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EDS 06-0014 Secondary Substation Earthing Design PDF
EDS 06-0014 Secondary Substation Earthing Design PDF
Date: 28/07/2014
EDS 06-0014
Summary:
This standard details the earthing design requirements for secondary distribution
substations.
Owner:
Stephen Tucker
Date:
28/07/2014
Approved By:
Steve Mockford
Approved Date:
04/08/2014
This document forms part of the Companys Integrated Business System and its requirements are mandatory throughout UK
Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset
Management. If you have any queries about this document please contact the author or owner of the current issue.
Circulation
UK Power Networks
External
G81 Website
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Contractors
Capital Programme
ICPs/IDNOs
Connections
Meter Operators
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Network Operations
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Other
THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE
Version: 3.0
Revision Record
Version
3.0
Review Date
28/07/2019
Date
28/07/2014
Author
Stephen Tucker
2.0
Review Date
18/03/2018
Date
01/03/2013
Author
Stephen Tucker
1.2
Review Date
28/07/2019
Date
03/08/2011
Author
Stephen Tucker
1.1
Review Date
31/12/2011
Date
11/01/2011
Author
Stephen Tucker
Version 1 (previously Earthing Manual Section 5) withdrawn and interim guidance provided
Version
1.0
Review Date
31/03/2011
Date
31/03/2008
Author
Stephen Tucker/
Rob Weller
Original
2 of 55
Contents
1
Introduction ............................................................................................................. 7
Scope ....................................................................................................................... 8
Abbreviations .......................................................................................................... 8
Definitions ................................................................................................................ 9
7.1
Overview ................................................................................................................. 12
7.2
7.3
7.4
7.5
7.6
7.7
8.1
Overview ................................................................................................................. 19
8.2
8.3
8.4
8.5
8.6
8.7
8.8
9.1
General ................................................................................................................... 30
9.2
9.2.1
9.3
Bonding ................................................................................................................... 31
9.3.1
9.3.2
9.3.3
Ancillary Metalwork.................................................................................................. 34
9.3.4
9.4
Cables ..................................................................................................................... 34
9.5
9.6
3 of 55
9.6.1
LV Earth .................................................................................................................. 35
9.6.2
9.6.3
9.6.4
9.6.5
10
Special Situations.................................................................................................. 37
10.1
General ................................................................................................................... 37
10.2
10.3
10.4
Supplies to Higher Voltage (Grid and Primary) Substations, National Grid and
HOT Sites................................................................................................................ 38
10.5
10.6
10.7
10.8
10.9
11.1
12
References ............................................................................................................. 43
12.1
12.2
4 of 55
Figures
Figure 6-1 Preliminary Earthing Design Assessment........................................................ 11
Figure 7-1 Earthing Design Procedure Flowchart ............................................................. 13
Figure 7-2 Transfer Voltage ............................................................................................. 18
Figure 8-1 Combined HV/LV Earth Substation Earthing Arrangement ............................. 20
Figure 8-2 Separated HV/LV Earth Substation Earthing Arrangement ............................. 21
Figure 8-3 Compact/Micro Earthing Arrangement ............................................................ 22
Figure 8-4 Standard Design Approach for Integral and Basement Substation .................. 24
Figure 8-5 Typical HV Supply and Customer Substation Arrangement for a COLD Site ... 26
Figure 8-6 Typical HV Supply and Customer Substation Arrangement for a HOT Site ..... 27
Figure 8-7 Typical Earthing associated with Asset Replacement...................................... 29
Figure 10-1 Options for Supplies to Higher Voltage Substations ...................................... 38
Figure 10-2 LV Supply from a Grid or Primary Substation with a High EPR ..................... 39
Figure H-1 Cable Ground Return Current......................................................................... 52
Figure H-2 Nomogram Ground Return Current Calculation from ENA ER S34 (showing
RA+RB/l = 1.1)..................................................................................................... 53
Figure H-3 Simple Cable Ground Return Current and EPR Calculator ............................. 53
Figure H-4 BS 7354 Ground Current Calculation ............................................................. 54
Tables
Table 8-1 Standard Secondary Substation Drawings ....................................................... 19
Table 9-1 Earth Electrodes............................................................................................... 30
Table 9-2 Bonding Conductors ......................................................................................... 31
Table A-1 Data Sources for Earthing Design Calculations................................................ 45
Table A-2 Resistances Values for Standard Secondary Substation Earthing
Arrangements .................................................................................................... 45
Table A-3 Ground Return Current Values for Typical UK Power Networks 11kV Cables
(based on a 0.1 source resistance [RPrimSub or RA] and 1 secondary
resistance [RSecSub or RB]) .................................................................................... 46
Table A-4 Touch and Step Voltages for Standard Secondary Substation Earthing
Arrangements .................................................................................................... 47
Table A-5 Maximum Acceptable Touch and Step Voltages (based on ENA TS 41-24
Figure 2) ............................................................................................................ 47
Table A-6 Protection Operation Time ............................................................................... 48
UK Power Networks 2014 All rights reserved
5 of 55
6 of 55
Introduction
This standard (previously Section 4 of the Earthing Design Manual) details the earthing
design requirements for secondary distribution substations. It is intended to provide
guidance for UK Power Networks designers/planning engineers and external connection
providers to ensure that designs satisfy the requirements of the latest standards.
The construction of the earthing for secondary substations is detailed ECS 06-0023.
The earthing arrangements have been developed to cover a range of standard substation
designs and are supported by a standard design procedure to allow optimal earthing designs
to be produced. There will be some situations where standard arrangements are not
suitable, and it is the responsibility of the designer/planning engineer to exercise a degree of
judgement, and to seek help from an earthing specialist (refer to EDS 06-0001) if the
appropriateness of a standard arrangement is in doubt.
The legacy approach to secondary substation earthing design was based on one or two
earth rods and combining HV and LV earths if the measured earth resistance was less than
1 ohm. These rules relied on metallic sheathed cables providing a grading effect (hence
controlling touch and step potentials) and reducing the overall substation earth resistance
(hence reducing the earth potential rise) together with low values of earth fault current.
However many parts of UK Power Networks have high earth fault levels that require
additional earthing measures. Furthermore, plastic sheathed cables have been in use for
many years and therefore the composition of the cable network is changing; the previous
grading benefit provided by metallic sheath cables can no longer be exploited at new and
refurbished sites. Although more robust earthing arrangements can overcome some of these
limitations the magnitude of the earth fault levels remains, therefore the legacy approach can
no longer be justified and more detailed attention to earthing design is required.
This standard is based on the principles of BS EN 505221 and seeks to achieve an earthing
design with acceptable touch and step voltages and a low earth potential rise to allow the HV
and LV earths to be combined if required. The main requirements include:
A buried ring electrode around the site or an embedded mesh to control the touch and
step voltages.
Calculation of a site specific earth resistance to achieve acceptable touch and step
voltages and allow the HV and LV earths to be combined (this value may be higher or
lower than 1).
In some situations additional electrode consisting of buried conductor and/or rods may
be required to achieve the calculated earth resistance.
The contribution of the wider network and/or vertical steel piles may be used to
supplement the main earthing system if appropriate; however the touch and step
voltages shall be safe before any network contribution is considered.
The earthing systems for substations supplied from directly from the overhead line
network may require additional precautions (e.g. additional ring electrode and/or a
concrete or tarmac surround) to achieve acceptable touch and step voltages.
Conductor sizing is based on a common approach to all three network areas.
The earthing arrangements are included in the civil substation construction drawings.
Although this standard is based on BS EN 50522, the touch and step voltage limits and the values for
combining HV and LV earthing are currently taken from ENA TS 41-24 Issue 1. Once ENA TS 41-24 has been
revised by the ENA the new limits will be adopted by UK Power Networks.
7 of 55
Scope
This standard applies to the earthing design for all new secondary substations and existing
secondary substations where a material alteration is to take place, e.g. switchgear
replacement, fencing replacement etc.
