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AWH Catalogue Product Revovery Technology 12.2 PDF
AWH Catalogue Product Revovery Technology 12.2 PDF
AWH Catalogue Product Revovery Technology 12.2 PDF
Introduction
Technical Details
Project Questionnaire Product Recovery Systems
Sluice Chamber
Trap Chamber
Plug-in Chamber without Butterfly Valve
Plug-in Chamber with Butterfly Valve
End Chamber
Filling Head
Pig Stopper
Swivel Joint
Inline Sight Glass
Gas Drive Controller
Cyclone
Pneumatic Connection Fitting
Tangent Pig
Lip Pig
Pig Accessories
Pig Detector, hand
Pipe Clamp with Sensor Bracket
Sensor for Pig Location
Sensor for Pig Location with Bracket
Sensor for Pig Stopper
Clamping Strap for Sensor for Pig Stopper
Piggable Pipe
Piggable Bend 90
Hose
T-piece
Aseptic Flange Connection DIN 11864-2 Form A for Pipe according to DIN 11866 (series A)
Flow Chart Piggable Pipeline DN80 for Transferring Chocolate
Flow Chart Piggable Pipeline DN50 for Transferring Pesticide
Page
4
5
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
32
33
33
34
35
36
37
2.0
Introduction
Pig Selection
Pig type suitable for:
Liquid products
Organic foods
Abrasive products
Dry run
Hygienic procedures
Sterilisation with steam
Procedure without transfer of flavours
One-way operation
Shuttle operation
Magnetic location
Pipes according to DIN EN 10357
Hoses
Bends standard 2d
Bends standard 3d
Bends standard 5d
T-outlets not reduced
T-outlets reduced
Low cost operations
Tangent pig
x
x
x
x
x
x
x
x
x
x
x
x
x
Lip pig
x
x
x
x
x
x
x
x
x
x
x
x
x
x
2.0
Technical Details
Pigging
Technology
Pigging is a displacement technology that is used for completely emptying pipelines.
The pig is a displacer that fits the pipe accurately. It travels through the pipe and pushes the content in front of it.
The pig is driven with external power. The drive medium can be a gas (compressed air, nitrogen, etc.), a liquid (water,
solvent, etc.) or a secondary product.
In an open product recovery system the pig is inserted at the sending station and removed at the receiving station.
In an enclosed product recovery system the pig oscillates backwards and forwards between the sending station and
the receiving station, without being removed. It is only exchanged when it is worn.
One pig or several pigs may be used in a system depending on the selected procedure.
Areas of application
All pumpable media is piggable. This media can be gaseous, highly fluid, viscous, papescent or pasty.
The product recovery system supports the batch production of products.
Its main tasks include:
- emptying of pipelines without any product loss (single pig or multi-pig operation)
- complete emptying of pipe bags and ascending pipelines (single pig operation)
- return of the product to the storage tank when filling stops (dual pig operation)
- extensive pre-cleaning for CIP / SIP systems (single or multi-pig operation)
- degassing or venting of pipelines (dual pig operation)
- bubble- and foam-free filling from falling pipelines (dual pig operation)
- dosing of small quantities (dual pig operation)
- disinfection, dissolving or flushing without flooding the entire pipeline (dual pig/tandem operation)
- separation of products without mixed zones for successive batches (multi-pig operation)
- cleaning of the pipe's inner wall (single pig operation)
Advantages
The use of product recovery systems offers operational and plant-specific advantages:
- almost 100% of the pipe's content can be used
- emptying and filling of a sequence of products without mixed zones
- emptying and filling of products without contact with gas
- no overgrowth of pipelines
- mechanical pipe cleaning
- pipe cleaning without disassembly
- significantly reduced flushing requirements
- less wastewater produced thanks to reduced flushing requirements
- rapid changeover to new products
- use of a single pipeline for numerous products
- free selection of pipes
- no trace heating required
2.0
Technical Information
Pig Pipelines and Installation Guidelines
Pipe bends
There are limits of the bending radius by passing through a bend. It depends on the shape and material of the pig.
AWH tangent pig:
- minimum bending radius Rmin = 1.5 x pipe diameter (type 3)
This asymmetric pig features a spherical segment that seals the pipe securely in the bend.
AWH lip pig:
- minimum bending radius Rmin = 2.5 x pipe diameter (type 5)
Flexible lips on this pig are deformed in the bend.
The following is generally recommended:
Pipe bends type 5 with side extension
Bending radius:
R = 2.5 x pipe diameter
Inner roughness: Ra < 0.8 m
Tolerable ovality: max. 0.5 % of the nominal diameter
2.0
Technical Information
Pig Pipelines and Installation Guidelines
T-branches
Pigs with at least 2 sealing lips run over T-branches. The distance between the lips must be greater than the diameter
of the branch, otherwise the drive medium will pass over the pig and to the front.
