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MasterCAM X PDF
MasterCAM X PDF
Ni dung chnh:
1. Ci t MasterCAM v cc modul ng dng
2. Khi ng MasterCAM
3. Tm hiu menu mn hnh v cch chuyn i gia cc menu mn hnh
4. Tm hiu cc lnh Save, File v Exit
-1-
Bi ging MasterCAM
Hnh 1.3
Bc 4: Chon Next, giao din xut hin nh hnh 1.4
-2-
Bi ging MasterCAM
Hnh 1.4
Bc 5: Chn Yes, I accept the terms of the license agreement, ri Next giao din xut hin nh
hnh 1.5
Hnh 1.5
Bc 6: Khai bo User Name v Company Name, c th chn
(i vi tt c mi ngi s dng my tnh ny)
-3-
Bi ging MasterCAM
Hnh 1.6
Bc 7: Chn ci t h thng n v mc nh cho qu trnh s dng sau ny l Metric [mm], v
-4-
Bi ging MasterCAM
Hnh 1.7
Bc 8: Xc nhn th mc ci t cho MasterCAM, Sau chn Next, giao din xut hin nh
hnh 1.8
Hnh 1.8
-5-
Bi ging MasterCAM
Bc 9: Chn cc modul ng dng c sn trong b ci v kim tra dung lng yu cu cng nh
dung lng cho php trn ci t i vi yu cu ca MasterCAM. Sau chon Next, giao din
xut hin nh hnh 1.9
Hnh 1.9
Bc 10: Chn Install tip tc ci t chng trnh giao din s xut hin nh hnh 1.10
Hnh 1.10
Tin trnh ci t thc hin, bn phi i cho n khi t 100%, v thc hin chn Finish kt
thc qu trnh ci nh hnh 1.11
-6-
Bi ging MasterCAM
Hnh 1.11
Sau khi chn Finish kt thc, MasterCAM t ng bt trang web: C:\McamX\Whats
New\X.html gii thiu v nhng vn mi trong phin bn ny. Nu khng cn xem bn c
th tt i.
Sau khi n Finish bn phi i my ci t HASP
Ch : Ti bc 9, nu dung lng khng vi cc ng dng chn, MasterCAM s thng bo
yu cu g b bt cc ng dng khc ci t tng dng lng cn trng cho MasterCAM,
hoc b bt cc modul ng dng chn trong khi ci t MasterCAM nh hnh 1.12.
Hnh 1.12
V d: Ta b bt mt s modul ca MasterCAM nh hinh 7.13 bn di:
-7-
Bi ging MasterCAM
Hnh 1.13
Sau chn Next, nhng theo phng n loi b bt cc modul ng dng ca MasterCAM th
tin trnh ci t khng cho php. Do trc khi thc hin bc 9, bn phi khng nh cn
dung lng cho vic ci t MasterCAM, cng nh dung lng trng ti thiu cc trnh ng
dng hot ng trn h iu hnh Windows.
Bc 11: Cm Kho cng (Hard lock) vo cng my in LPT bt u lm vic vi
MasterCAM.
Trong trng hp bn cha mua bn quyn s dng, c th dng phng php sau c th s
dng MasterCAM.
-8-
Bi ging MasterCAM
Hnh 1.14
Bc 13: Chn
Hnh 1.15
-9-
Bi ging MasterCAM
Bc 14: Tch vo Make backup copy of patched files, nh hnh 1.16
Hnh 1.16
Bc 15: Chn
Hnh 1.17
- 10 -
Bi ging MasterCAM
Bc 16: Chn
, giao din xut hin nh hnh 1.18, i tin trnh kt thc v xut hin
thng bo hon thnh nh hnh 1.19.
Hnh 1.18
Hnh 1.19
Bc 17: Chn OK kt thc, Ch trc khi lm vic vi MasterCAM, c th khng cn nhng
bn nn khi ng li my tnh ln na tin trnh khi ng MasterCAM khng mc li.
- 11 -
Bi ging MasterCAM
1.2 Khi ng MasterCAM
C hai cch khi ng mt chng trnh MasterCAM X trong mi trng
Window 9x v NT, XP:
Cch 1: Nu bn to mt biu tng - shortcut trn mn hnh, Double
Click vo , xem hnh 1.20.
Hnh 1.20
Bi ging MasterCAM
Vng Menu ph
Vng to
Vng
iu
khin
chy
dao
Vng hi
p
Vng ho
Trc to
- 13 -
Bi ging MasterCAM
Vng cc thanh cng c (Toolbar):
Thanh cng c l mt hng cc nt nm ngang pha trn cng ca mn hnh. Mi nt ny c
mt icon hoc con s nhn bit. Ngoi ra nu cn mt m t r hn v mt nt no , ch cn
di tr chut n nt , bn s c cung cp mt menu xng m t r hn v nt . Mun
thc hin lnh tng ng vi nt no (Icon Command), ch cn click vo nt l yu cu c
thc hin.
Vng Menu:
Vng ny nm bn trn ca mn hnh, cha menu bar. Menu bar c s dng chn cc
chc nng ca MasterCAM, v d : Creat, modify, toolpaths... Cn menu ph nm pha di ca
mn hnh c s dng thay i cc thng s h thng ca chng trnh, v d: su Z, mu
sc l nhng chc nng thng xuyn c ngi s dung thay i. Tt c cc lnh dng trong
MasterCAM u c th chn t vng Menu .
Vng hi p:
Ti y, mt hoc hai dng vn bn di cng ca mn hnh s m t hot ng ca cc
lnh. y l ni bn nhn c cc li nhc ca chng trnh. Phi quan st vng ny cn thn, c
th n s yu cu bn phi nhp cc thng s t bn phm.
Chn mt Menu lnh:
Trong MasterCAM c hai cch chn mt menu lnh t vng Menu :
1. Di chuyn chut vo vng menu , khi hp menu cn chn sng ln th nhp chut kch
hot lnh.
2. Bm phm tng ng vi k t c gch chn ca dng lnh trn menu mn hnh.
Menu u tin xut hin trn MasterCAM l Menu bar nh trn hnh 1.5. Mt vi menu lnh
c cc menu ph xung khi cc menu ny c kch hot. Bng di m t chi tit cc lnh ca
menu chnh v menu ph xem bng 1.1 v 2.2.
Bng 1.1 Menu bar
STT
Thnh phn ca
menu bar
M t
Analyze
Create
File
Edit
Xform
Bi ging MasterCAM
rotate, scale v offset
6
Screen
Solids
Toolpaths
View
10
Machine type
11
Settings
12
Help
Thnh phn ca
menu ph
M t
t mu mc nh
t level lm vic
- 15 -
Bi ging MasterCAM
- 16 -
Bi ging MasterCAM
Hiu cc lnh ng ca MasterCAM rt cn thit khi mun s dng chng trnh mt cch
hiu qu. Trong mc 3.3 chng ta xem xt cch gi mt lnh t menu mn hnh. tng tc
thao tc, ta dng cch gi lnh khc nh ng mt gi tr mc nh v phm tt c m t di
y:
Gi tr mc nh - Default Values:
Trong MasterCAM, cc gi tr mc nh c ci t bi chng trnh ( hoc l ngi s
dng trc ) c ch ra trong vng hi p. V d:
a con tr chut ti
M ca s AutoSave (T ng lu)
Alt - C
Alt - D
Alt - F
Alt - H
H tr trc tuyn
Alt - M
Alt - O
Qun l hot ng
Alt - U
Undo
Alt - W
Chn ch quan st
PageUp/PageDown
Phm mi tn
Phng to/Thu nh
Di chuyn khung hnh (Pan)
F1
Zoom
F2
Scale h s 0,8
- 17 -
Bi ging MasterCAM
F3
F4
F5
Xo
Khng c tc dng
F6
Khng c tc dng
Khng c tc dng
F7
Khng c tc dng
Khng c tc dng
F8
Khng c tc dng
F9
V trc to
F10
Khng c tc dng
Khng c tc dng
1.7
Hnh 1.26 Trang tr gip trnh by cng dng ca cc phm chc nng
- 18 -
Bi ging MasterCAM
Trong MasterCAM, bn phi ch rng mn hnh tr gip trc tuyn cng c th c gi
bi Alt-H. Tr gip ny c trnh by di dng menu mn hnh, bn c th chn ch quan
tm bng chut hoc l tt Help bng cch click menu bar pha trn ca mn hnh.
1.8
Ci t cc thng s cu hnh
Hnh 1.28
- 19 -
Bi ging MasterCAM
v lu chng vo file
Chn No, chng trnh s thc hin cc thay i cho ln chy hin ti, nhng khng ghi vo
file.
Cancel ng hp thoi m khng thay i v khng lu nhng thay i vo file
Status Cho php bn xem nhng phn thng tin configurattion c chnh sa. Cc phn
chnh sa th c cc du check (), b du check s hu b s thay i thng s tng ng trc
ca bn. (Hnh 1.29)
Assign Chuyn mt file CFG thnh mt file
Post (*.PST).
Merge Kt hp thng tin cu hnh t mt file
khc vi file cu hnh hin ang m.
Hnh 1.29
Tu chn Tab (Tab options)
C 10 la chn Tab trong hp thoi ny, mi
Tab a ra mt trang thng s cu hnh.
Allocations t cc gi tr ln nht cho cc
c trng ca MasterCAM, v d s im trn mt
ng cong, s im trn mt mt phng, s i tng c th phc hi xa (undelete), nh phn
c s d liu (Tnh bng Kb), nh phn ng chy dao (Tnh bng Kb).
Tolerances nh cc gi tr dung sai mc nh cho cc vng khc nhau ca MasterCAM.
- 20 -
Bi ging MasterCAM
Communication nh cc
ng kt ni truyn thng vi
iu khin CNC v nhng thit
b ngoi vi khc. (Hnh 1.31)
Files nh cc gi tr mc
nh cho file v th mc lm vic
vi MasterCAM. (Hnh 1.32)
Hnh 1.32
Plotter Settings nh cc gi tr mc nh cho cc thng s ca my v. Khi chn, mt ca
s s m ra cc thng s khng do Windows iu khin (non-windows driver). Nu bn chn hp
check Use Windows driver gc di bn tri ca hp thoi, hp thoi s chuyn sang cc thng
s do Window iu khin. Hnh 1.33 trnh by hp thoi cc thng s khng do Windows iu
khin ca nh dng my v.
- 21 -
Bi ging MasterCAM
Hnh 1.33
Hnh 1.34 l hp thoi cc thng s ca my v do Windows iu khin.
