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50 Years of Experience in Welded Pipe Technology: Danieli W+K Industrietechnik
50 Years of Experience in Welded Pipe Technology: Danieli W+K Industrietechnik
576
Edited by
Nardi Jacopo
[ Danieli W+K ]
B
---------OD x p
sin a =
B
OD
OD =
B
OD
sin
OD
B = constant
2
min
Max
= 15
=45-50
OD2
Fig.. 1b
sin
B
OD1
sin
B
OD2
Tubes
B
Fig.. 1a
OD1
VP
OD
VS
= constant
B1
sin 1
B2
sin 2
VP = VS sin
B1
Fig.. 1c
OD=
B2
577
Danieli W+K
OD 20" OD 64"
508.0 mm 1,626.0 mm
6.35 mm 25.4 mm
up to and incl. X80
8.0 m 24.5 m
acc. to API 5 L., ISO 3183 or
similar international specifications
Wall thickness:
Material grade:
Pipe length:
Pipe quality:
Production capacity
Material grade up to
incl. X80
965,0
40
1016,0
42
1067,0
44
1118,0
46
1168,0
48
1219,0
50
1270,0
52
1321,0
56
1422,0
60
1524,0
64
1626,0
66
1727,0
578
,312
,344
,375
,406
,438
,469
,500
,531
,562
,600
,656
,688
,719
,750
,812
,875
,938
8,74
9,52
10,31
11,13
11,91
12,70
13,49
14,27
15,00
16,66
17,48
18,26
19,05
20,62
22,23
23,83
28,58 1,125
,281
7,92
26,97 1,062
,250
7,14
25,40 1,000
,219
914,0
38
6,35
864,0
36
,203
813,0
34
5,56
762,0
32
,188
711,0
30
5,16
660,0
28
,172
610,0
26
4,78
559,0
24
,156
508,0
22
4,37
457,0
20
3,96
18
mm
406,4
,125
mm
16
inch
inch
3,18
Wall thickness
Pipe
diameter
Diagrammatic
Representation
of the Two-Stage
Manufacturing Process
Process stage 1 pipe
forming and tackwelding
Process stage 2
submerged arc final
welding.
Submerged-Arc Welding
(Inside)
Tack-Welding
Submerged-Arc Welding
(Inside and Outside)
4
2
Tubes
1
2
5
Process stage 1
1. Incoming Strip
2. Three-Roll Bending
System
3. Outside Pipe Guide Cage
4. Welding Head for CO2
Tack-Welding
5. Weld-Pool Support Roller
Process stage 2
1. Orthogonal Conveyor
2. Pipe Feed Unit
3. Three Welding Heads
for Inside Welding
4. Two Welding Heads
for Outside Welding
579
Danieli W+K
Plant lay-out
1. Coil preparation stand
2. Spiral pipe-forming and
tack-welding machine
3. Visual inspection stands
4. Inside cleaning station
5. Welding tab installation
6. Final welding stands
7. Welding tabs removal
station
8. Inside cleaning station
9. Visual inspection station
10. Cross-seam re-welding
stand
11. Pipe ends cleaning
station
12. Hydrostatic test
machine
13. Ultrasonic weld-seam
inspection stand
14. Manual rotating
ultrasonic station
15. Pipe repairing station
16. X-ray photo stand
17. Pipe-cutting ring
18. Pipe-end beveling
machine
19. Pipe transport system
20. Pipe inspection station
21. Pipe weighing and
marking station
22. Customer acceptance
inspection station
Areas A - L show coil / pipe
storage areas, workshop
/ laboratory facilities, etc.
Conclusion
Danieli W+K IndustrieTechnik has recently
received a large-scale order from Borusan
Mannesmann Boru (BMB) for the design,
manufacturing, delivery and supervision of
installation and commissioning for a highperformance, spiral pipe mill, including the
most advanced two-stage welding technology.
BMB is the largest pipe producer in Turkey
and one of the leading European producers
of welded pipe, with a wide-ranging portfolio.
BMB already operates several ERW lines for
the smaller-diameter pipe range, and three
spiral pipe mills for the larger-diamter pipe
range, plus coating lines. The new line will
enable BMB to produce high-quality linepipes
with reduced cost, and guarantee a leading
edge over the global competition in spiral
welded pipe.
255000
200000
14000
30000
Pipe
buffer
Pipe
buffer
H
G
10
13
30000
10000
12
11
11
14
17
14
2
3
19
9
15
12000
21
18
16
22
120000
30000
20
6
A
K
580
Tubes
581