12-CAD-CAM Modified by MR - Sanjay Kumar-11.9.2013 PDF

ACADEMIC REGULATIONS
COURSE STRUCTURE AND SYLLABI
M.TECH.
CAD / CAM
(Department of Mechanical Engineering)
2013 2014
GAYATRI VIDYA PARISHAD

COLLEGE OF ENGINEERING
(AUTONOMOUS)
Accredited by NAAC with A Grade with a CGPA of 3.47/4.00
Affiliated to JNTUK-Kakinada
MADHURAWADA, VISAKHAPATNAM 530 048
VISION
To evolve into and sustain as a Centre of
Excellence in Technological Education
and Research with a holistic approach.
MISSION
To produce high quality engineering graduates
with the requisite theoretical and practical
knowledge and social awareness to be able to
contribute effectively to the progress of the
society through their chosen field of endeavor.
To undertake Research & Development, and
extension activities in the fields of Science and
Engineering in areas of relevance for immediate
application as well as for strengthening or
establishing fundamental knowledge.
FOREWORD
Two batches of students have successfully graduated from the M.Tech.

programmes under autonomous status, which gave us a lot of
satisfaction and encouragement. In the light of changing scenario of
accreditation process globally, to upkeep the quality of education
further, a major revision in the curriculum has been taken up with an
objective to provide outcome based education.
We could execute these changes through our dedicated faculty,
commendable academicians from institutions of repute, enthusiastic
representatives from Industry, affiliating University JNTU-K, and UGC
present in the Boards of Studies, Academic Council and Governing
Body.
It is hoped that the new regulations and curriculum will enhance the allround ability of students so that they can technically compete at global
level with native ethical standards.
PRINCIPAL
MEMBERS ON THE BOARD OF STUDIES

IN
MECHANICAL ENGINEERING
Prof. P. Bangaru Babu,
Professor in Mechanical Engineering, National Institute of Technology
(NIT), Warangal 506 004.
Sri M. Prasanna Kumar,
DGM (O & M), NTPC Simhadri, Parawada, Visakhapatnam.
Sri V. Damodar Naidu,
President, Sujana Towers Ltd., Plot No.5/A,
Hyderabad 500 038.
Vengalrao Nagar,
Prof. M.M.M. Sarcar,

Professor, Department of
Mechanical Engineering , College of
Engineering (Autonomous) Andhra University, Visakhapatnam-530 003.
Dr. N. Siva Prasad,
Professor, Machine Design Section, Department of Mechanical
Engineering, IIT Madras, Chennai - 600 036.
Sri K. R. Sreenivas,
Engineering Mechanics Unit, JNCASR, Jakkur, Bangalore 560 064.
Sri P. Srikanth,
Project Manager, Software Development, Parabola Software, MVP
Double Road, Visakhapatnam.
All faculty members of the Department
GVPCE(A)
M.Tech. CAD / CAM
2013
M.TECH. ACADEMIC REGULATIONS

(Effective for the students admitted into first year from the Academic Year 2013 - 14)
The M.Tech. Degree of Jawaharlal Nehru Technological University

Kakinada shall be recommended to be conferred on candidates who are
admitted to the program and fulfill all the following requirements for the
award of the Degree.
1.0
ELGIBILITY FOR ADMISSION:

Admission to the above program shall be made subject to the
eligibility, qualifications and specialization as per the guidelines
prescribed by the APSCHE and AICTE from time to time.
2.0
AWARD OF M.TECH. DEGREE:

a. A student shall be declared eligible for the award of the M.Tech.
degree, if he pursues a course of study and completes it
successfully for not less than two academic years and not more
than four academic years.
b. A student, who fails to fulfill all the academic requirements for
the award of the Degree within four academic years from the
year of his admission, shall forfeit his seat in M.Tech. Course.
c. The duration of each semester shall normally be 20 weeks with
5 days a week. A working day shall have 7 periods each of
50 minutes.
3.0
STRUCTURE OF THE PROGRAMME:

Semester
I
II
III
III, IV
No. of Courses per Semester

Theory + Lab
(5 +1*) + 1
(5+1*) + 1
Seminar
Project Work
TOTAL
*Elective
1
Credits
20
20
02
40
82
GVPCE(A)
M.Tech. CAD / CAM 2013
4.0 ATTENDANCE:
The attendance shall be considered subject wise.
a. A candidate shall be deemed to have eligibility to write his end
semester examinations in a subject if he has put in at least 75%
of attendance in that subject.
b. Shortage of attendance up to 10% in any subject (i.e. 65% and
above and below 75%) may be condoned by a Committee on
genuine and valid reasons on representation by the candidate
with supporting evidence.
c. Shortage of attendance below 65% shall in no case be
condoned.
d. A student who gets less than 65% attendance in a maximum of
two subjects in any semester shall not be permitted to take the
end- semester examination in which he/she falls short. His/her
registration for those subjects will be treated as cancelled. The
student shall re-register and repeat those subjects as and when
they are offered next.
e. If a student gets less than 65% attendance in more than two
subjects in any semester he/she shall be detained and has to
repeat the entire semester.
5.0
EVALUATION:
The performance of the candidate in each semester shall be
evaluated subject-wise with 100 marks for each theory subject
and 100 marks for each practical, on the basis of
Internal
Evaluation and External End -Semester Examination.
The question paper of the external end semester examination
shall be set externally and valued both internally and externally.
If the difference between the first and second valuations is less
than or equal to 9 marks, the better of the two valuations shall
be awarded. If the difference is more than 9 marks, the scripts
are referred to third valuation and the corresponding marks are
awarded.
a. A candidate shall be deemed to have secured the minimum
academic requirement in a subject if he secures a minimum of
40% of marks in the End Semester Examination and aggregate
minimum of 50% of the total marks of the End Semester
Examination and Internal Evaluation taken together.
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GVPCE(A)
b. For the theory subjects, 60 marks shall be awarded based on the

performance in the End Semester examination and 40 marks
shall be awarded based on the Internal Evaluation. One part of
the internal evaluation shall be made based on the average of the
marks secured in the two internal examinations of 30 marks
each conducted one in the middle of the Semester and the other
immediately after the completion of instruction. Each mid-term
examination shall be conducted for a duration of 120 minutes
with 4 questions without any choice. The remaining 10 marks
are awarded through an average of continuous evaluation of
assignments / seminars / any other method, as notified by the
teacher at the beginning of the semester.
c. For practical subjects, 50 marks shall be awarded based on the
performance in the End Semester Examinations, 50 marks shall
be awarded based on the day-to-day performance as Internal
marks. A candidate has to secure a minimum of 50% in the
external examination and has to secure a minimum of 50% on
the aggregate to be declared successful.
d. There shall be a seminar presentation during III semester. For
seminar, a student under the supervision of a faculty
member(advisor), shall collect the literature on a topic and
critically review the literature and submit it to the Department in
a report form and shall make an oral presentation before the
Departmental Committee. The Departmental Committee shall
consist of the Head of the Department, advisor and two other
senior faculty members of the department. For Seminar, there
will be only internal evaluation of 50 marks. A candidate has to
secure a minimum of 50% to be declared successful.
e. In case the candidate does not secure the minimum academic
requirement in any subject (as specified in 5.a to 5.c), he has to
reappear for the End Examination in that subject. A candidate
shall be given one chance to re-register for each subject
provided the internal marks secured by a candidate in that
subject is less than 50% and he has failed in the end
examination. In such a case, the candidate must re-register for
the subject (s). In the event of re-registration, the internal marks
and end examination marks obtained in the previous attempt are
nullified.
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GVPCE(A)
f. In case the candidate secures less than the required attendance

in any subject(s), he shall not be permitted to appear for the End
Examination in those subject(s). He shall re-register for the
subject(s) when they are next offered.
g. Laboratory examination for M.Tech. subjects must be
conducted with two Examiners, one of them being Laboratory
Class Teacher and second examiner shall be other than the
Laboratory Teacher.
6.0
EVALUATION OF PROJECT / DISSERTATION WORK:

Every candidate shall be required to submit the thesis or
dissertation after taking up a topic approved by the
Departmental Research Committee (DRC).
a. A Departmental Research Committee (DRC) shall be
constituted with the Head of the Department as the Chairman
and two senior faculty as Members to oversee the proceedings
of the project work from allotment of project topic to
submission of the thesis.
b. A Central Research Committee (CRC) shall be constituted with
a Senior Professor as Chair Person, Heads of the Departments
which are offering the M.Tech. programs and two other senior
faculty members from the same department.
c. Registration of Project Work: A candidate is permitted to
register for the project work after satisfying the attendance
requirement of all the subjects (theory and practical subjects.)
d. After satisfying 6.0 c, a candidate has to submit, in consultation
with his project supervisor, the title, objective and plan of action
of his project work to the DRC for its approval. Only after
obtaining the approval of DRC the student can initiate the
Project work.
e. If a candidate wishes to change his supervisor or topic of the
project he can do so with the approval of the DRC. However,
the Departmental Research Committee shall examine whether
the change of topic/supervisor leads to a major change in his
initial plans of project proposal. If so, his date of registration
for the Project work shall start from the date of change of
Supervisor or topic as the case may be whichever is earlier.
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GVPCE(A)
f. A candidate shall submit and present the status report in two

stages at least with a gap of 3 months between them after
satisfying 6.0 d. The DRC has to approve the status report, for
the candidate to proceed with the next stage of work.
g. The work on the project shall be initiated in the beginning of the
second year and the duration of the project is for two semesters.
A candidate shall be permitted to submit his dissertation only
after successful completion of all theory and practical subject
with the approval of CRC but not earlier than 40 weeks from the
date of registration of the project work. For the approval by
CRC the candidate shall submit the draft copy of the thesis to
the Principal through the concerned Head of the Department and
shall make an oral presentation before the CRC.
h. Three copies of the dissertation certified by the Supervisor shall
be submitted to the College after approval by the CRC.
i. For the purpose of adjudication of the dissertation, an external
examiner shall be selected by the Principal from a panel of 5
examiners who are experienced in that field proposed by the
Head of the Department in consultation with the supervisor.
j. The viva-voce examination shall be conducted by a board
consisting of the supervisor, Head of the Department and the
external examiner. The board shall jointly report the candidates
work as:
A. Excellent
B. Good
C. Satisfactory
k. If the adjudication report is not favorable, the candidate shall
revise and resubmit the dissertation, in a time frame prescribed
by the CRC. If the adjudication report is unfavorable again, the
dissertation shall be summarily rejected and the candidate shall
change the topic of the Project and go through the entire process
afresh.
7.0
AWARD OF DEGREE AND CLASS :

A candidate shall be eligible for the degree if he satisfies the
minimum academic requirements in every subject and secures
satisfactory or higher grade report on his dissertation and vivavoce.
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GVPCE(A)
After a student has satisfied the requirements prescribed for the

completion of the program and is eligible for the award of M.Tech.
Degree, he shall be placed in one of the following three classes.
% of Marks secured
70% and above
60% and above but less than 70%
50% and above but less than 60%
Class Awarded
First Class with Distinction
First Class
Second Class
The grade of the dissertation shall be mentioned in the marks

memorandum.
8.0
WITHHOLDING OF RESULTS:
If the candidate has not paid any dues to the college or if any case
of indiscipline is pending against him, the result of the candidate
shall be withheld and he will not be allowed into the next higher
semester. The recommendation for the issue of the degree shall be
liable to be withheld in all such cases.
9.0
TRANSITORY REGULATIONS:
a. A candidate who has discontinued or has been detained for
want of attendance or who has failed after having studied the
subject is eligible for admission to the same or equivalent
subject(s) as and when subject(s) is/are offered, subject to 4.0
d, e and 2.0.
b. Credit equivalences shall be drawn for the students readmitted into 2013 regulations from the earlier regulations. A
Student has to register for the substitute / compulsory / prerequisite subjects identified by the respective Boards of
Studies.
c. The student has to register for substitute subjects, attend the
classes and qualify in examination and earn the credits.
d. The student has to register for compulsory subjects, attend
the classes and qualify in examination.
e. The student has to register for the pre-requisite courses,
attend the classes for which the evaluation is totally internal.
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GVPCE(A)
10.0 GENERAL
1.
The academic regulations should be read as a whole for

purpose of any interpretation.
2.
In case of any doubt or ambiguity in the interpretation of the

above rules, the decision of the Chairman, Academic
Council is final.
3.
The College may change or amend the academic regulations

and syllabus at any time and the changes amendments made
shall be applicable to all the students with effect from the
date notified by the College.
4.
Wherever the word he, him or his occur, it will also include
she, hers.
******
GVPCE(A)
COURSE STRUCTURE
SEMESTER I
Course
Theory / Lab
Code
13ME2101 Computer Aided Design
13ME2102 Rapid Prototyping
13ME2103 Artificial Intelligence in Manufacturing
13ME2104 Optimization Methods in Engineering
13ME2105 Advanced Tool Design
Elective I
13ME2106
1. Mechatronics
13ME2107
2. Design for Manufacturing and Assembly
13ME2108
3. Manufacturing Methods & Mechanics of
Composites
13ME2109
4. Advanced Mechanism Design
13ME2110
5. Total Quality Management
13ME2111 Computer Aided Design and Optimization
Lab
TOTAL
SEMESTER II
Course
Theory / Lab
Code
13ME2112 Computer Numerical Control Machines
13ME2113 Advanced Manufacturing Technology
13ME2114 Industrial Robotics
13ME2115 Design of Fluid Power Systems
13ME2116 Flexible Manufacturing System
Elective II
13ME2117
1. Design and Analysis of Experiments
13ME2118
2. Intelligent Manufacturing Systems
13ME2119
3. Computer Aided Process Planning
13ME2120
4. Computer Graphics
13ME2121
5. Advanced
Non-Destructive Testing
Techniques
13ME2122 Computer Aided Manufacturing and Robotics
Lab
TOTAL
8
4
4
4
4
4
4
3
3
3
3
3
3
24
20
4
4
4
4
4
4
3
3
3
3
3
3
24
20
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SEMESTER III
Course Code
SEMINAR/ PROJECT WORK
CREDITS
13ME2123
SEMINAR
13ME2124
PROJECT WORK (Contd..)
SEMESTER IV
Course code
13ME2124
PROJECT WORK
PROJECT WORK
CREDITS
40
GVPCE(A)
COMPUTER AIDED DESIGN

Subject Code: 13ME2101
L P C
4 0 3
Course Educational Objectives:

1. To make the student learn the various types of geometric modeling
techniques
2. To provide background knowledge necessary for the working of CAD
software
3. To make the student understand advanced aspects of the computer
aided design
Course Outcomes:
The student will be able to explain
1. the different types of modelling techniques
2. various design applications of machine components
3. the different formats of CAD/CAM data exchange
4. the principles and approaches of collaborative engineering
UNIT-I
CAD system: Product life cycle, scope of CAD/CAM, modeling
approaches, coordinate systems, basic features, datum features,
modeling strategies, model viewing, layers
Wireframe modeling: wireframe entities, curve representation, analytic
curve, parametric representation of synthetic curves, Hermite cubic
spline, Bezier curve, B-spline curve, curve manipulation
UNIT-II
Surface modeling: Surface entities, surface representation, surface
analysis, analytic surface, plane surface, ruled surface, surface of
revolution, tabulated cylinder
Synthetic surfaces, Hermite Bi-cubic surface, Bezier surface, B-Spline
surface, Coons surface, blending surface, offset surface, surface
manipulations displaying, segmentation, trimming, intersection,
transformations
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GVPCE(A)
UNIT III
Solid modeling: Solid entities, geometry and topology, solid
representation, Boundary representation (B-rep), Constructive Solid
Geometry (CSG), sweep representation, solid manipulations
UNIT-IV
Design applications: Mechanical tolerances, mass properties on CAD
system, assembly modelling, assembly tree, assembly planning, mating
conditions, bottom-up assembly approach, top-down assembly approach,
assembly analysis
UNIT V
Collaborative engineering:
Distributed computing, virtual reality
modelling languages, collaborative design, principles, approaches, tools,
design systems
CAD/CAM data exchange: Types of translators, IGES, STEP, ACIS,
DXF, processors
TEXT BOOKS:
1. Ibrahim Zeid, Mastering CAD/CAM, 1e, McGraw Hill
International, 2008
REFERENCES:
1. Ibrahim Zeid, CAD/CAM Theory and Practice, 5e, McGraw
Hill International, 2009.
2. P N Rao, CAD/CAM, 2e, Tata McGraw Hill, 2010
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GVPCE(A)
RAPID PROTOTYPING
L P C
4 0 3
Pre requisites: Basic principles of CAD/CAM