Hnh 1.34
Toolbar/key Gn cc phm chc nng v phm Alt, cc nt trn thanh cng c cho cc hm,
C-hook, v cc Macro. Ti a c 50 phm v 99 nt c th c gn. Hnh 1.35
- 22 -
Bi ging MasterCAM
Hnh 1.35
NC Settings: nh cc gi tr cho cc d liu chung ca NC thng qua MasterCAM. Hnh 1.36
Hnh 1.36
CAD Settings nh cc thng s mc nh cho thit k v d nh: Spline/Surface creation
type (Kiu ng cong v b mt), Drafting settings (nh dng thit k), IGES write
settingHnh 1.37
- 23 -
Bi ging MasterCAM
Hnh 1.37
Start/Exit nh cc gi tr mc nh m chng trnh s dng khi bn khi ng v thot
khi chng trnh. Nhng gi tr mc nh ny bao gm cc file cu hnh, mt phng thit k mc
nh, tn cc file to thnh, nh dng C-hook v nh dng t ng lu. Hnh 1.38.
Hnh 1.38
Screen: nh cch trnh by cc vng khc nhau ca mn hnh MasterCAM, bao gm font
ch ca cc menu, cu hnh quan st mc nh, kiu nhp im mc nh, cc thanh cng c nhn
thy khi khi ng Hnh 1.39
- 24 -
Bi ging MasterCAM
Hnh 1.39
V d
Trong v d sau y, bn s s dng nhng lnh cn thit gii thiu trong chng ny
lm vic vi MasterCAM. Bn s vo mi trng MasterCAM, hon thnh mt bn v v d n
gin (H7.40), ghi n li v li m li n. Khng cn quan tm ti kch c hay kch thc ca bn
v, nhng c gng thc hin cng ging cng tt.
Hnh 7.41
- 25 -
Bi ging MasterCAM
+ Khi ng li MasterCAM
+ M li file va to
Step 1. Vo MasterCAM
Tin hnh cc bc nh gii thiu phn 1.2
Step 2. Phn tch cc i tng ca bn v: Mt trong nhng yu cu u tin khi xy dng
bn v l nhn bit cc i tng trong bn v (H7.41) v th t xy dng cc i tng . Mc
d trong chng ny khng gii thiu th tc ny nhng n rt quan trng trong khi bn chun b
cho bn v ca bn.
Step 3. To tng hnh v:
T bc 4 ti bc 9, bn chn cc im nh hnh 1.42
Chn P1
Chn P3
- 26 -
Bi ging MasterCAM
Chn trn Menu
Create Arc Create Circle Center points
( Ch li nhc vng tng tc)
Enter the first point (Nhp im th nht): Chn P5
Enter the second point (Nhp im th hai): Chn P6
Step 7. To cc hnh ch nht:
Thc hin nh bc 4 v to 5 hnh ch nht cn li bng
lnh Rectangle
Step 8. Copy ng trn
Select an entity (Chn mt i tng): Chn P7
Chn trn menu:
Xform Translate
Chn trn menu:
(Ch li nhc trn vng tng tc)
Enter the points to translate from (Nhp im gc thay
i): Chn P8
Enter the points to translate to: ( Nhp im ch thay
i): Chn P9
Hp thoi translate
Chng trnh hin ra mt hp thoi Translate cho php
chn: Copy, move hay join v s bc thc hin. nh du
kim vo mong mun v OK.
Step 9. To ra mt dng
ch:
Chn trn menu:
Create Drafting
Note
-
- 27 -
Bi ging MasterCAM
- Chn du kim cho hp Single Note (Ch to ra mt bn Text t bn nhp)
- Chn OK, hp thoi ng li.
- Chn v tr cho dng text trong ca s ho, click.
Step 10. Lu vo file
Chn trn Menu
File Save
File name Nhp BUS
Step 11. Thot khi MasterCAM
File Exit Yes
Step 12. Khi ng li MasterCAM
Thc hin nh bc 1 (Nh gii thiu phn 3.2)
Step 13. M li File va to
File Get Open
Chn File BUS.MCX, nhy kp hoc chn Open.
Ch : Bn v va to phi ging nh hnh v mu cho.
1.9
Luyn tp
- 28 -
Bi ging MasterCAM
Chng II
C s xy dng hnh hc 2D
Mc ch:
1. Hiu c cc lnh v 2D nh : LINE, ARC, CIRCLE, RECTANGLE, CHAMFER,
SLINE, ELLIPSE, POLYGON v LETTERS
2. Luyn tp s dng menu lnh create xy dng m hnh hnh hc s ca i tng gia cng.
3. Xy dng cc phn t hnh hc c s dng c s lnh create.
Tng quan
Cc phn hnh hc v dng vt liu ca i tng gia cng
cn phi c nhn dng trong chng trnh CAD/CAM. Nhng
file hnh hc sau c dng trong chng trnh CAM to ra
cc ng dn dao thc hin qu trnh gia cng. Mt m hnh hnh
hc hon chnh v chnh xc rt cn thit cho bt c mt phn mm
CAM/CAM no trong qu trnh to ra cc chng trnh ng dng.
im ch yu ca chng ny l ch ra cho ngi k s bit cch s
dng cc lnh ca MasterCAM to ra cc m hnh hnh hc 2D.
Cc lnh s c ln lt trnh din trong chng ny bao gm:
POINT, LINE, ARC, CIRCLE, RECTANGLE, CHAMFER,
SLINE, ELLIPSE, POLYGON v LETTERS. Nhng lnh hiu
chnh cc m hnh hnh hc s c nu ra trong chng 5 v lnh
xy dng m hnh hnh hc 3D s c trnh by trong chng 10.
2.1 Menu khi to (create menu)
MasterCAMX qun l cc lnh xy dng m hnh hnh
hc s trong menu Create. to ra cc thc th hnh hc chng ta
phi tun theo cc quy tc tun t trn thanh menu bar. Trong thanh
menu create l nhng thanh cng c c th cn thit. Phn ny s
ch cho bn bit cng dng ca tng lnh c trn menu create hoc
cc biu tng trn thanh Sketcher.
Hnh 2.1
Hnh 2.2
2.2 Point v thanh cng c ca point:
Lnh Point cho php nh du mt im trn bn v (du +), Cc im c th l im
tham kho cho cc m hnh khc khi cn
- 29 -
Bi ging MasterCAM
Chn Create > Point. T bn c th nhn thy bng chn la tip theo cho menu lnh ca
Point.
2.2.1 Create > Point > Position hoc nhp chn biu tng
Dng lnh position to ra cc im trn mn hnh , c 10 tu chn sau bn chn la
Hnh 1.3
Value (ZYZ)
Nhp to
Origin
Chn im gc
Arc Center
Endpoint
Intersec
Midpoint
Point
Chn im d tn ti
Quadrant
Nearest
Relative
- 30 -
Bi ging MasterCAM
Nhp ta
X=3.0 ;Y=3.0
Center
Endpoint
im c to
2.0
3.0
im c to
Gc
1
Intersec
Point
Midpoint
Chn 1 im
tn ti trc
Last
Relative
Chn t ng
im cui cng
c to
Quadrant
To 1 im ti im
phn t cung trn
X = 2.3
im tn ti
bn knh =
3
Origin
im gc(0,0)
2.2.2 Create > Point > Dynamic hoc nhp chn biu tng
To ra cc im trn i tng bng cch s dng chut hoc im chia
Th tc:
Chn i tng nh line, circle hoc spline
Dch chuyn trn i tng v chn bng cch nhn phm trI chut ( kt thc nhn Esc) hoc
chn i tng v sau khi bit hng dch chuyn th ta nhp khong cch v lng offset t
im u
n im cn xc nh
Ch : Bn c th dng lnh ny to ra cc im trn i tng tI bt k v tr no
2.2.3 Create > Point > Node Points hoc nhp chn biu tng
- 31 -
Bi ging MasterCAM
Gi li nhng im c dng to ra ng cong tham s
im
chia
Th tc :
To ra 1 ng cong tham s (s c trnh
by trong chng sau)
Chn 1 ng cong tham s
Ch :
ng
cong
tham s
1. Cc im l cc im dng xc
nh ng cong tham s
Hnh2.5
2. Nu i tng c chn sai quy cch th h thng s bo try again. S dng phm Esc
thot vic chn
2.2.4 Create > Point > Segment hoc nhp chn biu tng
To lot im dc theo i tng vi khong cch bng nhau
Th tc:
cc im
Ch : Nu bn mun chia i tng lm 3 on th bn c th dng lnh ny nhng s
im cn chn l 4
Trc
Sau
Hnh 2.6
2.2.5 Create > Point > Endpoints hoc nhp chn biu tng
To ra 2 im u ca i tng c chn
Th tc: - To ra 1 i tng nh line, arc, spline
- S dng chut chn mt i tng tn ti trn
- 32 -
Bi ging MasterCAM
- Chn Create Point Endpoints hoc kch chn
2.2.6
Hnh 2.7
Chn Create > Line t thanh menu bar bn s thy menu tip theo
Closest
Bisect
Perpendicular
Parallel
- 33 -
Bi ging MasterCAM
Horizolta
l
Vertical
Perpendclr
Palallel
Bisect
Endpoints
Perpendclr
Multi
Chiu di
Gc
Closest
Tangent
Polar
Hnh 2.9
Ch : Kiu line v b rng ca n c mc nh hoc thay i bng cch pick vo thanh
Cc kiu c th l Solid, hidden, center, phantom v
break
2.3.1 Create > Line > Endpoints hoc nhp chn biu tng
To mt ng thng bng cc la chn tip theo ( ng thng theo ta , ng thng theo
di v gc, ng lin kt, ng thng ng, ng nm ngang, ng tip xc vi cc i
tng ).
Trong menu ny cn c cc la chn tip theo . Chng c m t ngn gn trong cc mc sau
y.
M t la chn ca line
Value (ZYZ) hoc pick chut
Multi Line
Polar
Vertical
Horizontal
Tangent
- 34 -
Bi ging MasterCAM
Th tc:
Create > Line > Endpoints > Value
Ch ra im u tin < s dng menu v tr> : Pick P1
Ch ra im cui < s dng menu v tr> : Pick P2
Hnh 7.10
Hnh 2.11
Nhp di : 3.0
Nhp di : 3.0
Create
>
Line
>
Endpoints
P3
>
Multi_Line
P2
Xc nh im u tin : pick P1
Xc nh im th hai : pick P2
Xc nh im th ba : pick P3
Tip tc ta xc nh cc im tip theo P4, P5, P6
P4
P1
P52.13
Hnh
2.5
- 35 -
Bi ging MasterCAM
Nhp chiu di on thng (length) : 2.5
300
Nhp ta gc (angle) : 30
Create > Line > Endpoints > Tanget
Ln lt chn cc v tr v i tng tip xc ( m t nh hnh v )
2.5
Hnh 2.14
2.5
30
30
P1
P1
2.5
2.5
30
30
P1
P1
P1
P1
P1
P2
P2
P1
P1
2.3.2
Line
Create >
> Closest
- 36 -
Bi ging MasterCAM
Hnh 2.18
2.3.3 Create > Line > Bisect hoc nhp chn biu tng
To ra 1 line chia I gc to bi 2 ng thng giao nhau
Th tc:
To ra 2 ng thng , kch chn
di ng thng cn to ra
, t s xut hin 4 on thng c to ra t 4 gc
khc nhau ca 2 ng thng, ta kch chn ng thng cn gi li
- 37 -
Bi ging MasterCAM
Hnh 2.19
2.3.4 Create > Line > Perpendicular hoc chn biu tng
To ra 1 line vung gc vi 1 line, cung trn, spline v i qua 1 im. Ta c 2 s la chn L
Hnh 2.20
- 38 -
Bi ging MasterCAM
P2
P2
P2
P2
P1
P1
Hnh 2.21a
P2
P2
P1
P3
P1
P3
xc ti:
P2
P2
Hnh 2.21b
- 39 -
Bi ging MasterCAM
2.3.5 Create > Line > Parallel hoc kch chn biu tng
To ra 1 line song song vi 1 ng cho trc ( c di bng di ng cho trc). Ta c
3 la chn : to khong cch gia 2 ng bng cch kch chut, bng cch nhp khong cch xc
nh, to 1 ng song song vi 1 ng thng v tip tuyn vi 1 cung trn.
