1
1/2
"
7'6"
/4"
4 3 3"
6'-
1" "
0
1'-
Micromist
Manual P/N: 06-153
Section 4 / Page 9 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.1.2.6 DETERMINING PIPE SIZE (CONTINUED)
Starting at the nozzle farthest from the Water Storage Tank, determine the equivalent length of each section of
pipe. The equivalent length for a section of pipe is determined by adding the straight length of pipe to the
equivalent length of all the fittings in the section. These equivalent lengths are taken from Section 3.6.
The section of pipe supplying the farthest nozzle consists of a 7-6 (2.29 m) length of 1/2 (15 mm) pipe. The
fittings are a 1/2 (15 mm) 90q elbow and a 5/8 x 1/2 x 1/2 (18mm x 15mm x 15mm) side tee. Therefore, the
equivalent length for this first pipe section is:
NODE 1
Single Nozzle Flow (English Units)
7-6 of 1/2 pipe
=
7.50 ft
1pc. 1/2 90q elbow
=
2.00 ft
1pc. 1/2 side tee
=
2.00 ft
Total
=
11.5 ft
Note: The side tee is counted in this section because the water flowing thru it supplies a single nozzle.
Proceed to the next section of pipe. This section is supplying 2 nozzles. This section has a 5-3 (1.60 m) length
of 5/8 (18 mm) pipe. The fitting is a 5/8 (18 mm) thru tee. Therefore, our equivalent lengths are:
NODE 2
2 Nozzle Flow (English Units)
5-3 of 5/8 pipe
=
5.25 ft
1pc. 5/8 thru tee
=
0.00 ft
Total
=
5.25 ft
The next calculation is for the 3 nozzle flow: The pipe is a 6-3 (1.91 m) length of 5/8 (18 mm) pipe. The fitting
is a 3/4 x 5/8 x 1/2 (20mm x 18mm x 15mm) thru tee. The equivalent lengths are:
NODE 3
3 Nozzle Flow (English Units)
6-3 of 5/8 pipe
=
6.25 ft
1pc. 5/8 thru tee
=
0.00 ft
Total
=
6.25 ft
The next pipe section has 4 nozzle flow. This section has a 6-3 (1.91 m) length of 3/4 (20 mm) pipe. The fitting
is a 1 x 3/4 x 1/2 (25mm x 20mm x 15mm) thru tee. The equivalent lengths are:
NODE 4
4 Nozzle Flow (English Units)
6-3 of 3/4 pipe
=
6.25 ft
1pc. 1 thru tee
=
0.00 ft
Total
=
6.25 ft
Section 4 / Page 10 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.1.2.6 DETERMINING PIPE SIZE (CONTINUED)
The next pipe section has 5 nozzle flow. The pipe section is a 1-0 (0.30 m) length and a 8-0 (2.44 mm) length
of 1 (25 mm) pipe, for a total length of 9-0 (2.74 m). The fittings are a 1 (25 mm) 90q elbow and a
1-1/4 x 1 x 1 (32 mm x 25 mm x 25 mm) thru tee. The equivalent lengths are:
NODE 5
5 Nozzle Flow (English Units)
9-0 of 1 pipe
1pc. 1 90q elbow
1pc. 1 thru tee
Total
=
=
=
=
9.00 ft
4.50 ft
0.00 ft
13.5 ft
=
=
=
=
2.74 m
1.37 m
0.00 m
4.11 m
The next pipe section has 9 nozzle flow. The pipe section is a 4-9 (1.45 m) length, a 12-0 (3.66 mm) length, a
6-4 (1.93 m) length, and a 2-0 (0.61 m) length of 1-1/4 (32 mm) pipe, for a total length of 25-1 (7.65 m). The
fittings are 3 x 1-1/4 (32mm) x 90q elbows. The equivalent lengths are:
NODE 9
9 Nozzle Flow (English Units)
25-1 of 1-1/4 pipe
=
25.08 ft
3pc. 1-1/4 90q elbows =
15.00 ft
Total
=
40.08 ft
Now, calculate the total pressure drop for the piping system. The equivalent lengths calculated above are each
multiplied by their appropriate pressure drop factor, found in paragraph 2.2.2.2 of the Design Section. The
pressure drop calculation for Problem #2 is shown below.
PRESSURE DROP
(English Units)
(Metric Units)
= 26.11
= 8.66
= 21.20
= 16.02
= 10.32
= 23.18
= 105.5
The final consideration is the pressure drop/rise due to elevation changes. Pressure changes by 0.43 psi/ft
(9.73 kPa/meter) of drop/rise. The net elevation change in our example is a 6.33 ft (1.93 m) rise. Multiply the net
elevation change by 0.43 psi/ft (9.73 kPa/meter). If the calculated nozzle is higher than the water container outlet,
add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
6.33 ft x 0.43 psi/ft
15.15 psi + 2.72 psi
= 2.72 psi
= 17.87 psi
(Metric Units)
1.93 m x 9.73 kPa/m
= 18.87 kPa
105.5 kPa + 18.78 kPa = 124.3 kPa
Therefore, Problem #2 meets the requirement of a total pressure drop less than 20 psi (137.9 kPa).
Micromist
Manual P/N: 06-153
Section 4 / Page 11 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.2
4.2.1
Problem #1: A gas turbine space, 24 ft (7.32m) long x 23-9 ft (7.24m) wide x 16 ft (4.88m) high.
Check length and width to confirm at least 1 enclosure dimension does not exceed 24 ft. (7.32m).
The 24 ft (7.32m) length and 23.75 ft (7.23m) width are both less than 24ft.
x
x
The volume of the enclosure is less than the 9,175 ft3 (260 m3) maximum protected volume allowed for the
Micromist System.
4.2.1.2 NOZZLE QUANTITY
The nozzle grid for Gas Turbine Spaces is predetermined. All Micromist Systems for Gas Turbine Spaces consist
of six nozzles. If the room is 24 ft. long or less, 1 system with 6 nozzles is required. If the room is greater than 24
ft. in one direction then 2 systems with 12 nozzles are required.
Since both dimensions for Problem #1 are 24 ft. or less then, 1 system with 6 nozzles is required.
