SERVOMECHANISM FOR

BRUSHLESS MOTOR

Mod. BMD1/EV

ELECTRIC POWER

Brushless motors are typically employed in power

applications up to some kW such as: the control of computer
peripherals, industrial automation, robots and variable
speed servomechanisms for heat pumps. In this context,
the suggested equipment mod. BMD1/EV, is the necessary
instrument for a high level analytical-experimental study of
the subjects concerning electrical servomechanisms for
brushless motors. The power of the servomechanism, the
circuit solutions, the used components, make the training
program to be developed on a totally industrial product and
not on a symulated system.

ED

Brushless motors are synchronous machines with rotor

consisting in a permanent magnet and consequently without
brushes. The mechanical and electrical characteristics of these
motors are superior to those of traditional DC and AC motors.

SERVOMECHANISM FOR BRUSHLESS MOTOR

mod. BMD1/EV
The system mod. BMD1/EV essentially consists of:
An industrial bidirectional drive for AC brushless motor;
An external unit consisting of an AC brushless motor.

44A-E-ED-BMD1-1

The servomechanism is mounted on the EDUBOX structure,

an innovative system for teaching presentation combining the
demonstration effect with the operative functionality.
The compact unit includes:
An electronic circuit of the equipment;
A silk-screen printed diagram with detailed block
diagram;
A panel with controls, signaling, test points;
A non-destructive fault simulator.
Besides the brushless motor, the external unit contains a
resolver-type position transducer. The servomechanism is
connected to the external unit via an 8-pole cable. Besides,
a dedicated card provided with the equipment mod.
BMD1/EV, enables the PC interfacing, via USB/Bluetooth, during
data acquisition and process supervision experiences. Then
a simulation system enables the insertion of 8 different nondestructive faults via the same number of switches; the inserted
faults are the most used as concern the industrial use of the
system. In this way, the experimentation is completed with
exercises concerning the maintenance of brushless industrial
servomechanisms, enriching the professional background of
the student.

ELETTRONICA VENETA S.P.A. - 31045 Motta di Livenza (TV) Italy - Via Postumia 16 - Tel. +39 0422 765 802 - Fax +39 0422 861 901 - E-mail: export@elettronicaveneta.com

ED 17

TRAINING PROGRAM:

TECHNICAL SPECIFICATIONS:

EDUBOX mounting structure

Silk screen printed diagram with the different circuit blocks
of the system
Measurement test-points
2 Bar-graph indicators for speed and current
External control panel with switches and rotary potentiometer
Non-destructive fault simulator: possibility of insertion of 8
faults at max with the same number of switches.

AC brushless motor: electrical and mechanical characteristics

Position transducers: resolver
Double-loop speed-current control
Structure of the servomechanism
Application range
Analysis of the power stage with IGBT transistor
Microcontroller architecture
Acceleration and deceleration ramps
Detection of the voltage and current wave-forms on the
motor phases
Changing of the control parameters
Dynamic response of the system
Analysis and use of the supervision software from PC in
exercises of speed setting/reading
Speed/current graph plotting
Troubleshooting experiences in the servomechanism

Power supply:
Dimensions:
Weight:

230 Vac 50 Hz single-phase - 2 kVA

(Other voltage and frequency on request)
380 x 330 x 130 mm
about 6 kg

ED

SERVOMECHANISM CHARACTERISTICS:

ELECTRIC POWER

SOFTWARE:
Data acquisition and supervision:
Interface card inside the equipment, complete with A/D and
D/A converters;
Connection to PC: USB/Bluetooth (PC not included);
Graphic software running on Windows 7/8 or higher.

Speed set-point which can be fixed via potentiometer or PC;

Speed regulation range: 3000 rpm;
Auxiliary voltages obtained with DC/DC converter inside the
drive;
6 IGBT transistor power stage;
Feedback with resolver;
Control: 4-quadrant bidirectional with double speed-current
loop;
Acceleration / deceleration times, programmable from 0.00 s
to 99,99 s;
Protection for over/under voltages;
Single-phase rectifier bridge from network.

MOTOR UNIT CHARACTERISTICS:

Metal base;
Permanent magnet brushless motor in neodymium-iron
boron;
Resolver splined to the motor shaft;
Nominal armature voltage: 3 x 200 Vrms;
Nominal armature current: 3 x 3.3 Arms;
Nominal speed: 3000 rpm;
Torque: 7.8 Nm.
Dimensions:
Weight:

350 x 120 x 150 mm

about 5 kg

REQUIRED

44A-E-ED-BMD1-1

INSTRUMENTS - NOT INCLUDED - MULTIMETER

- OSCILLOSCOPE
- FUNCTION GENERATOR

ED 18

SUPPLIED WITH
THEORETICAL-APPLICATION HANDBOOK OF THE
MODULE WITH GUIDE TO THE APPLICATIONS.
INSTALLATION, USE AND MAINTENANCE
HANDBOOK.

ELETTRONICA VENETA S.P.A. - 31045 Motta di Livenza (TV) Italy - Via Postumia 16 - Tel. +39 0422 765 802 - Fax +39 0422 861 901 - E-mail: export@elettronicaveneta.com