Secondary substation earthing construction is covered in ECS 06-0023.
The earthing design for pole-mounted equipment, LV networks (including LV overhead
networks) and customer installations are covered respectively in EDS 06-0015,
EDS 06-0016 and EDS 06-0017 (refer to Section 12).
Abbreviations
Term
Definition
CNE
Ellipse
EPR
IDNO
NetMap
RCD
SNE
8 of 55
Definitions
This section defines the main terms used in this standard (refer to EDS 06-0012 for a full list
of earthing terms and definitions).
Cable - Combined Neutral Earth (CNE)
A CNE cable has a combined neutral and earth metallic outer sheath with a covering and is
most commonly used in a PME (protective multiple earthing) LV earthing system.
Cable - Separate Neutral Earth (SNE)
An SNE cable has separate neutral and earth conductors. Generally the neutral conductor is
a fourth core and the earth conductor forms a protective sheath.
COLD Site
A COLD site is a grid, primary or secondary substation where the earth potential rise (EPR)
is less than 430V or 650V (for high reliability protection with a fault clearance time less than
200ms).
HOT Site
A HOT site is a grid, primary or secondary substation where the earth potential rise (EPR) is
greater than 430V or 650V (for high reliability protection with a fault clearance time less than
200ms).
Earth Potential Rise (EPR)
EPR is the potential (voltage) rise that occurs on any metalwork due to the current that flows
through the ground when an earth fault occurs on the HV or LV network. Note: Some current
will flow through the cable sheath back to the source and some will flow through the ground,
it is only the current that flows through the ground that causes the earth potential rise (refer
to Figure H-1). Historically this has also been called Rise of Earth Potential (ROEP).
Step, Touch and Transfer Voltages
The step voltage is the potential difference between a persons feet assumed to be 1m
apart. The touch voltage is the potential difference between a persons hands and feet
when standing up to 1m away from any earthed metalwork they are touching. The transfer
voltage is the potential transferred by means of a conductor between an area with a
significant earth potential rise and an area with little or no earth potential rise, and results in
a potential difference between the conductor and earth in both locations.
Substation Earthing Database
The substation earthing database contains the classification (HOT or COLD) of all grid and
primary substations together with the details of the earth potential rise (EPR) and other
relevant earthing information. Refer to EDS 06-0002 for further details.
9 of 55
Design Requirements
To pass the fault current during an earth fault back to the system neutral and operate the
source protection.
To prevent dangerous potentials appearing at the substation and causing danger to staff
or the public.
To prevent dangerous potentials appearing on the customers LV neutral/earth.
To comply with the requirements for substation LV earthing for PME systems.
To satisfy these requirements the following design criteria shall be satisfied for secondary
substation earthing design:
Refer to EDS 06-0012 for a more detailed explanation of earth potential rise, the voltage
limits and the associated calculations.
10 of 55
A preliminary earthing design assessment for a secondary substation should be carried out
using the flowchart in Figure 6-1 to determine if there are any external factors that are likely
to affect the earthing design.
START
Yes
Overhead site?
Refer to
EDS 06-0015
No
Existing
Yes
secondary substation or fence
replacement?
No
Yes
Special situation?
No
Located
within grid or primary
site?
Yes
No
Yes
No
No
Non-standard/bespoke
earthing arrangement?
Yes
No
Carry out earthing design in
accordance with Section 7
11 of 55
7.1
Overview
The secondary substation earthing design procedure is shown in Figure 7-1. The flowchart
includes references to the sections that follow and the appendices, where relevant, to
provide further detail on each of the steps in the flowchart.
The earthing design tool (Appendix E) should be used by UK Power Networks staff to carry
out the earthing design to ensure that it complies with this standard and the design is
correctly documented.
Complete the earthing design form in Appendix C or provide the information detailed in
Section 11.
UK Power Networks designers and planning engineers shall provide the following for all
secondary substation projects:
A completed earthing design and construction form (Appendix C) for the project file.
A completed earthing construction form (Appendix C) and a copy of the relevant earthing
arrangement drawing from EDS 07-0102 for the delivery team and/or customer.
External connection providers shall provide the information detailed in Section 11 to allow
UK Power Networks to assess the design.
Note: If a non-standard design is required an earthing specialist shall be employed to carry
out the appropriate design and calculations. The report and drawings produced from this
may be used in lieu of the above documentation requirements.
7.2
Information Requirements
Source grid/primary substation earth fault level and earth resistance value (if available).
Earth fault level at the new secondary substation.
Source substation classification (HOT/COLD) and the associated earth potential rise for
HOT sites.
Details of the cable or overhead line network between the source and the new secondary
substation including lengths, types, and the cable sheath cross-section and material
(where appropriate) etc.
Distance of the secondary substation from the source substation.
Soil resistivity at secondary substation location.
Fault clearance time for an earth fault at the new substation (detailed design only).
12 of 55
7.2
Section, Table, Appendix #
Obtain data
8.1
No
Standard substation
arrangement suitable?
Yes
Table
A-2
Determine secondary
substation earth resistance
7.3 &
App H
7.3
7.4
Calculate EPR
7.4
No
Yes
Yes
Is design
achievable
on-site?
No
Touch voltage
< touch voltage limit?
Re-evaluate design or
consider use of earthing
specialist to carry out
detailed design
No
Yes
Table
A-6
No
7.5
Evaluate network
contribution
Re-calculate EPR
Yes
Yes
No
Source
substation EPR > 430 and Yes
supplied via continuous
cable?
7.6
No
Yes
COLD Site
No
No
Yes
7.7
HOT Site
13 of 55
7.3
EPR Calculation
For overhead supplied sites, or sites with any overhead line in the supply circuit, the
ground return current can be taken as 100%.
For entirely cable supplied sites a ground return current of 40% of the total earth fault
current can be assumed as a first estimate or a more accurate value can be
calculated (refer to Appendix H and Table A-3).
Note: It is likely that there are several cable types between the secondary substation and
the source substation. The initial calculation should be based on the smallest size cable;
however modelling each cable separately will provide a more accurate value and a lower
value of EPR.
6. Use this percentage (%Igr) to calculate the value of the ground return current Igr:
Igr = %Igr If
7. Use the calculated value of Igr and the value of RSecSub to calculate the EPR for the site:
EPR = Igr RSecSub
UK Power Networks maintains a Substation Earthing Database which is available from the UK Power Networks
Intranet (Applications > Reporting Centre > Substation Earthing Database).
3
UK Power Networks GIS system.
14 of 55
7.4
Touch and step voltages for each of the UK Power Networks standard earthing
arrangements expressed as a percentage of the EPR are given in Table A-4 (Appendix A).
Furthermore a set of acceptable touch and step voltage limits, based on fault clearance
times and substation surface type, are given in Table A-5 (Appendix A).
Note: If the design does not use a UK Power Networks standard earthing arrangement then
the earthing electrode system shall be modelled by an earthing specialist to determine the
touch and step voltage.
1. To calculate the touch voltage and determine whether it is acceptable the following
information is required:
15 of 55
5. If the touch or step voltage exceeds the limits further work is required to reduce the
substation resistance and the EPR. The value of RSecSub can be calculated using the
equation below. However as the value of resistance will change the proportion of current
returning through earth it will be necessary to repeat the steps in Section 7.3 to calculate
the final EPR. Note: It may be necessary to repeat this several times to determine actual
values of resistance and EPR.
If the substation is supplied directly from the overhead line network additional
precautions may be required (e.g. additional ring electrode and/or a concrete or tarmac
surround) to achieve acceptable touch voltages.
RSecSub = VTouchLimit Igr
6. Using the results of the calculations above determine the additional earth electrode
(conductor, rods etc) requirements using Appendix B.
