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BTG 3,6-11 CN PDF
BTG 3,6-11 CN PDF
BTG 3,6-6-11
The works on the burner and on the system have to be carried out only by competent people.
Read carefully the instructions before starting the burner and service it.
The system electric feeding must be disconnected before starting working on it.
If the works are not carried out correctly it is possible to cause dangerous accidents.
/ Edition
2004/02
Cod. 0006080813
CE - CEI UNI
BALTUR(
:
)
CE
BALTUR
CE
CE
CE UNI
CE UNI
Manufacturers declaration
We hereby declare that our gas, light oil, heavy oil, and combination (gas/light oil or gas/heavy oil) burners
are manufactured in conformance with current CE, CEI and UNI standards.
BALTUR guarantees the CE certification provided that the burner is coupled to the CE gas train supplied
by BALTUR and the CE gas line accessories (on request).
NOTE: this declaration is not valid with regard to EC or UNI Standards for gas burners or the gas part of duelfuel burners (gas/light oil or gas/heavy oil) when such burners have been ordered in non-compliance with the
EC Standard or Italian UNI Standard because they are to be used for special purposes not provided for in the
above-mentioned standards.
L' Amministratore delegato
0006080197 Rev.1
Dott. Riccardo Fava
.........................................................................................................................................
.....................................................................................................
.......................................................................................................................
............................................................................
.....................................................................................................................................
DUNGS MB-DLE...B01-B02
(L.P.G)
.......................................................................
) .................................................................................................................
...........................................................................................................
12
14
15
...................................................................................................................
16
.......................................................................................................................
31
............................................................................................................................................
32
INDEX
PAGE
18
19
20
22
25
27
28
29
31
32
CN
N 0002470860
REV. 15/09/00
TECHNICAL SPECIFICATIONS
* CE
Dimension for CE version
A
BTG 3,6 245
BTG 6
245
BTG 11 245
A1
A2
122.5 122.5
122.5 122.5
122.5 122.5
B1
270 218.5
270 218.5
270 218.5
B3*
120 410
120 410
120 475
D
50
50
90
D
105
105
150
108
90
90
90
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
CN
95
95
95
M8
M8
M8
130 155
130 155
130 155
G*
Rp1/2
Rp3/4
Rp3/4
I1
140 170
140 170
140 170
N 0002470860
REV. 15/09/00
TECHNICAL SPECIFICATIONS
/ TECNICAL DATA
/ THERMIC CAPACITY
kW
kW
BTG 3,6
BTG 6
BTG 11
16.3
41.9
30.6
56.3
48.8
99
/ VOLTAGE
1N - 50Hz - 230V
/ MOTOR
W / r.p.m.
110 / 2800
/ IGNITION TRANSFORMER
15kV - 25mA
/ Natural Gas
/ FLOW RATE
/ PRESSURE
mn/h
1.6
3.1
4.9
mn/h
4.2
5.7
10
mbar
12
/ L.P.G.
/ FLOW RATE
/ PRESSURE
mn/h
0.64
1.2
1.9
mn/h
1.63
2.2
3.87
mbar
30
/ STANDARD ACCESSORIES
/ BURNER CONNECTION FLANGE
/ ISOLATING GASKET
/ FLAT WASHERS
/ STUD BOLTS
/ HEXAGONAL NUTS
M8
M8
CN
0002932940B
UNI
(
)
:
-
(D)
(E)
(B)
(A)
BT 8871.tif
(C)
MB...
400mm
DUNGS
(BT 8871)
CN
(
1)
(
)
8922/2.tif
2)
3)
(
8922/2)
0002933451)
4)
(
cod. 0002910300
0002910220)
5)
1)
3)
:
0
2)
4)
:
9
ab-
c-
230 V
6)
7)
8)
9)
CO2
10)
CO
CO2 =
CO2 =
(
10% -
10%
CO = 0.1%)
)
CO = 0.1%)
CN
8922/2-000293451)
N 0002933451
BTG 3,6 - 6
0002933451.tif
REV. 30/08/01
1
56
1 2 -
3 4 5 6 7 -
CN
BTG 11
N 9485/2
REV. 22/06/99
52
1 2 -
3 4 5 6 7 -
3-4
CN
*)
LGB22.../ LGB32
LGB21.../ LGB31
LGB 21...
(t1)
(t1)
LGB 2...
QRA...
T2
t3n
t59)
t4
t10
t113)
t12
t20
LGB21.130A27 4)7)
2,4
LGB21.230A27 5)
15
2,4
38
LGB21.330A27 BT 5)
30
2,4
23
LGB21.350A27 5)7)
30
4,0
10
21
LGB21.550A27 5)
50
4,0
10
LGB22.130A27 4)
2,4
12
12
21
5)
UV
)
9
20
2,4
16.5
16.5
LGB22.330A27 BT 5)7)
LGB22.230A27
30
2,4
12
11
LGB22.330A270 5)8)
30
2,4
12
11
tw
t1
2)
120
3)
t2
4)
t3n
5)
t3
7)
BV1-BV2
BV1-LR
17
t10
t12 SA
...
AGK 86
8)
t11 SA
T20
t3
UV
t4
t1
(FE)
(FE)
QRA...
tw
)
SA
9) t5 +
*
24
6.3A
<GP>
*)
<W>
<LP>
<R>
*
*
*
*
*
*
*
*
A-C
A
<R>
tw
(
12
LGB 21...
LGB 22...
t11
<SA>
)
tw
t11
(
tw
<LP>
t10
110
t2
ORE
t2
SA
LGB 22...)
(
t10
t1
LGB 21...
LGB 22...
t1
<LP>
tw
IIII tw t10
tw
t3
t12
(LGB21)
(LGB22)
t11
SA
(
(
(LGB22)
)
LGB22...)
t12
(LGB21)
LGB22
t3n
t2
<t3n>
t1
t1
<t2>
t3 t2
t3(t12)
(LGB21)
(LGB22)
(LGB22)
t3
1
<t2>
<t3>
t2
<t2>
1
t4
LGB 21...
LGB 22... <t4>
B-B
C
C-D
<R>
(
)
....
(LGB21)
(LGB22)
(
123567-
)
(
)
(
89-
(Pa)
(Pe)
10 11 12 13 14 -
11
CN
N 0002910301
REV. 16/02/2004
N 0002910301
REV. 16/02/2004
:
(2)
(40%
)
(4)
(3)
+
3)
(1)
(10)
80
4)
5)
6)
7)
8)
(Pa)
(8)
(12)
(14)
(13)
Pe
Pa
(7)
(9)
(8)
7
(5)
(3)
(Pa)
(8)
9)
(11)
1)
2)
(2)
(3)
3)
4)
(3)
(1)
40 - 70
5)
(2)
(PE)
(PA)
mbar
mbar
MB ... 403 B01 S 20
200
20
360
20
CN
12
BRAHMA EG 12*...
E 6G*
N 0002910220
REV. 30/09/94
EG 12*S...
E6G*
EG 12*S...(
E6G*
EG 12*...
228/1 G 1/4"
1) EG 12*L
UNI-ISO
>1
EG 12*SR...(
EG 12*L...
12*L... E6G*
E6G* (
2)
EG 12*S...
3)
EG
:A
:
: PA6
:
:
:
DIN 3394
EG12*AR-EG 12*SR
:
13
CN
EN 161
(L.P.G.)
(L.P.G.)
1)
a)
b)
:
)
2)
(L.P.G.)
(
(
1975
= 0.60)
2 6
a)
= 1.56)
412/4183
(L.P.G.)
b)
1/15
0.5
3)
- 15 C
- 10 C
- 5 C
- 0 C
+ 5 C
990
1.6 Kg/h
2.5 Kg/h
3.5 Kg/h
8 Kg/h
10 Kg/h
3000
2.5 Kg/h
4.5 Kg/h
6.5 Kg/h
9 Kg/h
12 Kg/h
5000
4 Kg/h
6.5 Kg/h
11.5 Kg/h
16 Kg/h
21 Kg/h
4)
(L.P.G.)
300 mm
:
(
)
5)
(CO)
0.1%
(L.P.G.)
CN
14
BT 8721/2
REV. 21/03/90
0.03kg/cm2
30mbar
=1mbar
1kg/cm2
30mbar
0.03kg/cm2
pressostato.tif
ionizzazione.tif
3A
C
15
CN
1)
2)
1)
2)
1)
2)
3)
1)
2)
3)
1)
1)
CN
16
0002932940B
The dimensions of the gas adduction pipeline should be in function with its length and with gas delivery according
to UNI regulations; It must be perfectly hermetic and adequately tested before the burner is general inspection. It
is indispensable to install a suitable pipe union in the pipeline, in proximity to the burner, to allow for easy disassembly of the burner and opening of the boiler door.
BT 8871GB
DESCRIPTION OF OPERATIONS
By closing the main switch, and if the thermostats are closed, voltage will reach the control box and, after a short
time, the burner will start up according to its pre-established programme. The fan motor will then be turned on and,
when it starts functioning, it will bring about a pre -washing of the combustion chamber. Subsequently, ignition is
connected and, after three seconds, the safety valve and the operating (main) valve will open. The flame appears
in this way and, detected by its own control device, it permit the continuation and completion of the ignition phase.
In the case of flame failure, the control box activates a safety shut down within two seconds of the opening of the
gas valves (operating and safety). When there is a safety shut down the gas valves are immediately re-closed.
To unblock the control box from the safety position, push the red button on the control panel.
17
EN
8922/2.tif
EN
18
The combustion head is equipped with a regulating device which closes and opens the air passage between the
disk and the head. By closing the passage its possible to achieve high pressure upstream the disk for low inputs
as well. High velocity and turbulence ensure a better penetration in the fuel, an optimum mixture and good flame
stability. It might be necessary to have high air pressure upstream the disk in order to avoid flame pulsation and its
considered practically indispensable when the burner is operating with a pressurised furnace and/or thermal load.
Its evident from the above, that the device which closes the air on the combustion head should be put in such a
position as to always obtain a decidedly high air pressure value behind the disk.
When maximum delivery desired has been reached, proceed with correcting the position of the device which
closes the air on the combustion head; move it backwards or forwards in such a way as to obtain an air flow
suitable to the delivery, with the air regulation shutter in suction considerably open. When reducing the air
passage on the combustion head, avoid closing it completely.
N.B. Check that ignition occurs regularly, because if the passage between the disk and the head is closed, it could
occur that the air velocity is so high as to render ignition difficult. If this happens, gradually open the regulator
until it reaches the correct position and ignition occurs regularly. This position should be definitive.
The burner can remain in the block position without any limit in time.
In emergency cases it is advisable to close the fuel valve, and to disconnect the burner electrically.
N 0002933451
REV. 30/08/01
0002933451.tif
19
EN
N 9485/2
REV. 22/06/99
9485/2.tif
MAINTENANCE
The burner does not require special maintenance, but it is good practice to check periodically that the gas filter is
clean and that the ignition electrode is efficient. It is also necessary to verify that the ignition electrodes spark is
produced between the same electrode and the disk. The combustion head may need cleaning. During re-assembly,
special attention must be paid to centring exactly the electrodes (ignition and flame detection) in order to avoid
them going to earth or short-circuiting which would result in the shut down of the burner.
EN
20
21
22
N 0002910301
REV. 16/02/2004
electrical connections
exit flange
flow direction
entry flange
plug
1-
2-
3-
4-
5-
6-
7-
8-
9-
10 -
Pressure stabilizer
11 -
12 -
13 -
14 -
23
N 0002910301
REV. 16/02/2004
TYPE OF GAS
MB ...403 B01 S 20
200
from 4 to 20
360
from 4 to 20
24
N 0002910220
REV. 30/09/94
EN
25
- 15 C
- 10 C
- 5 C
- 0 C
+ 5 C
Tank 990 l.
