Professional Documents
Culture Documents
Valve 2
Valve 2
MC LC MODULE
BO DNG, SA CHA CC LOI VAN
I. Cu to, nguyn l lm vic, vn hnh cc loi van. 2
1. Van cng.... 2
2. Van cu....... 11
3. Van bi....... 15
4. Van bm..... 19
5. Van mng..... 20
6. Van nt....... 21
7. Van mt chiu...... 27
8. Van an ton.... 29
9. Van iu khin..... 33
II. Cc nguyn nhn h hng thng gp ca cc loi van
v bin php khc phc... 61
III. Bo dng, sa cha cc loi van.. 62
IV. Hiu chun van an ton..... 66
V. Hiu chun van iu khin..... 66
Trang 1
Hnh 1
a. Cu to:
Van cng bao gm cc chi tit sau y:
Hnh 3
Hnh 2
Hnh 4
Trang 2
Hnh 5
* Np van ( bonnet ):
L phn t lin kt vi thn van bi cc bulon v ai c, phn trn ca np
van c tc dng ng lt dn hng cho trc van, ring i vi van cng np van
cn cha cng van khi thc hin qu trnh m van.
Ngoi ra cn c cc dng ni khc gia ng ng v thn van. Cc phng
php ny bao gm: Mi ni lp ghp ren, ni bng then cht, ni bng phng php
hn gi u.
Trong np van pha trn c khong khng c th ko tm ca ca van
ln khi m van. C rt nhiu dng ni gia np van v thn van hnh thnh nn
mt mi lp ghp kn. Chng c th l dng lp ghp bng mt bch, bng cch lp
ghp ren, hay bng mi lp ghp ren c hn ng mp.
Hnh 6
Trang 3
Hnh 7
Hnh 8
* Trc van ( stem ):
Trc van c tc dng bin chuyn ng quay ca tay quay thnh chuyn
ng tnh tin ca cng van, mt u trc van c ren c kt ni vi tay quay v
ng lt dn hng, u cn li c kt ni vi cng van.
* Tay van: (handwheel):
Khi tin hnh quay tay van ty theo chiu quay m lm cho trc van chuyn
ng ln hoc xung ko cng van chuyn ng theo thc hin qu trnh ng m
van.
ai c hm tay quay ( nu van cng iu khin bng tay ) n khp vi ren
ngoi ca ng lt dn hng lm cho tay quay v ng lt dn hng c nh vi
nhau, c loi ai c hm n khp vo trc van.
Ca van c gn vi cn van. Pha trn np van c np bt kn, np ny c
chc nng lm kn khng cho vt cht r r ra ngoi. Np lm kn c nhi vt liu
bt kn. u pha trn ca cn van c ni vi tay quay.
Hnh 9
Trang 4
Trong hnh v l loi ni bng ren. Khi vn tay quay th cn van s chuyn
ng ln xung ng hay m van. Nn chng ta cng c th gi y l loi van
c cn chuyn ng . Khi quan st v tr ca cn van ta c th nhn bit c van
ang v tr ng hay m.
Hnh di l mt lai van c cn chuyn ng khc. Np van c to ren
pha trong. Phn ren ca np van v cn van n khp vi nhau. u trn ca cn
van c ni vi tay quay bng mi ni khng chuyn ng. Khi cn van chuyn
ng ln hay xung th tay quay v ca van cng chuyn ng theo.
Hnh 10
Hnh 11
Hp lm kn (packing):
Hp lm kn c nh v trn np van, bn trong C vt liu lm kn
(amian) qun xung quay trc van, vt liu ny s b np lm kn p vo trc van v
Trang 5
Hnh 12
Hnh 13
CU TO CA VAN
CC DNG CA VAN
* Ca van:
L phn t nhn chuyn ng tnh tin t trc van thc hin qu trnh ng
hoc m dng lu cht i qua thn van, tu theo loi van m cng c cu to nhiu
loi khc nhau.
Di y l mt loi van khc c mi lp ghp ren pha trong. loi ny
c mi lp ghp ren gia ca van v cn van. u trn ca cn van gn cht vi tay
quay.
- Thit k ca van: Ca van l phn dng iu chnh dng chy.
Hnh 14
Khi ca van chuyn ng xung chng s chn ng dng chy v to nn
kn gia n v hai vng tip xc. Khi ca van chuyn ng ln xung s sinh ra
lc ma st gia ca van v hai vng tip xc do s gy ra s mi mn cc phn
tip xc ny.
