Professional Documents
Culture Documents
Floboss S600-Config 600
Floboss S600-Config 600
Floboss S600-Config 600
Revision
All Pages
Oct/04
FloBoss is a mark of one of the Emerson Process Management companies. The Emerson logo is a trademark and
service mark of Emerson Electric Co. All other marks are the property of their respective owners.
Fisher Controls International, LLC. 2004. All rights reserved.
While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee
satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty
or guarantee, express or implied, regarding the performance, merchantability, fitness or any other matter with
respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Fisher
Controls reserves the right, without notice, to alter or improve the designs or specifications of the products described
herein.
ii
Rev Oct/04
Getting Started..................................................................................................................2-1
Open Configuration ..........................................................................................................2-1
Edit Configuration ............................................................................................................2-2
Navigating the PCSetup Editor ........................................................................................2-3
Saving a Configuration.....................................................................................................2-5
Regenerating a Configuration...........................................................................................2-5
I/O Setup...........................................................................................................................4-1
HART Boards...................................................................................................................4-9
PID Loop Settings ..........................................................................................................4-11
Communication Tasks ....................................................................................................4-14
Stream Settings.................................................................................................................6-1
Common Stream Settings .................................................................................................6-1
Gas Stream Settings........................................................................................................6-10
Liquid Stream Settings ...................................................................................................6-54
Prover Stream Settings ...................................................................................................6-64
Modes of Operation........................................................................................................6-70
Rev Oct/04
Table of Contents
iii
Rev Oct/04
Table of Contents
iv
1.2 Organization
This manual describes each editor in the Config 600 software suite in turn. The manual includes:
Section 2, PCSetup Editor Basics describes the PCSetup Editor interface, the
configuration generator, and how to save configurations.
Section 3, Configuration Generator describes the new configuration wizard.
Section 4, System Setup describes the System Setup screens (Versions, Units, Reports,
and Totalisations) in the PCSetup Editor.
Section 5, I/O and Communications describes the Input/Output (I/O) assignment
screens, the PID loop settings screens, and the communication task settings screen in the
PCSetup Editor.
Section 6, Stations describes the station settings screens in the PCSetup Editor.
Section 7, Streams describes the stream settings screens in the PCSetup Editor.
Section 8, Advanced Setup describes the Advanced Setup screens (Conversions, Totals
Descriptors, Alarms, Security, External Access, and Station Mapping) in the PCSetup
Editor.
Section 9, System Editor describes the advanced configuration editor, the System Editor.
Section 10, Transfer Editor describes the configuration transfer utility.
Section 11, Report Editor describes the report format editor.
Section 12, Display Editor describes the editor to customize the front panel display.
Section 13, Modbus Editor decribes the Modbus map editor.
Section 14, Logicalcs Editor describes the editor for Logicalcs programs, Logitest.
Glossary provides a list of definitions of terms used in this manual.
Rev Oct/04
Introduction
1-1
Config
600 Lite
Config
600 Pro
PC Setup Program
Transfer Program
Report Editor
Modbus Editor
Display Editor
Logicalc 2000
System Editor
Configuration Generator
Rev Oct/04
Introduction
1-2
2-1
Rev Oct/04
2-2
Rev Oct/04
2-3
Hierarchy
Menu
Configuration
Screen
Rev Oct/04
2-4
2-5
Rev Oct/04
2-6
3.1.1 Versions
Versions includes details of your company and the flow computer being used. This information
is used in report headers and web server access windows.
Rev Oct/04
3-1
3.1.2 Units
PCSetup Editor allocates a set of default standard units of measurement to be used throughout the
configuration. All calculations are performed using units which conform to the appropriate
international standards. However, should the requirements of your application vary, the units of
measurement displayed can be changed.
3.1.3 Reports
The Reports screen automatically creates default report files when they are added into the
configuration. This screen allows you to choose which reports are to be generated, how often
Rev Oct/04
3-2
3-3
Rev Oct/04
3-4
3.1.4 Totalisation
This screen allows you to edit the totals resolutions.
Rev Oct/04
3-5
Rev Oct/04
3-6
Page
4.1.1
Digital Inputs
4-2
4.1.2
Digital Outputs
4-3
4.1.3
Analog Inputs
4-3
4.1.4
Analog Outputs
4-6
4.1.5
Density Inputs
4-7
4.1.6
4-7
4.1.7
Pulse Outputs
4-9
4.2
HART Boards
4-9
4.3
4-11
4.4
Communication Tasks
4-14
Rev Oct/04
4-1
in
2. Select the I/O Board that the digital input is to be assigned to. Select Unassigned to deselect.
3. Select the I/O Channel to be used.
4. Select the Sense of the digital input bit from either Normal or Invert.
5. The Item Name can be changed. This description is used on the displays and alarm
printouts. This text should be restricted to a maximum of 20 characters.