Section 4 / Page 12 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.2.1.3 NOZZLE SPACING
Calculate the distance from the ceiling down to the upper nozzles. The same formula is used to determine the
distance from the floor up to the bottom nozzles.
The opposite end wall also has two
nozzles near the top corners of the
wall. The nozzle near the bottom
corner is diagonally opposite the
nozzle near the bottom corner of
the opposite end wall.
d1
d1
d2
d2
w
One end wall of the
enclosure has two nozzles
near the top corners of the
wall and one nozzle near
one of the bottom corners.
Gas Turbine Nozzle Spacing
Figure 4.2.1.3
(Metric Units)
Distance: ceiling to upper nozzle
And floor to lower nozzle
d1 = 0.26 x h
d1 = 0.26 x 4.88m = 1.27m # 1.26m
Micromist
Manual P/N: 06-153
Section 4 / Page 13 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
Calculate the distance from the wall to adjacent nozzles.
DISTANCE FROM WALL
(English Units)
Distance: Wall to adjacent nozzle
d2 = 0.17 x w
d2 = 0.17 x 23.75ft = 4.038ft # 40-1/2
(Metric Units)
Distance: Wall to adjacent nozzle
d2 = 0.17 x w
d2 = 0.17 x 7.24m = 1.23m # 1.24m
1
1/2
"
14
'-2
"
5/
1'- 8"
6"
4'2"
5/
4'0 8"
-1/
2"
1/
1'- 2"
6"
3
"
5/8 "
'- 0
15
5/8
14 "
'-2
"
1/
7'- 2"
8"
1"
6"
2'-
4'2"
4'0
-1/
2"
1/2
1'- "
6"
1/2
1'- "
6"
1/
1'- 2"
6"
"
5/8 "
0
9'5/8
1"
"
4'0
6"
-1/
5'2"
1"
0"
4'6
1"
0"
1'-
4.2.1.5
Section 4 / Page 14 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
The same method is used to determine the total pressure drop for Gas Turbine Spaces as was used for
Machinery Spaces.
In this example, the selected nozzle, or the nozzle to be calculated will be one that is on the end wall near the
Water Storage Tank, but farthest from the tank. The lower nozzle is actually farther away, however, there will be
a pressure increase gained at this nozzle due to the elevation drop to the nozzle. Therefore, the upper nozzle will
have the greater pressure drop. If you are uncertain as to which nozzle is the worst case, you must perform the
calculations for each nozzle.
This example will use Copper Type L Tubing. Refer to section 2.2.3.2 for the table of Equivalent Lengths of
Soldered Pipe Fittings and Bends for the values used in the calculations below. This calculation is made in order
to determine the equivalent length of the piping that connects the selected nozzle to the Water Storage Tank.
The equivalent length for a section of pipe is determined by adding the straight length of pipe to the equivalent
length of all the fittings in the section.
Begin with the section of pipe directly connected to the selected nozzle and proceed with the calculations for each
pipe section all the way to the Water Storage Tank. The first section of pipe supplying the selected nozzle
consists of a 14-2 (4.32m) length of 1/2 (15 mm) pipe as well as a 1/2 (15 mm) x 1/2 (15 mm) x 1/2 (15 mm)
thru tee and a 1/2 (15 mm) 90q elbow. The equivalent pipe length for the first pipe section is tabulated below:
NODE 1
Single Nozzle Flow (English Units)
14-2 of 1/2 pipe
1pc. 1/2, 90q elbow
1pc. 1/2 thru tee
Total
= 14.17 ft
= 1.00 ft
= 0.00 ft
= 15.17 ft
=
=
=
=
4.32 m
0.31 m
0.00 m
4.63 m
Note: The thru tee is counted in this section because the water flowing thru it supplies a single nozzle.
Now proceed to the next section of pipe. This section is supplying 2 nozzles and consists of a 1-6 (0.46 m)
length of 1/2 (15 mm) pipe as well as a 1/2 (15 mm) thru tee. Therefore, our equivalent lengths are:
NODE 2
2 Nozzle Flow (English Units)
1-6 of 1/2 pipe =
1pc. 1/2 thru tee =
Total
=
1.5 ft
0.0 ft
1.5 ft
0.46 m of 15 mm pipe
1pc. 15 mm thru tee
Total
=
=
=
0.46 m
0.00 m
0.46 m
=
=
=
=
19.04 ft
1.50 ft
2.00 ft
22.54 ft
=
=
=
=
5.80 m
0.31 m
0.61 m
6.72 m
Micromist
Manual P/N: 06-153
Section 4 / Page 15 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
The last section of pipe is for 6 nozzle flow:
NODE 6
6 Nozzle Flow - (English Units)
13-0 of 1 pipe
3pc. 1 90q elbows
Total
=
=
=
13.0 ft
7.5 ft
20.5 ft
3.96 m
2.29 m
6.25 m
To determine the pressure drop for the piping system, we multiply the equivalent lengths for each of the different
nozzle flows by their corresponding pressure drop factors.
The pressure drop for each nozzle flow in our example is calculated below:
Pressure Drop
(English Units)
1/2 @ 1 nozzle flow
1/2 @ 2 nozzle flow
1/2 @ 3 nozzle flow
3/4 @ 6 nozzle flow
(Metric Units)
= 0.62
= 0.21
= 6.31
= 3.40
= 10.54
=
=
=
=
=
4.17
1.44
42.5
23.5
71.6
The final consideration is the change in system pressure due to elevation. Pressure changes by 0.43 psi/ft
(9.72 kPa/m) of drop/rise. The net elevation change in our example is a 5.5 ft (1.68 m) rise. Multiply the net
elevation change by 0.43 psi/ft (9.72 kPa/m). If the calculated nozzle is higher than the water container outlet,
add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
5.5 ft x 0.43 psi/ft
10.54 psi + 2.37 psi
= 2.37 psi
= 12.91 psi
(Metric Units)
1.68 m x 9.72 kPa/m
= 16.33 kPa
71.6 kPa + 18.76 kPa = 90.37 kPa
Therefore, our example system meets the requirement of a total pressure drop less than 20 psi (138 kPa).
4.2.2
Problem #2: A gas turbine space, 28 ft (8.53m) long x 24-0 ft (7.32m) wide x 13 ft (3.96m) high
Check length and width to confirm enclosure dimensions do exceed 24 ft. (7.32m).