Mt khc dng chy ca vt cht lun c xu hng mi mn nhng phn tip
xc vi. Khi dng chy ca vt cht di p sut cao th s mi mn ngy cng ln.
Ca van trong trng hp B s b mi mn nhiu hn trong trng hp A.
Nu ca van v cc vng tip xc b mi mn nhiu th chng s khng cn tc
dng lm kn ton b dng chy khi ang v tr ng. V van ca b mi mn
Trang 6
Hnh 15
Hnh 16
Ca van cng c nhiu dng iu tit khc nhau. Loi thng dng nht l ca
lin l ch to ch c c mt tm.
Hnh 17
Trong loi ca ny khi v tr ng th p sut ca dng chy ch tc ng
ln mt mt ca ca
Hnh 18
Trang 7
Hnh 19
Khi tm pha di chm im dng th n khng th tin thm c na.
Khi nu cn van tip tc chuyn ng xung n s to lc tc dng ln
tm pha di. Lc ny c hai tm s y hai cnh ra hai pha. Do trong loi van
ca ny ta c th c c kn cao. Phn cnh no tip xc vi dng chy ti s b
mi mn nhiu hn nhng v kn c to nn bi c hai cnh nn khi mt cnh
b mi mn ta vn c c kn i hi.
Khi m van, nhng chuyn ng u tin ca tay quay s lm gim lc tc
dng ln hai ca.
Trong mt s h thng c s thay i nhit ln, s gin n ng ng s
lm on thn van to nn lc tc dng rt ln ln ca van v c th lm cho ca van
khng th chuyn ng c. Van c hai ca song song c dng trong trng
hp ny. V khi tm pha trn c ko ln s gim c lc tc dng ln ca van
lm cho ca van c th chuyn ng mt cch d dng hn. V cu to ca loi ca
van ny gm nhiu phn ghp li vi nhau nn chng thng b trc trc nu nh
cc tp cht b tc kt hay lng ng trong nn loi van ny thng c dng
cho cc ng ng dn cc sn phm c sch cao.
Mt dng ca van khc l ca c lin c rnh gia. (Hnh di)
* Vng lm kn gia cng van v thn van (seat ring):
Hnh 20
Hnh 21
Trang 8
Hnh 22
2. Khi tin hnh quay tay quay th trc, tay quay va chuyn ng tnh tin va
chuyn ng quay cn cng van chuyn ng tnh tin
Cu to loi ny nh sau:
Trc van c nh v trn np van cho php chuyn ng quay trn, nh vy
khi quay tay quay th trc v tay quay chuyn ng quay trn lm cho ren ngoi ca
trc n khp vi ren trong ca cng van lm cho cng van chuyn chuyn ng tnh
tin ln xung khi quay tay quay.
Hnh 23
Trang 9
3. Khi tin hnh quay tay quay th trc xoay trn khng tnh tin v ko theo
cng van nm nghing theo dng chy ca lu cht, tay quay chuyn ng quay
trn.
Cu to loi ny nh sau:
Trc van c nh v thn van v ni vi hp s cho php chuyn ng quay
trn, nh vy khi quay tay quay th trc xoay trn v tay quay chuyn ng quay
trn lm cho cng van lm cho cng van chuyn ng xung quanh trc (cng van
c nh trn trc van)
c. Nguyn l lm vic:
- Khi tin hnh quay tay quay theo ngc chiu kim ng h ( ty theo cu to
ca tng loi ) lm cho cng van chuyn ng i ln thc hin qu trnh m van.
- Khi quay tay quay theo cng chiu kim ng h lm cho cng van chuyn
ng i xung thc hin qu trnh ng van.
- Van cng lm vic c ch :
+ ng van hon ton
+ M van hon ton.
+ Khng lm vic c ch tit lu v ch ny cng van s b mi theo
mn do tc ng ca dng lu cht. N s b r r ln ng tip.
- Khi ng hoc m cng nhanh cng tt.
d. Cng dng:
V tr thng dng lp t trong nh my nhit in:
- Trc v sau cc bm ( bm nc cp, bm tun hon)
- Trc v sau cc b tit nhit, u ra b siu nhit..
Dng cch ly cc thit b ra khi h thng, i khi dng iu chnh dng
lu cht.
Hnh 24
Trang 10
2. Van cu:
a. Cu to van cu:
Dng chy i qua van ca l dng chy thng hng. Trong van iu tit
dng chy khi qua van b chuyn hng.