Click OK to confirm or Cancel to abort the changes.
NOTE: A warning message will be displayed if the I/O channel has been assigned to
more than one digital input. Exercise caution. The PCSetup Editor will issue the
warning, but will not stop you from over assigning the input.
To amend the description for a digital input data item:
1. Highlight the required data item and click the Settings icon in the icon bar, or right click on
the data item and select Settings.
2. Enter the new description or amend the current description. This is used to assist the user
while personalizing their configuration, but is not passed to the configuration running in the
FloBoss S600 or displayed.
Click OK to confirm or Cancel to abort the changes.
To add an additional data item:
1. Right click in the right pane and select New I/O Point.
2. The Digital Input Selection dialog box is then displayed.
3. Select the I/O Board that the digital input is to be assigned to. Select Unassigned to deselect.
4. Select the I/O Channel to be used.
5. Select the Sense of the digital input bit from either Normal or Invert.
6. The Item Name can be changed. This description is used on the displays and alarm printouts.
This text should be restricted to a maximum of 20 characters.
Click OK to confirm or Cancel to abort the changes.
NOTE: When you add a Digital I/O Point, the point is an object that is capable of 16
Digital Inputs to derive its value. This means that a single object can have a value
between 0 and 65535 as its binary code decimal. This shows as 16 bits in the Digital
Inputs list.
Rev Oct/04
4-2
Rev Oct/04
4-3
Rev Oct/04
4-4
Rev Oct/04
4-5
Rev Oct/04
4-6
4-7
Rev Oct/04
4-8
Rev Oct/04
4-9
Rev Oct/04
4-10
4-11
Rev Oct/04
4-12
100
Proportional band x PV range
Rev Oct/04
4-13
Rev Oct/04
4-14
Rev Oct/04
4-15
Rev Oct/04
4-16
Rev Oct/04
Page
Flow Rate Limits
Station Averaging
Flow Switching (Station)
Density Measurement
Gas Composition (Gas Chromatograph)
Batching
Sampling
Liquid Volume Correction
Flow Balance Setup
Station Configuration
5-2
5-3
5-3
5-6
5-8
5-11
5-13
5-15
5-16
5-1
Station Configuration
5-2
Rev Oct/04
Station Configuration
5-3
Rev Oct/04
Station Configuration
5-4
station span
=
streams to be open)
Station Configuration
5-5
Rev Oct/04
Station Configuration
5-6
Station Configuration
5-7
Rev Oct/04
Station Configuration
5-8
Rev Oct/04
Station Configuration
5-9
Rev Oct/04
Station Configuration
5-10
5.7 Batching
The batch settings define the type of batch method used for non-permanent flows.
Rev Oct/04
Station Configuration
5-11
Rev Oct/04
Station Configuration
5-12
Flowrate
C
A
E
F
Volume Totals
Where;
A
Startup Volume.
Top-Off Volume.
Required Volume.
5.8 Sampling
The sampling settings define the method and interval period for sampling product from a flowing
pipeline. By default, one sampler per stream is supported. Multiple samplers per stream can be
added, however this requires modifications by Flow Computer Division personnel.
Rev Oct/04
Station Configuration
5-13
Station Configuration
5-14
Station Configuration
5-15
Rev Oct/04
Station Configuration
5-16
Rev Oct/04
Station Configuration
5-17
Page
6.2.1
General
6-1
6.2.2
Density Measurement
6-2
6-4
6.2.4
6-5
6.2.5
Block Valves
6-6
6-8
6.2.1 General
The General settings screen allows the user to define the Meter Location name and Stream Type.
It is also used to configure the initial setting of Maintenance mode.
Rev Oct/04
Stream Configuration
6-1
Rev Oct/04
Stream Configuration
6-2
Rev Oct/04
Stream Configuration
6-3
Rev Oct/04
Stream Configuration
6-4
Alarm Table
Stream x Density
Stream x Flowrate
Stream x Pressure
Stream x Temperature
Rev Oct/04
Stream Configuration
6-5
Rev Oct/04
Stream Configuration
6-6
Rev Oct/04
Stream Configuration
6-7
Rev Oct/04
Stream Configuration
6-8
Stream Configuration
6-9
Page
6.3.1
Downstream/Upstream Correction
6-11
6.3.2
Pipe Correction
6-13
6.3.3
6-14
6.3.4
6-15
Rev Oct/04
Stream Configuration
6-10
6-16
6.3.6
6-17
6-19
6.3.8
6-20
6.3.9
Compressibility (AGA8)
6-21
6-22
6-23
6-24
6-26
6-27
6-28
6-32
6-48
6.3.18 Linearisation
6-49
6-50
6-51
6-53
Rev Oct/04
Stream Configuration
6-11
Stream Configuration
6-12
Rev Oct/04
Stream Configuration
6-13
Rev Oct/04
Stream Configuration
6-14
Stream Configuration
6-15
Rev Oct/04
Stream Configuration
6-16
Rev Oct/04
Stream Configuration
6-17
Rev Oct/04
Stream Configuration
6-18
Rev Oct/04
Stream Configuration
6-19
Rev Oct/04
Stream Configuration
6-20
Stream Configuration
6-21
Rev Oct/04
Stream Configuration
6-22
Rev Oct/04
Stream Configuration
6-23
Rev Oct/04
Stream Configuration
6-24
Rev Oct/04
Stream Configuration
6-25
Rev Oct/04
Stream Configuration
6-26
15/15 DEG C
Yes
Yes
00/00 DEG C
Yes
15/00 DEG C
Yes
25/00 DEG C
Yes
20/20 DEG C
Yes
25/20 DEG C
Yes
60 DEG F
Yes
Yes
Yes
Yes
Yes
Yes
EXTERNAL
Yes
4. The Composition Type of the gas mixture will be Mol %. Mol Frac, Vol%, and Vol Frac are
not supported at present.