The earthing systems for substations supplied directly from the overhead line network may
require additional precautions (e.g. additional ring electrode and/or a concrete or tarmac
surround) to achieve acceptable touch and step voltages.
Note: A design cannot be accepted or approved if the touch and step voltages exceed the
applicable limits.
16 of 55
7.5
If the EPR value is less than 430V the HV and LV earths may be combined, however to
achieve this it may be necessary to further reduce the overall earth resistance of the
substation.
An underground cable network consisting of interconnected substations and metallic sheath
cables can provide a low earth resistance that will be in parallel with resistance of the
installed earthing system. Provided the substation earth resistance is below 10 ohms and the
touch and step voltages are within the limits the network contribution may be used to
achieve a low overall earth resistance and an EPR value below 430V to allow the HV and LV
earths to be combined.
A conservative contribution can be determined through inspection of the network to
understand the number of interconnected substations and the lengths/types of cable. A
range of typical values is given in Table A-7 (Appendix A). Alternatively, measurements or
engineering experience can be used to determine a more accurate value.
The EPR can be recalculated as follows:
1. Assess the network contribution through inspection or measurement.
2. Recalculate the EPR using the substation earth resistance in parallel with the network
earth resistance (RSecSub // RNetwork):
EPR = Igr (RSecSub // RNetwork)
If it is not considered realistic to achieve a low enough earth resistance to limit the EPR to
430V the design shall be based on reasonably practical installation with a low resistance to
minimise the EPR. Separated HV and LV earthing shall be installed and the site shall be
classified as HOT.
The resistance (electrode) contribution from vertical steel piles may also be used to
supplement the main earthing system provided they are bonded via a welded connection
and the rest of the electrode system satisfies the surface area requirements of Appendix I.
The resistance of the vertical piles is included in the calculations in a similar way to the
Network Contribution above.
Note: Further design work may be required if HV/LV earth segregation is not possible due to
presence of HV/LV PILC cables.
17 of 55
7.6
If the secondary substation is entirely cable fed from a HOT source substation (i.e. the EPR
at the source substation is greater than 430V or 650V for high reliability protection) it is
necessary to calculate the transfer voltage from the source substation as illustrated in Figure
7-2. Previously, the rule of thumb was that the first substation out from a HOT site should
be treated as HOT however this methodology is not valid in all cases.
Note: The transfer potential calculation is not necessary if an overhead line section is
included in the circuit.
If the new substation is not the first substation on the circuit it is not valid to assume that the
transfer potential from the source will be of no significance. However, accurate calculation is
complex, therefore it is sufficient to simply disregard intermediate substations and to use the
total circuit length.
Primary 33/11kV
Substation
Secondary 11kV/LV
Substation
ZCircuit
EPRSourceSub
ZSecSub
VTransfer
2. If the transfer voltage is greater than 430V separate HV and LV earths shall be installed.
7.7
If the EPR is greater than 430V the secondary substation shall be classified as a HOT site.
The details of any HOT site shall be sent to UK Power Networks Asset Management
(earthingenquiries@ukpowernetworks.co.uk) so that they can be recorded in the Substation
Earthing Database. BT (or another telecommunication company) may also need to be
notified refer to Section 10.10 further details.
18 of 55
8.1
Overview
This section details the earthing arrangements for the standard secondary substation
designs. The arrangements include HV and LV (if required) earthing for the following types
of ground-mounted substation:
New COLD site design for GRP, brick-built and outdoor substations (Section 8.2).
New HOT site design for GRP brick-built and outdoor substations (Section 8.3).
Compact or micro pad-mounted substations without an enclosure (Section 8.4).
Integral and basement substations (Section 8.5).
Customer substations (Sections 8.6).
Existing outdoor substations (Section 8.7).
These earthing arrangements have been incorporated into the standard substation design
drawings contained in EDS 07-0102. A full list of the available drawings is given in Table 8-1.
Table 8-1 Standard Secondary Substation Drawings
Description
Drawing No
EDS 07-0102.01
EDS 07-0102.02
EDS 07-0102.21
EDS 07-0102.03
EDS 07-0102.04
EDS 07-0102.16
EDS 07-0102.18
EDS 07-0102.05-06
EDS 07-0102.07-08
Basement Substation
EDS 07-0102.09
Micro Substation
EDS 07-0102.10
Compact Substation
EDS 07-0102.11
EDS 07-0102.12
EDS 07-0102.13
The electrode resistance of the standard arrangements (with 2.4m rods) in a range of
uniform soil conditions can be found in Table A-2 (Appendix A). Note: In most cases
additional (or deeper) electrodes will be required to provide the desired value of earth
resistance.
Plots showing the touch and step voltages across the sites with standard earthing
arrangements are included in Appendix G.
19 of 55
8.2
The general earthing arrangement for GRP, brick-built and outdoor5 substations with a
combined HV/LV earth (COLD site) is shown below. Refer to EDS 07-0102.01-04,16 (GRP),
EDS 07-0102.05-06,18 (brick-built) and EDS 07-0102.12-13 (outdoor) for specific designs.
1
1
Combined HV/LV Earths
Neutral/Earth Link In
Transformer
To LV Cable
Neutral
5
LV
RMU
6
3
Additional HV Earth
Electrode/Rods
(as required to achieve
earth resistance)
To HV
Earth
2
Note: Not all equipment
bonding is shown
LV CNE Cable
HV Earth Electrode
Primary Fault Level
Up to 8kA
70mm2
25mm x 3mm
Up to 12kA
25mm x 4mm
Up to 15kA
2 x 70mm2
25mm x 6mm
Outdoor secondary substations are not generally used for new build, however they may be used in specific
situations, e.g. Areas of Outstanding Natural Beauty, when GRP and brick-built designs are not suitable.
20 of 55
8.3
The general earthing arrangement for GRP, brick-built and outdoor6 substations with a
separate HV/LV earth (HOT site) is shown below. Refer to EDS 07-0102.01-04,16, 21
(GRP), EDS 07-0102.18 (brick-built) and EDS 07-0102.12-13 (outdoor) for specific designs.
1
1
Separate HV/LV Earths
Neutral/Earth Link Out
Transformer
To LV Cable
Neutral
5
LV
RMU
6
3
To HV
Earth
To LV
Earth
4
7
Additional HV Earth
Electrode/Rods
(as required to achieve
earth resistance)
2
Note: Not all equipment
bonding is shown
HV/LV Separation
(8m minimum)
LV Earth Connection (Insulated)
LV Earth Electrode/Rods
(max resistance 20)
LV CNE Cable
HV Earth Electrode
LV Earth
Up to 8kA
70mm2
25mm x 3mm
Up to 12kA
Up to 15kA
2 x 70mm
25mm x 4mm
25mm x 6mm
Outdoor secondary substations are not generally used for new build; however they may be used in specific
situations, e.g. Areas of Outstanding Natural Beauty, when GRP and brick-built designs are not suitable.
21 of 55
8.4
Separated
HV/LV Earths
9
6
HV
Earth
9
3
To HV Earth
Electrode
To LV Earth
Electrode
To LV Cable
Neutral and Sheath
Additional HV Earth
Electrode/Rods
(as specified )
HV/LV Separation
(8m minimum)
LV Earth Electrode/Rods
(max resistance 20)
LV Earth Connection
LV CNE Cable
Combined
HV/LV Earths
LV
Neutral
HV
Earth
To HV Earth
Electrode
4
5
5
Additional HV Earth
Electrode/Rods
(as specified )
HV Earth Electrode
LV Earth
Up to 8kA
70mm2
25mm x 3mm
Up to 12kA
25mm x 4mm
Up to 15kA
2 x 70mm2
25mm x 6mm
9 - Warning labels
22 of 55
8.5
The standard arrangements shown Section 8.2 and 8.3 should be used wherever possible.
However where the substation is situated within a building or on a raft, it is usually
impracticable to install one of these arrangements. In these situations a standard approach
shall be applied using earth rods installed through the substation floor or in the basement,
external electrodes underneath the HV cable, vertical piles and an embedded mesh within
the floor screed (to control the touch and step potentials).