Th tc:
To 1 line song song vi 1 ng thng cho trc khi bit khong cch gia chng
To ra 1 ng thng
kch chut chn ng thng : pick P1
nhp khong cch vo
v chn hng
P2 m ng line cn to i qua ). Sau nhn Enter hoc Esc
Hnh 2.22
Bi tp v line
S dng lnh line v con chut ca bn v tng hnh di y. ng quan tm n kck
thc chnh xc nhng hy c gng lm cho n ging vi hnh di y. Nh luyn tp bng cch
s dng ht tu chn ca phn ny
- 40 -
Bi ging MasterCAM
Hnh 2.23
S dng lnh line v chnh xc hnh di y
Hnh 2.24
Hnh 2.25
Trong MasterCAMX cc cung trn v ng trn c to ra bng cch s dng 1 s tu
chn. Select Create > Arc t menu chnh bn s tm ra c thanh cng c ca cung.
- 41 -
Bi ging MasterCAM
Hnh 2.26
M t ngn gn cho mi cng c c th hin trong bng di y
Arc option Description
Circle
Point
Circle
Point
Arc Polar
Arc
Polar To ra 1 cung trn khi bit 2 im u, bn knh v gc chn cung
Endpoints
Arc Endpoint
Arc 3 Points
Arc Tangent
2.4.1 Create > Arc > Arc Polar hoc kch chn biu tng
To ra 1 cung trn bng cch s dng h to cc. Trong MasterCAMX c 3 tu chn,
y l cc gii thch v cc th tc chng nh sau:
To ra 1 cung trn bng cch a ra tm, bn
knh, cung bt u v cung kt thc. Cc cung
c nhp vo t bn phm
P1
Th tc: Nhp to tm: 0.0
Nhp bn knh : 1.5
- 42 Hnh 2.27
Bi ging MasterCAM
Nhp gc bt u : 30
Nhp gc kt thc : 280
To ra 1 cung trn bng cch a ra tm, bn knh, cung bt u v cung kt thc. Cc
cung c nhp vo bng pick chut
Th tc:
P2
P1
P3
Hnh 2.28
To ra 1 cung trn tip xc vi 1 cung trn bng cch a ra tm, i tng tip
xc, cung bt u, cung kt thc.
Th tc:
To ra 1 cung trn (chnh l i tng
cn tip xc)
Nhp gc bt u : 30
Kch chn
cn tip xc
Hnh 2.29
chn
2.4.2 Create > Arc > Arc Endpoints hoc chn biu tng
To ra 1 cung trn khi bit 2 im v bn knh. Trong trng hp ny c 4 cung trn
c to ra ta phi chn cung trn cn thit bng cch pick chut vo cung trn cn thit
Th tc:
Nhp to im u tin: pick P1
Nhp to im th 2: pick P2
Nhp bn knh cung trn: 30.0
- 43 -
Bi ging MasterCAM
Chn 1 cung trn : pick P3
Ch : c 4 cung trn bn c th chn do bn phi pick chut vo ng cung trn bn cn chn
Hnh 2.30
To ra 1 cung trn khi bit 2 im v tip xc vi 1 i tng khc.
Th tc:
To 1 i tng cn tip xc : nh cung trn, ng thng
Nhp to im u tin: pick P1
Nhp to im th 2: pick P2
Kch chn
Hnh 2.31
2.4.3 Create > Arc > Arc 3 points hoc chn biu tng
To 1 cung trn bit 3 im (3 im chn bng tay hoc nhp ta t bn phm )
- 44 -
Bi ging MasterCAM
Th tc:
P2
Nhp to im th 2: pick P2
Nhp to im th 3: pick P3
Ch : 3 im khng c nm trn 1 ng thng
P
3
Hnh 2.32
Th tc:
To ra 3 i tng cn tip xc : nh cung trn, ng thng.
Kch chn
Chn i tng u tin :P1
Chn i tng th 2: pick P2
Chn i tng th 3: pick P3
Hnh 2.33
2.4.4 Create > Arc > Arc Tangent hoc chn biu tng
To ra 1 cung trn tip xc vi 1, 2, hoc nhiu line hoc cung trn. C 6 tu chn sau y:
- 45 -
Bi ging MasterCAM
P3
Th tc:
P2
To 1 line lm i tng
La chn i tng m cung trn tip xc : Pick P1
Ch r im tip xc: Pick P2
P1
Hnh 2.34
P1
P3
Ch :
R = 2.0
ng thng
tip xc
ng thng
qua tm
P2
P2
P1
Th tc:
P3
P3
Hnh 2.36
P1
- 46 -
Bi ging MasterCAM
La chn i tng s tip xc vi cung trn : Pick P1
La chn im m cung trn i qua : Pick P2
Chn cung m bn la chn : Pick P3
Nhp bn knh ca ng trn : 20.0
Ch :
1. Trong v d ny c 4 cung c to ra. Bn hy chn cung m bn cn chn
Hnh 7.37
2.4.5 Create > Arc > Circ Center Point hoc chn biu tng
To ra ng trn khi bit tm v bn knh
Th tc:
Nhp to im tm < S dng menu v tr> : Pick P1
Nhp bn knh
hoc chn
- 47 -
Bi ging MasterCAM
Hnh 2.38
2.4.6 Create > Arc > Circ Edge Point hoc chn biu tng
To ra ng trn i qua 3 im. 3 im trn khng c nm trn 1 line. Th t la chn
khng quan trng
Th tc:
Nhp vo im u tin < S dng menu v tr> : Pick P1
Nhp vo im th hai < S dng menu v tr> : Pick P2
Nhp vo im th ba < S dng menu v tr> : Pick P3
P1
P2
P3
P3
P1
P2
Hnh 2.39
To ra ng trn i qua 2 im (l 2 im u ca
ng knh).
Th tc:
Nhp vo im u tin: Pick P1
Nhp vo im th hai: Pick P2
Hnh 2.40
- 48 -
Bi ging MasterCAM
2.4.6 Create > Arc > Polar Endpoints hoc chn biu tng
To ra 1 cung trn khi bit 2 im u, bn knh v gc chn cung
Chn im gc l im bt u ca cung cn to
Th tc:
Nhp vo im gc < S dng menu v tr> : Pick P1
Nhp vo bn :
Nhp gc bt u ca cung :
Nhp gc cui ca cung :
Hnh 2.41
Chn im gc l im kt thc ca cung cn to
Nhp vo im gc < S dng menu v tr> : Pick P1
Nhp vo bn :
Nhp gc bt u ca cung :
Nhp gc cui ca cung :
Hnh 2.42
3 im
Luyn tp v chnh xc cc hnh di y
tip xc vi
3 i tng
Hnh 2.43
2 im
- 49 -
Bi ging MasterCAM
P1 (0,0)
P2 (2,0)
P1
(0,0)
P1 (0,0)
Polar
Circ 2 pts
Circ pt + dia
Hnh 2.44
: To ra 1 gc ln nh hn 1800
: To ra gc ln l ng trn
Trim
No Trim
- 50 -
Bi ging MasterCAM
Chn i tng th hai: Pick P2
2.5.2 Crearte > Fillet > Fillet Chains hoc chn biu tng
To nhiu ng ln trn cc i tng ph thuc ln nhau trn 1 ln dng lnh
Th tc:
To ra cc line bng cch s dng lnh Create > Line > Multi
Chn v thay i tham s ng ln (bn knh, gc v tu chn ct xn) nh nu trn, nu
cn thit.
P1
Chn Chain
Chn i tng u tin : Pick
P1
Chn OK
Ch : hy ch n chiu
Hnh 2.47
dch chuyn ca i tng
c chn sau khi kch chn nhiu i tng v n c th nh hng n chiu ln ca gc ln
2.6 Chamfer v thanh cng c ca chamfer:
Menu rectangle tip theo l Create > Chamfer.
- 51 -
Bi ging MasterCAM
Lnh ny c dng khi to ra gc vt gia hai ng tng khng trng nhau vi cc khong
vt c a ra. C mt tu chn trong lnh ny l lnh thay i di vt
Khong cch: thay i gi tr khong cch vt ca gc vt.
Khi to gc vt, c hai khng cch cn c thay i. Khong cch c lin quan n im
chn th nht (P1), v khong cch c lin quan n im chn th hai (P2)
Khong
cch th hai
Cc gc c vt
Khong cch
th nht
Hnh 2.48
Ch :
2.6.1 Create > Chamfer > Chamfer Entities hoc chn biu tng
To ra 1 gc vt gia 2 i tng: ng thng
Th tc:
To ra mt hnh ch nht
Chn v thay i tham s gc vt ( di, gc v tu chn ct vt) nu cn thit.
Trong bao gm :
- 52 -
Bi ging MasterCAM
: ng vt c xc nh khi bit di ca ng vt
2.6.2 Create > Chamfer > Chamfer Chains hoc chn biu tng
Hnh 2.50
- 53 -
Bi ging MasterCAM
2.7 Spline v thanh cng c ca spline
Trong MasterCAMX lnh Spline to ra 1 ng cong spline lin tc ,n i qua tt c cc im
c chn, v c 4 tu chn ca ng cong ny. Ngi dng c th thay i cc tu chn ny .
Tham s ng cong spline c thay i mt cch linh hot n c gi cho n khi i qua
tt c cc im c i qua. Tng ng spline ca ngi thit k, Cc th tc tnh ton quy nh c
cong v nghing gn ging vi nhng pha ca cc im
NURBS l c vit tt t cm t Non Unifrom Ration B Spline ca ng cong hay mt
phng. Khi a ra, NURBS lm trn hn so vi tnh u u ca ng cong spline v c th hiu
chnh d dng hn bng vic a ra cc im iu khin. N l cng c ha dng a ra cc
ng cong hoc mt phng. C bn cch a ra mt ng cong spline :
Manual
Automatic
Curves
To ra spline t i tng tn ti
Blend
2.7.1 Create > Spline > Manual hoc chn biu tng
a ra bng tay tt c cc im cho ng cong spline. Ngi s dng a ra cc im theo th t
thch hp.