Hnh 25
Hnh 26
- Thn: c cu to chu c dng ln.
- Trc van: c th chuyn ng tnh tin hoc c th chuyn ng quay. Gia
trc v thn c hp lm kn v thng c mt khoang lm cn bng.
- m lm kn c th bng kim loi hay vt liu mm.
- Vng m lm kn.
- Thit k ca van: Ca van ca van iu tit cng c nhiu dng thit k
khc nhau. Loi thng dng nht l dng nt. Loi ny c dng cn phn di.
- Vng lm kn cng c dng cn n khp vi ca van. V th nu nh ca
van c khuyt tt mt phn th n vn gi c kn. C rt nhiu dng thit k
ca nt khc nhau nn trong s dng ta phi la chn loi thch ng cho cng vic
i hi.
Trang 11
Hnh 27
Hnh trn m t dng ca nt thao tc nhanh khi thc hin vic ng hay m
dng chy ch cn nhng chuyn ng nh ca cn van. Loi ny thng dng
trong qu trnh ng hay m dng chy.
Cc van iu tit c ca van dng nt thng c nhiu kiu thit k khc
nhau.
Hnh 28
V d nh ca dng ch V, ca cn bng ( dng thng ), ca vi ng lm
kn, ca dng cht. Vi cc dng ca van loi ny nhng chuyn ng nh ca cn
van ch to nn nhng thay i nh trong lu lng dng chy. Nhng van iu tit
thng c s dng v tr m mt phn v v tr ng v mc ch s dng loi
van ny l dng iu tit dng chy.
Hnh v di y m t mt dng khc ca van iu tit chng c gi l
a van nhiu thnh phn.
Hnh 29
Ca van c ch to bng kim loi v lp vt liu c tnh n hi nh cao
su. Khi ng van hon ton vng lm kn s tip xc vi lp vt liu n hi.
Trong h thng ng dn i khi c cha cc tp cht rn, nhng tp cht ny c th
lng ng trn b mt vng lm kn hay ca van v chng c th lm cho van khng
th ng c hon ton. Khi s dng a nhiu thnh phn th cc tp cht rn ny
Trang 12
Hnh 30
b. Nguyn l lm vic:
Van cu c nguyn l lm vic nh sau:
Dng chy i qua van ca l dng chy thng hng. Trong van iu tit dng
chy khi qua van b chuyn hng.
Hnh 31
S i hng dng chy ny to nn s cun xoy v p sut ca dng chy
qua van cng b gim nhiu hn, do nng lng i hi chuyn cht lng qua
van iu tit cng ln hn.
Trong van iu tit phn y ca ca van nm song song vi hng ca dng
chy. Trong van ca, lc ma st gia vng lm kn v van ch c chm dt khi
van c m hon ton.
Cn trong van iu tit ca van khng trt dc theo b mt ca vng lm
kn, do vy mi tip xc gia ca van v vng lm kn s chm dt khi bt u c
dng chy.
Trang 13
Hnh 32
i vi van ca khi thc hin qu trnh ng v m van s xy ra s mi
mn do lc ma st gia cc vng lm kn v ca van cn i vi van iu tit th
ch to nn s mi mn nh.
Do vy trong cc cng vic i hi phi vn hnh van mt cch thng
xuyn th van iu tit l loi thch ng hn.
Khi van ca c dng trong qu trnh iu tit th s mi mn ca dng
chy to nn mn khng ng u phn y ca ca van. Cn trong van iu
tit khi v tr iu tit th ton b phn ca van nm trong dng chy do s mi
mn xy ra ng u hn.
Khi vng lm kn v ca van b mi mn ng u nhau th sau mt thi gian
s dng lu di vn gi c kn ca n. V l do ny nn chng thng c
dng trong qu trnh iu tit dng chy.
Hnh 33
Trong hnh v m t van ang v tr iu tit.
Khi dng chy t im A ti im B th kh nng ca van ng bt thnh lnh
v tc nghn khi n gn vi vng lm kn.
c c s vn hnh n nh, van iu tit phi c lp t vo h
thng theo hng dng chy vt cht i t phn di ca ca van ln.
Van iu tit i khi cng c thit k theo dng gc.
Trang 14
Hnh 34
Hng dng chy qua van dng ny b thay i t hn so vi van iu tit
thng thng nn xoy ca dng chy v s st p i qua van cng t hn.
c. Cng dng van cu:
- C th s dng iu tit.
