Savings by preparing O rings manually using O ring Bobins

A
O Ring in metre

B
Cost of O ring per metre

C=AxB
Cost of O ring in INR

D=C1+C2+C3
Total Cost in INR

E
Cost of prepared O ring from supplier in INR

S=E-D
Savings in INR

8mm - 40metre
12mm - 260metre
19mm - 66metre

51.3 INR/metre
68.4 INR/metre
162.5 INR/metre

C1 =2052
C2 =17784
C3 =10725

30561

171273

140712

21326

122000

100674

21326

122000

100674

18761

100000

81239

30561

171273

140712

30561

171273

140712

17786

90000

72214

17786

90000

72214

17786

90000

72214

18761

100000

81239

18761

100000

81239

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

60115

9885

70000

S No

Job

15B09062
(PGCIL ICT)

15B10074
(UPPTCL ICT)

8mm - 30metre
51.3 INR/metre
12mm - 180metre 68.4 INR/metre
19mm - 46metre
162.5 INR/metre

C1 =1539
C2 =12312

15B10075
(UPPTCL ICT)

8mm - 30metre
51.3 INR/metre
12mm - 180metre 68.4 INR/metre
19mm - 46metre
162.5 INR/metre

C1 =1539
C2 =12312

8mm - 20metre
51.3 INR/metre
15B06057
12mm - 150metre 68.4 INR/metre
(Essel Reactor)
19mm - 46metre
162.5 INR/metre

C1 =1026
C2 =10260

15B09063
(PGCIL ICT)

15B09064
(PGCIL ICT)

8mm - 40metre
12mm - 260metre
19mm - 66metre
8mm - 40metre
12mm - 260metre
19mm - 66metre

51.3 INR/metre
68.4 INR/metre
162.5 INR/metre
51.3 INR/metre
68.4 INR/metre
162.5 INR/metre

C3 =7475

C3 =7475

C3 =7475

C1 =2052
C2 =17784
C3 =10725
C1 =2052
C2 =17784
C3 =10725

8mm - 20metre
51.3 INR/metre
15B06054
12mm - 150metre 68.4 INR/metre
(Essel Reactor)
19mm - 40metre
162.5 INR/metre

C1 =1026
C2 =10260

8mm - 20metre
51.3 INR/metre
15B06055
12mm - 150metre 68.4 INR/metre
(Essel Reactor)
19mm - 40metre
162.5 INR/metre

C1 =1026
C2 =10260

8mm - 20metre
51.3 INR/metre
15B06056
12mm - 150metre 68.4 INR/metre
(Essel Reactor)
19mm - 40metre
162.5 INR/metre

C1 =1026
C2 =10260

C3 =6500

C3 =6500

10

15B05004
(RRVPNL
Reactor)

8mm - 20metre
51.3 INR/metre
12mm - 150metre 68.4 INR/metre
19mm - 46metre
162.5 INR/metre

C1 =1026
C2 =10260

11

15B05005
(RRVPNL
Reactor)

8mm - 20metre
51.3 INR/metre
12mm - 150metre 68.4 INR/metre
19mm - 46metre
162.5 INR/metre

C1 =1026
C2 =10260

12

8mm - 10metre
51.3 INR/metre
16B07010
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

13

8mm - 10metre
51.3 INR/metre
16B07009
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

14

8mm - 10metre
51.3 INR/metre
16B07011
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

15

8mm - 10metre
51.3 INR/metre
16B07008
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

16

8mm - 10metre
51.3 INR/metre
16B07012
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

17

8mm - 10metre
51.3 INR/metre
16B07007
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

18

8mm - 10metre
51.3 INR/metre
16B08014
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

19

8mm - 10metre
51.3 INR/metre
16B07013
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

20

8mm - 10metre
51.3 INR/metre
16B08015
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

21

8mm - 10metre
51.3 INR/metre
16B08016
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

22

8mm - 10metre
51.3 INR/metre
16B08017
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

23

8mm - 10metre
51.3 INR/metre
16B09022
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

24

8mm - 10metre
51.3 INR/metre
16B10028
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

25

8mm - 10metre
51.3 INR/metre
16B10029
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

