CIP Session I Quiz-2

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CIP Session I Quiz 2

1.

A decrease in temperature will generally cause the corrosion


rate to
I.
Increase.
II. Decrease.
III. remain constant.
A)
B)
C)
D)

2.

Dew point is the temperature at which


A)
B)
C)
D)

3.

relative humidity.
ambient temperature and wet bulb temperature.
substrate temperature and wet bulb temperature.
dew point.

Coating operations should NOT take place unless the


substrate surface temperature is at least
A)
B)
C)
D)

7.

the same as dew point temperature.


at least 5oF (about 3oC) below dew point temperature.
at least 5oF (about 3oC) above dew point temperature.
no more than 5oF (about 3oC) above dew point temperature.

A sling psychrometer directly measure


A)
B)
C)
D)

6.

steel surface thermometer.


humidity indicator stripes.
sling psychrometer.
anemometer.

Steel surface temperature during coating application should


be
A)
B)
C)
D)

5.

moisture vapour evaporates.


moisture vapour condenses
moisture vapour increases
corrosion is slowed down

Dew point is measured and calculated by using


A)
B)
C)
D)

4.

I only
II only
III only
I, II and III

40F
5oF
5oF
5oF

(20C) higher than the dew point temperature.


(3oC) higher than the dew point temperature.
(3oC) lower than the dew point temperature.
(3oC) above freezing.

Which of the following statements concerning ultra high


pressure water jetting is true?
I.
II.
III.
IV.

Production rates are cost effective.


Seldom used of for surface preparation.
Often used for surface preparation.
Lower pressure will not remove tight mill
scale.

A) III only

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08/04

CIP Session I Quiz 2

B) I and II only
C) I and III only
D) II and IV only
8.

ISO 8503-1 comparators are available for which of the


following abrasives?
I.
Sand
II. Grit
III. Shot
A)
B)
C)
D)

9.

Workers exposed to hazardous levels of free silica dust such


as released during sand blast cleaning process, may develop
silicosis, which is a disease of the
A)
B)
C)
D)

10.

dissolves in the electrolyte.


does nothing.
has an opposite electrical polarity to anode.
is not considered to be part of the corrosion cell.

Nozzle pressure for manual blast cleaning is generally


accepted to be
A)
B)
C)
D)

13.

Visual inspection
Test papers or chemical test kits
Magnetic pull-off DFT gauge
Low voltage DC (wet sponge method)

The cathode of a corrosion cell


A)
B)
C)
D)

12.

liver.
heart.
lung.
stomach.

The presence of certain salt deposits such as ferrous


sulphate or ferrous hydroxides may be determined by which of
the following?
A)
B)
C)
D)

11.

I & II only
I & III only
II & III only
I, II and III

60 to 90 psi
90 to 100 psi
130 to 150 psi
130 psi and above

Extra-coarse Testex replica tape is used when it is expected


that the depth of the anchor pattern/surface profile to be
measured will be 3 mils (75 microns).
A) True
B) False

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CIP Session I Quiz 2

14.

When following a specification for surface preparation


standards, the inspector should NOT
A)
B)
C)
D)

15.

ensure specified cleanliness standard is used.


ensure surface is prepared as specified.
require a cleaner surface than specified.
verify that only specified materials are used.

If the coating inspector finds that the coating was applied


thicker than specified, he/she should
A) advise contractor and owners representative immediately.
B) use good judgement in deciding whether or not deviation
from specification is allowable.
C) require that area to be blasted down to bare metal and
recoated.
D) Call the coating manufacturer to solve the problem.

16.

If the desired DFT of a coating is 100 microns (4 mils),


what wet film thickness will be required if the coating
contains 100% volume solids?
A)
A)
B)
C)

17.

50 microns (2 mils)
75 microns (3 mils)
100 microns (4 mils)
150 microns (6 mils)

A well-written coating specification should contain


information regarding
I.
surface preparation standards.
II. safety.
III. locations to be coated.
A)
B)
C)
D)

18.

The coating inspector should require white metal surface


preparation if
A)
B)
C)
D)

19.

I only
II only
III only
I, II and III

immersion surface is required.


chemical resistance is required.
the specification calls for white metal.
the manufacturers product data sheet recommends white
metal.

The requirements of a project should be defined by the


A)
B)
C)
D)

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coating
coating
project
coating

inspector.
contractor.
engineer.
specification.

08/04

CIP Session I Quiz 2

20.

33 feet is approximately how many meters?


A)
B)
C)
D)

21.

10
15
20
30

It is the coating inspectors responsibility to


A) recommend suitable protective coating system for each
job.
B) be sure that the most economical bid for coatings is
obtained.
C) be sure that the coatings used are the specified
coatings.
D) take the pre-job meeting minutes.

22.

The coating inspectors responsibility to


A) Verify compliance with specification requirements.
B) adapt the specification to the realities of the
situation.
C) be the expert on coatings.
D) direct the contractors safety meetings.

23.

An inspectors primary duty to


I.
II.
III.
IV.
A)
B)
C)
D)

24.

I only
I and II only
I, II, III only
I, II and IV only

Inspection of mixing and thinning operations is important


A)
B)
C)
D)

25.

observe actions of the contractor.


report actions of the contractor.
document actions of the contractor.
enforce all safety rules.

only when zinc rich coatings are used.


only when inorganic zinc coatings are used.
only when a new applicator is starting work.
every time mixing and thinning is performed.

Corrosion is slower in hot environments than in cool ones.


A) True
B) False

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CIP Session I Quiz 2

KEY
1-B, 2-B, 3-C, 4-C, 5-B, 6-B, 7-C, 8-C, 9-C, 10-B, 11-C, 12-B, 13-A,
14-C, 15-A, 16-C, 17-D, 18-C, 19-D, 20-A, 21-C, 22-A, 23-C, 24-D,
25-B.

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08/04

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