-Th tc:
Chn tt c cc im < s dng menu v tr> : Pick P1, P2, P3
- 54 -
Bi ging MasterCAM
Nhn Enter hoc nhn < Esc> kt thc vic chn la v to ra ng spline
P2
P1
P1
P3
P2
P4
P3
P5
P8
P5
P9
P4
P6
P7
P6
P7
P8
Hnh 27.52
2.7.2 Create > Slpine > Automatic hoc chn biu tng
a ra t ng tt c cc im cho ng cong spline, ngi dng cn a im u, im
th 2 v im kt thc. H thng t dng s chn cc im khc trong khong dung sai cho php
ca h thng
1. im u, im th hai v im kt thc nn c to ra bng cc im ang tn ti bng lnh
Create > Point
2. S dng lnh Create > Spline > Manual nu ng cong to ra khng theo mong nun ca
bn
Th tc:
P1
P2
P3
P1
P2
Khi cong thay i t ngt, cn to ra
mhiu im xung quanh vng d
dng iu khin hng ca spline. Trn
hnh 2.54
P3
Hnh 2.53
More point
Hnh 2.54
- 55 -
Bi ging MasterCAM
Bn hy th so snh gia mt ng cong NURBS v ng cong tham s spline c to ra t
nhng im ging nhau (hnh 4.55). Ch s khc nhau gia im bt u v im kt thc.
Spline curve
NURRBS curve
Spline curve
Hnh 2.55
NURRBS curve
2.7.3 Create > Spline > Curves hoc chn biu tng
To ra mt spline t cc i tng tn ti. Bn c th to ra mt spline t mt ng cong
tn ti hoc ng cong lin kt bao gm: cung trn, line hoc spline. Nu bn mun to ra
spline t mt i tng duy nht, hy kch vo tu chn Single. Kch vo Chain nu bn mun to
ra mt spline t vi i tng kin kt vi nhau bng im cui cng ca n.
Hnh 2.56
2.7.4 Create > Spline > Blended hoc chn biu tng
To ra spline c ly s trn ca hai cung trn , ng cong hoc line
2.8 ng cong v mt phng
Hnh 2.56 v 2.57 biu din cho thanh cng c ca tu chn Curve v Surface. Nt c trng
ca ng cong trong MasterCAM l c th c s dng to mt s ca dng spline trn cc
mt phng ca i tng tn ti. Cc hm Surface s c trnh by trong chng 11 v 12.
- 56 -
Bi ging MasterCAM
Hnh 2.57
2.9 Rectangle v thanh cng c ca rectangle:
Menu rectangle tip theo l Create > Rectangle Hoc
chn biu tng
Trong MasterCAM, c cc ty chn sau to ra mt hnh
ch nht.
Polar : To 1 hnh ch nht khi bit ta 2 gc hoc
chiu di v chiu rng
- 57 -
Bi ging MasterCAM
Hnh 2.59
2.9.2 Create > Rectangle > Center surface (Kch chn
Bi ging MasterCAM
TrueType(R) : S dng S dung phng ch Windows v chuyn chng thnh m hnh hnh
hc
Mastercam
P1
- 59 -
Bi ging MasterCAM
Vit ch ln cung trn
Nhp to cung trn : Pick P1
Nhp to bn knh cung trn: 5.0
Vit trn nh hoc cui cung trn : chn Top hoc Bottom
Ch : hnh 2.62 th hin cho cung trn
Nhp ch hin th: ARC LETTERS
Hnh 2.64
P1
Menu ellipse k tip c vo nh sau: Create > Ellipse hoc pick chn
Mt ellipse hoc mt cung ellipse c th c to ra bng cch ch ra nm tham s trong php cng
vi im tm:
Radius A
Bi ging MasterCAM
Radius B
Start angle
End angle
: Dng gc kt thc
Rot angle
Center Point
Surface
Base point
: Dch chuyn ellipse sau khi nhp ta im tm (vi gc dch chuyn l
im tm ca ellipse).
: Dng tm ca ellipse
: Chn i tng theo mt
Th tc: v d 2
iu chnh ellipse vi ch nh sn
iu chnh ellipse vi ch nh sn
Gc bt u = 30
Gc bt u = 30
Gc kt thc = 300
Gc kt thc = 300
Gc quay = 0
Gc quay = 15
P1
P1
Hnh 2.65
- 61 -
Bi ging MasterCAM
No. side
t s cnh ca a gic
Radius
Th tc: v d 2
vi nhng ch nh sn
vi nhng ch nh sn
S cnh ca a gic = 5
S cnh ca a gic = 5
o bn knh ti gc Corner
o bn knh ti gc Flat
Nhp to tm Pick P1
Nhp to tm Pick P1
P1
P1
Hnh 2.66
2.13 Xy dng m hnh hnh hc 2D
Trong phn tip theo ta c 5 bi tp, bn s luyn tp bng vic phi hp cc lnh c hc
trong chng ny. Tng bc cc th tc hc s c hon thin. Ghi li cc file di cci tn
c ch nh sn. Bn s nhn c cc file to ra cng c tip theo cho chng 7 v 8.
- 62 -
Bi ging MasterCAM
Project 1.
To ra phn m hnh hnh hc nh trong hnh 2.67. Ghi lI file di cI tn contuor1. File s c
s dng trong chng 7
Ch :
1. M hnh hnh hc trn i xng qua trc Y.
2. C s cho m hnh ny ch yu hai hnh ch nht,
hai cung, hai gc bo.
Step 1. To ng thng di cng
Chn Create > Line > Create Line Endpoint
Chn ng nm ngang Horizontal , kch chn
Nhp ta im u: P1
Nhp chiu di ca on thng
(Enter)
Hnh 2.67
Hnh 2.68
Step 2. To 1 ng thng offset vi ng thng trn 0.75
Kch chn ng thng cn offset : P1
Chn Xform > Xform Offset
Nhp gi tr offset vo
Hnh 2.69
Chn Coppy v hng offset (Direction) , OK
Step 3: To ra 2 cung trn R4 v R5
Chn Create > Arc > Create Arc Polar
Chn ch bt im Midpoint trong config
Chn im tm nm trung im ca ng thng
va to bn trn: P1
Hnh 2.70
- 63 -
Bi ging MasterCAM
Nhp bn knh
, gc ban u
, gc kt thc
, gc ban u:
, gc kt thc
Hnh 2.71
Step 5 : To ra
thng cn li
cc ng
, (Enter)
Nhp gi tr offset vo
- 64 -
Bi ging MasterCAM
Step 6 : Ct b v
xa nhng ng
thng khng cn
thit
Hnh 2.72
P3
P4
P2
M hnh hnh hc c hon thnh nh hnh 2.75
P1
Hnh 2.74
- 65 -
Bi ging MasterCAM
Hnh 2.75
Step 8: Ghi li file lm
Chn File > Save
Chn ng dn ti th mc cn lu file trong Save in
Nhp tn file (file name): contour1
Project 2.
V ra phn hnh hc nh trn hnh v 2.76. Ghi lI
file trn vi tn contour3. File ny s dng trong bi 3
ca chng 7.
Ch :
1. M hnh ny c th to ra bng cch s dng 1 hnh ch nht v lnh
line
Hnh 2.76
P5(2,3.5)
P6(4,3.5)
P4(0.5,2)
P7(5.5,2)
P1(0,0)
P8(5.5,0)
P3(0.5,0)
Hnh 2.78
- 66 -
Bi ging MasterCAM
Step 1. To mt hnh ch nht
Chn Create > Rectangle hoc chn biu tng
Nhp gc di tri
Nhp gc trn phi
Step 2. To nm line
Chn Create > Line , ri kch chn Multi_Line
Nhp im th nht (P3)
Nhp im th 2 (P4)
Nhp im th 3 (P5)
Nhp im th 4 (P6)
Nhp im th 5 (P7)
Nhp im th 6 (P8)
Ta c m hnh nh hnh 2.79
Step 3. Lu tp tin.
Chn MAIN MENU > File > Save
Hnh 2.79
Hnh 2.80
- 67 -
Bi ging MasterCAM
Ch :
1. To hai hnh ch nht v su ng trn
2. B gy hai ng thng ngang ca hnh ch nht trong thnh hai phn cho php ct
ng trn thnh hai
3. Ct su ng trn v bn line ba i tng lnh
Step 1. To ra hai hnh ch nht
Chn Create > Rectangle
Chn 1 im bt k : P1
Nhp chiu rng v chiu di ca hnh ch nht
, nhn Enter
,xong chn OK
Hnh 2.81
Step 2. To su ng trn
Chn Create > Arc > Arc Polar hoc chn biu tng
Chn im tm : P1
Nhp bn knh
, gc bt u
, gc kt thc
, gc bt u
, gc kt thc
- 68 -
Bi ging MasterCAM
Chn im tm : P3
Nhp bn knh
, gc bt u
, gc kt thc
, gc bt u
, gc kt thc
, gc bt u
, gc kt thc
, gc bt u
, gc kt thc
Hnh 2.82
Hnh 2.83
- 69 -
Bi ging MasterCAM
1
1
2
Project 4:
To mt hnh ch nht v bn im nh trn hnh v
Ghi li file vi tn drill3. File s c dng trong bi 9 ca
chng 7
2.25
1.5
0.75
Hnh 2.84
i tng hnh hc ny bao gm mt
hnh ch nht v 4 im. H trc to
ca cc im mc c th hin trong
hnh 2.85
P4(1,3,-1.5)
P6(5,3,-2.25)
P2(6,4)
P1(0,0)
P5(5,1,-2.25)
P3(1,1,-1.5)
Hnh 2.85
Step 1. To mt hnh ch nht
Chn Create > Rectangle hoc chn biu tng
Nhp gc di tri
- 70 -
Bi ging MasterCAM
Step 3. Ghi li file
Chn File > Save
Nhp tn file (file name): drill3
Project 5.