5. Click on the Calculation Limit buttons to enter the operation mode, alarm setpoints and
alarms to be enabled for the following items;
Zs. The calculated gas compressibility factor at the standard conditions of the calculation
i.e. ISO6976 is 288.15 Kelvin, 1.01325 bara.
Ideal Relative Density. The calculated ideal relative density.
Ideal Density. The calculated ideal density.
Ideal CV. The calculated ideal calorific value.
Real Relative Density. The calculated real relative density.
Standard Density. The calculated density at standard conditions.
Real CV. The calculated real calorific value of the gas mixture.
Rev Oct/04
Stream Configuration
6-27
Rev Oct/04
Stream Configuration
6-28
Stream Configuration
6-29
Rev Oct/04
Stream Configuration
6-30
6.3.15.1 GC FWA
The Gas Component Flow Weighted Averaging defines how the GC inputs are to be used in the
calculation of averages for a given period. Two screens will appear in the hierarchy menu: one
for forward and one for reverse flow. These settings also define the processing parameters for
receiving Gas Chromatograph (GC) data.
Rev Oct/04
Stream Configuration
6-31
Rev Oct/04
Stream Configuration
6-32
Stream Configuration
6-33
Stream Configuration
6-34
If the high range is in use and the differential pressure is falling, the FloBoss S600 will continue
to use this range until it reaches point C (225.0 mbar), it will then switch to the low range, point
D.
22
20
18
16
14
12
10
8
6
4
2
0
Low Cell
Hi Cell
250
500
750
1000
The flowchart below gives a visual indication of the handling within the FloBoss S600.
Rev Oct/04
Stream Configuration
6-35
No
Is Hi Cell Available
Yes
No
Yes
Fail to DP
Stack
Keypad Value
Use Hi Cell
Is Hi Cell Available
No
Use Lo Cell
Yes
Is Lo Cell Currently In
Use
Yes
No
Is Hi Cell Currently In
Use
No
Yes
Use Lo Cell
No
Yes
Use Hi Cell
No
Use Lo Cell
If DP Value
< 0, Use 0
Exit
6.3.16.5 Hi Hi Cell
Select Hi-Hi Cell when 2 cells are to be connected, both ranged to the same values and working
in Duty-Standby mode. The cell currently being used is termed the 'In Use' cell.
If both cells are available, the FloBoss S600 will check that there are no sustained discrepancies
between the Hi(1) and Hi(2) Cell.
If the Hi(1) range is in use, the FloBoss S600 will continue to use the Hi(1) range unless it
becomes Unavailable, it will then switch to the Hi(2) cell.
If the Hi(2) range is in use, the FloBoss S600 will continue to use the Hi(2) range unless it
becomes Unavailable, it will then switch to the Hi(1) cell.
Should neither cell be available the DP Stack Keypad value will be used and an alarm raised.
Rev Oct/04
Stream Configuration
6-36
Yes
Is Hi(1) Cell Available
No
No
No
Yes
Is Hi(2) Cell In Use
Fail to DP
Stack
Keypad Value
Yes
No
No
No
Fail to DP
Stack
Keypad Value
Yes
Is Hi(1) Cell Available
No
Is Hi(2) Cell Available
No
If DP Value
< 0, Use 0
Exit
Rev Oct/04
Stream Configuration
6-37
If the mid range is in use and the differential pressure is still falling, the FloBoss S600 will
continue to use this range until it reaches point C (225.0 mbar), it will then switch to the low
range, point D.
22
20
18
16
14
12
10
8
6
4
2
0
Low Cell
A
D
Mid Cell
Hi Cell
H F
250
500
750
1000
The flowchart below gives a visual indication of the handling within the FloBoss S600.