A longitudinal guide on the branch prevents the pig from falling into a hole when travelling.
AWH tangent pig:
AWH lip pig:
Branch NS = pipe NS
Branch NS = one NS smaller than the pipe NS
Pipeline length
The length of the pig pipeline is not restricted.
Hoses
Hoses are piggable with AWH pigs if they:
- have the same inner diameter as the pipe
- are seamlessly linked
AWH supplies ready-made piggable hoses.
Welding
Orbital welded joints
To be used where possible!
Required for product recovery systems that work with gaseous drive media.
Welded joints by hand:
- weld I-seam without gaps; without wire feed if possible
- WIG welding with lower current rating
- use argon as an inert gas and as a forming gas
- form with argon when crimping the piping; permissible weld sag: max. 0.5 mm
Brackets
During the pigging process the pipe is subjected to vibrations.
The brackets must therefore be mounted with fixed points and slides.
2.0
Technical Information
Pig Dynamics
Leakage
Pigs are tight-fitting and squeeze through the pipe. They seal off the pipe securely on a straight stretch.
Leakage can be caused when travelling around a bend depending on the shape of the pig.
The tangent pig from AWH features a spherical segment that seals off the pipe reliably at a bend.
Service life
The friction that develops between the pig and the pipe wall results in gradual wear.
This depends on the operating conditions and the lubricating properties of the product.
When operated properly and used with non-lubricating media, AWH pigs will run for at least 200 km.
When used with lubricating media the service life of the pigs can be increased significantly.
Safety
When used properly and in compliance with the operating and safety regulations, AWH pigs and fittings are safe for
piggable pipelines. The pig fittings should only be installed in designated systems and used by qualified, specialist
personnel.
In piggable pipelines:
- there should not be any open ends from which the pig can be freely extracted
- the pig can only be manipulated in a pressure-compensated state
- the necessary technical provisions for pig location and safeguarding in end positions are to be implemented
- manual intervention into the piping system and fittings must be prevented in the operating mode through the
use of appropriate measures
Pig speed
Pigging is a pure shutdown procedure. The speed with which a pig displaces the product should resemble the
conveying speed and lie within a range of 0.3 - 1.5 m/s. To prevent damage to the pipes and bends, its maximum
acceleration of 10 m/s (1 g) should not be exceeded. In order to prevent the pig from increasing in speed when the
product column decreases, either the driving current must be regulated or the product outlet throttled back.
AWH provides drive controllers for constant pig speeds with gaseous drive media.
DN
VF in l/min at WM = 0.3 m/s
VF in l/min at WM = 0.5 m/s
VF in l/min at WM = 1.0 m/s
VF in l/min at WM = 1.5 m/s
25
32
40
50
65
80
100
8.8
14.72
29.44
44.16
14.47
24.11
48.28
72.42
20.4
34.01
68.01
102.02
35.33
58.88
107.75
176.63
61.55
102.58
205.17
307.76
90.43
150.72
301.44
452.16
141.3
235.5
471
706.5
2.0
Technical Information
Pig Dynamics
Propellant gas standard flow rate VN at 3.0 bar driving pressure and different pig speeds WM
DN
VN in l/min at WM = 0.3 m/s
VN in l/min at WM = 0.5 m/s
VN in l/min at WM = 1.0 m/s
VN in l/min at WM = 1.5 m/s
25
32
40
50
65
80
100
26.4
44
88
132
43.4
72.4
144.7
217.1
61.2
102
204
306
106
176.7
353.3
530
184.7
307.8
615.5
923.3
271.3
452.2
904.3
136.5
423.9
706.5
1413
2119.5
Mixed driving
In enclosed systems it is possible to drive the pig forwards with a liquid (water) and backwards with a gas (air).
Liquid drive controllers at the inlet and outlet of the propellant liquid keep the pig speed constant in both directions.
Advantages of the mixed driving process include:
- the extremely quiet pig run
- the flushing and drainage of the pipeline in one pigging cycle
Driving pressure
The driving pressure must compensate the supply pressure of the product, the losses in the forming of the flow profile
and the inherent pressure drop of the pig.
The pigs produced by AWH exhibit a low inherent pressure drop. This is approx. 0.2 bar for the lip pig and approx.
0.5 bar for the tangent pig.