S dung lnh Letters to m hnh sau. M hnh ny gm hai ng trn v nm chui ch trong
3 loi phng; MCX (box) font, Arial, v TimesNew Roman. S
dng cc phng to cc ch:
1. EASTERN MICHIGAN UNIVERSITY
Font = MCX (box) font
Height = 0.5
Spacing = 0.05
Arc Radius = 2.4
2. INDUSTRIAL TECHNOLOGY
Font = MCX (box) font
Height = 0.3
Hnh 2.86
Spacing = 0.05
Arc Radius = 2.5
3. CAD CAM
Font = Arial (Regular)
Height = 0.4
Spacing = 0.1
Arc Radius = 1.4
4. CNC
Font = Arial (Bold Italic)
Height = 0.6
Spacing = 0.15
Starting point = (-1,-0.3)
5. YES
Font = Times New Roman (Regular)
Height = 0.8
Spacing = 0.2
Arc Radius = 1.4
Ch : Bn c th thay i mu v ch trn hnh trn
- 71 -
Bi ging MasterCAM
Step 1.To hai ng trn
Chn Create > Arc > Circle center point hoc chn biu tng
Nhp to tm :
Nhp ng knh :
Nhp
to
tm
Nhp ng knh :
Hai ng trn s xut hin nh hnh v 7.87
Step 2. To ra chui k t s dng mu 12 v level 2
Kch chn
sau nhp 2
Kch chn
sau chn mu 12
Hnh 2.87
Bi ging MasterCAM
Nhp to tm cung trn:
to
tm
cung
trn:
Bi ging MasterCAM
Step 7. To chui ch YES di y cung trn
Chn Create > Letters >Truetype (R) > Times New
Roman > Regular > OK
Nhp ch (letters): YES
Nhp chiu cao ch (letter height): 0.6
Chn Bottom of arc
Nhp nng ca ch (letter spacing): 0.2
Nhp bn knh cung trn (arc radius): 1.4
Chn cc thng s xong kch chn OK
Nhp to tm cung trn:
Hnh 2.91
Hnh 2.92
Tm ng dn n file: Letter2.mc7
File s xut hin nh trong hnh 2.92
Step 2. Thay i s xp t thnh level 4 v color 14
Chn Level sau nhp 4
Chn Color sau nhp 14
Chn Menu Analyze > Entity properties hoc kch
chn biu tng
Chn i tng thay i (ch CNC) sau n Enter
Xut hin bng ty chn, thay i thnh
Hnh 2.93
- 74 -
Bi ging MasterCAM
v kch chn
Ch CNC c thay i thnh color 14
2.14 luyn tp:
1. Dng mt bn v no th hin menu lnh hc. To lp cc i tng hnh hc
2. Mt im c th xc nh trong MasterCAM bng bao nhiu cch?
3. C bao nhiu tu chn to ra mt ng thng trong MasterCAM ?
4. M t nt c trng khi to ra cc ng (line) lin kt
5. M t s khc nhau gia cung trn v ng trn
6. C bao nhiu tu chn to ra cung trn
7. C bao nhiu tu chn to ra ng trn ?
8. Ba tham s fillet l g? M t cch s dung cc tham s trn mt bn v
9. Spline l g? S im ti thiu xc nh mt spline?
10. Hai cch bnh thng to ra ng cong 2D trong MasterCAM l g ?
11. S dng mt bn v th hin cch to ra mt hnh ch nht bng 1 im v 2 im
12. M t th tc dng trong MasterCAM to ra phng ch
13. To m hnh 2.94 v m hnh 2.95 v ghi li di file di tn drill4.
To ra m hinh (hnh 2.96) v ghi li di file di tn comb2.
Hnh 2.94
Hnh 2.95
- 75 -
Bi ging MasterCAM
Chng III: ng chy dao dng 2D
t m hnh ti lp thnh ng chy dao
* i tng:
Nhn bit cc kiu ca mun ngng chy dao dng 2D v bit khi no s dng chng
Xc nh cc tham s thng thng trong mun ng chy dao 2D
p dng cc ng chy dao trn to ra chng trnh NC cho tng sn phm
I. Cc ng chy dao ca mun 2D
MasterCAM cung cp 3 nhm ca mun ng chy dao to ra ng chy dao:
mun 2D, mun 3D, v mun nhiu trc. Ta s dng mun 2D to ra ng chy dao 2D
cho gia cng phi c mt phng dng 2D. Ta s dng mun 3D to ra ng chy dao 3D cho
nhiu loi mt 3D khc nhau v cho mun nhiu trc cho gia cng cc phn phc tp. Trong
chng ny gii thiu mun chy dao 2D. MasterCAM s cung cp cho bn 4 ng chy dao
ca mun ny: contour, pocket, drill, face v engraving. Bng di y s tng kt nt c trng
v ng dng ca cc mun ng ch y dao 2D trn.
Cc loi
mun
M t mun
ng dng
Contour
To ra ng chy dao
dc theo cc i tng
lin kt nh mt ng
contour. Bao gm cc
nhm hnh hc: Line, arc
hoc spline
Gia cng bn
trong hoc bn
ngoi
bin
dng
To ng chy dao
ct cc phn kim loi
trong ng contour
ng. Bao gm cc nhm
hnh hc: bin gii ng
Gia cng cc
loi hp. Gia
cng nhiu b
mt ln
Drill
Face
Hnh minh Ha
- 76 -
Bi ging MasterCAM
Engraving
II.
Xc nh dng c
MasterCAM nhiu loi tham s xc nh thng tin lin quan ti vic to ra ng chy
dao. Cc tham s c th chia lm cc nhm nh sau: tool definition (xc nh dng c), tool
parameters (tham s dng c), v module specific parameters (mun tham s c bit).
Tool definition cho php ngi dng xc nh dng c mi, chn la cc dng c trong th
vin, hoc hiu chnh cc dng c c sn. Tool parameters n c coi nh tham s thng
thng bi v n c s dng thng xuyn trong tt c cc mun ng chy dao, trong khi
module specific parameters ch s dng trong cc trng hp c bit khng c 1 trnh ng dng
no lm khc c. Trong phn ny chng ta s cp n vn lm th no xc nh dng c
mi, chn la dng c c trong th vin, v hiu chnh dng c tn ti.
MasterCAM dng hp thoi ca cc loi ng chy dao xc nh, chn la v hiu
chnh dng c. xut hin hp thoi y xut hin nh hnh v pha di
Chn
ri chn ng chy dao mun dng (Contour, Drill, Face, Engraving) hp
thoi s xut hin tng ng vi ng chy dao chn
- 77 -
Bi ging MasterCAM
- 78 -
Bi ging MasterCAM
Tool type
Kch vo Tool type trong define tool ta m c hp thoi v cc loi dao. MasterCAM
cung cp cho ngi dng 20 loi dao. Trong hp thoi cng xut hin cc dng c khc nhau. C
cc d liu cn phI c t trong hp hi thoi l: Tool Diameter (ng knh dao), Holder size
(c vng kp), Machining type (loi gia cng ct). Ta thy nh hnh v di
- 79 -
Bi ging MasterCAM
Corner radius
Arbor diameter
Flute
Shoulder
Overall
Holder
Tool number
Ch ra s th t ca dao xc nh dng c ny
- 80 -
Bi ging MasterCAM
Rough
Finish
Both
- 81 -
Bi ging MasterCAM
Rough Step Z (%)
Tham s ny ch cho ta bit chiu su trong qu trnh ct theo hng Z trong qu trnh ct. N
th hin nh phn ca ng knh dng c. 1 inch trn my phay tng ng 50% ca gi tr Rough
Step Z vi 0.5 chiu su trong qu trnh gia cng.
Finish Step Z (%)
Tham s ny ch cho ta bit chiu su trong qu trnh ct theo hng Z trong qu trnh kt
thc gia cng . N th hin nh phn ca ng knh dng c. 1 inch trn my phay tng ng vi
10% ca gi tr Finish Step Z vi 0.1 chiu su trong qu trnh kt thc gia cng.
Required pilot dia
Tham s ny dng ch ng knh ca l th im ch ng dng ring cho dng c. Cc l
ny thng c s dng cho qu trnh Taro, tin trong, khoan cc l ln v phay cc hc.
Material
Tham s ny dng chn la vt liu ca dng c. N c 6 tu chn sau:
HSS: High speed tool
Carbide : dng c l Cc bua
C Carbide: dng c l than Cc bua
Ceramic: dng c l Ceramic
Borzon: dng c l ng
Unkhown: Vt liu ca dng c khng xc nh
% of Matl. SFM
Tham s ny xc nh tc ct mc nh trn c s t l mt bng tc t c s d liu.
Mt bng tc c xc nh chnh bng cch xc nh vt liu dao v vt liu phi.
% of Matl. Feed/Tooth
Tham s ny xc nh lng chy dao mc nh trn c s t l mt bng chy dao c s d
liu. Mt bng chy dao c xc nh chnh bng cch xc nh vt liu dao v vt liu phI,
chiu su ct , ng knh dng c
Tool filename
Tham s ny chn la mi m hnh hnh hc dao 1 s hin th. MasterCAM cung cp 1 danh
sch cc loi dao bn chn la nh di y
Hy chn nt bn cnh tool file name ra thc n Open
- 82 -
Bi ging MasterCAM
Tham s ny ghi li tn ca dng c ct. Bn cng c th nhp m t dng c m bn chn la
Spindle Rotation
Tham s ny dng ch chiu quay ca trc chnh theo hng chiu kim ng h hay ngc
chiu kim ng h.
Coolant
Tham s ny dng iu khin dung dch lm ngui, n gm c 4 tu chn
Off - Tt dung dch lm ngui
Mist - Dung dch lm ngui dng sng m
Flood - Dung dch lm ngui s dng dng chy
Tool - Dung dch lm ngui s c a vo dc theo dao
Create a new tool (To mt dng c ct mi)
C 2 cch truy cp to ra 1 dng c ct mi.
Cch th nht l: a con tr chut n
v kch chut phI 1 dng tu chn
cc kiu chy dao s c a ra ta
chn ng chy dao tch hp v chn
hng chy dao trn chi tit ri kch
s xut hin bng sau
- 83 -
Bi ging MasterCAM
Sau ta c th chn
- 84 -
Bi ging MasterCAM
Hoc
Chn loi dao cn thit gia cng s xut hin bng nh hnh di y
- 85 -
Bi ging MasterCAM
Vi hp thoi ny ta chn cc thng s cho dao c nh v ng knh , chiu di dao .
Ta chn tip vo Parameters s c hnh nh sau:
v chn kiu
- 86 -
Bi ging MasterCAM
Backplot
Verify
Post
Rengen Pathh
Hm Backplot
Hm ny hin th li ng chy dao khi a ra 1 phng php khc, thc n ny hin th nh
di y
cho php nhn thy dng m phng khi ca lng kim loi c ly i
cho php nhn thy cn dng c trong sut qu trnh gia cng mu
- 87 -
Bi ging MasterCAM
cho php nhn thy dng c trong sut qu trnh gia cng mu
- 88 -
Bi ging MasterCAM
- 89 -
Bi ging MasterCAM
Phng php hin th
MasterCAM cung cp mt s tham s hin th dao v ng chy dao. Backplot display
hin th nh hp thoi di y.
Step mode
Cng c hin th c th t 2 ch sau y:
Interplate: Dng c c th hin ti mi bc nh sn
Endpoints: Dng c c th hin ti mi im cui ca mt ng chy dao n
- 90 -
Bi ging MasterCAM
Cc tham s chnh ca Backplot c m t ngn gn trong bng di y
Bao ph m hnh bng hnh tr cho ng chy dao
Th hin ng chy dao mt cch nguyn vn
Chn phng php thc hin cho qu trnh lm sch
mn hnh trong suet mi ln dao khng thc hin
thay i
Tool Appearance
Trong hp thoi Appearace s cho ta nhng tham s cn thit nh hnh pha di:
Tool Appearance
Tham s ny dng xc nh cch thc
xut hin dng ct trong sut qu trnh
backplot. C ba phng php sau:
- 91 -
Bi ging MasterCAM
(Hnh a)
(Hnh b)
- 92 -
Bi ging MasterCAM
(Hnh c)
Mu sc vng kp
Vt liu dng c
Vt liu vng kp
- 93 -
Bi ging MasterCAM
- 94 -
Bi ging MasterCAM
- 95 -
Bi ging MasterCAM
Tu chn
MasterCAM cung cp 1 s cch che cc im v cc
tham s thng xuyn khc. N c th hin chi tit nh
di y
- 96 -
Bi ging MasterCAM
Contour definition (nh ngha ng cong)
Mt ng cong ph hp ca cc i tng hnh hc lin kt to thnh mt phn profin
cho qu trnh gia cng. Li ch ca vic xc nh ng cong l cho php cc lin kt c t bng
c to thnh cc i tng n. Cc profin v cc hp ct c s dng trong vic di chuyn
dng c trong qu trnh ct.