Rev Oct/04
Stream Configuration
6-38
Is Lo Cell No
Available
Yes
Is Mid Cell No
Available
Yes
Is Hi Cell No
Available
Yes
Fail to DP Stack
Keypad Value
3
2
1
Is Mid Cell Yes
In Use
No
Is Mid Cell No
Available
Yes
Is Lo Cell No
Available
Yes
Is Hi Cell No
Available
Yes
Fail to DP Stack
Keypad Value
3
1
2
Is Hi Cell Yes
In Use
No
Is Hi Cell No
Available
Yes
Is Mid Cell No
Available
Yes
Is Lo Cell No
Available
Yes
Fail to DP Stack
Keypad Value
1
2
3
Is Lo Cell Yes
Available
No
Is Hi Cell Yes
Available
No
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Rev Oct/04
Stream Configuration
6-39
Use
Mid Cell
No
Yes
Is Hi Cell Available
AND
Is Mid Cell > Switch Down
Use
Hi Cell
No
Use
Mid Cell
Return
2
Enter
No
Is Mid Cell < Switch Down
Yes
No
Use
Mid Cell
Yes
Is Hi Cell Available
AND
Is Hi Cell > Switch Down
Yes
Use
Hi Cell
No
Use
Mid Cell
Is Lo Cell Available
AND
Is Lo Cell < Switch Up
Yes
Use
Lo Cell
No
Use
Mid Cell
Return
Rev Oct/04
Stream Configuration
6-40
Yes
Use
Mid Cell
No
Is Lo Cell Available
AND
Is Lo Cell < Switch Up
Yes
Use
Lo Cell
No
Use
Hi Cell
Return
6.3.16.7 Lo Hi Hi Cell
Select Lo-Hi-Hi Cell when three cells are to be connected. Two of them are ranged to the same
value and worked in a tiered manner, but the Hi cells are working in Duty-Standby mode. The
cell currently being used is termed the 'In Use' cell.
If available, the FloBoss S600 will check that there are no sustained discrepancies between:
Lo Cell and Hi(1) Cell
Lo Cell and Hi(2) Cell
Hi(1) Cell and Hi(2) Cell.
The cell selector compares the DP values returned from all three cells and will change range
when one of the following occur:
When using the Lo Cell, the DP value returned from the Lo Cell is greater than the switch
up percentage of the Lo Cell range.
When using the Hi(1) Cell, the DP value returned from the Hi(1) Cell is less than the
switch down percentage of the Lo Cell range.
When using the Hi(2) Cell, the DP value returned from the Hi(2) Cell is less than the
switch down percentage of the Lo Cell range.
When using the Lo Cell, the cell becomes Unavailable.
When using the Hi(1) Cell, the cell becomes Unavailable.
When using the Hi(2) Cell, the cell becomes Unavailable.
In order to avoid too much switching between ranges, select switch up and switch down
percentage values. The difference between the switch up and switch down percentage is used as
hysteresis. The normal value used is 5% hysteresis.
Rev Oct/04
Stream Configuration
6-41
If the Hi(1) or Hi(2) range is in use and the differential pressure is still falling, the FloBoss S600
will continue to use this range until it reaches point C (225.0 mbar), it will then switch to the low
range, point D.
22
20
18
16
14
12
10
8
6
4
2
0
Low Cell
Hi Cell 1
Hi Cell 2
CB
250
500
750
1000
The flowchart below gives a visual indication of the handling within the FloBoss S600.
Rev Oct/04
Stream Configuration
6-42
Is Lo Cell No
Available
Yes
Is Hi(1) Cell No
Available
Yes
Is Hi(2) Cell No
Available
Yes
Fail to DP Stack
Keypad Value
3
2
1
Is Hi(1) Cell Yes
In Use
No
Is Hi(1) Cell No
Available
Yes
Is Lo Cell No
Available
Yes
Is Hi(2) Cell No
Available
Yes
Fail to DP Stack
Keypad Value
3
1
2
Is Hi(2) Cell Yes
In Use
No
Is Hi(2) Cell No
Available
Yes
Is Lo Cell No
Available
Yes
Is Hi(1) Cell No
Available
Yes
Fail to DP Stack
Keypad Value
2
1
3
Is Lo Cell Yes
Available
No
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Rev Oct/04
Stream Configuration
6-43
Use
Hi(1) Cell
No
Is Hi(2) Cell Available Yes
AND
Is Hi(2) Cell > Switch Down
Use
Hi(2) Cell
No
Use
Lo Cell
Return
2
Enter
No
Use
Hi(1) Cell
Is Lo Cell Available
AND
Is Lo Cell < Switch Up
Yes
Use
Lo Cell
No
Use
Hi(1) Cell
Return
Rev Oct/04
Stream Configuration
6-44
Yes
Use
Lo Cell
No
Use
Hi(2) Cell
Return
Rev Oct/04
Stream Configuration
6-45
Check Discrepancies
between available cells
(active or expired)
Hi(1) = Hi(2)
Yes
No
Hi(1) = Hi(3)
Yes
No
Hi(2) = Hi(3)
Yes