1. To explore and experience a range of materials and processes using
digital manufacturing techniques and CAD modelling software to
build engineering objects.
2. To develop strategies for the integration of digital manufactured
objects into the building of 3 dimensional forms.
3. To develop conceptual, perceptual, formal and aesthetic concerns
as related to the rapid prototyping of engineering objects.
Course Outcomes:
The student will be able to
1. competently use tools to explore digital manufacturing techniques
and CAD modelling software
2. produce a range of work which uses digital manufacturing
techniques and CAD modelling software to explore professional
and creative growth and refinement of work
3. emphasise on digital manufacturing and modelling techniques and
processes
4. identify and apply specific occupational, health and safety
measures when making works using digital manufacturing
techniques and hand making processes
UNIT I
Introduction: Need for time compression in product development,
Product development conceptual design development detail design
prototype tooling. Classification of RP systems, Stereo lithography
systems Principle process parameters process details machine
details, Applications.
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GVPCE(A)
UNIT II
Direct Metal Laser Sintering (DMLS) system Principle process
parameters process details machine details, Applications. Fusion
Deposition Modeling Principle process parameters process details
machine details, Applications. Laminated Object Manufacturing
Principle process parameters process details machine details,
Applications.
UNIT -III
Solid Ground Curing Principle process parameters process details
machine details, Applications. 3-Dimensional printers Principle
process parameters process details machine details, Applications,
and other concept modelers like thermo jet printers, Sanders model
maker, JP system 5, Object Quadra system
UNIT IV
Laser Engineering Net Shaping (LENS), Ballistic Particle
Manufacturing (BPM) Principle. Introduction to rapid tooling direct
and indirect method, software for RP STL files, Magics, Mimics.
Application of Rapid prototyping in Medical field.
UNIT- V
Introduction to Virtual prototyping- End to end prototyping-simulationcomponents of virtual prototyping- effects- economics of virtual
prototyping.
TEXT BOOKS:
1. Chua C.K., Leong K.F. and Lim C.S., Rapid Prototyping: Principles
and Applications, 3e, World scientific publications, 2010.
2. Paul F Jacobs, Rapid Prototyping and manufacturingFundamentals
of streolithography,
Society of Manufacturing Engineering
Dearborn, USA 1992
REFERENCES:
1. Pham,D.T. and Dimov.S.S., Rapid manufacturing , Springer,
London, 2001.
2. Joe Cecil, Virtual Enginering , Momentum Press, 2010.
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GVPCE(A)
ARTIFICIAL INTELLIGENCE IN MANUFACTURING

L P C
4 0 3
Pre requisites: Robotics

1. The objective of the course is to provide students with the
fundamentals of Artificial Intelligence and to discuss how AI
techniques have been used for problems in manufacturing systems.
2. Significant contributions achieved in Intelligent Manufacturing
Systems are evaluated and discussed.
3. Overall impact of Artificial Intelligence on Manufacturing Systems
is assessed and future directions are predicted.
Course Outcomes:
1. explain AI techniques used in solving problems in manufacturing
systems
2. use expert systems software for manufacturing applications
3. link expert systems to other software such as DBMS, MIS, MDB;
Process Control and Office Automation
UNIT-I
Artificial intelligence - definition - components - scope - application
areas; knowledge - based systems (expert systems) - definition justification - structure characterization.
UNIT-II
Knowledge sources - expert - knowledge acquisition - knowledge
representation - knowledge base - interference strategies - forward and
backward chaining.
UNIT-III
Expert system languages - ES building tools or shells; typical examples
of shells. expert system software for manufacturing applications in
CAD, CAPP, MRP , adaptive control.
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GVPCE(A)
UNIT-IV
Robotics, process control, fault diagnosis, failure analysis; process
selection, GT etc. linking expert systems to other software such as
DBMS, MIS, MDB.
UNIT-V
Process control and office automation. case studies of typical
applications in tool selection, process selection, part classification,
inventory control, process planning.
TEXT BOOK:
1. Russell, Artificial Intelligence: A Modern Approach, 2/E, Pearson
Education Inc., 2009.
REFERENCES:
1. M. Tim Jones, Artificial Intelligence: A Systems Approach,
Jones and Bartlett Publishers, Canada, 2009.
2. Deb. S.R., Robotics Technology and Flexible automation, Tata
McGraw-Hill, 1994
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GVPCE(A)
OPTIMIZATION METHODS IN ENGINEERING

L P C
4 0 3
Pre requisites: Probability and Statistics

To make the student learn
1. basic mathematical concepts of optimization
2. methods of modelling and formulating optimization problems
3. different methods of solving optimization problems
4. ways of interpreting solution of optimization problems in engineering
in general and
mechanical engineering problems in particular
Course Outcomes:
1. explain the importance and basic principles of optimization
2. apply the theory to formulate design problems as mathematical
optimization problems
3. solve optimization problems using different methods or algorithms
4. learn different methods of solving unconstrained and constrained
optimization problems
5. select a suitable technique for a specific engineering problem
UNIT-I
Introduction: Classification of optimization problems classical
optimization techniques: single variable optimizationmultivariable with
no constraints-multivariable with equality constraints, direct substitution
method, method of Lagrange multipliers
One-dimensional unconstrained optimization: unimodal function,
methods of single variable optimization -, bisection method,
unrestricted, Dichotomous, Fibonacci
UNIT-II
Non-linear multivariable optimization without constraints: Univariate
search, Pattern search methods- Hookes-Jeeves method, Powells
method, Steepest descent method
Non-linear multivariable optimization with constraints: Penalty
approach- interior and exterior penalty function methods
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GVPCE(A)
UNIT- III
Geometric programming: solution from differential calculus point of
view - solution from arithmetic-geometric inequality point of view degree of difficulty - optimization of zero degree of difficulty problems
with and without constraints- optimization of single degree of difficulty
problems without constraints
UNIT-IV
Genetic algorithms (GA): Differences and similarities between
conventional and evolutionary algorithms, working principle,
reproduction, crossover, mutation, termination criteria, different
reproduction and crossover operators, GA for constrained optimization,
drawbacks of GA.
UNIT-V
Basic concepts of Stochastic programming, multi-stage optimization,
and Multi-objective optimization
Engineering applications: Minimization of weight of a cantilever beam,
truss, shaft; optimal design of springs.
TEXT BOOK:
1. Singiresu S. Rao, Engineering Optimization -Theory and Practice,
Wiley, 4th edition, 2009.
REFERENCES:
1. Kalyanmoy Deb, "Optimization for Engineering Design-Algorithms
and Examples", PHI, 8th reprint, 2005.
2. Ashok D. Belegundu and Tirupathi R. Chandrupatla, Optimization
concepts and applications in engineering, PHI, 2nd edition, 2011
17
GVPCE(A)
ADVANCED TOOL DESIGN

L P C
4 0 3
Prerequisites: Machine tools

To make the student understand
1. advanced methods for tool design and manufacture
2. various tooling materials and their classification
3. concepts of jigs and fixtures
4. fundamentals of die and mould design
Course Outcomes:
1. explain existing methods of tool design
2. select suitable tool materials for a given application
3. design simple jigs and fixtures
4. select appropriate moulds and dies in a given situation
UNIT-I
Tool design methods: Introduction, design procedure, statement of the
problem, needs analysis tentative design solutions, finished design,
drafting and design techniques in tooling drawings, punch and die
manufacturing techniques
UNIT- II
Tooling materials: Introduction, properties of tool materials, metal
cutting tools, single point cutting tools, milling cutters, drills and
drilling, reamer classification, taps, tap classification, the selection of
carbide cutting tools, various heat treatments
Gages and gage design: Fixed gages, gage tolerances, the selection of
material for gages.
UNIT- III
Design of jigs: Principles of clamping, drill jigs, chip formation in
drilling, general considerations in the design of drill jigs, drill jigs and
modern manufacturing, computer aided jig design
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GVPCE(A)
UNIT- IV
Design of fixtures: Types of fixtures, vice fixtures, milling fixtures,
boring fixtures, broaching fixtures, lathe fixtures, grinding fixtures,
computer aided fixture design, welding fixtures, fixture design for NC
machine tools, cutting tools for numerical control, tool holding methods
for numerical control.
UNIT- V
Design of dies and moulds: Die-design fundamentals, blanking and
piercing die construction, pilots, strippers and pressure pads, presswork
materials, bending dies, forming dies, drawing operations
Mould design: Splits in mould, split locking, two-cavity and multicavity moulds, design details of injection moulds
TEXT BOOK:
1. Donaldson Cyrll, George H.LeCain and Goold V.C., Tool Design,
TMH, 36th Reprint, 2006.
REFERENCES:
1. Wilson F.W., Fundamentals of Tool Design, ASTME, Prentice
Hall, India, 2010.
2. G.C. Sen and A. Bhattacharya, Principles of Machine Tools, New
Central Book Agency, Kolkata, 2009.
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GVPCE(A)
MECHATRONICS
(Elective - I)
L P C
4 0 3
Pre requisites: Mechanical Measurements