It is not usually possible to separate the HV and LV earths, so it is important to achieve an
EPR value of less than 430V (COLD site) so that they can be combined. If the EPR is
greater than 430V or if the building or its electrical supply will interact with Network Rail,
London Underground or other electrified travel infrastructure, a bespoke design is
necessary, involving an earthing specialist.
The earthing design should include the following elements which are illustrated in Figure 84 (a):
2 to 4 vertical earth rods through the substation floor (Figure 8-4 (b)) or the basement
(Figure 8-4 (c)) directly into natural soil, to achieve a sufficiently low earth resistance for
a low EPR.
An embedded mesh in a thin layer of concrete (Figure 8-4 (d)) to control the touch
voltages around the equipment.
The following options, where practical, may be used to supplement the above:
Install at least 20-50m of bare copper electrode underneath the HV cable, directly into
natural soil.
Install bare copper electrode in the soil at a depth of approximately 500mm, adjacent or
up to 1m away from the outer walls of as many sides of the UK Power Networks part of
the building as possible. Wherever practicable, this shall include the wall adjacent to the
HV switchgear.
Incorporate the steel in vertical piles near the substation into the design these shall be
of welded type and only the electrically continuous length should be included in the
calculation.
The standard approach outlined above should cover the majority of integral, basement and
raft substations; however advice from an earthing specialist should be sought at an early
stage for more complex installations.
23 of 55
1b
1a
Substation
Transformer
5
LV
RMU
Substation
3
Basement
1c
2
1b
1a
(c) Earth Rod Installation through
Basement into Soil
(a) Overall Earthing Arrangement
Figure 8-4 Standard Design Approach for Integral and Basement Substation
24 of 55
8.6
The earthing system for an HV supply and any associated customer substation will usually
consist of parts provided by the customer and parts provided by UK Power Networks. The
objective is to design an earthing system that satisfies the safety requirements with an
acceptable degree of redundancy and, wherever possible, an EPR less than 430V to allow
the customer to combine the HV and LV earths if required. Note: UK Power Networks is not
responsible for a HV customers LV earthing arrangements but has a duty of care to ensure
that the customers LV system will not become dangerous in the event of a HV fault.
The customer shall provide an HV earthing system for their installation, that is adequate to
ensure safety of their installation, irrespective of the earthing provided by UK Power
Networks. The earthing system should normally consist of copper earth electrodes (tapes
and rods) and steel reinforcement piles or rebar in the vicinity of the substation. In the
majority of cases the earthing systems can be interconnected, especially when the resulting
earth resistance is low enough to achieve an EPR below 430V. In this case it may also be
possible to use the same earthing system to provide the LV earth. This is illustrated in Figure
8-5. The aim of the design is to ensure that UK Power Networks and customer earthing
systems shall each be adequate to ensure safety in the absence of the other system. The
customer system shall not be reliant on UK Power Networks earth terminal for safety (and
vice-versa) since the integrity of either system can be subject to external influences.
In some situations, it may be necessary to rely on combined systems to ensure safety of
both systems (i.e. where safety of each system in isolation cannot economically and/or
practically be achieved). In such cases, the systems shall be combined with duplicate links,
and the customer system shall be constructed to UK Power Networks standards (in terms of
conductor sizing, method of installation and touch/step considerations). However care is
needed if the customer system should become decommissioned or compromised; clear
labelling and test facilities will enable UK Power Networks to assess whether any customer
contribution has been lost.
The situation is more complex if the EPR exceeds 430V the following design options shall be
considered:
Extend the HV earth or reduce the earth fault current to reduce the EPR below 430V, if
this is possible at a reasonable cost. One option for substations on new networks (such
as in London) is to interconnect the earthing with existing 11kV sites that have metallic
sheathed cables or connect onto abandoned sheathed cables.
Interconnect the HV and LV earths and operate with the necessary measures in place.
This is only really practical at an isolated location such as a standalone factory or office,
a wind or solar farm, generating station or National Grid site.
Separate the HV and LV earthing systems at all points by a minimum of 8m and ensure
that they cannot be interconnected. Precautions will also be required to ensure that a
person cannot contact both earth systems simultaneously (refer to Figure 8-6).
Segregate the UK Power Networks HV earth from both of the customer earths. This is
difficult to achieve, is not a desirable solution and generally requires a special design.
Options to achieve it include introduction of a span of unearthed overhead line or cable
sheath insulation joints between the site and the UK Power Networks system. However
the working practices (such as isolation and earthing for work on the HV system) need
careful consideration in this situation.
Note: If the EPR is greater than 430V the transfer voltage requires special consideration
especially if there are metallic boundary fences or metallic buildings in the vicinity.
25 of 55
UK Power Networks
Substation
Customer
Substation
8
1
3
Note:
Equipment
bonding not
shown
1
Additional
electrode/rods
(if required )
5
7
RMU
MU
HV
LV
TX
6
Additional
electrode/rods
(if required )
3
1
UK Power Networks
Substation
Customer
Substation
1
3
Note:
Equipment
bonding not
shown
RMU
MU
HV
TX
LV
6
Additional
electrode/rods
(if required )
4
4
3
1
2
Customer LV SNE Cables
1 - 2.4 m earth rods at 2 corners of substation (alternatively they can be installed internally)
2 - HV electrode around the outer edge of foundation buried at a depth of 500-600mm
3 - HV electrode connecting outer loop to switchgear/transformer earth terminal
4 - Connection to reinforcement rebar/mesh
5 - Interconnection via a link between UK Power Networks and Customer substations
6 - Neutral-earth link in place
7 - HV cable screen insulated from earth
8 - Warning labels
Figure 8-5 Typical HV Supply and Customer Substation Arrangement for a COLD Site
26 of 55
UK Power Networks
Substation
Customer
Substation
8
1
3
Note:
Equipment
bonding not
shown
1
3
5
7
RMU
MU
HV
LV
TX
6
Additional
electrode/rods
(if required )
3
1
HV/LV
Separation
(8m minimum)
LV Earth Cable (Insulated)
Customer LV SNE Cables
UK Power Networks
Substation
Customer
Substation
1
3
Note:
Equipment
bonding not
shown
RMU
MU
HV
TX
LV
6
Additional
electrode/rods
(if required )
4
4
3
1
HV/LV
Separation
(8m minimum)
LV Earth Cable (Insulated)
Customer LV SNE Cables
1 - 2.4 m earth rods at 2 corners of substation (alternatively they can be installed internally)
2 - HV electrode around the outer edge of foundation buried at a depth of 500-600mm
3 - HV electrode connecting outer loop to switchgear/transformer earth terminal
4 - Connection to reinforcement rebar/mesh
5 - Interconnection via a link between UK Power Networks and Customer substations
6 - Neutral-earth link removed
7 - HV cable screen insulated from earth
8 - Warning labels
Figure 8-6 Typical HV Supply and Customer Substation Arrangement for a HOT Site
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8.7
Outdoor Substations
Outdoor (open compound) secondary substations are no longer constructed except in Areas
of Outstanding Natural Beauty. For these a close boarded fence is required. Refer to
EDS 07-0102.12-13 for specific designs.
8.8
Asset Replacement
Earthing needs to be considered during asset replacement work at existing sites. The
installation of a complete earthing system based on a standard arrangement is rarely
practical. However the opportunity to enhance the earthing should be taken and the earthing
installed should seek to achieve as much of the following as possible, using the excavations
that are necessary for the remedial work:
Buried bare electrode around the equipment at a depth of around 0.5m and connected to
the main earth bar. Note: It is especially important to ensure that there is bare electrode
under the operators standing position especially if metallic sheathed cables are
replaced with plastic cables (even short lengths) during a switchgear change.