2.0
Technical Information
Pig Dynamics
Dissipation of driving pressure
When the pigging process has been conducted it leaves behind an excess of driving pressure in the pipeline, which
has to be dissipated. The frequently practised, sudden release of pressure is only acceptable for propellant liquids.
When using compressible propellant gases it is better to gradually dissipate the exhaust gas via a throttle valve
and to extract any entrained fluid residues in a downstream separator.
The advantages of this method are:
- gentle dissipation of driving pressure
- low noise level
- unpressurised separator
The compact relief cyclones from AWH dissipate the driving pressure gradually.
Entrained fluid residues are separated in the centrifugal field. The exhaust gas is safely dissipated.
Empty run
The characteristic feature of an empty run is the lack of counter pressure. The pig impacts against the receiving
station unhindered. The inlet can be cushioned by exerting a light holding pressure on the exhaust side.
Dry run
During normal operation the product reduces the amount of friction between the pig and the pipe wall.
In the event of a dry run this lubrication is non-existent, thereby resulting in the level of frictional resistance
being increased significantly.
This can cause excessive abrasion and result in localised burning due to the frictional heat that develops.
The pig should therefore only be moved through the dry pipe at an even, low speed.
The lip pig from AWH exhibits a very low frictional resistance.
This makes it particularly suitable for dry runs.
Pig location
The pigs from AWH are equipped with a locating magnet.
These can be detected through a stainless steel pipe wall.
10
2.0
Technical Information
AWH Pig Components
The main fields of application for AWH product recovery systems are:
- product ejection to increase the yield
- product separation to prevent mixed phases
- gas ejection for venting and bubble-free filling processes
AWH offers a tried and tested modular programs for product recovery technology.
This includes:
- pig components DN25 - DN100
- chamber fittings that are free of dead space for low cost applications
- mechanical drive controllers for constant pig speeds
- compact cyclones for gradual dissipation of driving pressure
- non-contact pig location through the pipe wall
AWH pig fittings are
- CIP / SIP compatible
- safe
Approvals and Directives
Product recovery systems are, within the meaning of the law, pipeline systems for gases or flammable, non-combustible liquids or liquids that are hazardous to water.
They are therefore subject to:
- the CE marking requirement
- the WHG (Federal Water Act, particularly para. 19 A)
- the Pressure Equipment Directive (97/23/EC)
- the TA (Technical Instruction for Air Pollution Control)
- the ATEX directive (EC Explosive Atmospheres Directive for Explosion Protection, particularly ATEX 95 and ATEX 137)
- the VBF (Flammable Liquids Ordinance)
- the TRbF (Technical Rules for Flammable Liquids, particularly TRbF 100, 180 and 302)
- the ZH-RL (Directives of the Employers' Liability Insurance Association, particularly ZH 1/10 and ZH 1/200)
Special note regarding the Pressure Equipment Directive:
Pig pipelines for non-hazardous fluids up to DN100, PN10 and max. 130C are not subject to inspection.
The classification is independent of the length of the pipeline.
Such piping must be laid out and manufactured in accordance with sound engineering practice.
According to the Pressure Equipment Directive, the assessment is independent of the length of the pipeline.
Please check the Approvals and Directives in your country!
2.0
11
Date:
Project features:
Contact:
Company:
Street:
City / Zip Code:
Phone / Fax:
e-mail:
Business:
Pipe system:
Pipeline:
Pharma
Food / Beverage
Paint / Coatings
Chemistry
Lubricating Oils
Water / Wastewater
DIN EN 10357
DIN 2430
Pressure:
Run outdoors
Continuous
T-outlets
Branched
Double-walled
Trace heating
Leakage monitoring
Flow rate:
Partial hose
Product ejection
Pipe cleaning
Product separation
Venting / Degassing
Disinfection
Degree of purity:
CIP - compatible
Aseptic
Sterile
Operating mode:
12
Manual operation
Automatic operation
Separate PLC
2.0
Project features:
Name:
Features:
Viscosity:
Density:
Operating data:
Temperature < 5C
Room Temperature
Drive medium:
Gaseous
Liquid
Flushing fluid:
Watery
Organic
Disinfectant
Certificates / Rules:
EHEDG
FDA
3.1
Basler Norm
WHG
TA Luft
ATEX
TV
Notes:
2.0
13
Sluice Chamber
All advantages at a glance
Functions
- pig garage for sending station
- separate flushing of the parked pig
- CIP cleaning of the pig
Features
- hygienic, CIP / SIP compatible
- no-load operation
- pig extensively flushed when cleaning
Actuation
- pig exchange: by hand
Accessories
- sensor for pig detection
- pneumatic connection fitting
- tangent pig
Technical specifications
Materials
Housing:
Flushing
Driving/
release
hing
Flus
Pig in Position
Pig Exchange
Seals:
Pressure stage:
Mounting position:
Connections
Pig connection:
Interchangeable nozzle:
Driving / release:
Flushing:
Pipe
- DIN EN 10357, series A
Sluice Chamber
D1
D2
DN
D1
D2
D3
Weight [kg]
25
40
50
65
80
100
DN10
DN25
DN25
DN25
DN25
DN40
DN10
DN10
DN15
DN15
DN15
DN15
DN32
DN50
DN65
DN80
DN100
DN125
153
189.5
228.5
255.5
293.5
394.5
1.05
1.77
2.94
4.08
6.16
9.24
1.4404/EPDM
Price/EUR
517,60
577,90
645,90
764,90
908,60
1221,80
Article No.