- ng hay m hon ton.
C th s dng trong cc mi trng: kh, lng khng c bn l cht cng,
mi trng chn khng, mi trng ng lnh. Nn c s dng nhiu trong h
thng nhit in.
3. Van bi:
a. Cu to van bi:
Van bi c thit k v qu trnh vn hnh tng t nh van nt.
Hnh 35
Trang 15
Hnh 36
Loi ny ngoi vic ng v m n cn c th i hng i ca dng chy.
Van ny ch c cn tr dng chy nh nn s st p v hin tng to xoy khi
dng chy qua van cng rt nh. Van bi thng khng dng cho mc ch iu
chnh dng chy v khi chng v tr iu tit th phn ca van nm trong dng
chy s b mi mn nhiu hn.
Hnh 37
Trang 16
Hnh 38
Trang 17
phc v cho vic iu tit dng chy th van bi phi c thit k c bit.
Ca van thuc loi ny l tm kim loi lin, ca van ch tip xc vi vng lm kn
khi n v tr ng hon ton. iu ny cho php dng chy i qua ton b din
tch ca ca van khi n ch m mt phn. V th nn n c th dng iu tit
dng chy m khng xy ra s mi mn khng ng u.
Hnh 39
b. Nguyn l lm vic:
- Khi c cu iu khin hoc tay quay lm cho trc van xoay mt gc 90
th van thay i ch lm vic.
- Theo nguyn tc khi van ang v tr ng ta xoay cn iu khin ngc
chiu kim ng h th van m.
- Cng ging nh van cng van bi lm vic c ch :
- ng van hon ton
- m hon ton
- Van bi hn ch lm vic c ch tit lu.
- Van bi l loi van thc hin qu trnh ng m nhanh.
c. Phn loi
C rt nhiu kiu, chng ta c th phn ra:
1. Theo cch lin kt vi trc ta c:
- Bi khng c ngng trc (hnh 40)
- Bi c ngng trc (hnh 41)
Hnh 40
Hnh 41
Trang 18
Hnh 42
Hnh 43
Hnh 44
4. Van bm:
a. Cu to:
Hnh 45
1. Thn van(body):
Trang 19
Thn van ca van bm tng t nh mt vng kim loi trn thn van c
nhng l dng nh v vo ng ng bi cc bulon v ai c.
2. a van( disc):
a van l mt tm kim loi n lm nhim v iu khin dng chy (ng
hoc m dng chy) thng qua c cu iu khin hoc tay quay
3. Vng chn (Seat ring):
L vng lm kn gia thn van v a van khi van thc hin qu trnh ng van
hon ton.
b. Nguyn l lm hot ng:
Van bm lm vic c 3 ch :
+ ng hon ton
+ M hon ton
+ M tit lu
Vic ng m ch cn quay tay quay hoc iu khin c cu ng mi gc
( theo qui nh ca nh ch to )
Lu :
Van bm l van c th dng u tit dng chy, v vy lc tc ng ca
dng chy s tc ng ln a van cho nn trong nhng iu kin nht nh ngi ta
s dng van bm c c cu gi gc m
C cu gi gc m:
Gm c hai phn: phn c nh c gn trn thn van gm l kim loi c
rng thng hoa v phn di ng l mt ci cht c gn trn cn van. C cu ny
nhm mc ch c nh gc m ca van khng cho dng lu cht tc ng lm thay
i gc ng m ban u
5. Van mng:
a. Cu to:
Van mng c cu to nh hnh 46 v 47 sau:
Hnh 46
1. Thn van
2. Np y
Trang 20
3. a nn
5. ng bc ngoi
7. Mng van
10. Chn (kim loi)
12. Bulong c nh.
Hnh 47
b. Nguyn l hot ng
- Khi tc ng vo van ng hoc m th a van c nng ln ( hoc h
xung) lm cho khe h cho lu cht qua a van tng( hoc gim).
- Van thng dng trong h thng ha cht c lm cht liu nha t bit
s n mn, do ha cht v mi trng gy ra.
6. Van nt:
a. Cu to:
Van nt c cu to nh hnh 48 sau:
1- Vt dng bi trn.
Hnh 48
2- Vt cy v ai c hp lm kn
Trang 21
3- Np lm kn
5- Np van
7- Vt liu lm kn trc
9- Nt
4- ai c v vt cu np van
6- m lm kn gia np van v thn van
8- V m
10-Thn
Hnh 49
* Ca van:
Phn iu chnh dng chy (ca van) ca loi van ny c dng nt. Ca van
c ch to bng kim loi v c khe h xuyn sut ca van cho dng chy i qua.