An embedded and bonded mesh or surface grate under the operators standing position
if buried electrode is not practical.
One or two substantial earth rods connected to the buried earth electrode or the main
earth bar.
Bonding of all equipment to the main earth bar.
If a metallic fence and/or gates are present the requirements of Section 9.3.2 shall also
be applied.
If just the LV pillar is being replaced the installation of a buried electrode system is unlikely to
be practical but the pillar shall be bonded to the main earth bar. The more equipment
alterations and associated excavations that are taking place, the more the earthing can be
improved until a stage is reached where it is close to one of the standard arrangements
shown in the previous sections.
For basement and integral substations the standard approach outlined in Section 8.5 should
be used and is likely to provide a more practical solution.
For emergency asset replacement or where the installation of buried electrode is not
practical a steel grate plate should be installed in front of the switchgear where the operator
would stand and connected to the main earth terminal using duplicate connections. The
grate should be securely embedded in the shingle or bolted to the concrete floor.
Some typical examples are shown in Figure 8-7.
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HV
Switchgear
Transformer
2
3
RMU
Transformer
LV
RMU
LV Pillar
LV Pillar
Transformer
HV Earth Electrode
Fault Level
Up to 8kA
70mm2
Up to 12kA
2 x 70mm2
25mm x 4mm
Up to 15kA
25mm x 6mm
25mm x 3mm
2 x 70mm
Transformer
LV
RMU
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Installation Requirements
This section details the general earthing requirements for all new and modified earthing
installations.
If combined HV/LV earthing is installed then the requirements in Sections 9.1 to 9.5 shall
apply. The HV and LV earthing should be bonded together as described in Section 9.5.
If it has been determined that separated HV and LV earthing is to be installed then the
requirements of Section 9.6 shall also apply in addition to section 9.1 to 9.5.
9.1
General
The theft of copper earthing continues to be a significant national problem. Therefore the
earthing system shall be designed and constructed to ensure that it is secure and not
vulnerable to theft. To aid this aluminium conductor or tape shall be used for all above
ground earthing wherever appropriate and practicable.
9.2
Electrode System
The earth electrode system shall provide the basic functional earthing for the site so that it is
SAFE without any contribution from the network to which it is to be connected. The earth
electrode system shall therefore consist of the following:
Bare copper clad earth electrodes using the minimum sizes specified in Table 9-1.
A ring of earth electrode buried around the perimeter of the substation (or alternatively
buried around the inside perimeter of the substation) at a depth of 500-600mm (except at
integral and basement substations where this is not achievable).
A minimum of two earth rods installed on two corners of the substation (or alternatively
internally) and connected to the outer ring.
Two connections from the outer ring onto the main transformer/switchgear earth terminal
or dedicated substation earth bar.
An earth electrode passing underneath any switchgear or LV operating position and
connected to the outer electrode. This may be omitted if it can be shown that rebar (or
equivalent) or an insulated or earthed operator platform is providing this function.
Connections to the rebar or reinforcement mesh. Note: The rebar shall not extend where
it might be within 2m of LV metalwork or other earthed metalwork if the substation is
HOT.
Additional electrode and rods, as necessary, to enable the required earth resistance to
be achieved.
Source
Fault Level
HV Earth Electrode
Up to 8kA
70mm
Up to 12kA
Up to 15kA
2 x 70mm
Any
25mm x 4mm
25mm x 6mm
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9.2.1
Earth Bar
All earth connections shall be labelled and connected via separate connections to a
dedicated earth bar (GRP/brick-built designs) or marshalling bar or tape (integral/basement
designs) which in turn shall be connected to the main transformer/switchgear earth terminal
to allow:
Operational personnel to determine if the earthing is intact when entering the substation.
The earthing to be easily identified.
The earth resistance to be measured using a clamp meter.
Note: At new enclosed substations the HV earth bar within the LV cabinet/pillar shall not be
used to marshal the earthing connections as access, particularly at IDNO substations, to the
LV cabinet/pillar is not always available. However it is acceptable to use the HV earth bar
within the LV cabinet/pillar at existing outdoor sites for all earth connections to prevent theft.
9.3
Bonding
9.3.1
Equipment Bonding
Source
Fault Level
Any
Up to 8kA
70mm Copper
Up to 12kA
Up to 15kA
Above Ground
Bonding
Up to 8kA
Up to 15kA
2 x 70mm Copper
Tape
120mm Aluminium
240mm Aluminium
All other non-current carrying items of equipment (e.g. control units, RTUs, battery chargers
etc.) shall be bonded to the main earth terminal using a minimum of 35mm2 covered
aluminium cable, 16mm2 covered stranded copper cable or equivalent7.
Minimum conductor sizes taken from BS EN 50522 while ENA TS 41-24 is being revised.
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9.3.2
The general rule for metallic substation fences, gates and doors is that they shall be bonded
to the HV earth at all times, unless:
The fence, gate or door is situated more than 2m from any item of equipment or other
earthed metalwork bonded to the HV earth, or
A barrier exists sufficient to prevent simultaneous contact between the fence/gate/door
and the other earthed metalwork.
The site is HOT, in which case the fences, gates and doors can be a shock risk to those
outside the substation. Grading electrodes or independent earthing is required in such
situations as described below. Alternatively the fence could be replaced with a nonmetallic one.
Note: Due to the small size of most secondary substations, metallic fences, gates and doors
will nearly always be within 2m of the equipment and this approach (bonding to HV) should
be adopted in most cases. Additional measures may be required to prevent danger to those
outside the substation, as described below.
If a fence, gate or door is not bonded to the HV earth for the reasons described above, it
shall be provided with an electrode system sufficient to eliminate stray voltages. This should
consist of one or more rod electrodes, adjacent to the fence, gate or door.
9.3.2.1 Metallic Fences
If a metallic fence is installed within 2m of accessible earthed equipment (whether the site is
HOT or otherwise):
If metallic fencing is installed more than 2m away from the equipment or other earthed
metalwork, or the metalwork is completely contained in GRP or brick enclosure (and
therefore not accessible8), the fencing shall not be connected to the HV earth. Instead a
single earth rod shall be installed at each corner fence/gate post and connected to the fence
to eliminate stray voltages. At larger sites additional earth rods shall be installed at 5m
intervals, 1m either side of any overhead line crossing and connected to the fence.
In assessing this requirement, thought should be given to metalwork that is accessible when the substation
doors are open; if a 2m separation cannot be maintained on the door side of the GRP/brick enclosure then it will
be necessary to bond the fence to HV steelwork to prevent dangerous hand-hand touch voltages.
32 of 55
Note: Where the substation fence is bonded to the HV earth no other metallic fencing or
conducting material shall be abutted to the fence or within 2 metres of it. Otherwise this will
export the EPR from the site to a point which may be far remote from the substation where it
will be impossible to protect against dangerous touch potentials. Insulating fence panels or
stand-off insulators can be used to achieve this requirement. Metallic third party fences
should not be within simultaneous touching distance (2m) of metalwork/fences connected to
the HV earth. If necessary a floating (isolated) section of fence or non-conductive barrier
should be introduced outside the substation boundary. If this is not practicable then
specialist advice should be sought.
9.3.2.2 Metallic Doors
If metallic doors are installed within 2m of equipment or other earthed metalwork:
A loop of 70mm2 bare copper cable or 25mm x 3mm bare copper tape shall as a
minimum be installed directly under the door at a depth of 300mm to 500mm. If
practicable it should be outside the door, 1m from the door front and 500mm beyond
each door frame as shown below. Each end of the loop shall be connected to the
existing HV electrode using bare copper conductor. The complete loop shall be covered
with a 100mm thickness of concrete to provide protection against damage or theft.
Alternatively, a steel or copper mesh may be installed in concrete at a depth of 200mm
to 300mm, covering the same area as above.
Each metallic door shall be bonded to the framework using flexible 35mm2 aluminium or
16mm2 copper covered stranded cable or tinned copper braid.
The door framework shall be bonded to the HV earth using 35mm2 aluminium or 16mm2
copper covered stranded cable.
Note: The grading electrode outside the substation doors provides additional protection to
members of the public but may be omitted if the following criteria are all satisfied:
If metallic doors are installed more than 2m away from the equipment they shall not be
connected to the HV earth. Instead a (minimum) 1m driven earth rod shall be installed at
each door hinge post and connected to the post to eliminate stray voltages.
9.3.2.3 Fence, Gate and Door Replacement
The requirements of the previous sections also apply to fence, gate and door replacement;
however ECS 06-0023 provides a more practical approach that is more suited to
replacement at existing substations.
Care should be exercised when replacing wooden fencing with a metallic type (e.g.
Pallisade, Expamet, 358 etc) since its bonding requirements are more onerous, and it is
unlikely that a fence earthing system will exist. It is not sufficient simply to replace wooden
panelling with metallic, nor is it sufficient to merely bond metallic fence panels together
above ground without a buried electrode system.
Note: Metallic fences even if painted or powder coated shall be considered as bare metal
unless covered in an approved insulated coating that will not degrade over time.
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9.3.3
Ancillary Metalwork
All other exposed and normally un-energised metalwork inside the substation perimeter (e.g.
ventilation ducts, staircases etc) within 2m of other earthed metalwork shall be bonded to the
main earth using 35mm2 covered aluminium cable, 16mm2 covered copper cable or
equivalent to avoid any potential differences between different items of metalwork9.
Note: Metal frames and other metallic parts that form part of a GRP enclosure may be
excluded.
9.3.4
Metallic ducts and ventilation shafts passing through indoor secondary substations provide
an electrical path between the inside and outside of the substation. If they are bonded to the
HV earth, they could transfer voltage outside the substation zone and may pose a risk to the
general public. Generally it is impractical to install measures to control touch and step
voltages where these vents emerge.
Therefore one of the following approaches, in order of preference10, shall be taken to
minimise risk to the public:
9.4
Bond the ducts and ventilation shafts to the HV earth (unless the site is HOT), and install
them such that they are out of reach where they emerge from the substation. To achieve
this they shall be higher than 3m above ground or other foothold.
Leave the ducts and ventilation shafts un-bonded, and install them such that there is no
possibility of other metalwork (e.g. opening doors) making contact with the ducts or vents
and no possibility of a simultaneous touch contact between the ducts and the HV
equipment that is normally operated. As a further precaution a warning label can be
installed.
Use insulated ducts.
Cables
All HV cable earth screens shall be bonded to the transformer or switchgear earth terminal.
All LV cables shall be bonded as follows:
CNE cables - the outer sheath of the cable shall be connected to the neutral bar in the
LV pillar/cabinet in accordance with Section 4 of the LV Cable Jointing manual.
SNE cables - the outer sheath and armouring shall be bonded together and connected
to the neutral bar in the LV pillar/cabinet/board. The neutral conductor shall be
connected to the neutral bar in the LV pillar/cabinet/board in accordance with Section 4
of the LV Cable Jointing manual.
Minimum conductor sizes taken from BS EN 50522 while ENA TS 41-24 is being revised.
The risk to the public can be reduced by leaving the ducts and ventilation shafts un-bonded. However this may
introduce a touch potential risk to staff inside the substation since the ducts and vents may act as a remote earth
and will therefore be at a different potential to HV earth during fault conditions; the risk is the occurrence of an HV
fault while staff are on site and bridging a gap between the HV earth and the duct. This risk is thought to be
extremely small and is outweighed by the risk to public which may occur if the systems are bonded. It is likely
that duct fans etc or other fortuitous contact will provide connection to the LV earth in any case,
10
34 of 55
9.5
At COLD sites an LV electrode is not required. The LV neutral/earth link in the LV cabinet,
pillar or board, that bonds the LV neutral/earth to the substation HV earth, shall be in place
so that the HV and LV earths are combined.
9.6
If the substation has an EPR greater than 430V it shall be classified as HOT and the
additional requirements detailed in this section shall be applied where necessary.
Extra care is required to ensure that all earthed metalwork is more than 2m from any other
metalwork and that separate HV and LV earths are not inadvertently combined.
9.6.1
LV Earth
Note: If an existing substation with metallic sheathed HV and LV cables is being replaced
with a new one it may not be possible to separate the HV and LV earths and further work is
required to achieve an EPR below 430V to allow them to e combined.
9.6.2
Neutral-Earth Link
Where the HV and LV earths are separated, warning labels as detailed in ECS 06-0023 shall
be installed next to the neutral-earth connection and on the site as required.
9.6.4
Care shall also be taken with lighting and socket supplies to avoid operator contact between
different earthing systems. Therefore at HOT sites:
Light switches and conduits shall preferably be plastic; metallic light switches and
conduits shall not be installed within 2m of any metalwork bonded to the HV earth.
All 13A sockets shall be disconnected or removed from LV fuse cabinets and LV
pillars.
RTU supplies shall be provided via an isolation transformer with a 5kV insulation rating.
ECS 06-0023 contains further details on the practicalities of carrying this out on site.
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9.6.5
New substations with separate HV and LV earths shall not be installed within 2m of street
lighting columns or other street furniture.
However where this is impractical the columns shall be earthed via a separate earth rod
installed adjacent to the column and shall not use the neutral/earth of a PME service. This
will usually necessitate the use of a RCD in the columns/furniture to ensure adequate
disconnection time for LV faults. It may be preferable to relocate the LV equipment or to use
non-metallic substation doors.
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10
Special Situations
10.1
General
This section provides further details on specific earthing circumstances that may be
encountered when designing secondary substation earthing.
10.2
When work is carried out at substations, e.g. civil refurbishment, asset replacement or
enhancement, the earthing shall be reviewed, and brought in line with current requirements;
however the earthing enhancement should be proportional to the actual work being carried
out and be practical to install. Metallic fences, gates and doors require particular attention to
ensure that they are correctly bonded in accordance with Section 9.3.2.
The earthing should, where possible, be based around the standard arrangements detailed
in Section 8 (Section 8.8 includes some specific examples of earthing enhancement during
asset replacement at outdoor substations).
If lead sheathed cables are being replaced with polymeric types, any decommissioned lead
cables should be retained if possible and bonded to the earthing system since these may
make an important contribution to the reduction of earth resistance and EPR at the site.
10.3
Generally where a secondary substation is located within the earthing system of a grid or
primary substation a detailed earthing design is not required. A standard earthing
arrangement should be used and be connected to the higher voltage substation earthing
system via duplicate connections.
The standard earthing arrangements for new grid and primary substations detailed in
EDS 06-0013 include a provision for a secondary substation.
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10.4
Supplies to Higher Voltage (Grid and Primary) Substations, National Grid and
HOT Sites
For supplies to HOT sites and all National Grid sites refer to EDS 08-0121 before carrying
out the earthing design to determine a suitable supply and earthing arrangement.
Acceptable arrangements for supplies to grid and primary substations are shown in Figure
10-1.
Grid or Primary Substation
Site LV Supply
Site LV
Supply
HV/LV
Earth
Other LV
Supplies
Other LV
Supplies
HV Network
HV/LV
Earth
HV Network
10.5
Generally supplies shall not be taken from a grid or primary substation with an EPR greater
than 430V (or 650V for high reliability protection). However Figure 10-2 shows an
arrangement which may be used, with care, to provide an LV supply from a secondary
substation provided the following criteria are satisfied:
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Grid/Primary
Substation
430(650)V
Contour
LV Supplies
Outside
430V Contour
8m
HV Earth
LV Earth
HV Network
Figure 10-2 LV Supply from a Grid or Primary Substation with a High EPR
10.6
Substations near livestock/horses or other high risk locations e.g. outdoor swimming pools,
showers, zoos, locations where footwear is not worn etc shall be avoided if possible.