Hng ca cc i tng
Chn 1 im l im bt u ca ng cong xc nh lm v tr bt u ca ng cong v
hng ca ng cong . Hng ca i tng lin kt cng l hng ca dng cong.Hng ca
i tng lin kt l im bt v im kt thc l im cui ca v tr chn, cc im c ch ra
nh hnh v.
C 2 loi ng cong: ng cong ng v ng cong m. Trong ng cong ng, i tng u
tin v cui cng s c ni vi nhau. V ngc li ng cong m l ng cong 2 i tng
trn khng lin kt vi nhau.
Pick position
Midpoint of entity
Pick position
Midpoint of entity
Chaining direction
Chaining direction
Window
Polygon
Bi ging MasterCAM
Area
Single
Xc nh mt ng cong ph hp ch l cc i tng n
Point
Xc nh l ng cong bt u t mt im xc nh
Vector
Xc nh ng cong l 1 vector
Partial
Xc nh ng cong l
Last
Unselect
Hu b s la chn
End
Chain
Reverse
o ngc v tr hng xc nh
Options
Thay i la chn
Tu chn Chain
Tu chn ny c dng t ng lin kt cc i tng n thnh mt ng cong. Chn mt
i tng tr thnh i tng u tin ca ng cong lin kt
Pick position
Midpoint of entity
Midpoint of entity
Chaining direction
Pick position
Chaining direction
Sau hy chn i tng u tin ca ng cong lin kt, MasterCAM cung cp hiu chnh
hng v im bt u ca ng cong
- 98 -
Bi ging MasterCAM
Chaining direction
Chaining direction
Chaining direction
Chaining direction
- 99 -
Bi ging MasterCAM
Tu chn
MasterCAM cung cp 1 s cch che cc im v
cc tham s thng xuyn khc. N c th hin chi
tit nh di y thng qua bng Options bng cch
chn
Tu chn Polygon
Tu chn ny cho php chn mt lot cc im
ta xc nh mt a gic m ng bin ca n xc nh
cc ng cong. N bao gm cc tu chn sau
Inside
In + Intrs
Intersect
Out + Intrs
Outside
- 100 -
Bi ging MasterCAM
Nm trn ng Polygon
Nm ngoi Polygon
- 101 -
Bi ging MasterCAM
Tu chn Area
Tu chn ny cho php bn chn 1 ng cong trong mt nhm cc ng cong. Cc i
tng chn nh hnh sau:
Chn im vo y
Xc nh trc ta
MasterCAM dng 4 hm xc nh ta lm vic ca chng trnh.N l home position,
refere. Chng c m t di y.
Home position
Hm ny ch ra ngay lp tc v tr im tr v, trong tt c cc h iu hnh CNC u lnh tr
v ny to ng hi da cho trc chnh v bn dao tr v im chun ca my. Hp thoi ny
xut hin nh hnh di y
- 102 -
Bi ging MasterCAM
G91 G28 X0,0 Y0,0
Trong s sp xp ny cho php chng ta di chuyn theo hng Z trc khi di chuyn theo hng X
v Y
Gi tr ta ca im tham kho c dng cc gi tr x, y v z. Vi gi tr mc nh X0, Y0, Z0.
Lnh c vit nh sau:
G91 G28 Z0,0
G91 G28 X0,0 Y0,0
Lnh ny c s dng trong 2 iu kin nh sau:
1) Thc hin vic thay i dng c.S thay i dng c phI c thi hnh ti im gc ca
my trong tt c cc my CNC
2) Ti lc kt thc ca chng trnh, trc chnh v bn dao phI c di chuyn n im gc
sn sng cho qu trnh tip theo
Ch : Lun dng (X0 Y0 Z0) cho v tr home position v v tr lnh ca h thng c s chnh
xc trong qu trnh post processeor. Hy cn thn trc khi bn nhp im ny cho h thng.
Reference Point
Hm ny c dng xc nh thm im tr v bn cnh im home position
cho dng c tr v. Hp thoi xut hin nh hnh v
- 103 -
Bi ging MasterCAM
Tham s mt phng dng c c dng chn la mt phng dng c cho qu trnh hin
hnh. C 3 mt phng chnh: XY, ZX, YZ. H thng s a ra m ca mt phng chn la ti phn
chng trnh nh hnh di y
Plane selection
Command code
Mt XY
G 17
Mt ZX
G18
Mt ZY
G19
Front
Back
Bottom
Right side
Lefe side
ISO
Kch vo nt
- 104 -
Bi ging MasterCAM
Rotary Axis
Hm ny c dng xc nh trc X hoc Y m bn mun xoay quanh n. Hp thoi s
c kch hot khi bn chn
Contour module:
Mun ny c s dng to ra ng chy dao dc theo mt s cc ng thng v cung
trn t profin ca mt phn hnh hc. Cc i tng ny dng 2D vi chiu su ct khng i.
Contour Parameters
khai bo cho cc tham s dng c ct, ta phI nm c tc dng ca tng tham s ring
bit v cch thc to ra ng chy dao ca mi ng cong nht nh
- 105 -
Bi ging MasterCAM
Xc nh khong cch dao bt u hot ng
Xc nh ta Z ca nh phi
Xc nh chiu su gia cng
Tng chiu su phn kim loi cn phI ct c xc nh bng 2 tham s: top of stock v
depth. N bng tng ca 2 yu t trn
Depth cuts chiu su ct tham s ny ch ra s ln gia cng v gia cng tinh c chiu
su ct mong mun. N cho php chng ta tc ng vo xc nh lng ct trong mi ln gia cng,
cng nh trong gia cng tinh.
Vy tng lng chy dao theo hng Z l chiu su ct mong mun. C 4 tham s cho chiu
su ct xut hin nh hnh di y
- 106 -
Bi ging MasterCAM
Chui qu trnh gia cng c xc nh thao th t sau y
Last finish cut
Chiu su ct ln cui
# of roughing passes =
Rough step
Roughing step =
roughing step
- 107 -
Bi ging MasterCAM
Tng s ng cong phI vt qua s cho ta bit tng ca s ln ct ca qu trnh ct th v ct
tinh. Bc cho vic gia cng th c xc nh bng cch xc nh c ca ng knh dao. S ln
ct ca qu trnh gia cng th c tnh bng t l ca lng kim loi phI ly I v bc ca qu
trnh gia cng th.
Number of roughing passes = 2
Spacing of roughing passes = 0.25
Number of finish passesing = 2
Spacing of finishing passes = 0.25
1st roughing cut
2nd roughing cut
0.25
0.5
Part boundary
Machine finish passes at l tham s c dng trong qu trnh gia cng tinh c th hin chiu
su ct cui cng hay tt c chiu su ct. Khi Final depth c chn, qu trnh gia cng cui
cng s l tng ca mi bc gia cng
Compensations tham s ny th hin s dch chuyn v b dao ca tm dng c l 1 khong cch
t pha ca qu trnh ny. N thng c quy vo nh xc nh tham s b ng knh dng c
ct (CDC) hoc b bn kinh dao. N c dng trong cc ng dng sau y.
1. Cho php chng trnh chun b cc tham s ng chy dao lin quan
vi phn hng ca trc to .
2. Cho php dng cc dng c ct c ng knh khc nhau tng on
chng trnh m khng phI vit li chng trnh.
3. B dao trong khi thay dao mi, hoc tp hp cc dao
4. Cho php gia cng th hoc tinh vi tng on chng trnh ging nhau.
Xo hoc thu li cc on chng trnh cho qu trnh gia cng tinh c
th dng li cc on chng trnh trong suet qu trnh gia cng
- 108 -
Bi ging MasterCAM
Tham s b dao c cc tu chn sau y: tool left (CDC left), tool right (CDC right) v tool on
(CDC off)
Tool left: Li ct ca dng c c dch chuyn sang bn trI ca ng chy dao
Tool right: Li ct ca dng c dch chuyn sang bn phI ca ng chy dao
Tool on: Tm ca dng c ct nm trn ng chy dao
Hnh sau y th hin hiu ng ca 3 lnh trn trong ng chy dao
H
n
g
n
g
c
h
c
h
d
a
o
d
a
o
Tool left
Tool right
n
g
c
h
y
d
a
o
Tool on
- 109 -
Bi ging MasterCAM
Ba lnh b dao trn c m ho thnh cc m G_codes l:
CDC left: G41
CDC right: G42
CDC off: G40
MasterCAM dng 3 tham s b dao xc nh cch thc
b dao: compensation in computer, compensation in control, v tip compensation. Hp hi thoi
xut hin nh hnh v trn.
Compensation in control (iu khin b dao): Tham s ny to ra s b dao vi cc lnh
G40, G41, G42 cho tng loi chng trnh tu theo s chn la. Bn c th t tham s ny l
Off, Left , Right. Khai bo s b dao c ch nh l iu khin b dao. Gi tr c lu
tr trong qu trnh khai bo. Gi tr c th l ng knh thc t ca dao hoc gi tr khong
thay i gia ng knh dao thit k v ng knh thc t ca dao.
Cutter compensation in control
Left
G41 Dd
Right
G42 Dd
Off
G40
Ch : trn mn hnh my tnh, tm ca dng c ct s khng c dch chuyn ngay c khi trong
qu trnh b dao bng iu khin c t l right hoc left
Compensation in Computer: tham s ny lm cho dng c ct di theo hng ch nh theo
di ng knh dng c ct. Tham s ny c th chn l left, right hoc off. Khng c m ng
knh b dao no c chin vo trong phn chng trnh ngay c trong khi tham s b dao trong h
- 110 -
Bi ging MasterCAM
thng c ch nh l left hoc right. Ch rng s lm thay i gi tr to ca tm ng chy
dao dng c ct.
Ch rng vic chn la ng cc tham s b dao cho qu trnh ng dng thng by bi ri. Hai
nhn t cn nhc trong vic chn la lng b dao l:
1. ng knh dng c c ng vi thc t cn chn la hay khng?