No
2
Hi(2) = Hi(3)
Yes
No
4
Yes
Yes
Hi(1) = Hi(3)
Hi(2) = Hi(3)
No
No
Yes
Hi(2) = Hi(3)
No
8
Are Hi(1) AND HI(2) Yes
Cells Available
No
Is Hi(1) Cell
Available
No
Yes
Is Hi(2) Cell
Available
No
Yes
Is Hi(3) Cell
Available
No
Yes
DP = Hi(1) Cell
DP = Hi(2) Cell
DP = Hi(3) Cell
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Rev Oct/04
Stream Configuration
6-46
Return
2
Enter
Difference (Hi(1), Hi(3))
<
Difference (Hi(1), Hi(2))
No
Yes
DP = [Hi(1) + Hi(3)] / 2
DP = [Hi(1) + Hi(2)] / 2
Note :Hi(1) = Hi(2)
Hi(1) = Hi(3)
Hi(2) Hi(3)
Return
3
Enter
Difference (Hi(2), Hi(3))
<
Difference (Hi(1), Hi(2))
No
Yes
DP = [Hi(2) + Hi(3)] / 2
DP = [Hi(1) + Hi(2)] / 2
Note :Hi(1) = Hi(2)
Hi(1) Hi(3)
Hi(2) = Hi(3)
Return
4
Enter
DP = [Hi(1) + Hi(2)] / 2
Return
Rev Oct/04
Stream Configuration
6-47
Yes
DP = [Hi(2) + Hi(3)] / 2
DP = [Hi(1) + Hi(3)] / 2
Return
6
Enter
DP = [Hi(1) + Hi(3)] / 2
Return
7
Enter
DP = [Hi(2) + Hi(3)] / 2
Return
8
Enter
'Take the Middle Cell'
Return
Rev Oct/04
Stream Configuration
6-48
6.3.18 Linearisation
The Linearisation settings define the constants and calculation limits for the Meter Factor and K
Factor. The system calculates a Meter Factor and K Factor corresponding to the turbine
frequency. This is done by interpolation of the frequency between fixed points and then crossreferencing this to a lookup table.
Flow meters produce pulses proportional to the total flow through the meter, and the K factor is
the number of pulses produced per unit volume.
The linearisation settings also allow multi-level alarms to be enabled. These alarms are activated
by the system when the calculated results for the Meter and K factors are not within the specified
limits.
Rev Oct/04
Stream Configuration
6-49
Rev Oct/04
Stream Configuration
6-50
Rev Oct/04
Stream Configuration
6-51
Rev Oct/04
Stream Configuration
6-52
Stream Configuration
6-53
Page
6.4.1
Meter Correction
6-54
6.4.2
6-55
6.4.3
6-56
6.4.4
Linearisation
6-58
6.4.5
Batching
6-59
6.4.6
Sampling
6-61
6.4.7
Coriolis
6-63
Rev Oct/04
Stream Configuration
6-54
Rev Oct/04
Stream Configuration
6-55
Rev Oct/04
Stream Configuration
6-56
Rev Oct/04
Stream Configuration
6-57
6.4.4 Linearisation
The Linearisation settings define the constants and calculation limits for the Meter Factor and K
Factor. The system calculates a Meter Factor and K Factor corresponding to the turbine
frequency. This is done by interpolation of the frequency between fixed points and then crossreferencing this to a lookup table.
Flow meters produce pulses proportional to the total flow through the meter, and the K factor is
the number of pulses produced per unit volume.
The linearisation settings also allow multi-level alarms to be enabled. These alarms are activated
by the system when the calculated results for the Meter and K factors are not within the specified
limits.
Rev Oct/04
Stream Configuration
6-58
6.4.5 Batching
The Batch settings define the type of batch method used for non-permanent flows.
Rev Oct/04
Stream Configuration
6-59
Rev Oct/04
Stream Configuration
6-60
Flowrate
C
A
E
F
Volume Totals
Where
A = Startup Flow Rate.
B = Nominal Flow Rate.
C = Top-Off Flow Rate.
D = Startup Volume.
E = Top-Off Volume.
F = Required Volume.
6.4.6 Sampling
The Sampling settings define the method and interval period for sampling product from a flowing
pipeline. By default one sampler per stream is supported. Multiple samplers per stream can be
added; however, this requires modifications by Flow Computer Division personnel.
Rev Oct/04
Stream Configuration
6-61
Stream Configuration
6-62
6.4.7 Coriolis
The Coriolis settings define the constants and calculation limits for a range of parameters
including stream input sources and modes of operation.
The Coriolis settings also allow multi-level alarms to be enabled. These alarms are activated by
the system when the calculated results are not within the specified limits.