V tr ca van c iu chnh bng vic vn tay quay.
Hnh 50
* Tay van:
Khi vn tay quay i mt gc 90 o ta s c van v tr ng hoc m hon
ton.
Nu so snh vi van ca th loi van ny c ng m nhanh hn.
Tay quay u pha trn ca cn van trong van nt chuyn ng theo cng mt
hng vi khe h ca ca van.
Khi tay quay nm song song vi ng ng th van v tr m.
Khi van v tr m hon ton th dng chy i qua van l ng thng cn
khi n v tr iu tit th dng chy qua van s to xoy v xy ra s st p.
Van nt thng khng c dng cho mc ch iu chnh dng chy v khi
n v tr iu tit th ca van s b mi mn khng ng u.
Trang 22
Hnh 51
Trang 23
b. Phn loi:
Trang 24
Hnh 52
Hnh 53
Theo cch bi trn van nt c chia ra cc loi sau:
- Loi c bi trn;
- Loi khng bi trn.
Hnh 51
Hnh 52
Mt vi loi van nt c thit k l du bi trn pha trn, mt loi du c
bit c s dng bi trn ca van gim ma st gia thn van v ca van v
mng du ny cng tng thm kn cho van trong qu trnh s dng Hnh 53.
Trang 25
Hnh 53
Hnh 54 di y m t mt loi van nt khng cn c s bi trn.
Hnh 54
Trong loi ny ca van c th chuyn ng ln xung cng vi mc lm kn.
Khi ko ca van ln tc l gim n khp gia ca van v thn van lm
cho ca van d chuyn ng hn v gim lc ma st gia ca van v thn van.
Khi ca van c h xung chng s to c mi lin kt kn vi thn van.
Hnh 55
Trang 26
c. Nguyn l lm vic
- Nguyn l lm vic gn ging nh van bi, vic ng, m van khi xoay cn
iu khin mt gc 90
- Van nt ch hot ng ch ng hon ton.
- Van nt ch hot ng ch m hon ton.
- Van nt hn ch lm vic c ch tit lu.
- Mt s loi van nt hu nh khng c s dng ngnh cng nghip
ho cht v vt liu s dng ch to vng lm kn v m lm kn l polyme
- Khi khng s dng bi trn l thc hin qu trnh ng m van khng
cho xy ra ma st gia thn van v nt van khi thc hin qu trnh m hoc ng
van ta tin hnh xoay cn lm kn trc theo ngc chiu kim ng h lm xut
hin khe h gia nt v thn van. Sau ta tin hnh xoay cn ng, m.
7. Van mt chiu:
a. Chc nng v nhim v:
- Van mt chiu l loi van ch cho dng lu cht chuyn ng qua van mt
chiu cn chiu ngc th van ng. trng thi bnh thng khng c tc ng
ca chiu dng chy, trng lng ca a hoc nhng lc ph tr khc s lm cho
van ng li.
- Van mt chiu thng c lp sau my nn, bm hay sau mt h thng d
phng m bo cho chng khng chu s tc ng ca dng ngc khi khng
hot ng.
b. Phn loi:
Da theo s di chuyn ca phn t lm kn ng hoc m van m ta c th
chia ra:
- Van mt chiu c phn t lm kn nng ln h xung (lift check valves).
- Van mt chiu c phn t lm kn quay quanh mt trc (swing check
valves).
- Van mt chiu c phn t lm kn lc quanh mt trc (tilting- disc check
valves)
- Van mt chiu dng mng (diaphragm check valves).
c. Nguyn l hot ng:
hot ng n nh th khi vn hnh phi trnh:
- Vic hnh thnh p sut gy sc cao l kt qu ca qu trnh ng van.
- S dao ng bt thng ca phn t lm kn.
trnh vic hnh thnh p sut gy sc cao th van phi ng nhanh. Tuy
nhin vic ng ny cn ph thuc vo h thng trong c lp van.
Vic dao ng bt thng ca phn t lm kn c th lm n b h hng nhanh
chng v do lm gim tui th ca van. trnh n th phi chn c van cho
hp l cho p lc ca dng lu cht lun p phn t lm kn vo van mt cch
chc chn. Tuy nhin vic dao ng ny cng c th do nguyn nhn khc l dng
lu cht b ri lon rt mnh.