1,6 kg/h
2,5 kg/h
3,5 kg/h
8 kg/h
10 kg/h
Tank 3000 l.
2,5 kg/h
4,5 kg/h
6,5 kg/h
9 kg/h
12 kg/h
Tank 5000 l.
4 kg/h
6,5 kg/h
11,5 kg/h
16 kg/h
21 kg/h
4) Burner
The burner must be ordered specifically for use with liquid gas (L.P.G.) so that it is equipped with gas valves
of sufficient dimensions to ensure correct ignition and gradual regulation.
Our valves have dimension is planned for use at a supply pressure of about
300 mm.W.C. We suggest gas pressure be checked at the burner by using a water column pressure gauge.
N.B. Maximum and minimum burner pressure (kcal/h) obviously remains that of the original natural gas
burner (L.P.G. has heating power superior to that of natural gas. Therefore, in order to burn fully, it
requires air quantity in proportion to the thermal power created).
5) Combustion control
To limit consumption and avoid serious trouble, adjust combustion by using the appropriate instruments.
It is absolutely essential to check that the percentage of carbon monoxide (CO) does not exceed maximum
permitted value of 0,1 % (use the combustion analyser). Please note that our guarantee does not cover
burners operating on liquid gas (L.P.G.) in plant for which the above measures have not been taken.
26
EN
BT 8721/2/GB
REV. 21/03/90
Regulate the air pressure switch after first carrying out all the other burner
adjustments with the air pressure switch adjusted to the start of the scale.
With the burner operating at the requested power level, slowly turn the central
screw clockwise until the burner locks out.
Then give the screw a half-turn anti-clockwise and repeat burner start-up to
check for proper operation. If the burner locks out again give the knob another
half-turn.
pressostato.tif
EN
ionizzazione.tif
IONIZATION CURRENT
27
OPERATING ANOMALY
TYPE OF IRREGULARITY
PROBABLE CAUSE
1) Lack of currente.
28
EN
RIMEDY
/ tank
/ vaporizer
/ Warnings
-
AD-PE(
SS
)
PN 40(
40 bar)
- The vaporizer is considered a dangerous point and should therefore be situated at a safe distance from any building.
- The electrical system must be AD-EP (anti-deflagration-explosion proof).
- The L.P.G. pipelines must be made of SS steel with welded or flanged joints NP 40 (nominal pressure 40 bar). Threaded joints are
prohibited.
/ Specific materials
1)
2)
3)
4)
18 bar
1)
2)
3)
4)
29
/ ELECTRIC DIAGRAM
N 0002400333
REV. 07/12/00
/ ELECTRIC CONNECTIONS
1.5 mm2 (CEI 64/8 3.1.07)
The electrical lines should be at an adeguate distance from hot parts.It is advisable to make all the connections with flexible
elecric wire. Conductors minimun section 1.5 mm2 (CEI 64/8 3.1.07).
L1 -
/PHASE
/GROUND
/NEUTRAL
LGB 21
Only for LGB 21
**
On request
H0
H0
- BLOCK LAMP
H1
H1
- OPERATION LIGHT
PG
PG
FE
FE
- IONISATION ELECTRODE
PA
PA
TA
TA
- IGNITION TRASFORMER
TS
TS
- SAFETY THERMOSTAT
TC
TC
- BOILER THERMOSTAT
LGB21/
LMG25
- CONTROL BOX
LMG25
V1.V2
V1.V2
MV
MV
- FAN MOTOR
P1
P1
- HOUR METER
VPS 504 -
30
LGB21/
- GAS ELECTROVALVE
Technical data in this brochure are given as information only. Baltur reserves the right to change specification, without notice.
BALTUR S.p.A.(
)
: Via Ferrarese 10 - 44042 CENTO (Ferrara) ITALIA
: 051.684.37.11
: 051.6857527 - (
++39.051.684.37.11 : ++39.051.683.06.86)
:http://www.baltur.it - http://www.baltur.com : info@baltur.it