The 24 ft (7.32m) width does not exceed the 24ft, however, the 28 ft width does. In this case, two 112 gallon
containers are required.
x
x
The volume of the enclosure is less than the 9,175 ft3 (260 m3) maximum protected volume allowed for the
Micromist System.
Section 4 / Page 16 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.2.2.2 NOZZLE QUANTITY
The nozzle grid for Gas Turbine Spaces is predetermined. All Micromist Systems for Gas Turbine Spaces consist
of six nozzles. If the room is 24 ft. long or less, 1 system with 6 nozzles is required. If the room is greater than 24
ft. in one direction then 2 systems with 12 nozzles are required.
Since one dimension for Problem #2 is greater than 24 ft., 2 systems with 6 nozzles is required.
4.2.2.3
NOZZLE SPACING
d1
d2
d2
d1
(Metric Units)
Distance: ceiling to upper nozzle
And floor to lower nozzle
d1 = 0.26 x h
d1 = 0.26 x 3.96m = 1.029m # 1.3m
Micromist
Manual P/N: 06-153
Section 4 / Page 17 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
Calculate the distance from the wall to adjacent nozzles.
DISTANCE FROM WALL
(English Units)
Distance: Wall to adjacent nozzle
d2 = 0.17 x w
d2 = 0.17 x 24ft = 4.08ft # 4-1
(Metric Units)
Distance: Wall to adjacent nozzle
d2 = 0.17 x w
d2 = 0.17 x 7.32m = 1.244m # 1.24m
"
1/2 "
1/2
4
2'-
"
1/2 "
'-0
14
"
1/2 "
1/2
"
5/8 2"
/
41
3'-
4
2'-
5
3'4
"
5/8 "
'- 0
14
1/2
"
"
5/8 "
0
1'-
1
3'- /2"
41
/2"
4'1"
6
5/8
"
20
'-1
1"
"
1/2 "
3
6'-
"
1/2 "
'- 0
14
"
1/2 "
3
0'-
"
1/2 "
/2
41
'
2
4
"
1/2 "
0
3'-
1/2
1'- "
0"
"
1/2 "
'-0
11
"
5/8 "
10
2'-
"
1/2 /2"
41
2'-
"
5/8
8"
6'-
"
1/2
3"
6'-
5/8
6'- "
0"
6
"
5/8
8"
5'-
EM
ST
SY
EM
ST
SY
4'-
1"
3'4
"
1/2 "
3
6'-
#1
#2
1/2
"
Section 4 / Page 18 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE
The same method is used to determine the total pressure drop for Gas Turbine Spaces as was used for
Machinery Spaces.
In this example, both systems will be calculated from the far wall. The lower nozzle is actually farther away,
however, there will be a pressure increase gained at this nozzle due to the elevation drop to the nozzle.
Therefore, the upper nozzle will have the greater pressure drop. If you are uncertain as to which nozzle is the
worst case, you must perform the calculations for each nozzle.
This example will use Copper Type L Tubing. Refer to section 2.2.3.2 for the table of Equivalent Lengths of
Threaded Pipe Fittings and Bends for the values used in the calculations below. This calculation is made in order
to determine the equivalent length of the piping that connects the selected nozzle to the Water Storage Tank.
The equivalent length for a section of pipe is determined by adding the straight length of pipe to the equivalent
length of all the fittings in the section.
System #1
Begin with the section of pipe directly connected to the selected nozzle and proceed with the calculations for each
pipe section all the way to the Water Storage Tank. Disregard the 6-3 piece of pipe, because pressure is
increased through this pipe. The first section of pipe consists of a 3-4 1/2 (1.03m) length and a 14-0 (4.27m)
length of 1/2 (15 mm) pipe, as well as a 1/2 (15 mm) x 5/8 (15 mm) x 1/2 (15 mm) thru tee, and 2 x 1/2
(15 mm) 90q elbows. The equivalent pipe length for the first pipe section is tabulated below:
NODE 1
1 Nozzle Flow (English Units)
3 4 1/2 of 1/2 pipe
14-0 of 1/2 pipe
2pc. 1/2, 90q elbow
1pc. 1/2 thru tee
Total
= 3.38 ft
= 14.0 ft
= 2.00 ft
= 0.00 ft
= 19.37 ft
=
=
=
=
=
1.03 m
4.27 m
0.61 m
0.00 m
5.91 m
Now proceed to the next section of pipe. This section consists of a 14-0 (4.27 m) and a 1-0 (0.30 mm) length
of 5/8 (16 mm) pipe as well as a 5/8 (16 mm) x 5/8 (16 mm) x 1/2 (16 mm) thru tee and a 5/8 90q elbow.
Therefore, our equivalent lengths are:
NODE 5
5 Nozzle Flow (English Units)
15-0 of 5/8 pipe
1pc. 5/8, 90q elbow
1pc. 5/8 thru tee
Total
= 15.0 ft
= 1.5 ft
= 0.0 ft
= 16.5 ft
=
=
=
=
4.57 m
0.46 m
0.00 m
5.03 m
= 31.92 ft
= 4.50 ft
= 36.42 ft
Micromist
Manual P/N: 06-153
9.73 m
1.37 m
11.1 m
Section 4 / Page 19 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE (CONTINUED)
To determine the pressure drop for the piping system, we multiply the equivalent lengths for each of the different
nozzle flows by their corresponding pressure drop factors.
The pressure drop for each nozzle flow in our example is calculated below:
Pressure Drop
(English Units)
(Metric Units)
= 5.48
= 30.3
= 92.4
= 128.2
The final consideration is the change in system pressure due to elevation. Pressure changes by 0.43 psi/ft
(9.72 kPa/m) of drop/rise. The net elevation change in our example is a 9.71 ft (2.96 m) rise. Multiply the net
elevation change by 0.43 psi/ft (9.72 kPa/m). If the calculated nozzle is higher than the water container outlet,
add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
9.71 ft x 0.43 psi/ft
18.58 psi - 4.18 psi
= 4.18 psi
= 14.40 psi
(Metric Units)
2.96 m x 9.72 kPa/m
= 28.77 kPa
128.2 kPa - 28.77 kPa = 99.43 kPa
Therefore, our example system meets the requirement of a total pressure drop less than 20 psi (138 kPa).