1. fundamentals of mechatronics
2. various sensors, actuators used and their applications to mechatronic
systems
3. modelling and simulation of physical systems
4. controllers used in electro-mechanical systems
5. integration of various elements in the mechanical, electrical and
control systems engineering
Course Outcomes:
1. identify and explain various elements of a mechatronics system
2. model and simulate simple physical systems
3. suggest appropriate sensors and actuators for an engineering
application
4. write simple microcontroller programs
5. build simple homemade projects using electronic devices integrating
with mechanical systems
UNIT-I
Mechatronics system design: Introduction, integrated design issues in
mechatronics, key elements, the mechatronics design process, advanced
approaches in mechatronics
Modelling and simulation of physical systems: simulation and block
diagrams, analogies and impedance diagrams, electrical systems,
mechanical translational systems, mechanical rotational systems, electro
mechanical coupling, fluid systems
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GVPCE(A)
UNIT-II
Sensors and transducers: An introduction to sensors and transducers,
sensors for motion and position measurement, force, torque and tactile
sensors, flow sensors, temperature-sensing devices
Actuating devices: DC and AC drives servo motors and stepper motor
hydraulic and pneumatic drives piezoelectric and magnetostrictive
actuators micro actuators
UNIT-III
Microcontroller programming: Microcontrollers, The PIC16F84
microcontroller,
programming
PIC,
PicBasic
programming
fundamentals, examples, Use of Interrupts
UNIT-IV
Signals, systems and controls: Introduction to signals, systems and
controls, system representation, linearization of nonlinear systems, time
delays
Real time interfacing: Introduction, elements of a data acquisition and
control system, overview of the I/O process, installation of the I/O card
and software
UNIT-V
Advanced applications in mechatronics: Sensors for condition
monitoring, mechatronic control in automated manufacturing, artificial
intelligence in mechatronics, micro sensors in mechatronics
TEXT BOOK:
1. Bolton W., Mechatronics Electronics Control Systems in
Mechanical and Electrical Engineering, 3e, Pearson Education
Press, 2005.
REFERENCES:
1. Histand B.H. and Alciatore D.G., Introduction to Mechatronics and
Measurement Systems, 3rd edition ,Tata McGraw Hill Publishing
Company Ltd, 2007.
2. R.K. Rajput, A text book of Mechatronics, 1st edition, S. Chand and
Company Ltd., 2007.
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GVPCE(A)
DESIGN FOR MANUFACTURING AND ASSEMBLY

(Elective - I)
L P C
4 0 3
Pre requisites: Production Technology
1. design principles, creativity in design and material selection for
design
2. design considerations for machining, casting, forging
3. design considerations for metal joining, extrusion, sheet metal work,
plastic processing
Course Outcomes:
1. Design the machine parts for ease of manufacturing
2. Select appropriate materials and manufacturing processes for the
optimum product cost and quality
3. Implement assembly features in design to reduce the assembly time
and cost
UNIT-I
Introduction: Design philosophy steps in design process general
design rules for manufacturability basic principles of designing for
economical production creativity in design, application of linear &
non-linear optimization techniques
Materials: Selection of materials for design developments in material
technology criteria for material selection material selection
interrelationship with process selection process selection charts
UNIT-II
Machining process: Overview of various machining processes general
design rules for machining - dimensional tolerance and surface
roughness design for machining ease redesigning of components
for machining ease with suitable examples, general design
recommendations for machined parts
22
GVPCE(A)
Metal joining: Appraisal of various welding processes, factors in design

of weldments general design guidelines pre and post treatment of
welds effects of thermal stresses in weld joints design of brazed
joints.
UNIT-III
Metal casting: Appraisal of various casting processes, selection of
casting process, - general design considerations for casting casting
tolerances use of solidification simulation in casting design product
design rules for sand casting
Forging: Design factors for forging closed die forging design parting
lines of dies drop forging die design general design
recommendations
UNIT-IV
Extrusion & sheet metal work: Design guidelines for extruded sections design principles for punching, blanking, bending, deep drawing
Keeler Goodman forming line diagram component design for
blanking.
UNIT-V
Plastics: Visco-elastic and creep behaviour in plastics design
guidelines for plastic components design considerations for injection
moulding design guidelines for machining and joining of plastics
Assembly: Compliance analysis and interference analysis for the design
of assembly design and development of features for automatic
assembly liaison diagrams
TEXT BOOK:
1.A K Chitale, R C Gupta Product Design and Manufacturing,
PHI, New Delhi, 2003.
REFERENCES:
1. George E Deiter, Engineering Design, McGrawHill International,
2002.
2. BoothroydG , Product design for Manufacture and Assembly, First
Edition, Marcel Dekker Inc, New York, 1994.
23
GVPCE(A)
MANUFACTURING METHODS AND

MECHANICS OF COMPOSITES
(Elective - I)
L P C
4 0 3
Prerequisites: Material science and Mechanics of solids

1. fundamentals of mechanics of anisotropic materials
2. concepts of mechanics of composites
3. manufacturing methods of composites
Course Outcomes:
1. acquire knowledge of reinforcements and matrix materials of
composites
2. analyze mechanics of composites
3. explain various methods of manufacturing composites
UNIT I
Basic concepts and characteristics: Geometric and Physical definitions,
natural and man-made composites, Aerospace and structural
applications, types and classification of composites
Reinforcements: Fibres- Glass, Silica, Kevlar, carbon, boron, silicon
carbide, and boron carbide fibres. Particulate composites, Polymer
composites, Thermoplastics, Thermosets, Metal matrix and ceramic
composites
UNIT II
Micromechanics: Unidirectional composites, constituent materials and
properties, elastic properties of a lamina, properties of typical composite
materials, laminate characteristics and configurations. Characterization
of composite properties.
Manufacturing methods: Autoclave, tape production, moulding
methods, filament winding, man layup, pultrusion, RTM.
24
GVPCE(A)
UNIT III
Coordinate transformations: Hookes law for different types of
materials, Hookes law for two dimensional unidirectional lamina,
transformation of stress and strain, Numerical examples of stress strain
transformation, Graphic interpretation of stress strain relations. axis,
stiffness modulus, off - axis compliance.
UNIT IV
Elastic behaviour of unidirectional composites: Elastic constants of
lamina, relationship between engineering constants and reduced stiffness
and compliances, analysis of laminated composites, constitutive
relations.
UNIT V
Strength of unidirectional lamina: Micro mechanics of failure, Failure
mechanisms, Strength of an orthotropic lamina, Strength of a lamina
under tension and shear maximum stress and strain criteria, application
to design. The failure envelope, first ply failure, free-edge effects.Micro
mechanical predictions of elastic constants.
Analysis of laminated composite plates: Introduction, thin plate theory,
specially orthotropic plate, cross and angle ply laminated plates,
problems using thin plate theory.
TEXT BOOK:
1. R.M. Jones, Mechanics of composite Materials, Scripta Book
company, Washington DC, 1999
REFERENCES:
1.
MadhujitMukhopadhyay, Mechanics of composite materials and
structures, Universalities press, 2e, 2004.
2.
Isaac and M Daniel, Engineering Mechanics of Composite

Materials, Oxford University Press, 1994.
3.
Autar K. Kaw, Mechanics of Composite Materials, CRC