Rev Oct/04
Stream Configuration
6-63
Page
6.5.1
Run Data
6-64
6.5.2 Constants
6-66
6.5.3
Hardware
6-68
6.5.4
Alarm Limits
6-69
Rev Oct/04
Stream Configuration
6-64
Stream Configuration
6-65
6.5.2 Constants
The Constants screen is split into two areas, one being the constants used for stability checking
(set up on the Run Data page) and the other for reference data on the Prover Loop.
Rev Oct/04
Stream Configuration
6-66
8. Enter the Tube Coefficient (tube temperature expansion coefficient), typically 0.000033.
9. Enter the Base Volumes (that is, the volume between the relevant sphere switches). Select
the required base volume by checking the associated Initial check box.
1 = Enter the calibration volume between sphere switches 1 and 3.
2 = Enter the calibration volume between sphere switches 2 and 4.
3 = Enter the calibration volume between sphere switches 1 and 4.
4 = Enter the calibration volume between sphere switches 2 and 3.
NOTE: These volumes are critical to the calculations.
10. Enter the approximate volumes of the switch positions. A diagram of the switch positions on
the pipework is shown in Figure 6-37 and Figure 6-38. The pre-switch volumes are used for
software timing purposes and are not critical to the main calculations.
Pre-switch. (Forward) when the sphere is travelling in the forward direction between the
launch chamber and the first sphere switch.
Pre-switch. (Reverse) when the sphere is travelling in the reverse direction between the
launch chamber and the first sphere switch.
Rev Oct/04
Stream Configuration
6-67
6.5.3 Hardware
The Hardware settings relate to the Prover I/O board. These are used to define how the raw pulse
inputs to the prover are processed. 'Phase Locked Loop' or 'Dual Chronometry' is used when the
pulse count is low, typically less than 10,000 pulses per round trip. This, in effect, divides each
pulse into smaller parts to ensure accuracy is maintained.
Rev Oct/04
Stream Configuration
6-68
Rev Oct/04
Stream Configuration
6-69
Rev Oct/04
Stream Configuration
6-70
Rev Oct/04
Stream Configuration
6-71
Page
7.2
Conversions
7-1
7.3
Totals Descriptors
7-2
7.4
Alarms
7-3
7.5
Security
7-11
7.6
External Access
7-13
7.7
Station Mapping
7-14
7.2 Conversions
The default conversion factors are taken from the API Publication 2564, Chapter 15. These
settings can be edited. If the units/conversions have been changed elsewhere, they will need to
be changed here as well (especially Density of Air and Density of Water).
NOTE: The FloBoss S600 does not perform unit conversions on coefficients. Therefore,
always ensure that the coefficients are related to the selected units. For example, if the
Gas Orifice Stream units are in degrees Celsius and millimeters, then make sure the
expansion coefficients for the Orifice and Pipe diameters are values corresponding to
mmm/mmC.
Rev Oct/04
7-1
Rev Oct/04
7-2
7.4 Alarms
Individual alarms can be enabled and disabled within the FloBoss S600. Alarms can be grouped
together for ease of polling, or alarms can be polled individually. There are 16 alarm groups
available.
Each alarm within the FloBoss S600 can be associated with a specific alarm group up to a
maximum of 16 groups. It is not normally necessary to change the default alarm groups for each
alarm.
By default the alarms are categorized into 3 alarm groups.
Computer (Group 1). This group is generally failures of the computer or the program
internally.
Process (Group 2). This group is generally limits. For example an analog input being
high or low.
System (Group 3). This group is generally failures of the I/O. For example an underrange alarm on an analog input.
Rev Oct/04
7-3
Rev Oct/04
7-4
Rev Oct/04
7-5
Rev Oct/04
7-6
Rev Oct/04
7-7
Rev Oct/04
7-8
Rev Oct/04
7-9
7-10
7.5 Security
The Config 600 suite of programs are protected by a multi-level security system that both
restricts access to authorized users and determines which data items the user can enter or modify.
Each user is assigned both a security access level (between 1 and 9) and a password. Level 1 has
the largest number of privileges available to the user; level 9 has the least number of privileges
available. Access to any one level allows access to all of the other less privileged levels.
When the configuration is sent to the FloBoss S600 unit, the security settings, including the user
access levels, become the log-in passwords for access via the front panel and web server. When
a data item cannot be modified due to an insufficient security access level, the data will be
displayed in a setpointed-out form.
Up to a maximum of 50 users can be configured on each configuration. The Username or S600
Password can not be repeated for any user, as this is used to determine who logged in when
changes are made via the FloBoss S600 front panel or PCSetup.
NOTE: By default, PCSetup opens with the user logged on a Level 1 security. To
activate the security on PCSetup, it is necessary to enter a name and PCSetup password
for level 1 security. The PCSetup program will not allow Level 1 logins to be deleted.
If no Level 1 security is enabled at PCSetup, this will mean that anyone can modify the
configuration at PCSetup. The default S600 front panel password is configured so that only
authorized personnel will be able to change data at the front panel.