26

8mm - 10metre
51.3 INR/metre
16B12043
12mm - 80metre 68.4 INR/metre
(PGCIL Reactor)
19mm - 24metre
162.5 INR/metre

C1 =513
C2 =5472

C3 =6500

C3 =7475

C3 =7475

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

C3 =3900

60115
1985568

Total savings

1985568

Savings by Removing cove

Sr No

Job no

16B07010 (PGCIL
Reactor)

16B07009 (PGCIL
Reactor)

10

11

12

16B07011 (PGCIL
Reactor)
16B07008 (PGCIL
Reactor)
16B07012 (PGCIL
Reactor)
16B07007 (PGCIL
Reactor)
16B08014 (PGCIL
Reactor)
16B07013 (PGCIL
Reactor)
16B08015 (PGCIL
Reactor)
16B08016 (PGCIL
Reactor)
16B08017 (PGCIL
Reactor)
16B09022 (PGCIL
Reactor)

Price of M20*40 bolt

per piece

Quantity for
M20*40

12

32
32

12
32
12
32
12
32
12
32
12
32
12
32
12
32
12
32
12
32
12
32
12

13

14

15

16B10028 (PGCIL
Reactor)
16B10029 (PGCIL
Reactor)
16B12043 (PGCIL
Reactor)

32
12
32
12
32
12

TOTAL S

Removing cover plate assembly base for transportation (Item no 312

C1=A*B

Total cost of
bolt

Price of M20 plain washer

& Spring washer

Quantity for M20 plain

washer & Spring washer

384

32

6
384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32
6

384

32

6
384

32
6

384

32
6

384

TOTAL SAVINGS

32

on (Item no 312A)
C2=D*E

C=C1+C2

Total cost of
washer

Total savings

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576

192

576
8640

8640

Oil Savings By Transporting PGCIL Tur

A

Sr No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Job No

16B07010 (PGCIL
Reactor)
16B07009 (PGCIL
Reactor)
16B07011 (PGCIL
Reactor)
16B07008 (PGCIL
Reactor)
16B07012 (PGCIL
Reactor)
16B07007 (PGCIL
Reactor)
16B08014 (PGCIL
Reactor)
16B07013 (PGCIL
Reactor)
16B08015 (PGCIL
Reactor)
16B08016 (PGCIL
Reactor)
16B08017 (PGCIL
Reactor)
16B09022 (PGCIL
Reactor)
16B10028 (PGCIL
Reactor)
16B10029 (PGCIL
Reactor)
16B12043 (PGCIL
Reactor)

Oil Required During dispatch of HV

turret & N turret
(Ltr)
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000

TOTAL SAVINGS

ng PGCIL Turrets in Dry Air Pressure

B
Cost of Oil /Ltr
(INR)

C=A*B
Total Savings
(INR)

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000

65

130000
1950000

1950000

Savings By U
Sr No
1
2
3
4
5
6
7
8
9
10

Job No
16B07007 (PGCIL
Reactor)
16B08014 (PGCIL
Reactor)
16B07013 (PGCIL
Reactor)
16B08015 (PGCIL
Reactor)
16B08016 (PGCIL
Reactor)
16B08017 (PGCIL
Reactor)
16B09022 (PGCIL
Reactor)
16B10028 (PGCIL
Reactor)
16B10029 (PGCIL
Reactor)
16B12043 (PGCIL
Reactor)

A
Oil Required to Flush a
single radiator
(Ltr)

B
No of
Radiators

400

400

400

400

400

400

400

400

400

400

TOTA

Savings By Using Radiators Repeatatively in PGCIL Reactors

C=A*B
Total oil used
for flushing
(Ltr)

D
Price of Oil
per Ltr
(INR)

E=C*D
F
Total cost for Reselling price of
flushing
Dirty Oil per Ltr
(INR)
(INR)

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

3200

65

208000

40

TOTAL SAVINGS

n PGCIL Reactors
G=F*C
Total Reselling
Price
(INR)

S1=E-G

S2

S=S1+S2

Savings
Manhour
Total Savings
(INR) Savings in INR
(INR)

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

128000

80000

1120

81120
81120
81120
81120
81120
81120
81120
81120
81120
81120
811200

811200