If unavoidable, the electrode system shall be located away from where humans and animals
are likely to be and shall be installed at a minimum depth of 1m and separated from any of
the above by a minimum of 1m.
Note: If design calculations/software are used, the target voltage gradient in soil should not
exceed 25 V/m.
10.7
For supplies to mobile phone base stations mounted on 132kV, 275kV or 400kV
transmission towers refer to EDS 08-0030 before carrying out the earthing design.
10.8
Secondary substations shall, where possible, not be situated within 50m of a 400kV, 275kV
or 132kV tower. However if the substation is situated within 50m of a tower the earthing
system requires special consideration and an earthing specialist should be employed to
calculate the transfer voltage from the tower line.
10.9
Substations located near railways may require isolation transformers to guard against export
voltages or DC leakage. These are beyond the scope of this standard and advice from an
earthing specialist shall be sought (refer to EDS 06-0001).
For further information on LV supplies to railway installations refer to EDS 06-0017.
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10.10
If the substation is HOT and within 10m11 of a telephone exchange BT (or the
telecommunication company) shall be informed and the appropriate information provided.
For further guidance refer to EDS 06-0002 (internal) or ENA ER S36 (external).
10.11
Substations, and the associated power cables and earthing system, should ideally be
segregated from pipelines by a minimum of 50m in accordance with BS 50443:2011.
If this is not possible it will be necessary to employ an earthing specialist to carry out a
detailed earthing study to:
These findings should be presented to the pipeline operator to allow them to decide if the
voltage rise and collected current require any mitigation on their part.
10.12
Substations and the associated earthing system shall be segregated from a petrol filling
station LV earthing system by a minimum of 20m12 to avoid the transfer of potential between
the earthing systems.
10.13
IDNO Substations
11
12
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10.14
Refer to EDS 08-0051 before carrying out the earthing design for substations associated
with embedded or distributed generators.
The earthing system for a secondary substation for a HV generator connection shall be
designed in accordance with this standard. The earthing system associated with the
generator shall be designed in accordance with industry and national standards, however if
the generator earthing system forms an integral part of the UK Power Networks substation
earthing system it shall also be designed in accordance with this standard.
10.15
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11
11.1
11.1.1
Overview
External connection providers shall provide an earthing arrangement drawing and supporting
earthing design report as detailed in Sections 11.1.2 and 11.1.3 to enable UK Power
Networks to assess the secondary substation earthing design.
Earthing designs that do not include sufficient information or that do not meet the minimum
requirements specified in this standard may be unsafe and shall not be granted design
approval.
11.1.2
Earthing Drawing
11.1.3
Earthing Report
The earthing design report (refer to Appendix F for example) shall include as a minimum:
11.1.4
Further Information
For further information on earthing design refer to the following national standards:
ENA TS 41-24, ENA ER S34 and BS EN 50522.
11.2
UK Power Networks
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12
References
12.1
Internal Standards
EDS 06-0001
Earthing Standard
EDS 06-0002
EDS 06-0012
EDS 06-0013
EDS 06-0015
EDS 06-0016
EDS 06-0017
EDS 06-0018
ECS 06-0023
EDS 08-0030
EDS 08-0051
EDS 08-0113
Inset Networks
EDS 08-0121
EDS 08-0134
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12.2
External Standards
ENA ER G1213
ENA TS 41-2413
ENA ER S3413
ENA ER S3613
BS 7354
BS EN 50443:2011
BS EN 50522
BS EN 62305
13
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14
Circuit details
NetMap
Ellipse
15
Table A-2 Resistances Values for Standard Secondary Substation Earthing Arrangements
16
25
50
100
150
200
300
400
500
1000
GRP Standard
01
2.6
5.2
10.4
15.7
20.9
31.3
41.7
52.2
104.3
GRP Fully-bunded
02
2.6
5.2
10.4
15.7
20.9
31.3
41.7
52.2
104.3
GRP Micro
03
2.6
5.2
10.4
15.7
20.9
31.3
41.7
52.2
104.3
GRP Compact
04
2.6
5.2
10.4
15.7
20.9
31.3
41.7
52.2
104.3
GRP HV Metering
16
2.6
5.2
10.4
15.7
20.9
31.3
41.7
52.2
104.3
GRP Elevated
21
2.8
5.5
11.0
16.6
22.1
33.1
44.2
55.2
110.4
Small Brick-built
18
2.4
4.9
9.8
14.6
19.5
29.2
38.9
48.7
97.3
Brick-built
05-06
5.7
11.6
23.1
34.7
46.3
69.4
92.6
115.7
231.4
Integral
07-08
5.7
11.6
23.1
34.7
46.3
69.4
92.6
115.7
231.4
Basement
09
5.3
10.7
21.4
32.0
42.7
64.1
85.4
106.8
213.5
Micro
10
2.6
5.2
10.4
15.5
20.7
31.0
41.4
51.7
103.5
Compact
11
2.4
4.8
9.6
14.4
19.2
28.7
38.3
47.9
95.8
Outdoor RMU
12
2.4
4.7
9.4
14.1
18.8
28.2
37.6
47.0
93.9
Outdoor Switchgear
13
2.3
4.6
9.1
13.7
18.3
27.4
36.6
45.7
91. 5
14
For external connection providers this information is available via your UK Power Networks nominated contact
UK Power Networks maintains a Substation Earthing Database which is available from the UK Power
Networks Intranet (Applications > Reporting Centre > Substation Earthing Database) and contains the
classification of all grid and primary substations together with any available earthing related data. Refer to
EDS 06-0002 for further information.
16
Resistance values based on computer modelling of standard earthing arrangements in various values of soil
resistivity. The resistance values given are for the standalone substation electrode only and in most cases
additional electrode will be required to obtain the required value of earth resistance.
15
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Table A-3 Ground Return Current Values for Typical UK Power Networks 11kV Cables (based on a
0.1 source resistance [RPrimSub or RA] and 1 secondary resistance [RSecSub or RB])
Cable Type/Cable Length (km)
0.5
10
4%
7%
10%
13%
13%
4%
6%
10%
12%
13%
7%
11%
17%
21%
22%
6%
11%
16%
21%
22%
13%
21%
31%
39%
43%
7%
12%
17%
21%
23%
13%
22%
31%
40%
43%
7%
12%
17%
21%
23%
17%
28%
39%
48%
52%
17%
28%
39%
50%
54%
19%
31%
43%
54%
58%
12%
21%
29%
38%
41%
13%
21%
30%
38%
41%
3c 300mm PICAS
3%
5%
8%
10%
10%
3c 185mm PICAS
4%
8%
11%
14%
15%
3c 95mm PICAS
7%
12%
18%
22%
24%
8%
14%
21%
27%
29%
9%
16%
23%
29%
31%
11%
18%
26%
33%
35%
13%
22%
31%
38%
41%
15%
25%
34%
43%
46%
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Table A-4 Touch and Step Voltages for Standard Secondary Substation Earthing Arrangements
Substation Arrangement
EDS 07-0102
Drawings
17
Step
GRP Standard
01
30
28
GRP Fully-bunded
02
30
28
GRP Micro/Compact
03-04
30
22
GRP HV Metering
16
30
21
GRP Elevated
21
40
21
Small Brick-built
18
34
30
Brick-built
05-06
24
48
Integral
07-08
24
48
Basement
09
18
37
Micro/Compact
10-11
22
23
Outdoor
12-13
27
17
Table A-5 Maximum Acceptable Touch and Step Voltages (based on ENA TS 41-24 Figure 2)
Fault
Clearance
Time (s)
Soil
18
Concrete/Chippings
19
(150mm)
Tarmacadam
20
Touch
Voltage (V)
Step
Voltage (V)
Touch
Voltage (V)
Step
Voltage (V)
Touch
Voltage (V)
Step
Voltage (V)
0.2
1030
3200
1400
4500
6180
23700
0.3
760
2400
1000
3300
4420
16900
0.4
480
1400
650
2300
2750
10500
0.5
290
890
380
1200
1770
6800
0.6
240
670
290
980
1350
5190
0.7
195
535
250
825
1140
4370
0.8
170
500
230
750
1000
3880
0.9
155
470
210
700
930
3580
1.0
150
440
200
627
860
3330
1.5
123
370
164
534
739
2834
2.0
115
346
154
500
692
2652
3.0
109
328
146
474
656
2514
17
Touch and step percentages based on computer modelling of standard earthing arrangements.
