Professional Documents
Culture Documents
Hydro Roth Refurbishment PDF
Hydro Roth Refurbishment PDF
Hydro Roth Refurbishment PDF
Existing Facilities
UN Symposium on Hydropower and Sustainable
Development
Beijing, October 2004
Presentation by
Dr. Konrad Roth
President
Shanghai Hydro Equipment Company SHEC
'roth.konrad@shecshanghai.com'
Table of Content
Technical Scope
Market Scope
Benefits and Costs
Procedural Options
Revenues
Upgrading
Rehabilitation
Degradation
of condition
Breakdown
Commissioning
End of warranty
Repair
Time
4
4
10
1. Gates
2. Penstocks
3. Inlet valve
4. Turbine
5. Generator
2
7
5
4
8. Power Transformer
9. High Voltage Switchgear (GIS)
10.Transmission Line
5
5
TECHNICAL INNOVATIONS
6
6
new
anchors
new wicket
gates
new draft
tube
CASE STUDIES:
TENNESSEE VALLEY AUTHORITY (USA)
Upgrading of the Raccoon Mountain
1900 MVA pumped storage plant (built 1979),
Source: Voith Siemens Hydro
Project objectives:
increase plant capacity as well as plant reliability
Key Project Data
Generators-Motors
Pump Turbines
Contract Award
January 1998
December 1998
Unit Output
Increase
422 MW481 MW
Efficiency Increase
12%
Others
Excessive vibrations
eliminated
New/revised
spherical valves
Market Scope
Global Annually Installed Capacity
30.000
25.000
20.000
15.000
10.000
5.000
0
1.930
1.940
North America
Asia Excl. China
1.950
1.960
Europe
China
1.970
1.980
1.990
2.000
Hydro Modernization
Market Scope
12.000
MIDDLE EAST & AFRICA
10.000
Orders (MW)
CHINA
8.000
ASIA EXCL_ CHINA
6.000
SOUTH & CENTRAL AMERICA
4.000
EUROPE
2.000
NORTH AMERICA
0
92
93
94
95
96
97
98
99
00
01
Cruachan
Gaur
Aigas
Kilmorack
+30%
+12%
+5%
+5%
CO2 reduction:
130,000 t/year
CO2 reduction:
4,000 t/year
CO2 reduction:
4,800 t/year
CO2 reduction:
4,800 t/year
12
Capacity (MW)
IRR=23%
Max. Uprate
for Turbine 60
Generator
Limit
IRR=30%
58
IRR=27%
Transformer
Limit
52
Existing
Turbine
50
.5
1.25
1.6
Source:
14
15
Optimization Benefit
Uprate Benefit
Cost
allocation
30 - 40 %
70 - 60 %
15
OPTIONS TO PROCEED
18
18
10%
2
8,760
$263K
7%
Capacity Increase
15%
3
13,140
$394K
10%
20%
4
17,520
$525,600
13%
19
19
20
20