6807 02 05 002
6807 02 07 002
6807 02 08 002
6807 02 09 002
6807 02 10 002
6807 02 12 002
D2
14
2.0
Trap Chamber
All advantages at a glance
Functions
- receiving a pig during one-way operation
- separate flushing of the parked pig
Features
- hygienic, CIP / SIP compatible
- safe manual unloading of the pig
- emptying and unloading by only one connection
Actuation
- pig exchange: by hand
Accessories
- sensor for pig detection
- tangent pig
Technical specifications
Materials
Housing:
Trap Pig
Remove Pig
Seals:
Pressure stage:
Mounting position:
Connections
Pig connection:
Interchangeable nozzle:
Outlet:
Flushing:
Pipe
- DIN EN 10357, series A
Trap Chamber
L
2.0
DN
Weight [kg]
25
40
50
65
80
100
DN32
DN50
DN65
DN80
DN100
DN125
111.5
148
169
185.2
210.5
314
109
143
162.5
178.5
203
303
1.25
2.05
3.25
4.55
6.90
11.7
1.4404/EPDM
Price/EUR
546,70
611,60
684,80
831,40
981,10
1532,95
Article No.
6806 01 05 002
6806 01 07 002
6806 01 08 002
6806 01 09 002
6806 01 10 002
6806 01 12 002
15
Technical specifications
Materials
Housing:
Pressure tap T
ISO 228-1
Pig Exchange
Seals:
Pressure stage:
Mounting position:
Connections
Pig connection:
Driving / release:
Connection for pressure transmitter:
Pipe
- DIN EN 10357, series A
D1
DN
D3
H1
D1
D3
L1
H1
25
40
50
65
80
100
DN15
DN15
DN25
DN25
DN25
DN25
83
103
120
135
160
180
248
278
304.5
336.5
390
457
278
278
286
293
302
311
1.4404/EPDM
Price/EUR
2049,40
2332,50
2646,00
2945,45
3322,90
3686,30
Article No.
6805 00 05 002
6805 00 07 002
6805 00 08 002
6805 00 09 002
6805 00 10 002
6805 00 12 002
L1
16
2.0
Driving/
release
Pig Exchange
Technical specifications
Materials
Housing:
Seals:
Pressure stage:
Mounting position:
Connections
Pig connection:
Product branch:
Driving / release:
Connection for pressure transmitter:
Pipe
- DIN EN 10357, series A
25
40
50
65
80
100
D1
D2
DN15 Rd 52 x 1/6"
DN15 Rd 65 x 1/6"
DN25 Rd 78 x 1/6"
DN25 Rd 95 x 1/6"
DN25 Rd 110 x 1/6"
DN25 Rd 130 x 1/6"
D3
L1
L2
H1
H2
83
103
120
135
160
180
248
278
304.5
336.5
390
457
70.5
75.5
86.5
95.5
120
152
278
278
286
293
302
311
68
83
91
126
149
165
1.4404/EPDM
Price/EUR
2848,70
3175,70
3526,10
3881,50
4368,95
4818,65
Article No.
6816 00 05 002
6816 00 07 002
6816 00 08 002
6816 00 09 002
6816 00 10 002
6816 00 12 002
H2
D3
D1
DN
H1
DN
D2
L1
2.0
L2
17
End Chamber
All advantages at a glance
Functions
- receiving and returning a pig
- automatic operation possible
Features
- hygienic
- minimised dead space
- isolatable product outlet via butterfly valve
Actuation
- butterfly valve with air / spring actuator and control head
Accessories
- sensor for pig detection
- tangent pig
Technical specifications
Materials
Housing:
Driving
Trap Pig
Return Pig
Seals:
Pressure stage:
Mounting position:
Connections
Pig connection:
Outlet:
Driving / release:
Pipe
- DIN EN 10357, series A
End Chamber
L1
L1
L2
Weight [kg]
25
40
50
65
80
100
DN10
DN10
DN15
DN15
DN25
DN25
90
105
115
134
148
158
96
118
120
146
169
190
5.10
5.50
6.05
7.10
9.75
12.5
L2
DN
18
1.4404/EPDM
Price/EUR
1011,11
1046,75
1090,18
1184,18
1308,80
1414,77
Article No.
6809 01 05 002
6809 01 07 002
6809 01 08 002
6809 01 09 002
6809 01 10 002
6809 01 12 002
2.0
Filling Head
All advantages at a glance
Functions
- trapping and returning a pig
- automatic operation possible
- front flushing of the pig
Features
- hygienic
- minimised dead space
- isolatable product outlet via butterfly valve
- separate flushing connection with valve
Actuation
- butterfly valves with pneumatic air / spring actuator and control head
Accessories
- sensor for pig detection
- tangent pig
Technical specifications
Materials
Housing:
Driving
Trap Pig
Return Pig
Seals:
Pressure stage:
Mounting position:
Connections
Inlet:
Product outlet / cleaning inlet:
Cleaning outlet:
Driving / release / flushing:
Pipe
- DIN EN 10357, series A
Flushing
Flushing
Pig Flushing
Filling Head
DN
L1
L2
Weight [kg]
25
40
50
65
80
100
DN10
DN10
DN15
DN15
DN25
DN25
90
105
115
134
148
158
90
97
99
120
133
148.5
9.70
10.42
11.35
12.95
17.75
21.82
1.4404/EPDM
Price/EUR
1723,00
1780,00
1833,00
2001,00
2188,00
2379,00
Article No.
6813 01 05 002
6813 01 07 002
6813 01 08 002
6813 01 09 002
6813 01 10 002
6813 01 12 002
L2
L2
L1
2.0
19
Pig Stopper
All advantages at a glance
Functions
- stopping or retention of a pig possible during automatic operation
Features
- hygienic
Actuation
- pneumatic actuator air / air
Accessories
- sensor for position detection of the piston
- clamping strap for sensor
Technical specifications
Materials
Housing:
Seals:
Pressure stage:
Mounting position:
Connections
Inlet:
Outlet:
Pipe
- DIN EN 10357, series A
Pig Passage
Pig Stoppage
Pig Stopper
20
DN
Weight [kg]
25
40
50
65
80
100
56.6
67.5
70.5
85.5
96
105.5
172.5
204.5
286
292
302
313
1.20
1.65
2.15
3.20
4.75
7.10
1.4404/EPDM
Price/EUR
560,30
587,90
608,40
653,60
699,85
748,10
Article No.
6819 01 05 002
6819 01 07 002
6819 01 08 002
6819 01 09 002
6819 01 10 002
6819 01 12 002
2.0
Swivel Joint
All advantages at a glance
Functions
- freely rotatable connection between piggable components
Features
- hygienic, CIP / SIP compatible
Actuation
- manually with low swivel speeds
Technical specifications
Materials
Housing:
Seals:
Pressure stage:
Mounting position:
Angle of rotation:
Connections
Inlet:
Outlet:
Pipe
- DIN EN 10357, series A
Example:
Piggable
loading arm
Pig in Position
Swivel Joint
DN
Weight [kg]
25
40
50
65
80
100
63
78
92
112
127
148
124
142
146
172
190
204
0.95
1.25
1.65
2.50
3.60
5.30
1.4404/EPDM
Price/EUR
224,07
249,96
291,89
360,64
431,55
499,05
Article No.
6829 01 05 002
6829 01 07 002
6829 01 08 002
6829 01 09 002
6829 01 10 002
6829 01 12 002
2.0
21
1.4404
borosilicate glass
PN10
PN6
Connections
Inlet:
Outlet:
weldon end
weldon end
Pipe
- DIN EN 10357, series A
Weight [kg]
25
40
50
65
80
100
70
90
100
118
130
162
148
162
162
177
185
219
0.82
1.25
1.50
1.99
2.60
3.12
1.4404/NBR
Price/EUR
100,60
125,50
138,85
167,20
189,90
353,30
Article No.
6830 01 05 002
6830 01 07 002
6830 01 08 002
6830 01 09 002
6830 01 10 002
6830 01 12 002
22
2.0
Connections
Inlet:
Outlet:
D1
D2
Weight [kg]
10 - 100
20 - 180
40 - 440
175
175
175
540
540
540
G 1/2
G 1/2
G 1/2
DN15
DN15
DN20
4.50
4.50
4.50
Price/EUR
1046,20
1046,20
1104,55
Article No.
