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Giaconcobanx7 PDF
Giaconcobanx7 PDF
Giaconcobanx7 PDF
www.cachdung.com
www.advancecad.edu.vn
www.advancecad.edu.vn
Gia cng 3D c bn
06/2015
Ti liu c dch li theo cm nang s dng phn mm mastercam X7 ca hng CNC software. Ti
liu c dch s lt v chia s min ph, v vy cu ch v vn r sot li khng c cn k,
nu c sai st g khng ng k mong ngi c b qua, file thc hnh c th ly trong th mc help
ca hng. C th tham kho ng dn trong sch, ngoi ra cn c th thit k li cc file 3D trong
phn ti liu thit k.
Ti liu c ti tr bi trung tm Advance Cad v nh sch Qung i.
Mc lc:
Gii thiu.1
Ni dung chnh.1
Chi tit 1..3
Thit lp ng dao.5
Bi tp1: Khai bo my5
Bi tp2: Khai bo phi..7
Bi tp3: To nguyn cng.10
Gia cng vng bn trong ..13
Bi tp1: Khoan l13
Bi tp2: Phay th hc19
Bi tp3: Phay th rnh24
Bi tp4: Phay vt..28
Gia cng vng ngoi.33
Bi tp1: Gia cng th.33
Bi tp2: Gia cng tinh..37
Bi tp3: Khoan l t mt trc..41
Khc.. 45
Bi tp1: Khc ch vi ProjectToolpath..45
Bi tp2: Khc ch vi ContourToolpath.49
Backplot/Verify YourToolpaths55
Bi tp1:M phng ng dao..55
Bi tp2:Kim tra ng dao.57
PostingToolpaths.59
Bi tp1:Xut m gia cng.59
Chuyn file lp trnh vo my.. 62
Phn 1
BI
Mc tiu bi hc
M mt tp tin hnh nh v ch nh phn nh my.
Xc nh phn lu tr c dng cho phn gia cng .
i tn nhm ng chy dao.
Bi tp 1: Gn phn nh ngha my
ng chy dao c t chc trong cc nhm my v cc nhm chy dao. Mt nhm my
c to ra khi phn nh ngha my c gn. Bi ny tp hng dn bn thng qua vic
la chn phn nh ngha my.
1 Khi ng Mastercam bng
t menu Mastercam.
TOOLPATH SETUP 11
c Click OK.
3 M file hnh nh Basic_3D_Machining_Part1_Start.MCX-7,c cung
cp km theo bi hng dn ny.
BASIC 3D MACHINING
Lu : Cc hnh nh to trc y c lu vi mt nh
ngha my s t ng ti cc nh ngha my lin quan.
5 Chn File, Save As, v lu hnh nh vi tn kh khng trng lp tn vi file
gc.
BASIC 3D MACHINING
Properties.
BASIC 3D MACHINING
TOOLPATH SETUP 9
BASIC 3D MACHINING
gip bt k ngi s dng no cng hiu c qu trnh tham gia trong vic a ra
cc hnh nh thit k mt cch d dng. Bi tp ny hng dn bn thng qua vic to
v i tn nhm toolpath.
1 Trong Toolpath Manager, nhp
BASIC 3D MACHINING
TOOLPATH SETUP 11
4 G v nhn [Enter].
BASIC 3D MACHINING
BI
Mc tiu bi hc
To ng chy dao khoan (bao gm la chn im khoan, chn cng c,
v thit lp cc gi tr my).
To vi tc cao High Speed v to b mt th.
To phn thao tc gia cng th vi tc cao (bao gm c
ng chy dao c chn lc).
Bi tp 1: Khoan cc l
1 Trong Toolpath Manager, click nt
12
U
N
TR
M
T
N
VA
AD
C
AD
Bn c th cn t hnh gia ca s
ha quan st n. Cch thao tc
d dng nht l dng menu khi click
phi chut vo mn hnh ha v
chn Fit a ton b hnh vo
trung tm ca s thao tc (hoc nhn
[Alt+F1]). Sau b Unzoom bng
cch nhn [Alt+F2].
new NC name.