Rev Oct/04
7-11
7.5.2 Login
If Level 1 security is enabled, access to the PCSetup Editor will be restricted by a login
procedure. No changes or functions can then be performed in the PCSetup Editor until login has
been completed. Each user has an assigned security level which determines the type of data the
user can enter or modify.
To login to PCSetup:
Select Login from the File menu or click on the Login icon in the Icon bar. The Login dialog
box is then displayed. This login dialog is also displayed when a configuration is opened with
the Editor.
1. Enter your username.
2. Enter your password. The system echoes asterisk characters to the screen to prevent the
password entry from being overseen.
NOTE: The password is case sensitive.
Rev Oct/04
7-12
Rev Oct/04
7-13
Rev Oct/04
7-14
Rev Oct/04
Transfer Editor
8-1
Transfer Editor
8-2
Transfer Editor
8-3
Rev Oct/04
Transfer Editor
8-4
Rev Oct/04
Report Editor
9-1
Rev Oct/04
Report Editor
9-2
Rev Oct/04
Report Editor
9-3
Rev Oct/04
Report Editor
9-4
Display Editor
10-1
Rev Oct/04
Display Editor
10-2
Rev Oct/04
Display Editor
10-3
Rev Oct/04
Display Editor
10-4
Rev Oct/04
Modbus Editor
11-1
Rev Oct/04
Modbus Editor
11-2
Rev Oct/04
Modbus Editor
11-3
Rev Oct/04
Modbus Editor
11-4
Rev Oct/04
Modbus Editor
11-5
Rev Oct/04
Modbus Editor
11-6
Rev Oct/04
Modbus Editor
11-7
Rev Oct/04
Glossary of Terms
G-1
Rev Oct/04
Glossary of Terms
G-2
Rev Oct/04
Glossary of Terms
G-3
Glossary of Terms
G-4
Glossary of Terms
G-5
Rev Oct/04
Glossary of Terms
G-6
Glossary of Terms
G-7
Rev Oct/04
Glossary of Terms
G-8
B
Basetime ...............................................................3-3
Batch ..................................................................6-59
Batch Type .........................................................5-12
Batching ................................................... 5-11, 6-59
Baud Rate .............................................................8-2
Behaviour .............................................................4-4
Block Valves ........................................................6-6
C
Calculated...........................................................6-70
Calibrate ...............................................................6-4
Calorific Value ......................................... 6-26, 6-27
Can Fill Indicator ...............................................5-14
Rev Oct/04
D
Data Bits...............................................................8-2
Data point...........................................................11-5
Data Point...........................................................10-3
Data points .........................................................11-4
Decimal Places ..............................................3-6, 9-2
Delete a line .........................................................9-3
Dens A ...............................................................6-71
Dens B................................................................6-71
Densitometer ........................................................6-2
Densitometer High Period Fail.............................5-8
Densitometer Low Period Fail .............................5-8
Index
I-1
E
Edit configuration ................................................ 2-3
Edit line.............................................................. 10-3
Edit Placement ..................................................... 9-2
Editions................................................................ 1-2
Editors.................................................................. 1-2
Enable Determination ........................................ 4-16
End of Batch ........................................................ 3-3
Energy.................................................................. 7-1
External Access ................................................. 7-13
F
Figure 10-1. Display Editor (Main Menu Shown)
......................................................................... 10-1
Figure 10-2. Typical Display Page (Stream 2 Flow
Limits Shown).................................................. 10-2
Figure 1-1. PCSetup Editor Welcome Screen..... 2-1
Figure 11-1. Modbus Editor.............................. 11-2
Figure 11-2. Properties Dialog Box .................. 11-3
Figure 11-3. Connect Wizard............................ 11-5
Figure 2-2. Open Configuration.......................... 2-2
Figure 2-3. PCSetup Editor................................. 2-4
Figure 3-1. Versions Screen................................ 3-1
Figure 3-2. Units Screen ..................................... 3-2
Figure 3-3. Reports Screen ................................. 3-3
Figure 3-4. Totalisation Screen........................... 3-5
Figure 4-1. Typical I/O Setup Screen (Discrete
Inputs Shown) .................................................... 4-1
Figure 4-2. HART Board Configuration Screen4-10
Figure 4-3. PID Loop Configuration Screen..... 4-11
Figure 4-4. Communcation Task Configuration
Screen............................................................... 4-14
Figure 5-1. Flow Rate Screen ............................. 5-2
Figure 5-2. Averaging Screen ............................. 5-3
Figure 5-3. Flow Switching Screen .................... 5-4
Figure 5-4. Densitometer Screen ........................ 5-7
Figure 5-5. Chromatograph Data Screen ............ 5-9
Figure 5-6. Batching Screen ............................. 5-12
Figure 5-7. Sampling Screen ............................ 5-14
Rev Oct/04
Index
I-2
K
K factor ..............................................................6-65
K Factor.....................................................6-49, 6-58
Keypad ........................................................4-4, 6-71
Keypad Set .........................................................5-11
Lastgood.............................................................6-71
Latched.................................................................7-4
Left pane ..............................................................2-4
Limit Check........................................................5-16
Limits alarms........................................................7-3
Linearisation..............................................6-49, 6-58
Liquid volume correction ...................................5-15
Liquid Volume Correction .................................6-56
Login ..................................................................7-12
Lo-Hi Cell ..........................................................6-35
Lo-Hi-Hi Cell.....................................................6-41
Lo-Mid-Hi Cell ..................................................6-37
Loop Delay.........................................................11-3
Low Flow Cut Off................................................5-2
Low Frequency Cutoff .........................................4-8
Low Scale.............................................................4-7