Publishers,1997
25
GVPCE(A)
ADVANCED MECHANISM DESIGN

(Elective - I)
L P C
4 0 3
Prerequisites: Theory of Machines

1. To introduce fundamentals of kinematics of mechanism
2. To familiarise the student with the mathematical formula associated
with the motion parameters of mechanisms
3. To inculcate the concept of planar mechanism synthesis
4. To introduce the Denavit Hartenber of notation for spatial
mechanisms
Course Outcomes:
1. identify the kinematic chain in a given machine
2. analyze a complex mechanism for displacement velocity and
acceleration
3. synthesise dimensionally a mechanism for a given task
4. analyze the static and dynamic forces on a mechanism
5. estimate the motion parameters of a robot using D-H notation
UNIT I
Introduction review of fundamentals of kinematics - analysis and
synthesis terminology, definitions and assumptions planar, spherical
and spatial mechanisms mobility classification of mechanisms
kinematic Inversion Grashoff`s law
Position and displacement complex algebra solutions of planar vector
equations coupler curve generation velocity analytical methods vector method complex algebra methods Freudensteins theorem
UNIT II
Planar complex mechanisms - kinematic analysis - low degree
complexity and high degree complexity, Hall and Ault`s auxiliary point
method Goodmans indirect method for low degree of complexity
mechanisms
Acceleration analytical methods Chase solution - Instant centre of
acceleration. Euler-Savory equation - Bobillier construction
26
GVPCE(A)
UNIT III
Synthesis of mechanisms: Type, number and dimensional synthesis
function generation two position synthesis of slider crank and crankrocker mechanisms with optimum transmission angle three position
synthesis structural error Chebychev spacing - Cognate linkages
Robert-Chebychev theorem Blocks method of synthesis,
Freudensteins equation
UNIT IV
Static force analysis of planar mechanism static force analysis of
planar mechanism with friction method of virtual work
Dynamic force analysis of planar mechanisms - Combined static and
inertia force analysis
UNIT V
Kinematics analysis of spatial revolute-Spherical-Spherical-Revolute
mechanism Denavit-Hartenberg parameters forward and inverse
kinematics of robotic manipulators
TEXT BOOK:
1. Amitabh Ghosh and Ashok Kumar Mallik, Theory of Mechanisms
and Machines,,3e,EWP, 1999
REFERENCES:
1. Shighley Joseph Edward and Uicker John Joseph , Theory of
Machines and Mechanism, ,2e,McGraw Hill,1985.
2. Arthur G. Erdman and G.N. Sandor, Advanced Mechanism Design:
Analysis and Synthesis, Vol. I, PHI, 1984.
3. Arthur G. Erdman and G.N. Sandor, Advanced Mechanism Design:
Analysis and Synthesis, Vol. II, PHI, 1984.
27
GVPCE(A)
TOTAL QUALITY MANAGEMENT

(Elective - I)
L P C
4 0 3
Prerequisite: Production Planning Control and Industrial Management

1. quality standards and need for standardization
2. development and implementation of quality measurement systems
3. quality circles and quality function development
4. application of six sigma approach to various industrial situations
5. concept of total quality management
Course Outcomes:
1. explain quality standards and need for standardization
2. implement quality measurement systems in various applications
3. prepare and use control charts for SQC
4. implement six sigma approach for various industrial applications
5. suggest standards for total quality management in an organisation
UNIT I
Introduction to quality definitions - TQM overview history
stages of evolution - elements definitions continuous improvement
objectives internal and external customers - customer satisfaction and
customer delight
UNIT-II
Quality standards need of standardization - Institutions bodies of
standardization, ISO 9000 series ISO 14000 series other
contemporary standards, quality models such as KANO, Westinghouse
Quality measurement systems (QMS) developing and implementing
QMS non conformance database, inspection, nonconformity reports,
QC, QA, quality costs, tools of quality
28
GVPCE(A)
UNIT-III
Problem solving - problem solving process corrective action order of
precedence system failure analysis approach flow chart fault tree
analysis failure mode assessment and assignment matrix organizing
failure mode analysis pedigree analysis, cause and effect analysis,
FMEA case studies.
UNIT-IV
Quality circles organization focus team approach statistical process
control process chart Ishikawa diagram preparing and using control
charts, SQC, Continuous improvement 5 S approach, Kaizen,
reengineering concepts. Quality function development (QFD, bench
marking Taguchi analysis - Taguchi design of experiments, reliability
models, reliability studies
UNIT-V
Value improvement elements value improvement assault supplier
teaming, vendor appraisal and analysis, lean engineering
Six sigma approach application of six sigma approach to various
industrial situations, case studies
TEXT BOOK:
1. Bester Field, Total Quality Management, 3e, Pearson Education,
Asia, New Delhi, 2002
REFERENCES:
1. Logothetis W, Management Total Quality, Prentice Hall of India,
New Delhi, 1999.
2. Feigenbaum A.V., Total Quality Management, McGraw-Hill, 1991.
3. Narayana V. and Sreenivasan N.S., Quality Management Concepts
and Tasks, New Age International, 1996.
29
GVPCE(A)
COMPUTER AIDED DESIGN AND OPTIMIZATION LAB

L P C
Prerequisites: CAD and Optimization methods
0 3 2
To impart knowledge to the student to
1. learn part modeling and their assemblies, drafting and animation of
the mechanical components using modelling packages
2. understand static and transient thermal analysis using FEA packages
3. carry out single and multi objective optimization problems using
MATLAB
Course Outcomes:
1. create part model and assembly model of various components using
modelling packages
2. perform static and transient thermal analysis using FEA packages
3. solve optimization problems using MATLAB
Note: Any ten exercises from the following
Introduction to various commands in solid modeling software
1. Part modeling of various components
2. Part modeling of fasteners like nut, bolt, screw, rivet etc.
3. Part modeling of I. C. engine parts
4. Drafting of I. C. engine parts
5. Assembly of screw jack
6. Animation of four bar mechanism
Introduction to various commands in analysis software
7. Static analysis of a corner bracket
8. Static analysis of truss
9. Analysis of cylindrical shell under pressure
10. Transient thermal stress in a cylinder
Introduction to various commands in MATLAB software
11. To carry out unconstrained non-linear single variable
optimization
12. To carry out unconstrained non-linear multivariable optimization
13. To carryout multi-objective optimization
14. Exercise on use of Genetic algorithm toolbox
Modelling packages: CATIA, UNIGRAPHICS, Pro-E
Analysis packages: ANSYS, NISA
Optimization: MATLAB
30
GVPCE(A)
M.Tech. CAD / CAM
2013
COMPUTER NUMERICAL CONTROL MACHINES

L P C
4 0 3
Prerequisites: Machine Tools

1. computer aided technologies used in manufacturing
2. various programming techniques of CNC machines
3. application of adaptive control in CNC machine
Course Outcomes:
1. explain NC, CNC and DNC machines
2. write manual part program for various machining operations
3. write computer aided part program for various machining
operations
4. apply adaptive control in CNC machine
UNIT-I:
Introduction: NC, DNC, CNC, Programmed Automations, Machine
control unit, Part program, NC tooling. NC machine tools:
Nomenclature of NC machine axes, Types of NC machine tools,
Machining centres, Automatic tool changers (ATC), Turning centres.
UNIT-II:
Machine control unit & tooling: Functions of MCU, NC actuation
systems, Part program to command signal, MCU organization,
Computerized numerical control, Transducers for NC machine tools,
Tooling for NC machining centres and NC turning machines, Tool
presetting. Adaptive control of CNC machine tools SMART
manufacturing. Programmable logic controllers (PLC) Hardware,
ladder logic programming of PLCs using basic functions timers and
counters Advanced programming with control and arithmetic
instructions.
31
GVPCE(A)
UNIT-III:
Manual part programming: Part program instruction formats,
Information codes: Preparatory function, Miscellaneous functions, Tool
code and tool length offset, Interpolations, Canned cycles. Manual part
programming for drilling, milling and turning operations, Parametric
subroutines.
UNIT-IV:
APT programming: APT language structure, APT geometry: Definition
of point, time, vector, circle, plane, patterns and matrices. APT motion
commands: setup commands, point-to-point motion commands,
continuous path motion commands. Post processor commands,
complication control commands. Macro subroutines. Part programming
preparation for typical examples.
UNIT-V:
Computer aided part programming: NC languages: NELAPT, EXAPT,
GNC, VNC, Preprocessor, Post processor.
Adaptive control systems: Introduction, adaptive control with
optimization for a milling machine, adaptive control with constraints for
lathe, adaptive control of grinding
TEXT BOOKS:
1. P.N. Rao, CAD/CAM, 2e,TMH, 2005.
2. Yoram Koren, Computer control of Manufacturing Systems,
6e,TMH, 2009.
REFERENCES:
1. Mikell P.Groover, Automation, Production systems and computer
Integrated manufacturing 8e,PHI, 2008.
2. D S N Murthy, CNC Applications & Programming Techniques,
1e, Goutam publications, 2003.
32
GVPCE(A)
ADVANCED MANUFACTURING TECHNOLOGY