2. Dng c c lp vo hay cha?
Bng sau th hin s phi hp ca 2 tham s b dng c ct
Cc cch dng lng b dao ca h iu khin v h thng
H thng t ng
b dao
Lnh CDC
Ch thch
Off
Off
Khng
a ra mt phn prfin
khng ng. Li kch thc
tt c cc pha u ging
nhau v c cng mt gi tr
bn knh
Off
On
Khng
(Right
or Left)
On
(Right
or Left)
Off
Hnh minh ho
- 111 -
Bi ging MasterCAM
On
On
(Right
or Left)
(Right
or Left)
Ch : t 2 ch b dao bng my tnh hoc bng iu khin thnh On (Right or Left). N cho
php dng c thay i v tr n v tr thch hp v ngoi ra n cn cho php dao ng gia ng
knh dng c thc t v thit k c bi thng bng cch s dng vic iu khin b dao. Gi
tr b c a. Gi tr b c a trong bng ng k nn c t l 0 nn khi khng c gi tr
dao ng ng knh, ngoi ra gi tr b dao l khong khc nhau gia 2 ng knh.
Ch : Compensation tham s ny cho php bn chn la lng b dao bn cnh dng c ct
hoc nh ca n. Hnh sau s th hin cch xc nh tm ca dng c v nh vin ca n cho 3
loi dng c ct sau y: u bng, u trn, cnh trn. Hnh minh ho nh hng cho vic chn
la li tm dng c hay cnh vin ca dng c trong thit k ng chy dao 3D.
- 112 -
Bi ging MasterCAM
Mode
Toolpath
Sharp corners
Sharp Corner
All corners
None corners
- 113 -
Bi ging MasterCAM
Entry/ Exit line: ng thng nu trn c th c thm vo bng 2 cch nh sau: vung gc v
tip xc. Thm theo phng php vung gc l thm ng thng theo hng vung gc vi on
ng chy dao vung gc lin k, trong khi theo phng php tip xc l thm ng thng tip
xc vi on ng chy dao vung gc lin k.
Tham s Ramp height xc nh chiu su Z cho vic dch chuyn su xung t im bt u
ca ng thng dch chuyn ti im kt thc ca ng thng . Hoc chiu su ct Z cho qu
trnh dch dap ra t im bt u ca ng thng dch chuyn ti im kt thc ca n.
Entry/ Exit arc : mt ng thng c thm vo ti li n dao hoc thot dao ca ng chy
dao c xc nh bng 3 tham s sau y:
Radius: xc nh gi tr ng knh ca ng cong n dao v thot dao
Sweep: xc nh gi tr gc ca ng cong n dao v thot dao
Helix height: xc nh s thay i ca chiu su ct ca ng spline xon gc
Pocket Modun
Mun ny c dng to ra ng chy dao gia cng lng kim loi nm bn trong ca
mmt ng cong kn. Hoc gia cng mt phng v gia cng cc o. Mun ny c 2 hp
thoi chnh nh sau c dng xc nh hp v tham s my. Chng c th hin trong hnh di
y:
- 114 -
Bi ging MasterCAM
Cc tham s ca hp hi thoi
Hp hi thoi c xut hin nh hnh v di y. N bao gm tm nhm tham s sau y:
Z-depth parameters, Depth parameters, Facing parameters, lapered walls parameters,
Advanved parameters, Machining direrion v cc thng s khc
- 115 -
Bi ging MasterCAM
Cc tham s ny th cng tng t nh trong trng hp mun contour nhng chng c bit hiu
qu trong trng hp gia cng cc loi o. Use island depths l tham s ch chiu su ct cho
trng hp gia cng cc o.
Facing parameters : Nhm bn tham s ny l ko di ng chy dao gia vic s dng lnh
facing v khng dng lnh facing. Mt lng ko di ca ng chy dao n st ng bin c
xc nh theo 2 tham s sau
- 116 -
Bi ging MasterCAM
Overlap percentage: Mt lng trn thm bng cch xc nh phn trm ng knh
dng c ct.
Overlap amout: Hng ca lng trn thm c a bng cch a ra gi tr ca tham
s ny.
Machining direction : tham s ny xc nh loi my phay c dng trong gia cng. N bao
gm hai tu chn sau y:
- 117 -
Bi ging MasterCAM
Climb: To ra ng chy dao I ngc hng qua ca qu tnh phay (Phay nghch)
Conventional: To ra ng chy dao theo bnh thng ca qu trnh phay (Phay thun)
Advanced Parameters: Tham s ny c
dng xc nh dung sai ca qu trnh ct v
bc xon ca qu trnh gia cng. Hp hi
thoi xut hin nh hnh v di y:
- 118 -
Bi ging MasterCAM
Cutting method MasterCAM cung cp 6 phng php ct cho qu trnh ct hp l: Zigzag,
Constant overlap spiral, Parallel spiral, Parallel spiral/clean corners, Morph spiral, True spiral, and
One way. By phng php ct trn c nhm thnh 2 categoies nh sau: Zigzag v Spiral. Nhm
Zigzag c 2 tu chn nh sau: Zigzag v One way. Nhm Spiral c nm tu chn chnh.
Zigzag method : Phng php ny to ra 1 ng thng hi v 4 ng thng chy dao gia
cng hp. Hng ca ng chy dao c xc nh bng cch xc nh bng tham s gc gia
cng. Tham s gc gia cng cng c quyt nh bi im bt u ca ng chy dao.
Gc ca dng c ct c tnh ton t v tr ca trc X v mt gc xc nh ngc chiu kim ng
h v mt gc m theo chiu kim ng h
Phng php One way
cng to ra mt ng chy dao
ging nh phng php trn. im
khc l phng php ny to ra
ng chy dao theo cng 1
hng. Chng to ra mt rnh v
li li theo hng Z nhanh chng
ti im bt u tip theo v a
mt rnh theo hng xc nh.
ng chy dao theo mu c
tip tc cho n khi hon thnh
cng vic gia cng.
Hng ca ng chy dao c
xc nh bng cch xc nh qu
trnh phay thun hay phay nghch
c xc nh.
Spiral method : Phng php ny dng c ct bt u t tm ca hp hoc im bt u ca hp
v xon theo n theo ng bin ca hp. N gm 5 loi sau:
Constant overlap spiral: To ra ng chy dao hnh xoy vi bc xon c nh
Parallel spiral: To ra ng chy dao xon c song song
Paralled spiral, Clean corners: To ra ng chy dao xon c vi gc qut
Morph spiral: To ra ng chy dao xon theo bin dng, phng php ny cn t nht phi c
mt o. N to ra qung ng chy dao di hn cc phng php khc
True spiral: To ra ng chy dao xon c theo bc c nh
- 119 -
Bi ging MasterCAM
- 120 -
Bi ging MasterCAM
Mi phng php u c 2 cch xc nh im bt u ca hp: im xon vo v im
xon ra. MasterCAM dng tham s Spiral inside to outside xc nh phng php cn dng.
Phng php im ra ca dng c ct ti tm ca hp hoc xc nh im bt u v vng xon
ca hp. Theo phng php spiral in dng c s dch chuyn theo hng gim lin tc t ngoi v
hp ti tm ca hp
Stepover : gi tr ny l khong cch gia 2 ng chy dao st nhau k hp. Gi tr ny c xc
nh theo 2 tham s sau y:
Stepover percentage: Xc nh bc tnh theo t l vi ng knh dung c ct
Stepover distance: xc nh bc bng mt hng s cho trc
H thng s t iu chnh gi tr cc tham s khc khi 1 gi tr c a thnh mt tham s.
Cc o nm bn trong ng bin ca hp chng khng c gia cng trong sut qu trinh
to hp. Cc o phI l mt ng cong ng. MasterCAM c kh nng lin kt cc phn
prfin tm ra ng chy dao hp l trn phI, cc phn prfin c kt hp to thnh.
- 121 -
Bi ging MasterCAM
Rough Entry
Hm ny ch r cch thc ca ng vo ca ng chy dao mu. Kch vo
- 122 -
Bi ging MasterCAM
Chng IV
Thit k m hnh hnh hc 3D
MasterCAM X cung cp mt nhm cc thng s cng c to ra cc hnh khi 3D. Ta s dng
cc cng c 3D tao ra cc b mt phi c dng 3D khc nhau. Trong chng ny gii thiu cc
cng c to b mt 3D. MasterCAM X s cung cp cho cc bn cc cng c ca mun ny: Solid
Extrude, Solid Revolve, Solid Sweep, Solid Loft, (xem hnh bn)
Vo menu Soilds > Solids Extrude. Click chn itng 2D, ri nhp OK, xut hin hp
thoi Extrude Chain nh hnh trn
Trong :
Extrude:
+ Create Body: to vt th khi (hnh a)
+ Cut Body: ct khi vt th c sn (hnh b)
+ Add Boss: Ghp cc khi vt th (hnh c)
- 123 -
Bi ging MasterCAM
Hnh 4.2a)
hnh 4.2 b)
Hnh 4.2c)
c hng thch hp
+ Reverse direction: i hng ko di theo chiu ngc li
+ Both direction: to v 2 pha ca i tng 2D
+ Draft: To khi vt vi mt gc cho trc:
-
Hnh 4.3a)
Hnh 4.3b)
- 124 -
Bi ging MasterCAM
Thin Wall: To vt th rn c thnh mng:
i tng 2D gc
Hnh 4.4a)
Hnh 4.4b)
i tng 2D gc
Hnh 4.4c)
Mt phng v phc cha bin dng gc v ng Centerline phi c kck hot v trn
c cha mt bin dng gc v mt Centerline duy nht
- 125 -
Bi ging MasterCAM
Hnh 4.5
Trong :
Revolve:
+ Create Body: to vt th khi trn xoay (hnh 4.5a)
Hnh 4.5a)
Hnh 4.5b)
Hnh 4.5c)
- 126 -
Bi ging MasterCAM
+ Cut Body: Ct khi vt th c sbx theo bin dng trn xoay (hnh 4.5b)
+ Add Boss to Body: ghp vt th khi vi mtvt th khi tr xoay (hnh 10.5c)
+ Start angle: gc bt u qu trnh xoay
+ End angle: gc kt thc qu trnh xoay
+ Re-select: thay i hng xoay ca vt th. Ta c th tu chn thay i bng cc
cng c
c hng thch hp
Hnh 4.6
-
Kch chn menu Solids>Solids Sweep chn mt bin dng, n Enter sau chn ng
dnc, n Enter.
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Bi ging MasterCAM
-
Trong c 3 tu chn:
o Create body: to vt th khi mi
o Cut body: ct mt th c sn theo bin dng ca vt th mi to ra
o Add Boss: ghp mt vt th mi vi vt th c sn
4. Cng c Loft: (to cc m hnh phc tp)
Cng c Loft cho php to cc m hnh c dng phc tp bng cch ni cc bin dng trn cc mt
phng. N khng hn ch s bin dng v phc. Nhng ch cc bin dng phi c sp xp sao
cho khi to vt th th b mt ca vt th khng c giao nhau. Khi s dng cng c Loft th cc
bin dng khng c cng nm trn mt mt phng. Cng c Loft l cng c phc tp, do n
c nhiu cch s dng khc nhau.