Hardware ............................................................6-68
HART...................................................................4-9
Header ..................................................................9-1
Hierarchy menu ............................................ 2-3, 2-4
High Scale ............................................................4-7
Hi-Hi Cell...........................................................6-36
Hold Time ..........................................................5-17
Hostname..............................................................8-2
I
I/O ........................................................................4-1
I/O alarms.............................................................7-3
I/O Board...................................................... 4-7, 4-8
I/O Channel .................................................. 4-7, 4-8
Icon bar.................................................................2-4
Increment Cumulatives.........................................3-6
Index...................................................................11-4
Initial Mode ..........................................................5-9
Initial Mode of Operation.....................................4-4
Input .....................................................................4-1
Input Params.......................................................5-16
Insert a line...........................................................9-3
Insert Menu ........................................................10-2
Insert Page..........................................................10-3
Insert Special ......................................................11-4
Integral Time ......................................................4-13
ISO5167 .............................................................6-15
ISO6976 .............................................................6-26
Item .............................................................. 4-6, 4-9
Item Name ............................................................4-2
Item Type ..................................................... 4-6, 4-9
Rev Oct/04
Index
I-3
O
O/P Initialization................................................ 5-17
Offset ................................................................. 5-17
Open Configuration ............................................. 2-1
Operational Mode .............................................. 5-16
Ordering............................................................. 5-10
Orifice................................................................ 6-13
Output ........................................................... 4-1, 4-3
P
Parity.................................................................... 8-2
Password............................................................ 7-11
PC Password ...................................................... 7-12
PCSetup ........................................................ 2-1, 2-3
PCSetup Welcome ............................................... 2-1
PID............................................................ 4-11, 4-13
Pipe .................................................................... 6-13
Pipe Correction .................................................. 6-13
Placement Editor................................................ 10-3
Poll Delay .......................................................... 11-3
Poll Format ........................................................ 4-10
Port .................................................................... 5-10
Post Move Time................................................... 5-6
Prealarm............................................................. 5-12
Preset ................................................................. 5-17
Pressure................................................................ 7-2
Pressure Correction Table.................................. 5-15
Printing of Alarms/Events ................................... 7-4
Process alarms ..................................................... 7-3
Process Variable ................................................ 4-11
Prop Band .......................................................... 4-12
Protocol.............................................................. 4-15
Proved.................................................................. 6-4
Prover.......................................................... 3-3, 6-65
Prover alarms ..................................................... 6-69
Prover I/O .......................................................... 6-68
Prover Loop ....................................................... 6-66
PRT/RTD...................................................... 4-3, 4-6
PRT/RTD Input ................................................... 4-3
PTZ ........................................................... 6-23, 6-71
pulse inputs .......................................................... 4-7
Pulse Outputs ....................................................... 4-9
Pulse Width.......................................................... 4-3
PV Channel........................................................ 4-11
PV Range........................................................... 4-12
PV Type............................................................. 4-11
T
Table 6-1. ISO 6976/GPA Valid Reference
Conditions........................................................ 6-27
Tasks.................................................................. 4-14
Rev Oct/04
Index
I-4
Units..............................................................3-2, 7-1
Unlatched .............................................................7-4
Upstream ............................................................6-11
US Lo-Hi Cell ....................................................6-36
US Single Cell....................................................6-34
User Moles .........................................................5-11
Username ...........................................................7-11
V
Vapor Pressure ...................................................5-16
VCone ................................................................6-19
Versions ...............................................................3-1
Volume...............................................................5-14
Volume Correction Table...................................5-15
W
U
Ultrasonic ................................................. 6-51, 6-53
Ultrasonic Control ..............................................6-51
If you have comments or questions regarding this manual, please direct them to your local sales
representative or contact:
Emerson Process Management
Flow Computer Division
Marshalltown, IA 50158 U.S.A.
Houston, TX 77065 U.S.A.
Pickering, North Yorkshire UK Y018 7JA
Website: www.EmersonProcess.com/flow
Rev Oct/04
Index
I-5