System #2
1st Calculation
System #2 will have 2 calculations. The second set of calculations will size the pipe sections supplying the 4
nozzles in the middle of the back wall.
Begin with the section of pipe directly connected to the selected nozzle and proceed with the calculations for each
pipe section all the way to the Water Storage Tank. The first section of pipe consists of a 3-4 1/2 (1.03m) length
and a 14-0 (4.27m) length of 1/2 (15 mm) pipe, as well as a 1/2 (15 mm) x 1/2 (15 mm) x 1/2 (15 mm) side
tee, a 1/2 (15 mm) x 1/2 (15 mm) x 1/2 (15 mm) thru tee, and a 1/2 (15 mm) 90q elbow. The equivalent pipe
length for the first pipe section is tabulated below:
NODE 2
2 Nozzle Flow (English Units)
2-4 1/2 of 1/2 pipe
14-0 of 1/2 pipe
1pc. 1/2, 90q elbow
1pc. 1/2 thru tee
1pc. 1/2 side tee
Total
Section 4 / Page 20 of 24
Revision: 2
Revision Date: March, 2008
= 2.38 ft
= 14.0 ft
= 1.00 ft
= 0.00 ft
= 2.00 ft
= 19.37 ft
Micromist
Manual P/N: 06-153
=
=
=
=
=
=
0.72 m
4.27 m
0.31 m
0.00 m
0.61 m
5.91 m
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE (CONTINUED)
Now proceed to the next section of pipe. This section consists of a 3-0 (0.91 m) length of 1/2 (15 mm) pipe as
well as a 1/2 (15 mm) side tee. Therefore, our equivalent lengths are:
NODE 4
4 Nozzle Flow (English Units)
3-0 of 1/2 pipe =
1pc. 1/2 side tee =
Total
=
3.0 ft
2.0 ft
5.0 ft
0.91 m of 15 mm pipe
1pc. 15 mm thru tee
Total
=
=
=
0.91 m
0.61 m
1.52 m
= 13.17 ft
= 3.00 ft
= 16.17 ft
4.01 m
0.91 m
4.92 m
To determine the pressure drop for the piping system, we multiply the equivalent lengths for each of the different
nozzle flows by their corresponding pressure drop factors.
The pressure drop for each nozzle flow in our example is calculated below:
Pressure Drop
(English Units)
(Metric Units)
=
=
=
=
18.6
16.3
31.1
66.0
The final consideration is the change in system pressure due to elevation. Pressure changes by 0.43 psi/ft
(9.72 kPa/m) of drop/rise. The net elevation change in our example is a 3.292 ft (1.00 m) rise. Multiply the net
elevation change by 0.43 psi/ft (9.72 kPa/m). If the calculated nozzle is higher than the water container outlet,
add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
3.292 ft x 0.43 psi/ft
11.01 psi + 1.42 psi
= 1.42 psi
= 12.43 psi
(Metric Units)
1.00 m x 9.72 kPa/m
=
9.72 kPa
66.0 kPa + 9.72 kPa
= 75.72 kPa
Therefore, our example system meets the requirement of a total pressure drop less than 20 psi (138 kPa).
Micromist
Manual P/N: 06-153
Section 4 / Page 21 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE (CONTINUED)
2nd Calculation
This calculation is to determine the pipe size for the 4 nozzles on the back wall. Use the same pipe dimensions
from the first calculation for the upstream pipe. This is done to verify that the pipe being calculated will have
enough pressure with previously calculated pipe. The first section of pipe consists of a 3 (0.25m) length and a
1/2 (15 mm) x 1/2 (15 mm) x 1/2 (15 mm) side tee. The equivalent pipe length for the first pipe section is
tabulated below:
"
1 /2 "
1/2
4
2'-
"
1 /2 "
'-0
14
"
1/2 "
/2
41
4
"
5/8 2"
/
41
'3
2'-
5
3'4
"
5 /8 "
'-0
14
1/2
"
"
5 /8 "
0
1 '-
1
3'- /2"
41
/2"
4'1"
2
"
1/2 "
3
6'1
"
1/2 "
3
0'-
6
5/8
"
20
'-1
1"
1/2
"
1/2 "
0
3'-
1/2
1'- "
0"
"
1/2 "
' -0
11
EM
ST
SY
EM
ST
SY
"
3'-
"
"
1/2
"
5/8
8"
5 '-
"
5 /8
8"
6'-
"
1/2
3"
6'-
4
2'-
5/8
6'- "
0"
"
5 /8 "
10
2'-
"
1/2 /2"
41
2'-
4'1
"
1/2 "
3
6'-
"
1/2 "
' -0
14
#1
#2
41
/2"
NODE 1
1 Nozzle Flow (English Units)
0.25 of 1/2 pipe
1pc. 1/2 side tee
Total
Section 4 / Page 22 of 24
Revision: 2
Revision Date: March, 2008
=
=
=
0.25 ft
2.00 ft
2.25 ft
Micromist
Manual P/N: 06-153
=
=
=
0.08 m
0.61 m
0.69 m
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE (CONTINUED)
Now proceed to the next section of pipe. This section consists of a 6-3 (1.91 m) length of 1/2 (15 mm) pipe as
well as a 1/2 (15 mm) thru tee. Therefore, our equivalent lengths are:
NODE 2
2 Nozzle Flow (English Units)
6.25 of 1/2 pipe =
1pc. 1/2 thru tee =
Total
=
6.25 ft
0.00 ft
6.25 ft
1.91 m of 15 mm pipe
1pc. 15 mm thru tee
Total
=
=
=
1.91 m
0.00 m
1.91 m
= 3.38 ft
= 2.00 ft
= 5.38 ft
=
=
=
1.03 m
0.61 m
1.64 m
15.0 ft
0.00 ft
= 1.50 ft
16.5 ft
1.91 m of 16 mm pipe
1pc. 16 mm thru tee
1pc. 16mm 90q elbow
Total
=
=
=
=
1.91 m
0.00 m
0.46 m
2.37 m
= 31.92 ft
= 4.50 ft
= 7.88 ft
9.73 m
1.37 m
11.1 m
To determine the pressure drop for the piping system, we multiply the equivalent lengths for each of the different
nozzle flows by their corresponding pressure drop factors.