Cc bc thc hin nh sau:
-
Hnh 4.7
Trong c 3 tu chn:
-
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Bi ging MasterCAM
Hnh 4.8
5.2 Fillet theo mt vi mt:
Kch chn menu Solids>Fillet>Face -face fillet. Sau kch chn cc mt cn fillet ri n
Enter. Xut hin bng thng s nh hnh 4.9 v ta nhp cc thng s.
Hnh 4.9
6. Cng c Chamfer (Vt mp cc nh hoc cc cnh)
Cng c ny c chc nng gn ging cng c Chamfer trong 2D, nhng trong m hnh 3D th cc
cnh (Edge) hoc cc nh (Vertex) b vt mp. C 3 la chn cho i tng Chamfer. Cc bc
thc hin nh sau:
6.1 Theo mt thng s (2 cnh vt c di bng nhau):
Kch chn menu Solids>Chamfer>Solids one - distance chamferSau kch chn ng
cn chamfer ri n Enter. Xut hin bng thng s nh hnh 4.10 v ta nhp di cnh vt.
Hnh 4.10
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Bi ging MasterCAM
6.2 Theo 2 thng s khc nhau: (hai cnh vt c di khng bng nhau)
Kch chn menu Solids>Chamfer>Solids two - distance chamferSau kch chn ng
cn chamfer ri n Enter. Xut hin bng thng s nh hnh 4.11 v ta nhp di 2 cnh vt.
Hnh 4.11
6.3 Theo 2 thng s khc nhau ( di 1 cnh v gc vt)
Kch chn menu Solids>Chamfer>Solids
two - distance chamferSau kch
chn ng cn chamfer ri n Enter.
Xut hin bng thng s nh hnh 4.12 v
ta nhp di 1 cnh vt v gc nghing.
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Bi ging MasterCAM
Step
1:
Vo
Matercam
Hnh 9.1
cc i tng ca
bn v:Mt trong nhng yu cu u tin khi xy dng bn v l nhn bit cc i tng trong
bn v v th t xy dng cc i tng
Step 3 : To 4 hnh trn
Chn Create Atc Circle Center Point hoc chn biu tng
V ng trn th 1
Nhp to im tm :
Nhp ng knh :
V ng trn th 2
Nhp to im tm :
Nhp ng knh :
V ng trn th 3
Nhp to im tm
Nhp ng knh :
V ng trn th 4
Nhp to im tm
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Bi ging MasterCAM
Nhp ng knh :
Ta c kt qu nh hnh 9.2 .
Hnh 9.2
Step 4 : To ng vng cung
Chn Create Arc Create Cirde Edge Point
Kch chn :
Nhp bn knh :
Kch chn cc i tng cn tip xc
Hnh 9.3
hnh 9.3
Hnh 9.4
Lm nh
Hnh 9.5
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Bi ging MasterCAM
Step 7 : Ln cc gc bn trong
Chn Create Fillet Fillet Entities hoc
biu tng
Kch chn biu tng
Nhp bn knh :
Chn ln lt cc i tng cn Fillet. Ta c
kt qu nh hnh 9.6.
Hnh 9.6
Hnh 9.7
1.2 Thit lp ng chy dao .
1.2.1 Chn loi my gia cng :
Menu Machine T pe > Mill > 2 C:\...MACHINE\MILL 3-AXIS
VMC.MMD ( My Bridgeport TC 1 l my phay 3 trc tr ng )
1.2.2
Chn loi dao khoan ( dng dao khoan c ng knh bng ng knh l khoan ).
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Bi ging MasterCAM
Select library tool > Filter > None > Kch chn
v cc thng s khc
Tc :
+ Quay trc chnh :
+ Tin dao :
Hnh 9.8
Simple drill :
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Bi ging MasterCAM
-
B mt chun :
Chiu su ct :
V tr tnh t u li ct :
Ta c kt qu nh hnh 9.9
Nhng do l khoan 36
hnh 9.9
qu ln ta c th khoan mi
bng mi khoan 18 ri phay
hc trn. Trong c 1 l
khoan mi gia cng l 36
v 1 l khoan mi gia cng
ct t hc bn trong phn
sau .
Ta c kt qu sau khi
gia cng 3 l 18 nh hnh
Hnh 9.10
9.10
Phay hc trn 36 bng cch dn dao i t tm l
khoan
mi
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Bi ging MasterCAM
Hnh 9.11
Menu Toolpaths > Contour toolpath . Xut hin bng thng s kiu chn ng contour.
Tip theo chn ng contour nh hnh 9.12
Toolpath parameters :
chn dao phay (chn dao phay sao cho ph hp vi cht liu phi)
Hnh 9.12
Select library tool > Filter > None > Kch chn
v cc thng s khc :
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Bi ging MasterCAM
+ Thnh phn cu to ( Tool Material )
-
Tc :
+ Quay trc chnh :
+ Tin dao :
s xut
Ta c kt qu
Hnh 9.13
nh hnh 9.13
Contour toolpath :
Mt phng chun :
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Bi ging MasterCAM
-
( khi ct t
Chiu su ct :
nn d 1 lng nh so vi chiu dy phi ).
Hnh 9.14
Ta c kt qu nh hnh 9.14
Ta c kt qu tip theo sau khi gia cng phn chi tit trn nh hnh 9.15
Hnh 9.15
1.2.3
Gia
cng ct t
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Bi ging MasterCAM
hc bn trong bng phng php phay :
Hnh 9.16
Hnh 9.17
1.2.4
Gia cng 2 ng trn ngoi su xung 5mm bng phng php phay:
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Bi ging MasterCAM
Menu Toolpaths > Contour toolpath . Xut hin bng thng s kiu chn ng contour. Tip
theo chn ng contour (bin dng ngoi ng trn ) nh hnh 9.18
Hnh 9.18
Xut hin bng thng s Contour (2D). Tng t nh gia cng hc v cng
dng lun con dao 10 . Ch mi lin h gia chiu dch chuyn ca dao vi
kiu b cho ph hp (b tri
) v chiu su ct l
Ta c kt qu tip theo sau khi gia cng phn chi tit trn nh hnh 9.19
Hnh 9.19
1.2.5
Gia
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Bi ging MasterCAM
Hnh 9.20
Ta thu c kt qu
Hnh 9.21
nh hnh 9.22
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Bi ging MasterCAM
Hnh 9.22
Gia cng bin dng ngoi ( phn ct t chi tit) :
1.2.6
Hnh 9.23
dao 10 . Ch mi lin h gia chiu dch chuyn ca dao vi kiu b cho ph hp vi chiu
su ct l
Ta c kt qu tip theo sau khi gia cng phn chi tit trn nh hnh 9.24
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Bi ging MasterCAM
Hnh 9.24
Kt qu sau 5 ln gia cng nh hnh 9.25 :
Hnh 9.26
Hnh 9.25
Chn phi v im gc
1.2.7
phi:
Hnh 9.27
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Bi ging MasterCAM
Xut hin bng thng s Machine Group Properties nh hnh 9.27
Kch chn theo i tng c sn ( kch chn xong vn phi nhp thm
chiu dy Z ).
Vi
Tab
Tool
Material : Thnh
Sequence # : S
Hnh 9.28
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Bi ging MasterCAM
Hnh 9.29
1.2.8
%
O0003(BAITAP_1)
( T19 | 18. DRILL | H19 )
( T21 | 10. FLAT ENDMILL | H21 )
N1 G21
N2 G0 G17 G40 G49 G80 G90
N3 T19 M6
N4 G0 G90 G54 X-28.286 Y10.798 S450 M3
N5 G43 H19 Z10. M8
N6 G99 G81 Z-20.908 R10. F120.
N7 X4.296 Y25.628
N8 X46.714 Y10.798
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Bi ging MasterCAM
N9 G80
N10 M5
N11 G91 G28 Z0. M9
N12 M01
N13 T21 M6
N14 G0 G90 G54 X46.714 Y10.798 S573 M3
N15 G43 H21 Z20. M8
N16 Z10.
N17 G1 Z-10.5 F50.
N18 X59.714 F53.
N19 G3 X33.715 Y10.865 R13.
N20 X59.713 Y10.731 R13.
N21 G0 Z20.
N22 X4.296 Y25.628
N23 Z10.
N24 G1 Z-10.5 F50.
N25 X2.355 Y36.954 F53.
N26 G2 X22.831 Y37.902 R64.
N27 X24.297 Y33.634 R2.5
N28 G3 X14.914 Y14.373 R32.
N29 G2 X11.913 Y12.207 R2.5
N30 G3 X-2.937 Y12.942 R47.
N31 G2 X-5.668 Y14.973 R2.5
N32 G3 X-12.868 Y27.865 R23.
N33 G2 X-12.278 Y31.972 R2.5
N34 X2.295 Y36.941 R64.
N35 G0 Z20.
N36 X-5.286 Y10.798
N37 Z10.
N38 G1 Z-5. F50.
N39 G2 X-51.286 R23. F53.
N40 X-5.286 R23.
N41 G0 Z20.
N42 X78.714
N43 Z10.
N44 G1 Z-5. F50.
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Bi ging MasterCAM
N45 G2 X14.714 R32. F53.
N46 X78.714 R32.
N47 G0 Z20.
N48 X7.045 Y28.397
N49 Z10.
N50 G1 Z-5. F50.
N51 G3 X1.42 R2.812 F53.
N52 X14.545 R6.563
N53 X-6.08 R10.312
N54 X12.479 Y15.073 R14.063
N55 G2 X21.152 Y33.968 R34.501
N56 G3 X15.942 Y41.82 R17.813
N57 G1 X-11.867 Y36.019
N58 G3 X-13.318 Y31.442 R17.813
N59 G2 X-2.809 Y9.729 R25.499
N60 G3 X-2.371 Y9.483 R21.563
N61 G1 X18.169 Y30.175
N62 G2 X27.125 Y39.198 R34.501
N63 G3 X26.202 Y40.97 R25.312
N64 X-16.819 Y33.574 R67.501
N65 G2 X-2.823 Y9.432 R25.5
N66 X12.288 Y8.535 R43.499
N67 X29.071 Y40.446 R34.5
N68 G3 X26.202 Y40.97 R67.5
N69 G0 Z20.
N70 X36.465 Y41.112
N71 Z10.
N72 G1 Z-5. F50.
N73 G3 X-22.546 Y33.07 R70. F53.
N74 G2 X-5.7 Y6.456 R23.
N75 X15.226 Y5.096 R41.
N76 X36.465 Y41.112 R32.
N77 G0 Z20.
N78 X-45.96 Y25.517
N79 Z10.
N80 G1 Z-10.5 F50.
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Bi ging MasterCAM
N81 G2 X67.514 Y35.116 R80.001 F53.
N82 X69.328 Y33.439 R32.
N83 X24.1 Y-11.843 R32.
N84 G3 X-15.304 Y-8.188 R31.
N85 G2 X-45.96 Y25.517 R23.
N86 G0 Z20.
N87 M5
N88 G91 G28 Z0. M9
N89 G28 X0. Y0.
N90 M30
%
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