L P C
4 0 3
Prerequisites: Manufacturing Technology

1. fundamentals of machining
2. various cutting tool materials and cutting fluids
3. concepts of special machining and high speed machining processes
4. principles of non-traditional and micro machining processes
Course Outcomes:
1. suggest appropriate cutting tool materials and cutting fluids in
machining operations
2. explain the applications of special machining and high speed
machining processes
3. explain various non-traditional and micro machining processes
UNIT I
Fundamentals of machining: Introduction - mechanics of cutting cutting forces and power - temperatures in cutting, Tool life, wear and
failure, surface finish, integrity and Machinability
UNIT II
Cutting tool materials and cutting fluids: Introduction - High-Speed
Steels - cast-cobalt alloys - carbides - coated tools - alumina-based
ceramics - cubic boron nitride silicon nitride based ceramics - diamond
whisker reinforced tool materials - reconditioning of tools - cutting
fluids
UNIT III
Special machining: Deep hole drilling gun drills gun boring
trepanning honing lapping super finishing AFM MAF
burnishing broaching
High speed machining, application of HSM tools for HSM - design of
tools for HSM high speed and high performance grinding ultra
precision machining
33
GVPCE(A)
UNIT IV
Non-traditional machining: Introduction USM, WJM, AWJM, LBM,
EBM, plasma machining ,hybrid machining processes, electro-discharge
machining (EDM) and electro-chemical machining (ECM) mechanism
of metal removal, characteristic features and applications
UNIT V
Micro machining: various micro machining processes, application of
micro machining in semi conductor IC technology, micro actuator and
micro sensors CVD, PVD and Ion implantation
TEXT BOOK:
1.S.Kalpakjian and S.R.Schmid, Manufacturing Engineering and
Technology, 4e, Pearson Education, 2001.
REFERENCES:
1. Boothroyd G. and Knight W.A., Fundamentals of Metal
Machining and Machine Tools, 1e, Marcel Dekker,1989.
2. P.C.Pandey and Shaw, Modern Machining Process, TMH,
1980.
3. Gunashekaran A, Agile Manufacturing, Elsevier, 2001.
34
GVPCE(A)
INDUSTRIAL ROBOTICS
L
4
P C
0 3
Pre requisites: Automation in Manufacturing

To impart knowledge on
1. robot configurations and components
2. sensors and actuators used in Robotics
3. programming techniques for industrial robots
4. kinematic and dynamic analysis for simple planar robots
5. robot cell design and applications
Course Outcomes:
1. identify various robot configurations and components
2. select appropriate actuators and sensors for a robot based on specific
application
3. carry out kinematic and dynamic analysis for simple serial kinematic
chains
4. write a program for pick and place operations
5. design a cell for a small manufacturing unit
UNITI
Introduction: Automation and robotics. robot anatomy, robot
configuration motions, joint notation, work volume, robot drive systems,
control systems and dynamic performance, precision of movement
Control systems and components: Basic concepts and models,
controllers, control system analysis, robot activation and feedback
components, position sensors, velocity sensors, actuators, power
transmission systems
UNITII
Motion analysis and control: Manipulator kinematics, position
representation forward transformation, homogenous transformations,
manipulator path control robot dynamics, configuration of a robot
controller
35
GVPCE(A)
UNITIII
End effectors: Grippers-types, operation, mechanism, force analysis,
tools as end effectors, considerations in gripper selection and design
Sensors: Desirable features, tactile, proximity and range sensors, uses of
sensors in robotics
UNITIV
Machine vision: Functions, sensing and digitizing-imaging, devices,
lighting techniques, analog to digital signal conversion, image storage,
image processing and analysis-image data reduction, segmentation,
feature, extraction, object recognition, training the vision system,
robotics applications
Robot programming and Languages: Lead through programming, robot
programming as a path in space, motion interpolation, WAIT, SIGNAL
and DELAY commands, branching capabilities and limitations. Textual
robot languages, generations, robot language structures, elements in
functions.
UNIT-V
Robot cell design and control: Robot cell layouts-robot centered cell,
inline robot cell, mobile robot cell, considerations in work design, work
cell control, inter locks, errors detection, work cell controller
Robot applications: material transfer, machine loading/unloading,
processing operations, assembly and inspections
TEXT BOOK:
1. M.P Groover, M Weiss, R M gnagel and N G Ordrey,
Industrial Robotics, Tata McGraw-Hill, New Delhi, 2008.
REFERENCES:
1. R.K. Mittal, I J Nagrath, Robotics and Control, Tata McGraw Hill,
2003, 6th Reprint, 2007, New Delhi.
2. S. K. Saha, Introduction to Robotics , McGraw-Hill Education
India, New Delhi, 2008.
3. Saeed B. Niku, Introduction to Robotics: Analysis, Systems,
Application , Pearson education, 2011.
36
GVPCE(A)
DESIGN OF FLUID POWER SYSTEMS

L P C
4 0 3
Pre requisites: Fluid mechanics, Hydraulic machinery

1. different components of hydraulic and pneumatic power systems such
as pumps, motors, direction control valves
2. design of hydraulic and pneumatic circuits for selected industrial
applications
3. electrical controls in fluid power systems
Course Outcomes:
1. select suitable pump, motor and other components for a specified
application
2. design the circuit for a given application and execute the same in
industry
3. attend to maintenance and trouble shooting of fluid power systems in
industry
UNIT-I
Introduction to hydraulic systems and ancillary hydraulic systems:
Introduction to hydraulic systems, design and construction of hydraulic
reservoir and sizing, gravity type, spring-loaded and gas loaded type
accumulators
Hydraulic pumps: Gear pumps, vane pumps and piston pumps, sizing of
hydraulic pumps, selection of hydraulic pumps
UNIT-II
Hydraulic control valves: direction control valves, pressure control
valves, flow control valves, servo valves
Hydraulic cylinders and motors: hydraulic cylinder operation and
cylinder mountings - hydraulic cylinder design and cushions, hydraulic
motors - gear, vane and piston motors hydraulic motor theoretical
torque, power and flow rate - hydraulic motor performance - hydrostatic
transmissions
37
GVPCE(A)
UNIT-III
Hydraulic circuit design and analysis: Control of single and double
acting cylinders, regenerative and pump unloading circuit, hydraulic
cylinder sequence and synchronizing circuits, speed control of hydraulic
cylinder and motor, hydraulic motor breaking system
UNIT-IV
Pneumatics: Basic requirements for pneumatic system air compressor
pneumatic cylinders and air motors pneumatic valves - basic
pneumatic circuits
Maintenance and trouble shooting of hydraulic and pneumatic systems:
oxidation and corrosion of hydraulic fluids - maintaining and disposing
of fluids - wear of moving parts due to solid particle contamination of
the fluid - problems caused by gases in hydraulic fluids - troubleshooting
of hydraulic system - maintenance and troubleshooting of pneumatic
systems
UNIT V
Electrical controls in fluid power systems: Basic electrical devices
electrical components,
electrical controls in pneumatic systems,
examples of simple electro-pneumatic circuits with solenoid operated
direction control valve for the control of single and double-acting
cylinders
TEXT BOOKS:
1. Anthony Esposito, Fluid Power with Applications Sixth Edition,
Pearson Education, Inc.New Delhi, 2003.
2. S.R.Majumdar, Pneumatic Systems Principles and Maintenance,
Tata McGraw Hill Publishing Company Limited, New Delhi, 1995
REFERENCES:
1. S.R.Majumdar, Oil Hydraulic Systems Principles and
Maintenance, Tata McGraw Hill Publishing Company Limited, New
Delhi, 2012.
2. Andrew Parr, Hydraulics and Pneumatics A Technicians and
Engineers Guide, NinethJaico Impression, Jaico Publishing House,
Mumbai, 2005
3. www.pneumatics.com
4. www.fluidpower.com.tw
38
GVPCE(A)
FLEXIBLE MANUFACTURING SYSTEM

L P C
4 0 3
Pre requisites: Automation in Manufacturing

1. automation strategies used in flexible manufacturing system (FMS)
2. computer control and software used in modern manufacturing
systems
3. group technology and FMS planning
4. components of FMS and support equipments used
Course Outcomes:
1. explain the concept of modern automated manufacturing system
2. describe planning and scheduling methods used in manufacturing
systems
3. suggest advanced material transport equipments
4. explain different types of co-ordinate measuring machines
5. identify the hierarchy of computers used in FMS
6. select suitable database and software required for FMS
UNIT-I
Types of production, production planning and control, manufacturing in
a competitive environment, concept, automation of manufacturing
process , numerical control, adaptive control, material handling and
movement, industrial robots, flexible fixturing, design for assembly,
disassembly and service. types of FMS, types of FMS layouts,
advantages and disadvantages of FMS
Group technology composite part families - classification and coding production flow analysis,
UNIT-II
Planning issues: components of FMS, types of flexibility, tradeoffs,
computer control and functions, planning, scheduling and control of
FMS, scheduling and knowledge-based scheduling.
Hierarchy of computer control, supervisory computer, introduction to
turning center, machining center, cleaning and deburring equipment,
coordinate measuring machines: types, working and capabilities.
39
GVPCE(A)
UNIT-III
System support equipment, types, working capability, automated
material movement and automated storage and retrieval systems,
scheduling of AGVs, cutting tools and tool management, work holding
considerations
FMS computer hardware and software, general structure and
requirements, PLCs, FMS installation and implementation, acceptance
testing
UNIT-IV
Computer software, simulation and database of FMS: System issues,
types of software, specification and selection, trends, application of
simulation, software, manufacturing data systems, data flow, CAD/CAM
considerations, planning FMS database
UNIT-V
Characteristics of JIT pull method, small lot sizes, work station loads,
flexible work force, line flow strategy. supply chain management
Preventive maintenance - Kanban system, value engineering, MRD JIT,
lean manufacture, quality concepts and management
TEXT BOOK:
1. Shivanand H.K., Benal MM, Koti V, Flexible Manufacturing
System, New age international (P) Limited, New Delhi, 2006
REFERENCES:
1. Mikell P. Groover Automation, Production Systems and
Computer Integrated Manufacturing", PHI, 2008.
2. Kalpakjin, Manufacturing Engineering and Technology ",
Addison-Wesley Publishing Co., 1995.
40
GVPCE(A)
DESIGN AND ANALYSIS OF EXPERIMENTS