Do van phi c lp nhng v tr hp l.
xc nh tc ng ca van ta da vo:
- Khong cch ng i ca phn t lm kn t v tr van m hon ton n
khi ng hon ton.
Trang 27
Hnh 59
Trang 31
c. Cu to:
Hu ht cc van an ton c cu to ging nhau:
Cu to van an ton nh hnh 60 sau:
Hnh 60
1. Thn van
2. Piston(cng van)
3. L xo
4. Ty van.
5. Thn van trn
6. L x hi khi b tc ng
7. Tay van
8. c c nh v iu chnh lc lo xo
9. c c nh thn van
d. Nguyn l lm vic:
Van an ton l loi van thng xuyn ng n ch lm vic (t ng) v bt
buc phi lm vic mt p sut ti thiu no y (p sut ci t). iu c
ngha l khi p trong h thng t n gi tr ci t ca van an ton th van an ton
s t ng m lm gim p sut trong h thng.
Lu :
Van an ton l loi van bt buc phi c kim nh k bi nhng t chc
c chc nng theo ng qui nh ca nh nc.
e. Phn loi van an ton:
- Van x: van s dng cho dng lng
- Van an ton: van s dng cho kh, hi v thit b si
- Van x p sut an ton: s dng cho dng lu cht chu nn hoc khng
chu nn.
Trang 32
Hnh 61
9. Van iu khin:
a. Nhim v:
Nhim v van iu khin l iu khin v kim sot lu lng lu cht qua
van
b. Phn loi van:
Van iu khin thng c phn loi theo cu to( c cu iu khin ):
- Van iu khin bng kh nn
- Van iu khin bng in (motor-in)
- Van iu khin in t (kt hp thy lc,kh nn...)..
c. Van iu bng kh nn:
Cu to:
Van iu khin c cc b phn sau:
1. C cu chp hnh ( phn van: van cu,van nt...).
2. C cu iu khin ( b phn truyn ng)
a. Bnh truyn ng (actuator)
b. L xo (spring)
c. Mng iu khin(diaphrgm)
d. Kh nn ng lc (air pressure)
3. Tn hiu iu khin.
Trang 33
Hnh 62
Hnh 63
Hnh 64
Trang 34
Hnh 65
Ghi ch:
Hnh 63; 64; 65: Majoi Components of Typical Sliding Stem Control Valve Assemblies.
Hnh 68
Hnh 69
Trang 36
Hnh 70
Hnh 71
Trang 37
Hnh 72
Trang 38
Hnh 73:
Positioner Schematic for Diaphragm Actuator
Hnh 74:
ENVIRO SEAL PTFE Packing System
Trang 39
Hnh 75:
ENVIRO SEAL ( PTFE and Graphite) Packing System
Hnh 76
Diaphragm Actuators
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Hnh 82a:
Valve and Vent Difuser Combination
Hnh 82b:
Special Valve Design to Eliminate Cavita-tion
Hnh 82a: Globe Style valve With Noise Abatement Cage For Aerodynamic Flow
Hnh 80
Cc ch hat ng:
- Ch Remote:
ch ny swich chuyn i t v tr remote. Valve s c iu khin
ng, m t DCS .
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- Ch Local:
ch ny swich chuyn i t v tr local.
Valve s c iu khin ng, m ti ch bng cc nt nhn nh trn hnh v
sau:
Hnh 82
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Hnh 83
Hnh 84
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Hnh 94. Van o chiu 4/2 tc ng trc tip bng nam chm in.
- Van o chiu 3/2 tc ng bng nam chm in qua van ph tr:
Ti v tr khng ca P b chn, ca A ni vi ca R. Khi dng in vo
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Hnh 95. Van o chiu 3/2 tc ng bng nam chm in qua van ph tr.
- Cng tc hnh trnh (c chn):
Chiu tc ng ln u d l cng hng vi khong chy ca u d.
Chiu tc ng ln cng tc hnh trnh bng con ln tc ng hai chiu c m t
hnh 97. i vi cng tc hnh trnh (c chn) bng con ln tc ng mt chiu
khi chiu tc ng t tri qua phi, con ln b xoay, khng c tn hiu tc ng ln
cng tc hnh trnh.
- Van o chiu xung 5/2 tc ng bng nam chm in qua van ph tr:
ch l khi p sut ca P t c gi tr xc nh th ca P s ni vi ca A ni
vi h thng iu khin.
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4.7. Tho chp van sau khi tho c chp bng tay. