DOL STARTER

System Voltage
Phase
Type of Motor
Motor Size
Motor Code
Motor Efficiency
Motor RPM
System P.F
Application of Motor

415
Volt
3 Phase
3
3 Phase Induction
20
HP
A
80%
1500
0.8
Motor Load in Household Application

Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com

Place of Over Load Relay

In the line (Putting the overload before the motor)

14.92

Motor Torque / Current

Motor Rated Tourque (Full Load):
Motor Rated Tourque (Full Load):
Motor Starting Torque:
Lock Rotor Current IL(Min):
Lock Rotor Current IL(Max):
Motor Starting Current :
Motor Full Load Current (Line):
Motor Full Load Current (Phase):

70
95
285
28
87
182
26
15

lb-ft
Nm
Nm
Amp
Amp
Amp
Amp
Amp

(5252xHpxRPM)
(9500xKw/RPM)

Fuse (As per NEC 430-52)

Non-Time Delay Fuse (Max)
Time Delay Fuse (Max)

78
45

Amp
Amp

(3 x full Load Current )

(1.75 x full Load Current )

Circuit Breaker (As per NEC 430-52)

Instantaneous Trip Circuit Breaker (Max)
Inverse Time Circuit Breaker (Max)

208
65

Amp
Amp

(8 x full Load Current )

(2.5 x full Load Current )

10
18

Amp
Amp

26

Amp

Over Load Relay Setting

Relay Min (70% of FLC Phase):
Relay Max (120% of FLC Phase):
OR
Relay Setting (100% of FLC Line):

20

(6 to 7 x Full Load Current)

3
2

8
2.5

Contactor
Type of Contactor:
Making / Breaking Capacity of Contactor:
Main Contactor (100% of FLC Line):

AC7b
208
26

Amp
Amp

###3.31
3.7
4.6
###0.37
2.95
1 Phase
3 Phase
HP
KW
Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Application

Contactor

Making Cap

Non-Inductive or Slightly Inductive ,Resistive Load

AC1

1.5

Slip Ring Motor

Squirrel Cage Motor
Rapid Start / Stop
Switching of Electrical Discharge Lamp

AC2
AC3
AC4
AC5a

4
10
12
3

Switching of Electrical Incandescent Lamp

AC5b

1.5

Switching of Transformer
Switching of Capacitor Bank

AC6a
AC6b

12
12

Slightly Inductive Load in Household or same type load

AC7a

1.5

Motor Load in Household Application

Hermetic refrigerant Compressor Motor with Manual O/L
Reset

AC7b

AC8a

Hermetic refrigerant Compressor Motor with Auto O/L

Reset

AC8b

Control of Restive & Solid State Load with optocoupler

Isolation

AC12

Control of Restive Load and Solid State with T/C

Isolation

AC13

10

Control of Small Electro Magnetic Load ( <72VA)

AC14

Control of Small Electro Magnetic Load ( >72VA)

AC15

10

In the line (Putting the overload before the motor same as in DOL)
In the windings (overload is placed after the Winding Split in to main and delta Contactor)

Code
A
B
C
D
E
F
G
H
I
K
L
M

Min
1
3.15
3.55
4
4.5
5
2.6
6.3
7.1
8
9
10

Max
3.14
3.54
3.99
4.49
4.99
2.59
6.29
7.09
7.99
8.99
9.99
11.19

1
1

3.14
3.14

N
P
R
S
T
U
V

11.2
12.5
14
16
18
20
22.4

12.49
13.99
15.99
17.99
19.99
22.39

STAR-DELTA STARTER

Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com

System Voltage
Phase
Type of Motor
Motor Size
Motor Code
Motor Efficiency
Motor RPM
System P.F
Application of Motor

415
Volt
3 Phase
3
3 Phase Induction
10
HP
7
A
100%
600
0.8
Non-Inductive or Slightly Inductive ,Resistive Load

Place of Over Load Relay

In the windings (overload is placed after the Winding Split in to main and delta Contactor)

10

Motor Starting / Full Load Current

Motor Rated Tourque (Full Load)
Motor Rated Tourque
Motor Starting Torque
Lock Rotor Current IL(Min):
Lock Rotor Current IL(Max):
Motor Starting Current :
Motor Full Load Current (Line):
Motor Full Load Current (Phase):

88
119
356
14
44
39
13
7

lb-ft
Nm
Nm
Amp
Amp
Amp
Amp
Amp

(5252xHpxRPM)
(9500xKw/RPM)

Fuse (As per NEC 430-52)

Non-Time Delay Fuse (Max)
Time Delay Fuse (Max)

39
23

Amp
Amp

(3 x full Load Current )

(1.75 x full Load Current )

3
2

Circuit Breaker (As per NEC 430-52)

Instantaneous Trip Circuit Breaker (Max)
Inverse Time Circuit Breaker (Max)

104
32

Amp
Amp

(8 x full Load Current )

(2.5 x full Load Current )

8
3

5
9

Amp
Amp

Amp

Over Load Relay Setting

Relay Min (70% of FLC Phase):
Relay Max (120% of FLC Phase):
OR
Relay Setting (58% of FLC Line):

(3x Full Load Current)

Contactor
Type of Contactor:
Making / Breaking Capacity of Contactor:
Main Contactor (58% of FLC Line):
Delta Contactor (58% of FLC Line):
Star Contactor (33% of FLC Line):

AC1
19
8
8
4

Transient Time Delay Setting

30ms

3.31
3.7
4.6
0.37
2.95

Amp
Amp
Amp
Amp

(1/3 Full Load Current)

(1/3 Full Load Current)
(1/3 Full Load Current)

(Start,Transition,Running)
(Running)
(Start)

Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Time Delay Fuse

300%
300%
300%
150%
150%

Non-Time Delay Fuse

175%
175%
175%
150%
150%

Instantaneous Trip
800%
800%
800%
800%

Inverse Time
250%
250%
250%
150%

200%

150%

ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CONTACTOR

MAIN CONTACTOR

AUXILIARY CONTECTOR

1 NO
1

13

14

1 NC

NO:13-14

21

22

3NO + 1NC

NC:21-22

1 NO + 1NC

33

43

21

14

34

44

22

13

21

14

22

21

13

22

14

NO:13-14, 33-34, 43-44

NO:13-14

NC:21-22

NC:21-22

2 NO + 1NC

1NO + 1NC

13

2NO + 2NC

13

21

43

31

14

22

44

32

13

21

31

43

14

22

32

44

1NO + 1NC
43

31

44

32

NO:13-14

NO:13-14, 43-44

NO:13-14, 43-44

NO:43-44

NC:21-22

NC:21-22, 31-32

NC:21-22, 31-32

NC:31-32

2 NO + 3NC

2 NO + 1NC

13

21

31

41

53

14

22

32

42

54

2NO + 2NC

13

43

53

21 31

14

44

54

22 32

53

61

71

83

54

62

72

84

2NO + 2NC
53

61

71

83

54

62

72

84

NO:13-14, 53-54

NO:13-14, 43-44, 53-54

NO:53-54. 83-84

NO:53-54, 83-84

NC:21-22, 31-32, 41-42

NC:21-22, 31-32

NC:61-62, 71-72

NC:61-62, 71-72

2 NO + 2NC

1NO + 3NC

13

21

31

43

14

22

32

44

13

21

31

41

14

22

32

42

NO:13-14, 43-44

NO:13-14

NC:21-22, 31-32

NC:21-22, 31-32, 41-42

SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6
AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84
AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from above Summary