6820 00 32 06
6820 00 32 02
6820 00 32 00
D1
D2
2.0
23
Cyclone
All advantages at a glance
Functions
- dissipation of driving pressure when using gaseous drive media
Features
- hygienic, easy to clean
- gradual, gentle release
- non-pressurised dispersion of the propellant gas
- centrifugal separation of drops
- integrated inlet regulator
- no pressure vessel
Actuation
- automatic
Connections
Inlet:
Drain piece:
Air vent:
DN
D1
D2
D3
Weight [kg]
25 - 65
80 - 100
85 x 2
104 x 2
321
360
DN15
DN25
DN25
DN40
DN15
DN25
2.70
3.85
1.4404/EPDM
Price/EUR
903,40
1143,45
Article No.
6814 00 10 002
6814 00 12 002
D1
1.4404
non-pressurised
vertical, air vent at the top, drain piece at the bottom
Cyclone
D2
Inlet regulator
Technical specifications
Materials:
Pressure stage:
Mounting position:
D3
24
2.0
Connections
Connection:
Driving / release:
Pipe
- DIN EN 10357, series A
D1
15
25
16
26
34
50.5
Rd 34 x 1/8
Rd 52 x 1/6
184
174
D1
D
1.4404/EPDM
Price/EUR
1598,40
1533,60
Article No.
6817 03 03 002
6817 03 05 002
2.0
25
Tangent Pig
All advantages at a glance
Functions
- product displacement
Features
- hygienic, manufactured from a single cast
- drives forwards and backwards
- with pipe scraper
- with ball segment for reliable travel around bends
- with signalling magnet
Area of application
- max. temperature:
- max. speed:
- max. delay:
- passes through tight bends up to type 3
- runs over non-reduced T-outlets with guide
- for wet pipes only (no dry run!)
Technical specifications
Material:
Max. temperature:
Direction of travel:
80C
1.5 m/s
1g
silicone
80C
forwards and backwards
Pipe
- DIN EN 10357, series A
Tangent Pig
L1
L2
26
DIN EN 10357
DN
series A
Tangent pig, short
25
29 x 1.5
40
41 x 1.5
50
53 x 1.5
65
70 x 2
80
85 x 2
100
104 x 2
Tangent pig, long
25
29 x 1.5
40
41 x 1.5
50
53 x 1.5
65
70 x 2
80
85 x 2
100
104 x 2
L1
L2
44
60
75
93
110
145
49
69
88
112
134
165
Weight [kg]
0.024
0.069
0.155
0.324
0.522
1.007
Price/EUR
117,00
132,00
174,00
216,00
304,00
437,00
Article No.
6801 050 500 0/0
6801 050 700 0/0
6801 050 800 0/0
6801 050 900 0/0
6801 051 000 0/0
6801 051 200 0/0
0.025
0.074
0.169
0.364
0.608
1.080
121,00
137,00
184,00
226,00
314,00
447,00
2.0
Lip Pig
All advantages at a glance
Functions
- product displacement
Features
- hygienic, CIP and SIP compatible
- drives forwards and backwards
- interchangeable lips
- minimised elastomer surface
- with signalling magnet
- extremely low inherent pressure drop
Area of application
- max. temperature:
- max. speed:
- max. delay:
- passes through type 5 bends
- only runs over reduced T-outlets
- also passes through dry pipelines
125C
1.5 m/s
1g
Technical specifications
Body material:
Lip material:
Max. temperature:
Direction of travel:
PVDF
silicone
125C
forwards and backwards
Pipe
- DIN EN 10357, series A
Lip Pig
L1
DN
DIN EN 10357
series A
L1
L2
Weight [kg]
25
40
50
65
80
100
29 x 1.5
41 x 1.5
53 x 1.5
70 x 2
85 x 2
104 x 2
26
38
46
56
74
88
39
57
74
88
110
130
0.024
0.099
0.193
0.329
0.691
1.220
Price/EUR
309,17
318,57
342,55
357,10
375,60
605,60
Article No.
6801 04 05 000
6801 04 07 000
6801 04 08 000
6801 04 09 000
6801 04 10 000
6801 04 12 000
L2
2.0
27
Pig Accessories
Pig Detector, Hand
Price/EUR
23,60
Article No.
6820 00 07 01
Functions
- mobile pig detection
Features
- non-contact magnetic field detection
- visual signalling device
- integrated LED flashlight
Actuation
- by hand
Technical specifications
Features:
magnetic field strength detection (range: 63-810H)
Dimensions:
25 mm x 158 mm
Weight:
45 g
Accessories:
2 x micro batteries (type AAA)
DN
25
40
50
65
80
100
D
28
40
52
70
85
104
Weight [kg]
0.11
0.13
0.15
0.18
0.24
0.28
1.4301/polished
Price/EUR
41,10
41,80
42,30
42,50
43,93
44,64
Article No.