(Elective - II)
L P C
4 0 3
Pre requisites: Probability and Statistics

To make the student learn
1. the effect of input factors on the output parameters
2. design of experiments by different methods
3. to develop regression models and response surface methods
Course Outcomes:
1. conduct the experiment by using factorial and fractional factorial
design
2. fit the best model for the given experimental data
3. check the adequacy of the regression model using ANOVA
4. optimize using response surface method
UNIT-I
Strategy of experimentation: guidelines for designing experiments,
sampling and sampling distributions, hypothesis testing, choice of
sample size.
Experiments with single factor: analysis of variance, analysis of the
fixed effects model, model adequacy checking, sample computer output,
regression approach to the analysis of variance.
UNIT-II
Factorial designs: principles, advantage of factorials, two-factor factorial
design, general factorial design, fitting response curves and surfaces.
2k factorial design: 22 design, 23 design, General 2k design, single
replicate of 2k design.
UNIT-III
Two-level fractional factorial designs: one-half fraction of 2K design,
one-quarter fraction of 2K design, blocking replicated 2K factorial design,
confounding in 2K factorial design
41
GVPCE(A)
Three-level and mixed-level factorial design: 3K factorial design,

confounding in 3K factorial design, fractional replication of 3K factorial
design, factorials with mixed levels.
UNIT-IV
Regression models: Linear regression models, estimation of the
parameters, hypothesis testing in multiple regression, confidence
intervals in multiple regression, prediction of new response
observations, regression model diagnostics.
UNIT-V
Response surface methods: introduction, method of steepest ascent,
analysis of second-order response surface, experimental designs for
fitting response surfaces.
TEXT BOOK:
1.D.C. Montgomery, Design and Analysis of Experiments, 5th edition,
John Wiley and sons, 2009.
REFERENCES:
1. D.C. Montgomery, Introduction to Statistical Quality Control, 4th
edition, John Wiley and sons, 2001.
2. Angela Dean and Daniel Voss, Design and Analysis of
Experiments, Springer, 1999
42
GVPCE(A)
INTELLIGENT MANUFACTURING SYSTEMS

(Elective - II)
L P C
4 0 3
Prerequisites: Computer Aided Manufacturing

To provide students with the concepts of
1. planning manufacturing systems
2. computer integrated manufacturing and enterprise integration
3. group Technology
4. knowledge based systems
Course Outcomes:
The student will gain the knowledge and skills to
1. assess the performance of manufacturing systems
2. develop a systematic approach for design and implementation of
manufacturing systems
3. suggest new procedures to improve the productivity of existing
manufacturing systems
4. utilise online collaboration tools to work in complex teams
UNIT I
Computer integrated manufacturing systems structure and functional
areas of CIM system - AD, CAPP, CAM, CAQC, ASRS and advantages
of CIM
Manufacturing communication systems MAP/TOP OSI model, data
redundancy, top-down and bottom-up approach, volume of information.
Intelligent manufacturing system components, system architecture and
data flow, system operation
UNIT II
Components of knowledge based systems basic components of
knowledge based systems, knowledge representation, comparison of
knowledge representation schemes, interference engine, knowledge
acquisition
43
GVPCE(A)
Machine learning concept of artificial intelligence, conceptual

learning, artificial neural networks -biological neuron, artificial neuron,
types of neural networks, applications in manufacturing
UNIT III:
Automated process planning variant approach, generative approach,
expert systems for process planning, feature recognition, phases of
process planning
Knowledge Based System for Equipment Selection (KBSES)
Manufacturing system design, equipment selection problem, modelling
the manufacturing equipment selection problem, problem solving
approach in KBSES, structure of the KBSES
UNIT IV:
Group technology: models and algorithms visual method, coding
method, cluster analysis method, matrix formation similarity
coefficient method, sorting-based algorithms, bond energy algorithm,
cost based method, cluster identification method, extended ci method.
UNIT V:
Knowledge based group technology - group technology in automated
manufacturing system, structure of knowledge based system for group
technology (KBSGT) data base, knowledge base, clustering algorithm
TEXT BOOKS:
1. Mikell P. Groover, Automation, Production Systems and Computer
Integrated Manufacturing, 8th edition, PHI, 2008.
2. Yagna Narayana, Artificial Neural Networks, PHI, 2009.
REFERENCES:
1. Andre Kusaic, Intelligent Manufacturing Systems, PHI,1989
2. Hamid R. Parsaei and Mohammad Jamshidi, Design and
Implementation of Intelligent Manufacturing Systems, PHI, 2009
44
GVPCE(A)
COMPUTER AIDED PROCESS PLANNING

(Elective - II)
L P C
4 0 3
Prerequisites: Computer Aided Manufacturing

1. fundamentals of computer aided process planning
2. group technology and applications
3. simulation of machining processes
4. importance of design and manufacturing tolerances
5. role of optimal selection of machining parameters
Course Outcomes:
1. generate the structure of automated process planning system
2. use the principle of generative CAPP system for automation
3. predict the effect of machining parameters on production rate, cost
and surface quality
4. solve optimization models of machining processes
5. develop awareness about the concept of concurrent engineering
UNIT I
Introduction to CAPP: Information requirement for process planning
system, role of process planning, advantages of conventional process
planning over CAPP, structure of automated process planning system,
feature recognition, methods
Generative CAPP system: Importance, principle of generative CAPP
system, automation of logical decisions, knowledge based systems,
inference engine, implementation, benefits
Retrieval CAPP system: Significance, group technology, structure,
relative advantages, implementation, and applications
UNIT-II
Process planning and concurrent engineering: process planning, CAPP,
concurrent engineering, design for manufacturing, advanced
manufacturing planning
45
GVPCE(A)
Selection of manufacturing sequence: Significance, alternativemanufacturing processes, reduction of total set-up cost for a particular
sequence, quantitative methods for optimal selection, examples
UNIT III
Determination of machining parameters: reasons for optimal selection of
machining parameters, effect of parameters on production rate, cost and
surface quality, different approaches, advantages of mathematical
approach over conventional approach, solving optimization models of
machining processes
Determination of manufacturing tolerances: design tolerances,
manufacturing tolerances, methods of tolerance allocation, sequential
approach, integration of design and manufacturing tolerances,
advantages of integrated approach over sequential approach
UNIT IV
Generation of tool path: Simulation of machining processes, NC tool
path generation, graphical implementation, determination of optimal
index positions for executing fixed sequence, quantitative methods
UNIT V
Implementation techniques for CAPP: MIPLAN system, Computer
programming languages for CAPP, criteria for selecting a CAPP system
and benefits of CAPP, computer integrated planning systems, and
capacity planning system
TEXT BOOKS:
1. Mikell P. Groover, Automation, Production systems and Computer
Integrated Manufacturing, 8th edition, PHI, New Delhi, 2010.
2. Dr. Sadhu Singh, Computer Aided Design and manufacturing,
Khanna publishers, 2000.
REFERENCES:
1. Change T C and Richard A Wysk, An Introduction to automated
process planning systems, Prentice Hall, 1985.
2. H.P. Wang and J.K. Li, Computer Aided Process Planning, Elsevier
Science and Technology Publishers, 1st edition,1991.
46
GVPCE(A)
COMPUTER GRAPHICS
(Elective - II)
L P C
4 0 3
Pre requisites: Computer Aided Design