Cc tn hin th s l tn bn chn
lu cc tp tin di. Bn c th thay
i tn tp tin NC nu cn thit.
BASIC 3D MACHINING
6 Chn v tr trung tm ca c 4 l nh
trong hnh.
BASIC 3D MACHINING
8 Chn Tool.
Cc cng c c xc nh trong
Machine Group Properties.
BASIC 3D MACHINING
BASIC 3D MACHINING
AD
VA
AD
TR
U
N
on selected operations. Nu
cn thit, chn Drill/
Counterbore.
BASIC 3D MACHINING
Mn hnh hin th ng chy dao cho ng chy dao Drill c tt. Thc hin
bc ny sau khi to tng thao tc thao tc d dng hn khi la chn hnh cho
cc bc tip theo.
15 Lu file.
BASIC 3D MACHINING
Containment ca hp thoi
Toolpath/Surface.
Hp thoi Chaining.
BASIC 3D MACHINING
5 Click nt C-plane.
BASIC 3D MACHINING
BASIC 3D MACHINING
AD
VA
AD
TR
U
N
BASIC 3D MACHINING
Pocket.
Selection.
4 Click nt lnh Select trong khu vc
BASIC 3D MACHINING
hnh.
sang gi tr 1mm.
Thng s cn li trn tab ny s
c mc nh.
BASIC 3D MACHINING
BASIC 3D MACHINING
BASIC 3D MACHINING
AD
VA
AD
U
N
TR
BASIC 3D MACHINING
Surface.
5 Hp thoi Chaining m ra.
6 Click nt lnh C-plane.
BASIC 3D MACHINING
BASIC 3D MACHINING
Thit lp gi tr lng d
nguyn nh ch nh.
14
BASIC 3D MACHINING
BASIC 3D MACHINING
U
N
TR
M
T
N
VA
AD
C
AD
www.advancecad.edu.vn
BI
Mc tiu bi hc
To mt ng chy dao Core Roughing.
Tom mt ng dao hon thin b mt Surface Finish Contour.
To mt ng chy dao Drill trong mt phng Front plane.
BASIC 3D MACHINING
Surface.
9 Hp thoi Chaining m ra.
10 Click nt lnh C-plane.
11 Chn 2 chui nh trong hnh c dng nh ng bao containment. Cc chui
BASIC 3D MACHINING
www.advancecad.edu.vn
c.
BASIC 3D MACHINING
BASIC 3D MACHINING
www.advancecad.edu.vn
AD
VA
AD
19 Lu file.
U
N
TR
Contour.
BASIC 3D MACHINING
3 Nhn [Enter] hoc click nt lnh End Selection xc nhn phn chn.
4 Click nt lnh Select trong Check
Surfaces ca hp thoi
Toolpath/Surface.
BASIC 3D MACHINING
6 Nhn [Enter] hoc click nt lnh End Selection xc nhn phn chn.
7 Click OK trong hp thoi Toolpath/Surface.
8 Click cng c Select library tool.
OK.
BASIC 3D MACHINING
click OK.
BASIC 3D MACHINING
BASIC 3D MACHINING
BASIC 3D MACHINING
mc v nhp gi tr nh hin th y.
11 Chn Tip Comp t cy th mc. Click kim Tip Comp hot ha c tnh.
BASIC 3D MACHINING
BASIC 3D MACHINING
BI
Mc tiu bi hc
To k t bng cch dng ng chy dao Surface Finish Project toolpath
trong mt phng front plane.
To k t bng cch dng ng chy dao Contour toolpath trong mt phng
ty chnh custom plane.
Project.
Cc cng c v mt phng dng hnh
nn c thit lp t bi trc. Nu
khng, thit lp li chng cho Front.
AD
VA
AD
U
N
TR
BASIC 3D MACHINING
ADDING DETAILS 47
BASIC 3D MACHINING
15 chn cc ng curve c s
BASIC 3D MACHINING
ADDING DETAILS 49
BASIC 3D MACHINING
v click OK.
BASIC 3D MACHINING
ADDING DETAILS 51
TR
U
N
AD
VA
15
AD
BASIC 3D MACHINING
BASIC 3D MACHINING
ADDING DETAILS 53
c nh du bn di.
19 Ta c kt qu cc ta nh trong
hnh.
BASIC 3D MACHINING
BASIC 3D MACHINING
BI
Mc tiu bi hc
Backplot tt c cc ng chy dao
Verify tt c cc ng chy dao.
AD
Cc ty chn ny s hin th m
phng ca cng c cng nh cc
chuyn ng nhanh.
VA
AD
Click nt lnh Help trn thanh VCR bit thm thng tin trong phn iu chnh.
TR
U
N
5 Khi kt thc, click OK trn hp thoi backplot thot chc nng backplot.
BASIC 3D MACHINING
BASIC 3D MACHINING
Khi qu trnh kim tra hon tt, hnh nh s trng ging nh hnh nh hin th
y.
BASIC 3D MACHINING
BI
Mc tiu bi hc
Post tt c cc ng chy dao c mt file NC.
3 Thit lp cc ty chn nh di y.
4 Click OK.
BASIC 3D MACHINING
POSTING TOOLPATHS 61
AD
VA
AD
TR
U
N
nu cn.
BASIC 3D MACHINING
Gi cc file NC vo my
Sau khi tp tin NC c xem xt, chnh sa, v lu li, bn c th thit lp quyn kim sot
my tnh ca bn xc nhn cc tp tin NC. iu ny c thc hin theo th tc v s
kim sot ca nh sn xut.
Khi my sn sng nhn cc tp tin NC, cu hnh trnh son tho tham chiu hoc truyn
chng trnh lmvic vi b iu khin my ca bn.
Gi m NC vo my theo my ca bn v cc tp tin hng dn ca nh sn xut. Khi bn
bt u qui trnh, tp tin qui trnh gi/nhn hu nh kim sot my.
BASIC 3D MACHINING
64
PHN 2
BI
Mc tiu bi hc
M mt file hnh nh v gn nh ngha my.
Xc nh tp tin lu tr dng cho my.
Bi tp 1: Gn phn nh ngha my
1 M file thao tc Basic_3D_Machining_Part2_Start.MCX-7, n c
AD
E
C
N
VA
AD
tn vi file gc.
U
N
TR
BASIC 3D MACHINING
TOOLPATH SETUP 67
BASIC 3D MACHINING
Properties.
BASIC 3D MACHINING
BI
Gia cng th
Cc ng chy dao u tin cho hnh mu in hnh lin quan n vic loi b mt
lng ln cc vt liu. iu ny c gi l gia cng th mu. Bi hc ny s hng dn
bn thng qua mt s ng chy dao gia cng th. Chng bao gm vic s dng thao tc
gia cng th v vt phn st.
Mc tiu bi hc
To mt ng chy dao gia cng th cho li loi b hiu qu vt liu.
To ng chy dao vt phn st.
Bi tp 1: Gia cng th mu
1 Chn Toolpaths, Surface High
tn file NC.
.
Material ca hp thoi
Toolpath/Surface.
Hp thoi Chaining m ra.
BASIC 3D MACHINING
AD
Toolpath/Surface selection.
VA
AD
TR
U
N
13 Chn dao phay ngn (Bull Endmill) 10mm vi bn knh gc l 2mm v click OK.
GIA CNG TH 3D
mc v thit lp thng s nh di y.
BASIC 3D MACHINING
gian.
GIA CNG TH 3D
3 Nhn [Enter] hoc click nt lnh End Selection xc nhn phn chn.
4 Click OK trong hp thoi Toolpath/surface.
BASIC 3D MACHINING
parameters.
GIA CNG TH 3D
AD
VA
AD
gian.
TR
U
N
BASIC 3D MACHINING
BI
Chy bn tinh
Sau khi gia cng th mu, c th cn hin th thao tc hon thin na mu. Cc thao tc loi
b vt liu mu v cn gia cng hon thin. Chng l mt bc trung gian trong qu trnh
hon thin mu. Nhn chung, gi tr dung sai, cc bc thc hin trn, v cc tp tin lu tr
dng trong cc thao tc hon thin mu. Bi hc ny s hng dn bn thng qua phn hon
thin b mt cong, hon thin b mt dc song song, sao chp v sa i cc thao tc.
