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Demand Planning at Coca
Demand Planning at Coca
It begins, of course, with planning, and that's where Haddock and its
colleagues come in. "My people are telling all the assets what to do when
to make it, how to move it, when to buy it," he said.
Their guiding principle is the need for integrating demand and supply, as
summed up by the acronym DOIP, for demand, operations and inventory
planning. Demand involves daily interaction with marketing and
sales. Operations focuses on the financial implications of optimizing
production and distribution. Inventory planning assesses the impact of
striking the right inventory levels. All three areas are synchronized through
the company's sales and operations planning (S&OP) effort, the forum for
making and sharing key decisions.
None of this had led to a completely reliable forecast, as even the most
successful demand planner will tell you. "World-class" accuracy these days is
around 70 percent, Haddock said, meaning the company has to absorb that
remaining 30 percent, usually by building inventory.
The actual number can be even worse than that. Take that 70-percent grade
for forecast accuracy. Now assume that production will meet requirements
around 85 percent of the time, and that customer-service levels will be in
the range of 95 percent. Put it all together and the accuracy rate is closer to
57 percent, Haddock said.
Companies fight constantly to push that number upward. Breaking down
corporate siloes, said Haddock, is a crucial first step.
When devising a forecast, its essential that everyone aligns to one number,
he said. Still, its not easy to extract the truth from a lot of people who
dont really want to divulge what the real plans are. The minute that sales
and marketing quotes a figure to senior leadership, that number gets
etched in stone somewhere up on the highest floor of the building. So dont
blame the sales and marketing person for not being specific.
Imperfect though it might be, the forecast has to be propagated both
upstream and down. Suppliers are waiting for a demand signal, which
controls master production scheduling. Then theres outbound
transportation, which operates on tight margins yet is in danger of
overspending its budget when it has to scramble to fill unanticipated
demand. Thats one of our big challenges right now, said Haddock. How
do I know that Ive got enough trucks, day in and day out?
Individual service-level agreements will have an impact on the forecast as
well. Then theres the issue of forecast bias, caused by a failure to adjust to
products in India is among the highest in Asia, but it is still growing. Itis still
below the world average of 285 grams per day, and also the minimum
nutritionalrequirement of 280 grams per day as recommended by the Indian
Council of MedicalResearch (ICMR).Several factors have contributed to
increased milk production. First, milk and dairyproducts have cultural
significance in the Indian diet. A large portion of the population islactovegetarian, so milk and dairy products are an important source of protein in
thediet. The demand for milk and dairy products is income-responsive, and
growth in percapita income is expected to increase demand for milk and milk
products.Despite the fact that dairy production in India is widespread
throughout the country andoverwhelmingly carried out by small-scale
producers, there are still large interregionaland interstate variations in milk
production. Roughly two-thirds of national milk.
12. DEMAND ESTIMATE OF MILK FOR INSTITUTIONAL SALES, in Dharwar198596 aimed at consolidating the achievements of the first two phases.
Infrastructurewas strengthened, production enhanced and animal healthcare and
nutrition improved.The Operation Flood III programme was funded by a World
Bank credit of US $365million and food aid worth Rs 2226 million. By May 1995,
Rs 15.78 billion had beeninvested in the three phases of Operation Flood. By the
time the third phase came to anend, milk processing capacity had grown to 17.2
million liters per day. Chilling capacityof 6.9 million litres per day had been added
and milk powder production capacity of 839tonnes per day had been set up. By
1999, average milk procurement by the cooperativeshad grown to 10.2 million
liters per day, of which 9.4 million liters was marketed asliquid milk. The
remainder was converted into milk powder, butter, cheese, ghee andother
traditional milk products.DDB (National Dairy Development Board) has been
focusing on intensive R&Dactivities in animal husbandry through the late 1990s.
It has set up an embryo transferlab at Sabarmati Ashram Gaushala in
Ahmedabad. NDDB has also been working onimproving nutrition quality of the
normal cattle feed. NDDB has made it possible totransport milk over long
distances by using over 140 insulated rail milk tankers, eachwith a capacity of
40,000 liters. This has enabled the National Milk Grid to supply milkto milkdeficient regions in the country.In the year 2000, NDDB (National Dairy
Development Board) announced a ten-yearplan called Perspective 2010. It is
aimed at strengthening the dairy cooperativemovement.
physical and marketing links between rural producers and urbanprocessors and
consumers are among the major constraints to dairy development in
thedeveloping countries. It is important to be aware of and understand how such
constraintscan be addressed in order to devise mechanisms that can transfer
growing urban demandinto increased livestock production. Inadequate
infrastructure and inefficient marketingmay lead to increased transactions costs
and/or market failure. By better understandingthese costs and identifying the
ways of reducing their impact, policy prescriptions can bemade to promote
economic development by fostering production and trade.CHARACTERIZING
DAIRY MARKETING SYSTEMS.
agents who perform complementary functions with the aimof satisfying both
producers and consumers.A marketing node is defined as any point in the
marketing chain where an exchangeand/or transformation of a dairy product take
place. A marketing chain may link bothformal and informal market agents.The
Liquid Milk & Milk Products Market Out of a total production of 88 mt of milk,
46per cent is consumed as liquidmilk. Less than 30 per cent of milk production
i.e. 26.4 mt is packaged. Currentlybarely 778 out of 3,700 cities and towns are
served by the milk distribution network,dispensing hygienically packed
wholesome, quality pasteurized milk. According to oneestimate, the packed milk
segment would double in the next five years.