1.
basics of colour raster scan display devices and draw lines and
circles on it
2.
fill polygons and clip lines and polygons against a window
3.
procedures for transformation, rendering and shading of objects
4.
hidden line removal algorithms
Course Outcomes:
1.
draw lines and circles on colour raster scan display devices
2.
fill polygons and clip lines and polygons against a window
3.
transform, render and shade objects
4.
eliminate hidden lines and surfaces using algorithms
UNIT I
Transformations: Cartesian and homogeneous coordinate systems two
dimensional and three dimensional transformations scaling, rotation,
shearing, zooming, viewing transformation, reflection, rotation about an
axis, concatenation
UNIT II
Surface generation: Shape description requirements, parametric
functions, Bezier methods, Bezier curves, Bezier surfaces, B-Spline
methods
Unit III
Mesh generation: Meshes, Mesh elements, types of mesh operations ,
mesh representation, traversal operations , Face based mesh
representation, Half edge data structures, Constructing a mesh data
structure, constructing a half edge base mesh data structure, sub division
of surfaces, subdivision of splines, Constructing rules, Examples.
47
GVPCE(A)
UNIT-IV
Solid modeling: Introduction to solid modelling, Implicit representation:
primitives and skeletal elements, combination of fields Boolean
operations, polygonization, Solids modeling by boundary representation
and CSG.
UNIT- V
Rendering and shading algorithms: Rendering - Hidden line removal
algorithms, surface removal algorithms, painters, Warnock, Z-buffer
algorithm
Shading algorithms - Constant intensity algorithm, Phongs shading
algorithm, Gourand shading algorithm, comparison of shading
algorithms
TEXT BOOKS:
1. D.F.Rogers , Procedural elements for computer graphics,
2e, TMH, 1998.
2. Donald Hearn & M.P. Bakers, Computer Graphics, 2e,
Prentice-Hall, 1994.
REFERENCES:
1. Harrington, Computer graphics, 2e, TMH, 1987.
2. Smartech.gatech.edu/bitstream/ handle.
48
GVPCE(A)
ADVANCED NON-DESTRUCTIVE TESTING TECHNIQUES

(Elective - II)
L P C
4 0 3
Pre requisites: Metrology
Understanding the basic principles of various NDT methods,
fundamentals, discontinuities in different product forms, importance of
NDT, applications, limitations of NDT methods and techniques and
codes, standards and specifications related to non-destructive testing
technology.
Course Outcomes:
1. Identify various surface and sub- surface flaws and inclusions by
using different NDT techniques .
2. apply magnetic particle inspection, ultrasound inspection, x-ray
inspection for flaw detection
3. interpret radiographs and sonographs
UNIT- I
Liquid penetrant tests: characteristics of liquid penetrants different
washable systems developers applications
Magnetic particle tests: methods of production of magnetic fieldsprinciples of operation of magnetic particle test- applications-advantages
and limitations
UNIT-II
Radiography: Sources of ray X-ray production-properties of and Xrays film characteristics exposure charts contrasts operational
characteristics of X- ray equipment applications
Industrial Computed Tomography (CT): Computed Tomography, X-Ray
Detectors - CT image reconstruction algorithm - Capabilities,
comparison to other NDT methods - industrial CT applications, CT
System design and equipment.
Ultrasonic techniques: Production of ultrasonic waves different types
of waves - general characteristics of waves pulse echo method A, B,
C scans
UNIT- III
Acoustic emission techniques: Principles of acoustic emission
techniques advantages and limitations - instrumentation applications
49
GVPCE(A)
Acoustical Holography: Liquid Surface Acoustical Holography - Optical

System, Object size and shape, sensitivity and resolution, commercial
liquid surface equipment Scanning Acoustical Holography Reconstruction, Object size, Sensitivity and resolution, Commercial
Scanning equipment - Comparison of liquid surface and scanning
systems Read out methods, calibration, Interpretation of results Applications - Inspection of welds in thick materials.
UNIT IV
Principles of Thermography: Contact and non contact inspection
methods - Heat sensitive paints - Heat sensitive papers - thermally
quenched phosphors liquid crystals - techniques for applying liquid
crystals - calibration and sensitivity - other temperature sensitive
coatings - non contact thermographic inspection - Advantages and
limitation - infrared radiation and infrared detectors, Instrumentations
and methods, applications.
UNIT V
Optical Holography and Speckle Metrology: Laser fundamentals
coherence types of lasers holography, recording and reconstruction
holographic interferometry real-time, double-exposure & timeaveraged techniques holographic NDT methods of stressing
andfringe analysis typical applications requirements advantages
and disadvantages laser speckle metrology basics electronic speckle
pattern interferometry (ESPI) shearography applications.
TEXT BOOKS:
1. Barry Hulland Vernon John, "Non-destructive Testing,MacMilan,
1988.
REFERENCES:
1. Miller, Ronnie; and Paul Mclntire, "Non-Destructive Testing
Handbook; Acoustic Emission Testing", VoL-5, 2e, Columbus, OH:
American Society for Non-Destructive Testing, 1987.
2. Spanner, J.C. Acoustic Emission Techniques and Applications,
Evanston, I, L.: latex Publishing Co., 1974.
3. American Metals Society. Non-Destructive Examination and
QualityControl:MetalsHandBook,Vol-17,9th Ed,Metals Park, 1989.
4. Dewit, D.P., Theory and Practice of Radiation Thermometry,
Wiley-lnterscience, John Wiley & Sons, Inc, 1989.
5. Non - Destructive Evaluation and Quality control, ASM Hand book,
Vol. 17.
50
GVPCE(A)
COMPUTER AIDED MANUFACTURING AND ROBOTICS LAB

L P C
0 3 2
Prerequisites: Computer aided design and Computer aided

manufacturing
To impart knowledge on
1. CAM software for modelling the components
2. generating the NC code and tool path for machining
3. robot programming and kinematic analysis for simple planar robots
Course Outcomes:
1. use the software for creating the part model
2. use the software to generate the tool path for machining the
component and NC code
3. write a program for performing pick and place operations
List of Experiments
1.
2.
3.
4.
5.
6.
7.
8.
Tool planning and selection of sequences of operations, tool setting

on machine - Practice
Practice in G & M code based CNC programming for the use on a
turning machine
Practice in G & M code based CNC programming for the use on a
machining center / milling machine
Creating a 2D part and contour tool path using CAM software
Creating 3D geometry in CAM software
NC code generation and tool path simulation for drilling operations
using CAM software
NC code generation and tool path simulation for facing operations
using CAM software
NC code generation and tool path simulation for pocket milling
operations using CAM software
51
GVPCE(A)
9.
10.
11.
12.
13.
NC code generation and tool path simulation for profile milling

NC code generation and tool path simulation for plane and step
turning operations using CAM software
NC code generation and tool path simulation for threading
Practice in Robot programming and its languages
3-D Robot simulation for operation of pick-place robot
Software: Master CAM, Pro-E
52

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ACADEMIC REGULATIONS

COURSE STRUCTURE AND SYLLABI

GAYATRI VIDYA PARISHAD

Two batches of students have successfully graduated from the M.Tech.

MEMBERS ON THE BOARD OF STUDIES

Prof. M.M.M. Sarcar,

All faculty members of the Department

M.Tech. CAD / CAM

M.TECH. ACADEMIC REGULATIONS

The M.Tech. Degree of Jawaharlal Nehru Technological University

ELGIBILITY FOR ADMISSION:

AWARD OF M.TECH. DEGREE:

STRUCTURE OF THE PROGRAMME:

No. of Courses per Semester

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

b. For the theory subjects, 60 marks shall be awarded based on the

M.Tech. CAD / CAM 2013

f. In case the candidate secures less than the required attendance

EVALUATION OF PROJECT / DISSERTATION WORK:

M.Tech. CAD / CAM 2013

f. A candidate shall submit and present the status report in two

AWARD OF DEGREE AND CLASS :

M.Tech. CAD / CAM 2013

After a student has satisfied the requirements prescribed for the

The grade of the dissertation shall be mentioned in the marks

M.Tech. CAD / CAM 2013

The academic regulations should be read as a whole for

In case of any doubt or ambiguity in the interpretation of the

The College may change or amend the academic regulations

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

SEMINAR/ PROJECT WORK

PROJECT WORK (Contd..)

M.Tech. CAD / CAM 2013

COMPUTER AIDED DESIGN

Course Educational Objectives:

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

Pre requisites: Basic principles of CAD/CAM

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

ARTIFICIAL INTELLIGENCE IN MANUFACTURING

Pre requisites: Robotics

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

OPTIMIZATION METHODS IN ENGINEERING

Pre requisites: Probability and Statistics

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

ADVANCED TOOL DESIGN

Prerequisites: Machine tools

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013

Pre requisites: Mechanical Measurements

M.Tech. CAD / CAM 2013

M.Tech. CAD / CAM 2013