Micromist
Manual P/N: 06-153
Section 4 / Page 23 of 24
Revision: 2
Revision Date: March, 2008
SAMPLE PROBLEMS
4.2.2.5 DETERMINING PIPE SIZE (CONTINUED)
The pressure drop for each nozzle flow in our example is calculated below:
Pressure Drop
(English Units)
1/2 @ 1 nozzle flow
1/2 @ 2 nozzle flow
5/8 @ 4 nozzle flow
5/8 @ 5 nozzle flow
5/8 @ 6 nozzle flow
(Metric Units)
=
=
=
=
=
=
0.64
6.00
6.64
14.3
92.4
120
The final consideration is the change in system pressure due to elevation. Pressure changes by 0.43 psi/ft
(9.72 kPa/m) of drop/rise. The net elevation change in our example is a 2.9583 ft (0.902 m) rise. Multiply the net
elevation change by 0.43 psi/ft (9.72 kPa/m). If the calculated nozzle is higher than the water container outlet,
add the answer to the calculated pressure drop. If the nozzle is lower, subtract the two numbers.
ELEVATION CHANGE (TOTAL SYSTEM PRESSURE DROP)
(English Units)
2.9583 ft x 0.43 psi/ft
19.71 psi - 1.27 psi
= 1.27 psi
= 18.44 psi
(Metric Units)
0.902 m x 9.72 kPa/m =
8.77 kPa
120 kPa - 8.77 kPa
= 111.23 kPa
Therefore, our example system meets the requirement of a total pressure drop less than 20 psi (138 kPa).
Section 4 / Page 24 of 24
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
Section 5
System Installation
SYSTEM INSTALLATION
5.0
SYSTEM INSTALLATION
Each Micromist installation must be completed in accordance with NFPA 750, this manual, the Authority Having
Jurisdiction (AHJ), and all applicable codes, regulations, and standards.
NOTE: For detailed instructions of the installation, refer to the Micromist System Assembly Installation
Drawings. These drawing numbers are listed below:
x
x
x
x
5.1
STORAGE CONTAINERS
The Micromist system is factory pre-assembled and mounted on a steel skid. The Water Container is attached to
the Nitrogen Tank Assembly(s) with mounting straps and a Uni-strut bracket. These pre-assembled components
simplify the installation of the Micromist system by minimizing the amount of assembly required in the field.
5.2
DISCHARGE PIPING CONNECTION
The Micromist system is designed and pre-assembled so that it may be quickly and easily connected to the piping
network of the system. The water valve outlet of the Micromist system is threaded with a 3/4 NPT female outlet.
This connection is for the discharge piping.
5.3
PIPING NETWORK MATERIALS
The thickness of the pipe or tubing wall shall be calculated in accordance with ASME B31.1 Power Piping Code.
For Micromist, use an internal pressure of 320 psi (22.1 bar). Only FM-approved rigid pipe hangers may be used
when installing the piping systems. Refer to Section 5.3.1 for a list of acceptable materials.
CAUTION: The following SHALL NOT be used for any Micromist System installation:
x Nonmetallic or cast-iron pipe and fittings
x Black or galvanized pipe
5.3.1
TUBING AND PIPE
The tubing and pipe used in Micromist systems, SHALL be of noncombustible material having physical and
chemical characteristics such that its deterioration under stress can be predicted with reliability. Acceptable
materials include:
x
x
x
No kinks, ripples, distortions, reductions in diameter, or noticeable deviations from round allowed
Minimum radius of any bend shall be six (6) pipe diameters
Bends must be made mechanically using a Swagelok Tubing bender, or equivalent
All pipe should be reamed, blown clear, and swabbed with a solvent to remove dirt and cutting oils before
assembly.
Micromist
Manual P/N: 06-153
Section 5 / Page 1 of 7
Revision: 2
Revision Date: March, 2008
SYSTEM INSTALLATION
5.3.1.1 RECOMMENDED TUBE FITTINGS
Stainless steel tubing is to be connected using approved mechanical fittings such as the Swagelok Tube Fittings
or approved equivalent.
Swagelok Part Numbers for Various Fittings
Fitting
Tee
90 Elbow
Union
Connector
Adapter
Adapter
Reducer
Reducer
Reducer
Tube Cap
Tube Plug
Description
All tube fittings
All tube fittings
All tube fittings
1/2 (15mm)
SS-810-3
SS-810-6
SS-810-9
Tube fitting to
SS-810-1-8
1/2 Male NPT
1/2 Tube stub to
SS-8-TA-1-8
1/2 Male NPT
1/2 Tube stub to
SS-8-TA-7-8
1/2 Female NPT
1/2 Tube Fitting
to Tube stub
5/8 Tube Fitting
to Tube stub
3/4 Tube Fitting
to Tube stub
To cap a tube
To plug a port
5/8 (16mm)
SS-1010-3
SS-1010-6
SS-1010-9
3/4" (20mm)
SS-1210-3
SS-1210-6
SS-1210-9
1 (25mm)
SS-1610-3
SS-1610-6
SS-1610-9
SS-1010-1-8
SS-1210-1-8
SS-1610-1-8
SS-810-R-10
SS-810-R-12
SS-810-R-16
1 1/4" (32mm)
SS-2000-3
SS-2000-6
SS-2000-9
SS-810-R-20
SS-1010-C
SS-1010-P
SS-1210-C
SS-1210-P
SS-1610-C
SS-1610-P
SS-2010-C
SS-2010-P
5.3.2
FITTING MATERIALS
Approved fittings for Micromist system distribution piping SHALL be as follows:
x
x
x
5.3.3
SIZE REDUCTIONS
A one-piece reducing fitting should be used whenever a change is made in the pipe size. However, hexagonal
bushings will be permitted for reducing the size of openings of fittings when standard fittings of the required size
are not available.
5.3.4
PIPE JOINTS
All threads used in joints and fittings SHALL conform to ANSI B1.20.1 (Pipe Threads, General Purpose). Thread
lubricant/sealant SHALL be applied to the male threads only. (Stainless Steel Pipe only)
Where tubing is joined with compression-type fittings, the manufacturers pressure/temperature ratings for the
fitting SHALL not be exceeded.
Section 5 / Page 2 of 7
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SYSTEM INSTALLATION
5.4
INSTALLING MAIN DISCHARGE PIPING
Each pipe or shall be cleaned internally after preparation, and before assembly, by means of swabbing with a
suitable nonflammable cleaner. Teflon tape shall be used on all threaded joints.
The piping system should be securely supported, and should not be subject to mechanical, chemical, vibration, or
other damage. Pipe hangers shall be spaced at intervals not exceeding those listed in the following table:
Maximum Hanger Spacing and Rod Sizing Stainless Steel
English Units
Metric Units
Max Spacing
ft.
Rod Size
in. dia.
Max Spacing
m.
Rod Size
mm.
1/2
3/8
15
1.50
10
3/4
3/8
20
1.80
10
3/8
25
2.10
10
1 1/4
3/8
32
2.75
10
1 1/2
3/8
40
2.75
10
Metric Units
Max Spacing
ft.
Rod Size
in. dia.
Max Spacing
m.
Rod Size
mm.
1/2
3/8
15
2.44
10
3/4
3/8
20
2.44
10
3/8
25
2.44
10
1 1/4
10
3/8
32
3.05
10
1 1/2
10
3/8
40
3.05
10
Uni-strut may be used to support the Micromist System piping network. Install at the same intervals as noted in
the hanger spacing table. Piping can be secured using Uni-strut pipe clamps or Swagelok tube clamps.
(Consult local suppliers for details.)
NOTE: ANSI B31.1 shall be consulted for guidance in this matter.
All system piping shall be installed in strict accordance to system plans. If any piping changes are necessary, the
system MUST be recalculated to assure all design criteria are still complied with.
5.5
NITROGEN VALVE CONNECTIONS
The Micromist system is factory pre-assembled and attached to a steel mounting skid to reduce the amount of
assembly required in the field. For protection during shipment, the attachments to the air valve(s) have been
removed, and a safety shipping cap placed over the nitrogen valve(s).
NOTE: Whenever the Nitrogen cylinder is handled, moved, or transported in any manner, the safety
shipping cap MUST be in place to avoid injury to personnel, or damage to equipment.
Micromist
Manual P/N: 06-153
Section 5 / Page 3 of 7
Revision: 2
Revision Date: March, 2008
SYSTEM INSTALLATION
5.5.1
70 GALLON (265 LITER) NITROGEN VALVE CONNECTION
When the Micromist system has been positioned in its final location, the protective cap on the nitrogen valve can
be removed. The following steps are required to make the nitrogen valve connections. The numbers in the
instructions refer to the numbers in the following parts list and Figure 5.5.1.
1)
2)
3)
4)
5)
6)
7)
8)
73-007
73-005
CO2-1290
02-4543
02-4521
02-4537
02-4606
02-4550
8
2
Step 5.
Step 6.
Step 7.
Section 5 / Page 4 of 7
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SYSTEM INSTALLATION
5.5.2
112 GALLON (424 LITER) NITROGEN VALVE CONNECTIONS
When the Micromist system has been positioned in its final location, the protective caps on both nitrogen valves
can be removed. The following steps are required to make the nitrogen valve connections. The numbers in the
instructions refer to the numbers in the following parts list and Figure 5.5.2.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
73-007
73-005
CO2-1290
02-4543
02-4539
02-4533
02-4538
02-4521
02-4537
73-009
73-008
7
8
9
11
10
Step 4.
Step 5.
Step 6.
Step 7.
Step 8.
Micromist
Manual P/N: 06-153
Section 5 / Page 5 of 7
Revision: 2
Revision Date: March, 2008
SYSTEM INSTALLATION
CRITICALLY IMPORTANT: Install Teflon tape on the Pressure Gauge (10) Connector or Pressure
Switch (11) Connector and thread into the fill valve port on the side of the right Nitrogen Valve. Failure
to use Teflon tape on this connection will result in the threads being damaged or stripped off the
connector - rendering the connector unfit for service.
Step 10. Carefully align and turn the assembly into the Nitrogen Valve approximately five (5) turns until the
assembly is snug. Some Nitrogen leakage will be observed. Continue tightening until the leakage
stops and assembly is oriented as shown in the figure above.
Step 11. Connect the 23 (584mm) long Braided Hoses (6) between the air valves on the Nitrogen Tanks and the
Tee at the pressure regulator on the Water Storage Tank.
Step 9.
5.6
SOLENOID VALVE WIRING
Two solenoids are used in the Micromist system. The solenoid valves are 12 VDC devices wired in series to a
SRM (solenoid releasing module) as shown in Figure 5.6.
Section 5 / Page 6 of 7
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SYSTEM INSTALLATION
5.7
LIQUID LEVEL SWITCH WIRING
The liquid level switch is a SPST switch whose contacts are in the open position when the tank is full (switch in
the up position). The control panel supervises the switch. When the water level drops below a predetermined
point, the contacts close. This sends a supervisory indication to the control panel. The liquid level switch has a
1/2 NPT conduit connection. The liquid level switch is wired to a contact monitoring module as shown in
Figure 5.7.
Micromist
Manual P/N: 06-153
Section 5 / Page 7 of 7
Revision: 2
Revision Date: March, 2008
Section 6
Final System
Checkout
Micromist
Manual P/N: 06-153
Section 6 / Page 1 of 2
Revision: 2
Revision Date: March, 2008
Section 6 / Page 2 of 2
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
Section 7
System
Maintenance
SYSTEM MAINTENANCE
7.0
SYSTEM MAINTENANCE
The following maintenance procedures, at the intervals indicated, are meant to be a minimum requirement for
Fike Micromist Systems. The following procedures do not preclude those required by NFPA 750 and the authority
having jurisdiction. More frequent service intervals may be necessary if systems are installed in more severe
service applications. This section does not cover maintenance and service procedures for the electrical and
control portions of the system. Consult the appropriate manuals for those procedures.
7.1
x
7.2
x
DISCHARGE PIPING
Every six (6) months:
Check the system discharge piping for corrosion and damage. Check all piping supports to make
sure they are tight and the pipe securely supported.