6831 01 05 001
6831 01 07 001
6831 01 08 001
6831 01 09 001
6831 01 10 001
6831 01 12 001
Functions
- bracket for pig sensor M12
Features
- flexible mounting on pipes
Technical specifications
Materials:
1.4301
Accessories:
sensor for pig detection
28
2.0
Pig Accessories
Sensor for Pig Location
Function
- locating a pig
Features
- non-contact location through the pipe wall
- magneto-inductive sensor
Technical specifications
Materials
Housing:
Active surface:
Sensing distance:
Sensitivity:
Electrical design:
Output function:
Operating voltage:
Protection class:
Max. operating temperature:
Connection:
Operating display:
stainless steel
PBT
60 mm based on magnet M4.0
1.2 mT
DC, PNP
normally open contact
10 - 30 V DC
IP 67
-2575C
M12 plug connection
yellow LED
Scope of delivery
- 1 sensor, 2 hexagonal nuts M12 x 1
Accessories
- cable socket
- pipe clamp with sensor bracket
Area of application
- only suitable for non-magnetic pipes
Operating display
yellow LED
Price/EUR
76,45
Article No.
3901 10
M12 x 1
M12 x 1
60
M12 plug connection
2.0
29
Pig Accessories
Sensor for Pig Location with Bracket
Functions
- locating a pig
Features
- non-contact location through the pipe wall
- magneto-inductive sensor
Technical specifications
Materials
Housing:
Bracket:
Repeat accuracy:
Sensitivity:
Output function:
Operating voltage:
Protection class:
Max. operating temperature:
Connection:
Operating display:
polyamide (PA)
die-cast zinc
>+/-0.1 mm
1.0 mT
normally open contact
10 - 30 V DC
IP 67
-2570C
M12 plug connection
red LED
Scope of delivery
- 1 sensor, 1 bracket
Accessories
- cable socket
Area of application
- only suitable for non-magnetic pipes
- for plug-in chambers and end chambers
,0
23,8
M12 x 1
Price/EUR
81,10
Article No.
6820 00 72 01
,0
28
14
29
,5
LED
30
2.0
Pig Accessories
Sensor for Pig Stopper
Function
- determining the position of the piston in the pig stopper
Features
- non-contact location
- magneto-inductive sensor
Technical specifications
Materials
Housing:
Sensing distance:
Sensitivity:
Electrical design:
Output function:
Operating voltage:
Protection class:
Max. operating temperature:
Connection:
Operating display:
Scope of delivery
- 1 sensor with cable L = 0.3 m and plug connection
Accessories
- cable socket
- clamping strap for pig stopper
Area of application
- suitable for non-magnetic pneumatic cylinders with magnetic piston
LED
Price/EUR
58,60
Article No.
3901 29
25
5
M12 x 1
55
6,5
5,1
2.0
31
Pig Accessories
Clamping Strap for Sensor for Pig Stopper
Price/EUR
5,90
Article No.
3901 30
Functions
- mounting the sensor on the pig stopper
Technical specifications
Materials
Adapter:
Clamping strap:
Piston diameter:
Clamping range:
polyamide
stainless steel (1.4305)
40 mm
38 - 49 mm
Scope of delivery
- 1 clamping strap, 1 adapter for sensor
Piggable Pipe
DN
32
Weight [kg]
in m
1.4404
1.5
1.5
1.5
2
2
2
1.030
1.490
1.944
3.405
4.157
5.108
Price/EUR
*
*
*
*
*
*
1.5
1.5
1.5
2
2
2
1.024
1.471
1.917
3.375
4.120
5.063
*
*
*
*
*
*
Article No.
222 114
222 195
222 242
222 270
222 287
222 304
225 305
225 307
225 308
225 309
225 310
225 311
2.0
Pig Accessories
Piggable Bend 90 Type 3
DN
R
L
Weight [kg]
1.5
1.5
1.5
2
2
2
50
60
70
80
90
100
90
100
110
120
145
155
0.160
0.254
0.366
0.701
1.043
1.363
1.4404
Price/EUR
*
*
*
*
*
*
Article No.
6802 01 43 012
6802 01 45 012
6802 01 46 012
6802 01 09 012
6802 01 10 012
6802 01 12 012
S
D
65
95
125
160
200
250
165
245
275
310
350
400
Weight [kg]
0.312
0.566
0.960
1.876
2.552
3.530
1.4404
Price/EUR
*
*
*
*
*
*
Article No.
