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HV END CONNECTOR
Preventive maintenance checklist
2.
Identify loose connections: Loose connections can cause power fluctuations to
devices, devices to operate erratically and uneven load distribution between wires.
3.
Identify components running hot or not according to specifications:
Transformers, motors, bearings and wires almost always run hot before they fail.
Predictive maintenance technologies such as infrared Thermography, vibration
analysis and laser alignment tools as well as general maintenance such as regularly
scheduled lubrication can avoid asset failure.
4.
Identify unusual smells, noises, dust build up, or discoloration: Melting
insulation, stressed motors, corrosion through dust and so on make a physical
inspection a requirement for electrical components. Electrical troubleshooting and
simulation should be performed using a systematic approach.
5.
Check all emergency lighting, signage and power indicator displays: Many
electrical disasters occur when the safety monitoring equipment itself is faulty
leading to a false belief that all is ok.
6.
Extend the useful lifecycle of assets: Poorly maintained assets require more
energy to do the same amount of work. This leads to excessive wear and tear and a
shortening of the assets useful lifecycle.
7.
Avoid unplanned downtime: Unplanned downtime can shut down production,
result in emergency labour costs and unnecessary capital asset replacement.
Without proper electrical training, all of these significantly impact the profitability of
the organization.
8.
Less equipment loss: Consistent electrical preventive maintenance will reduce
the amount of equipment that needs to be replaced early as a result of electrical
problems.
9.
Energy savings: Optimal energy efficiency will occur when equipment is
functioning within design parameters and is well maintained.
10. Safety and Liability: The most important reason of all is safety. Avoiding
serious injuries or death is worth every penny spent on prevention. Liability lawyers
have a field day when facilities have a poor maintenance record.
TRANSFORMER LV BUSHING
Re-torque connections
Examining work orders as well as new installs for compliance and uniformity
Lighting
Shutdown mechanisms
Every organization has a unique set of assets. Therefore, it is unlikely that the same
electrical inspection checklist will be the same. Generally manufacturer provides the
checklist for maintenance it should be adhere to or with own practice we can
develop ourselves.
GENERAL ANNUAL CHECKS
(1) Review past maintenance records to find repair patterns. These records may
point to certain components that should be closely inspected during performance of
preventive maintenance.
(2) Review operator records concerning electrical load readings; compare with
equipment ratings. Operator records regarding operating temperatures and any
documented abnormal circumstances associated with the system should also be
reviewed.
(3) Inspect Secondary Electrical Distribution Equipment:
(a) Inspect to ensure that warning signs exist. Replace as required.
(b) Inspect enclosures for damage, unauthorized openings, and corrosion of
metallic objects. Repair and paint as required.
(c) Inspect air passages and remove any blockage.
(d) Inspect, investigate, and solve conditions for unusual odors.
(e) As equipment is operated and tested, listen, investigate, and solve conditions
for unusual noises.
(f) Inspect electrical connections for degradation and tightness. Repair as required.
(g) Inspect electrical insulation for discoloration and degradation. Repair as
required.
(h) Inspect equipment grounding components such as conductors and connections.
Repair as required.
(i) Inspect insulators for damage. Replace as required.
(j) Inspect liquid immersed equipment for leaks and damage.
(k) Inspect indicating lights for correct illumination.
(4) Remove debris, dirt, and other foreign objects from all components, housings,
cabinets, panels, etc.
(5) Torque all electrical connections to design value..
(6) Verify operation of space heaters and control thermostat. Check thermostat set
Sl
no
Activities
b)
Condition of bushings
c)
10
11
12
Voltage Ratio:
Checks
carried
Remarks
13
14
Check IR value
a) Primary
: P-E
b) Secondary
: P-E
Signature
Rating:
Sl
no
Activities
Checks
carried
Remarks
one.
8
10
11
12
13
Check IR value
a) R-E
14
b) Y-E
c) B-E
Signature
and expert electrical skills, the industrial equipment and machinery on which your
business runs can continue working efficiently, reducing the risk of a catastrophic
failure that can cost time and money. Read on to learn the benefits of preventive
electrical equipment maintenance, as well as the use of infrared thermography in
detecting electrical problems.
Save Time and Money:
An effective preventive electrical maintenance program involves scheduling routine
inspections and checkups on a regular basis, ensuring that your equipment and
machinery is continually checked for both minor and major problems. Even small
electrical problems can become more severe issues if left undetected for too long,
which can lead to emergency repairs that require halted production lines and costly
replacement parts. In a challenging global economy that demands cost-effective
mass production on a timely basis, stopping production due to equipment failure
can have major setbacks.
A Safer Workplace:
Not only can preventive electrical maintenance save businesses time and money,
but by keeping equipment functioning properly, the risk of hazard is greatly reduced
and the work environment becomes a safer place. Electrical equipment failure can
lead to serious hazards, including fires and arc flash, which can leave workers
severely injured. Equipment that is not working properly or problems that are left
undetected can have unfortunate results for electricians working with or near the
equipment. Machinery should be inspected frequently to identify potential problems
and prevent them from becoming dangers in the workplace.
Using Infrared Thermography:
The use of infrared (IR) thermography is critical to preventive maintenance in
electrical work environments. All objects radiate thermal energy, or heat, and IR
cameras can detect the radiation of heat that is emitted from any given object by
taking "heat" images. Through a range of colors, these images present hot spots
that cannot otherwise be perceived by the naked eye. IR thermography is used to
reveal loose circuits, equipment failure and safety hazards. Electrical workers can
then use the thermographic images to analyze and measure temperatures,
identifying problems and fixing them before they become severe.
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About Me
Bhagawan Prasad
Panipat, Haryana, India
Electrical Engineer having 20 years experience in Power Distribution, Electrical
Maintenance, Electrical Projects, basic of SAP, Design, estimation and costing of
power distribution,EPC for indoor substation,street lighting, Language with English,