Mc tiu bi hc
To cc thao tc chy tinh ring bit, bao gm cc phn un v dc song
song.
Thit lp cc thng s to cc thao tc chy bn tinh.
Sao chp, x l v thay i cc thng s.
Bi tp 1: To mt b mt un chy tinh
1 Chn Toolpaths, Surface Finish,
Blend.
cng c.
6 Click tab Surface parameters. Thit lp stock to leave on drive l 0.25.
7 Click tab Finish blend parameters.
BASIC 3D MACHINING
Zoom hnh nu cn
AD
TR
U
N
16
VA
AD
BASIC 3D MACHINING
Parallel Steep.
7 Click tab Surface parameters. Thit lp stock to leave on drive thnh 0.25.
8 Click tab Finish parallel steep
parameters.
BASIC 3D MACHINING
12 Lu file.
cc phn chn.
operation mi.
Click du [+] m rng danh
mc thao tc nu cn.
parameters.
7 Click OK.
8 Tt hin th hnh nh ng chy dao cho bn sao operation .
BASIC 3D MACHINING
AD
TR
U
N
AD
VA
10
www.cachdung.com
dao .
13 Lu file.
BASIC 3D MACHINING
BASIC 3D MACHINING
BI
Mc tiu bi hc
To ng chy dao Swept 3D hon thin phn trc sau ca mu.
To mt ng chy dao Flowline hon thin mu.
Swept 3D.
Nhn [Enter].
Hp thoi chaining m ra.
90 CREATING A SWEPT 3D
hp thoi chaining.
BASIC 3D MACHINING
ch dn.
Kt qu hnh nh nh y.
on tip theo c th c
la chn ti bt k v tr no
ca mu. Hng ca chui
c xc nh theo cc phn
u tin.
Bn c kt qu nh y.
BASIC 3D MACHINING
92 CREATING A SWEPT 3D
BASIC 3D MACHINING
Bi tp 2: To ng Swept 3D th 2
1
Xoay mu bn c th qua st r
mt pha sau. Phng to hnh chn
d hn.
BASIC 3D MACHINING
BASIC 3D MACHINING
hnh.
10 Click tab Swept 3D Parameters.
11 Thit lp cc thng s nh trong hnh.
BASIC 3D MACHINING
9696 CREATING A
FLOWLINE
13
Bi tp 3: To mt ng dao mt Flowline
1 Chn Toolpaths, Surface Finish,
Flowline.
BASIC 3D MACHINING
Toolpath/Surface.
5 Dng nt lnh trong hp thoi
selection.
Hp thoi Surface Finish Flowline m sang trang Toolpath parameters.
7 Click nt lnh Select library tool.
8 Th vin cng c metric mc nh m ra.
9 Chn dao phay ngn ball endmill
BASIC 3D MACHINING
9898 CREATING A
FLOWLINE
parameters.
12 Thit lp cc thng s nh di y.
BASIC 3D MACHINING
15 Click OK.
BASIC 3D MACHINING
100100 CREATING A
FLOWLINE
BASIC 3D MACHINING
BI
Mc tiu bi hc
Backplot tt c cc ng chy dao.
Verify tt c cc ng chy dao.
Cc ty chn ny s hin th mt m
phng ca cng c cng nh cc hot
ng nhanh.
5 Khi kt thc, click OK trong hp thoi Backplot thot chc nng ny.
BASIC 3D MACHINING
2 Pha di ca s Machine
Khi qui trnh kim tra verification hon thnh, mu s c hnh tng t di
ny.
BASIC 3D MACHINING
BASIC 3D MACHINING
BI
Mc tiu bi hc
Post tt c cc ng chy dao to file NC.
3 Thit lp cc ty chn nh y.
4 Click OK.
BASIC 3D MACHINING
di.
BASIC 3D MACHINING
a ch: 465 X Vit Ngh Tnh P26, Qun Bnh Thnh, Tp. H Ch
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