Soil limits based on ENA TS 41-24 Figure 2.
19
Concrete/chipping limits based on ENA TS 41-24 Figure 2.
20
Tarmacadam limits extrapolated from ENA TS 41-24 for a minimum resistivity of 10000 ohm-metres for
Tarmacadam 50 to 100mm thick.
18
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Instantaneous (INST)
IDMT SI
where:
If = Earth fault current (A)
( )
IDMT EI
( )
IDMT VI
( )
Table A-7 Estimated Network Contribution (based on interconnected substations and PILC cable)
Situation (cables)
50
100
150
200
500
1.1
2.2
4.39
6.58
8.78
3.16
3.16
3.16
3.16
3.16
3.16
0.48
0.82
1.3
1.61
1.84
2.45
2.18
2.18
2.18
2.18
2.18
2.18
0.27
0.41
0.65
0.83
0.98
1.46
Inner London
0.25
0.37
0.47
0.53
0.57
0.72
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1 Earth Resistance
(a)
10 Earth Resistance
(b)
(a)
20 Earth Resistance
(b)
(a)
(b)
Loam
25m
6 x 6m
11 x 2.4m
1 x 2.4m
1 x 2.4m
1 x 1.2m
1 x 2.4m
Chalk
50m
13 x 6m
27 x 2.4m
1 x 6.0m
2 x 2.4m
1 x 2.4m
1 x 2.4m
Clay
100m
34 x 4.8m
60 x 2.4m
3 x 4.8m
4 x 2.4m
2 x 4.8m
2 x 2.4m
<150m
4 x 4.8m
7 x 2.4m
2 x 4.8m
3 x 2.4m
<200m
5 x 4.8m
9 x 2.4m
3 x 4.8m
4 x 2.4m
>200m
500m
Column (a)
denotes
Column (b)
denotes
5m
1.2 - 6m
Slate,
Shale,
Rock
3m
2.4m
Sand,
Gravel,
Clay
mix
21
To obtain the maximum effect from the rods the horizontal separation should be twice the length of
the rod; however uniform distances are quoted to make installation easier.
UK Power Networks 2014 All rights reserved
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22
No of
Rods
Rod
Length
(m)
25m
50m
100m
150m
200m
300m
400m
500m
1.2
17.9
35.8
71.6
107.4
143.2
214.7
286.3
357.9
2.4
10.1
20.2
40.4
60.6
80.8
121.2
161.5
201.9
3.6
7.2
14.4
28.7
43.1
57.4
86.1
114.9
143.6
4.8
5.6
11.2
22.5
33.7
45.0
67.5
90.0
112.5
6.0
4.6
9.3
18.6
27.9
37.2
55.8
74.3
92.9
7.2
4.0
7.9
15.9
23.8
31.8
47.7
63.6
79.5
8.4
3.5
7.0
13.9
20.9
27.8
41.7
55.6
69.6
9.6
3.1
6.2
12.4
18.6
24.8
37.2
49.6
62.0
10.8
2.8
5.6
11.2
16.8
22.4
33.6
44.8
56.0
10
12
2.6
5.1
10.2
15.3
20.4
30.6
40.8
51.1
11
13.2
2.3
4.7
9.4
14.1
18.8
28.2
37.6
47.0
12
14.4
2.2
4.4
8.7
13.1
17.4
26.1
34.8
43.6
13
15.6
1.9
3.8
7.7
11.5
15.4
23.1
30.8
38.5
14
16.8
1.8
3.6
7.2
10.9
14.5
21.7
28.9
36.2
15
18
1.8
3.6
7.2
10.7
14.3
21.5
28.7
35.8
16
19.2
1.7
3.4
6.8
10.2
13.5
20.3
27.1
33.9
17
20.4
1.6
3.2
6.4
9.6
12.8
19.3
25.7
32.1
Table B-3 Earth Conductor and Lattice Earth Mat Resistance based on Soil Resistivity
Conductor/Mat
Length
Resistance ()
23
25m
50m
10m
3.6
7.3
14.6
21.9
29.2
43.8
58.3
72.9
25m
1.8
3.5
7.0
10.5
14.0
21.0
28.0
35.0
50m
1.0
2.0
3.9
5.9
7.9
11.8
15.8
19.7
100m
0.5
1.1
2.2
3.3
4.4
6.6
8.8
11.0
150m
0.4
0.8
1.5
2.3
3.1
4.6
6.2
7.7
200m
0.3
0.6
1.2
1.8
2.4
3.6
4.8
6.0
250m
0.2
0.5
1.0
1.5
2.0
3.0
4.0
5.0
1m x 1m Lattice Mat in
Soil
13.2
26.3
52.6
79.0
105.3
157.9
210.6
263.2
1m x 1m Lattice Mat in
Earthing Compound
3.7
7.3
14.7
22.0
29.3
44.0
58.6
73.3
Conductor
22
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F33kV
If11kV
RPrimSub
If11kV
If11kV
Isheath11kV
Majority of fault current returns
through cable sheath (Isheath11kV)
but a small percentage (Igr11kV)
returns through the ground to the
source (primary) substation
RSecSub
Igr11kV
EPR11kV = Igr11kV x Rsecsub
As first estimate a ground return current value of 40% of the total fault current is a
reasonable assumption. The actual proportion of current that returns through the ground is
based on the cable size, construction, sheath material and length, earth fault current and the
earth resistance at both ends of the cable network and can be calculated using various
methods:
Typical values of ground return current (Igr) values for various cables with varying lengths (l),
a 0.1 source resistance (RPrimSub or RA) and 1 secondary resistance (RSecSub or RB) are
given in Table A-3 (Appendix A).
24
ENA ER S34 is currently being updated by the ENA and will include updated data for calculating the ground
return current. UK Power Networks is investigating how this information can be made available to other
organisations more quickly.
25
Although the approach used in BS 7354 remains valid it has been withdrawn by the BSI following publication of
BS EN 50522 and recent ENA research has shown that the assumptions used to calculate some of the C factor
values for the modern XLPE cables are incorrect.
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18%
Figure H-2 Nomogram Ground Return Current Calculation from ENA ER S34 (showing RA+RB/l =
1.1)
Figure H-3 Simple Cable Ground Return Current and EPR Calculator
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Example:
Consider a standard GRP substation with a 3.6m square 70mm2 ring electrode and two
2.4m 16mm2 diameter earth rods substation in 100m soil. The ground return current is
500A and the fault clearance time is 1s. Therefore the minimum surface area is:
A 1m length of 70mm2 copper conductor has a surface area of approx. 29,700 and a 1.2m
16mm earth rod has a surface area of approx. 60,360. Therefore the total surface area of the
installed electrode is:
(4 x 3.6 x 29,700) + (4 x 60,360) = 669,120mm2
The surface of area of the installed electrode is greater than the minimum requirements
therefore the installed electrode system in acceptable.
The UK Power Networks and similar standard earthing arrangements when used with the
criteria detailed in this standard generally satisfy the minimum surface area requirements
and detailed calculations for each project are not required. However where vertical piles are
used to supplement the earthing system and the installed electrode is minimal the surface
area calculations shall be carried out as above. Note: The surface area of the piles or rebar
shall not be considered as electrode in these calculations as excessive current flow into
these structures can result in structural damage.
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