WORK INSTRUCTION- Steel

Melting Shop Division

Godawari Power and Ispat Ltd.

Doc. No.:WI-SMS-Coil-00
Revision No:00
Effective Date:03-11-14

TITLE: SOP for maintenance of coil insulation

Objective: To standardize coil insulation repair work.

Roles and Responsibilities :
Responsi

Engineer/ Sr. Engineer (Electrical)

ble
Account

Manager (Electrical)

able
Consulte

HOD (Sr. Manager/AGM Maintenance)

d
Informed

HOD (Sr. Manager/AGM Maintenance)

Location: Maintenance Workshop

Safety : 1. Ensure usage of required PPEs
Procedure:-

1.
2.
3.
4.

Remove coating between the turns of the coil.

Remove Old tapping (glass and silicon) from the coil.
Heat the coil turn and clean it with the wire brush.
Check for any leakage in coil by applying water pressure of up to 7
Kg/cm2 with the help of manually operated hand pump.
5. Replace damaged permali wood with new permali wood (if needed).
6. Provide one layer flexo coat to all turn (hardener + base)
7. After 6 to 8 hrs. when insulation is dry(physical check) , provide
silicon tape, two turns on top, bottom and middle. After that put glass
tape over the silicon tape.
8. In between coil and permali wood a strip of glass oven tape is put
for providing insulation between wood and coil. After that permali
woods should be tighten.
9. Provide spacer to all turns with a packing of glass oven tape that
maintains the gap between two coil turns.
10. On completion of above activities provide one layer flexo coat to all
turns.
Approved By:
G S Bansal Sr VP

Issued By:
G S Bansal Sr VP