Every year:
Same as six (6) month inspection. Also, blow out the piping with compressed air or nitrogen and
check for obstructions.
DISCHARGE NOZZLES
Every six (6) months:
Check to see that nozzle orifices are clear and unobstructed, and are not showing signs of corrosion.
7.3
NFPA 750 INSPECTION, MAINTENANCE AND TESTING FREQUENCIES
The following is excerpted from NFPA 750, Standard for the Installation of Water Mist Fire Protection Systems.
INSPECTION FREQUENCIES
Item
Activity
Water tank (unsupervised)
Check water level
Water tank (supervised)
Check water level
Air pressure cylinders (unsupervised)
Check pressure and indicator disk
System operating components, including
control valves (locked/unsupervised)
Inspect
Air pressure cylinders (supervised)
Check pressure and indicator disk
System operating components, including control valves
Inspect
Waterflow alarm and supervisory devices
Inspect
Initiating devices and detectors
Inspect
Batteries, control panel, interface equipment
Inspect
System strainers and filters
Inspect
Control equipment, fiber optic cable connections
Inspect
Piping, fittings, hangers, nozzles, flexible tubing
Inspect
Item
Water tank
System
Strainers and filters
MAINTENANCE FREQUENCIES
Activity
Drain and refill
Flushing
Clean or replace as required
Micromist
Manual P/N: 06-153
Frequency
Weekly
Monthly
Monthly
Monthly
Quarterly
Quarterly
Quarterly
Semiannually
Semiannually
Annually
Annually
Annually
Frequency
Annually
Annually
After system operation
Section 7 / Page 1 of 4
Revision: 2
Revision Date: March, 2008
SYSTEM MAINTENANCE
TESTING FREQUENCIES
Item
Activity
Control equipment (functions, fuses, interfaces,
primary power, remote alarm) (unsupervised)
Test
Remote alarm annunciation
Test
Batteries
Test
Pressure relief valve
Manually operate
Control equipment (functions, fuses, interfaces,
primary power, remote alarm) (supervised)
Test
Water level switch
Test
Detectors (other than single use or self-testing)
Test
Release mechanisms (manual and automatic)
Test
Control unit/programmable logic control
Test
Section valve
Function test
Water
Analysis of contents
Pressure cylinders (normally at
atmospheric pressure)
Pressure cylinder (discharge if possible)
System
Flow test
Pressure cylinders
Hydrostatic test
Automatic nozzles
Test (random sample)
Frequency
Quarterly
Annually
Semiannually
Semiannually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
Annually
5 12 years
20 years
7.4
RECHARGING OF NITROGEN CYLINDERS
The following is the procedure for recharging nitrogen cylinder(s) supplied with the Micromist System Packages.
7.4.1
RECHARGE PROCEDURE
Step 1: Install a Fike Nitrogen Fill Valve Assembly (P/N 73-012), with straight-threaded female threads in
the larger diameter threads on the inlet of the Micromist System Valve.
Step 2: Attach the cylinder equipped with the Nitrogen Fill Valve Assembly, to a pigtail on the nitrogen-fill
manifold.
Step 3: Allow flow of nitrogen gas into the Fike cylinder. Fill the cylinder to the indicated pressure, using
pressure gauge, temperature monitoring device, and appropriate, approved fill chart giving
correct final pressure(s) for cylinder (gas) temperature(s). Refer to paragraph 6.4.3 for an
approved fill chart.
Step 4: Stop pump, shut off nitrogen inlet to manifold and open the quarter-turn ball valve in Nitrogen Fill
Valve Assembly to vent the pressure in the supply hose.
Step 5: Confirm that the Fike cylinder valve has shut off. Note: Valve failure will be indicated by the
cylinder dropping in temperature (as nitrogen flows out, the cylinder will cool to an easily
detectable degree). Also, if any cylinder valve fails to shut off, the manifold system will be
relatively slow to drop to atmospheric pressure. Mark any cylinders whose valve fails to shut off.
WARNING: Be sure that the system pressure is sufficiently near atmosphere so that the
pigtail will not whip when released from the cylinders. Such whipping action can
cause serious injury or death.
Step 6: Leak check the cylinder, particularly at the neck where the valve threads into the cylinder; and
leak check the valve, particularly at the safety assemblies and other joints. Mark and reject any
cylinder found defective.
Step 7: Disconnect the cylinder from the manifold pigtail and the Fike Nitrogen Fill Valve Assembly.
Install the Safety Shipping Cap on the cylinder. Be sure the cylinder is secured according to
OSHA recommendations.
Section 7 / Page 2 of 4
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
SYSTEM MAINTENANCE
7.4.2
QUALITY ASSURANCE
At least two (2) hours after recharging, and preferably the next day, check the settled pressure as
follows:
1) Use reliable gauge and check the pressure in the Fike cylinder.
2) After determining the temperature of the cylinder, check the nominal pressure using the following
fill chart. For a cylinder filled to nominal pressure of 1,920 psi (13,238 kPa), the allowable range
SHALL be:
a) No more than 45 psi (310.3 kPa) over the nominal, and
b) No more than 55 psi (379.2 kPa) under the nominal.
x The pressure in all Fike cylinders MUST fall within the above listed limits.
x
7.4.3
NITROGEN CYLINDER FILL CHART
The following is a fill chart showing temperature vs. pressure for 100% Nitrogen.
Temperature
Degrees F
Degrees C
10
-12.2
12
-11.1
14
-10.0
16
-8.9
18
-7.8
20
-6.7
22
-5.6
24
-4.4
26
-3.3
28
-2.2
30
-1.1
32
0.0
34
1.1
36
2.2
38
3.3
40
4.4
42
5.6
44
6.7
46
7.8
48
8.9
50
10.0
52
11.1
54
12.2
56
13.3
58
14.4
60
15.6
62
16.7
64
17.8
66
18.9
68
20.0
70
21.1
Pressure
PSI
KPa
1,927
13,288
1,935
13,339
1,942
13,389
1,949
13,439
1,957
13,490
1,964
13,540
1,971
13,591
1,978
13,641
1,986
13,691
1,993
13,742
2,000
13,792
2,008
13,842
2,015
13,893
2,022
13,943
2,030
13,994
2,037
14,044
2,044
14,094
2,052
14,145
2,059
14,195
2,066
14,245
2,073
14,296
2,081
14,346
2,088
14,397
2,095
14,447
2,103
14,497
2,110
14,548
2,117
14,598
2,125
14,648
2,132
14,699
2,139
14,749
Final density is 0.3359 lb.-Moles / ft3 = 0.0752 SCF / in3 = 9.4098 lb. / ft3 (150.73 kg / m3)
Micromist
Manual P/N: 06-153
Section 7 / Page 3 of 4
Revision: 2
Revision Date: March, 2008
SYSTEM MAINTENANCE
7.5
POST FIRE MAINTENANCE
Following the event of a fire, there are several procedures that must be followed before the system may be
considered ready for return to service. The procedures outlined below shall be performed after it is confirmed that
the fire has been extinguished:
x
x
x
x
x
x
Control Panel must be reset. Refer to the Cheetah Installation, Operation, and Maintenance Manual,
P/N 06-148, for detailed instructions.
Water Storage Container must be completely flushed and refilled.
Nitrogen cylinder(s) must be recharged and/or replaced.
Nozzle screens must be checked and cleaned, or replaced, to assure free flow of water through all
nozzle orifices.
Piping network must be examined to ensure that all connections and mounting brackets are tight and
undamaged.
Mechanically and/or fire damaged components must be replaced.
Section 7 / Page 4 of 4
Revision: 2
Revision Date: March, 2008
Micromist
Manual P/N: 06-153
Section 8
Parts List
PARTS LIST
8.0
PARTS LIST
The following is a list of the Micromist Fire Suppression System Packages. Each Micromist package includes the
water storage container and nitrogen cylinder(s), control valves, water level switch, nitrogen cylinder pressure
gauge(s) with or without pressure switch(s), solenoid actuators for both air and water cylinders, all necessary
bracketing and the mounting skid.
8.1
MICROMIST SYSTEM PACKAGES
Micromist System Packages are available in two (2) sizes. Each size may be purchased with pressure switches
as indicated below.
8.1.1
8.1.2
Description
70 Gallon (265 liter) Micromist System
112 Gallon (424 liter) Micromist System
Description
70 Gallon (265 liter) Micromist System
112 Gallon (424 liter) Micromist System
8.2
MICROMIST NOZZLES
Micromist nozzle assemblies utilize 1/2" NPT female connections and include nozzle screens. There are two (2)
types of nozzle assemblies. Selection depends on the type of enclosure being protected as indicated.
8.2.1
Description
Nozzle Assembly for Gas Turbine Spaces Red Sticker
Nozzle Assembly for Machinery Spaces Blue Sticker
Micromist
Manual P/N: 06-153
Section 8 / Page 1 of 7
Revision: 2
Revision Date: March, 2008
PARTS LIST
8.3
MICROMIST SYSTEM SPARE PARTS
The following spare parts are shown in the drawings found at the end of this section.
Each spare part is listed with an Item Number". This Item Number corresponds to the balloon numbers shown
in Figures 8.3.1 through 8.3.7.
Item
Number
1
2
3
4
5
Part
Number
02-4236
02-4472
C02-1279
02-4530
C02-1254
Description
Liquid Level Switch
Water Valve
Hose, 1/4 JIC x 1/4 JIC x 9" Long
Nipple, 1/4 NPT x 1/4 JIC
Solenoid Valve, 12 VDC
6
7
8
9
9a
10
02-4538
02-4522
02-4540
73-0040
D3632-1
02-4571
11
12
13
14
15
02-4541
02-4531
02-4574
02-4606
02-4573
16
17
18
19
20
02-4572
02-4527
02-11916
02-4566
73-0056
21
22
23
24
25
02-4528
73-0034
C02-1290
02-4542
02-4535
26
27
28
29
30
73-0059
73-0010
C85-1099
n/a
02-4550
31
32
33
34
35
02-4576
C02-1280
02-4543
02-4521
C02-1334
36
37
38
39
40
02-4231
n/a
02-4373
C70-1031
73-0039
Section 8 / Page 2 of 7
Revision: 2
Date: March, 2008
Pressure Switch
Washer, 1/2"
Mounting Strap, Nitrogen Cylinder
Mounting Skid
Micromist
Manual P/N: 06-153
PARTS LIST
Item
Number
41
42
43
44
45
Part
Number
02-1447
E02-0290
E02-0211
02-11916
02-9899
Description
Bolt, .375-16UNC-2A x1
Nut, Weld, .375-16
Lock Washer, .375
Drain Valve for Water Tank
Bushing, 1 1/4" NPT x 1/2" NPT
46
47
48
49
50
02-4585
70-1384-R
73-0051
02-4230
02-4218
51
52
53
54
55
02-4533
02-4536
02-4539
73-0057
73-0049
56
57
58
59
60
02-4532
02-4575
02-4372
n/a
73-0035
61
62
63
64
65
n/a
C02-1277
C85-1100
C02-1273
C85-1087
66
67
68
69
70
C85-1077
C02-1275
C02-1282
C02-1276
C02-1150
71
72
73
74
75
C85-1094
D3929-1
C02-1289
C02-1015
n/a
76
77
78
79
80
Not Shown
Not Shown
C02-1257
02-4603
02-4620
02-11952
n/a
73-0012
73-012
Pressure Gauge
Coupling, 1/4 NPT x 1/8 Brass
Drain/Fill Valve Label
Elbow, 1/2 Street
Solenoid Bracket
Micromist
Manual P/N: 06-153
Section 8 / Page 3 of 7
Revision: 2
Revision Date: March, 2008
PARTS LIST
Section 8 / Page 4 of 7
Revision: 2
Date: March, 2008
Micromist
Manual P/N: 06-153
PARTS LIST
Micromist
Manual P/N: 06-153
Section 8 / Page 5 of 7
Revision: 2
Revision Date: March, 2008
PARTS LIST
Nitrogen Valve
Micromist System
(Detail View)
Figure 8.3.6
Section 8 / Page 6 of 7
Revision: 2
Date: March, 2008
Micromist
Manual P/N: 06-153
PARTS LIST
Micromist
Manual P/N: 06-153
Section 8 / Page 7 of 7
Revision: 2
Revision Date: March, 2008