6802 02 43 012
6802 02 45 012
6802 02 46 012
6802 02 09 012
6802 02 10 012
6802 02 12 012
Hose
DN
25
50
65
80
DIN EN 10357
series A
29 x 1.5
53 x 1.5
70 x 3
85 x 3
S
6
6
6
6
Bending
radius
Length acc. to
Weight [kg]
requirements
150
300
390
480
max. 40
max. 40
max. 40
max. 20
0.93
2.70
3.38
3.95
1.4404
Price/EUR
*
*
*
*
Article No.
Functions
- flexible pig pipeline
2.0
Features
- hygienic, CIP compatible
- can be damped up to 125C max. 30 min.
- with internal steel spiral
- kink-proof, vacuum-proof
- smooth transition to the hose fitting
Technical specifications
Materials
Connection fitting:
Hose material in contact with product:
Pressure stage:
Permitted continuous operating temperature:
Peak for max. 30 minutes:
1.4404
white natural rubber, food grade quality
PN6
95C
125C
Connections
Inlet:
Outlet:
Pipe:
33
Pig Accessories
T-piece, long
Functions
- piggable product branch
Features
- hygienic, CIP / SIP compatible
- full branch
- with guide
- reduced branch
Technical specifications
Materials:
Pressure stage:
1.4404
PN10
Connections
Inlet/outlet:
T-outlet:
Pipe
- DIN EN 10357, series A
T-piece, long
DN
D1
L1
Bar
D2
34
D1
D2
L1
Weight [kg]
1.4404
T-piece, long
25
29 x 1.5
40
41 x 1.5
50
53 x 1.5
65
70 x 2
80
85 x 2
100
104 x 2
29 x 1.5
41 x 1.5
53 x 1.5
70 x 2
85 x 2
104 x 2
100
120
140
160
180
200
50
60
70
80
90
100
0.12
0.23
0.33
0.83
1.24
5.52
Price/EUR
130,45
145,00
154,80
175,20
193,75
221,65
Article No.
6822 01 05 002
6822 01 07 002
6822 01 08 002
6822 01 09 002
6822 01 10 002
6822 01 12 002
23 x 1.5
35 x 1.5
41 x 1.5
53 x 2
70 x 2
85 x 2
100
120
140
160
180
200
50
60
70
80
90
100
0.10
0.19
0.33
0.55
0.79
1.14
130,20
143,10
146,65
171,75
192,35
211,05
6824 01 05 002
6824 01 07 002
6824 01 08 002
6824 01 09 002
6824 01 10 002
6824 01 12 002
2.0
Pig Accessories
Aseptic Flange Connection DIN 11864-2 Form A for Pipe acc. to DIN 11866 (Series A)
Functions
- detachable connection for pig pipes
Features
- hygienic, CIP / SIP compatible
- with centring via tongue/groove
- metallic stop
Technical specifications
Materials:
Pressure stage:
1.4404
PN16
Pipe
- DIN EN 10357, series A
Aseptic Flange Connection DIN 11864-2 Form A for Pipe acc. to DIN 11866 (Series A)
DN
D3
Weight [kg]
25
40
50
65
80
100
70
82
94
113
133
159
80
90
90
108
116
116
0.53
0.70
0.86
1.24
1.86
2.88
1.4404
Price/EUR
47,00
55,21
58,40
75,07
105,82
145,38
Article No.
113L 00 43 2/1
113L 00 45 2/1
113L 00 46 2/1
113L 00 09 2/1
113L 00 10 2/1
113L 00 12 2/1
D3
2.0
35
36
Compressed air
Chocolate
Tank 2
Tank 1
Process technology
- Single pig technology, one-way operation
- Drive medium: Air
- Actuation by hand
- Product pipe with minimal dead space
1 Sending station
2 Piggable branch
3 Trap chamber
4 Drive controller for constant pig speed
5 Relief cyclone
Tank 3
2.0
2.0
Flushing
medium
Compressed air
1
2
Pesticide
Compressed air
Container filling
Process technology
- Dual pig technology, tandem operation
- Drive medium, forwards and backwards: Air
- Flushing medium cushion between 2 pigs
37
Damstahl AB (Sweden)
Herrli
He AG (Switzerland)
NEUMO-EGMO Spain SL (Spain)
NEUMO VARGUS (China)
Copyright Armaturenwerk Htensleben GmbH. Subject to alteration. By publishing this catalogue all previously issued priced documents
become invalid. Reprinting, even in extracts, requires written approval. No responsibility is assumed for errors. Prices subject to change.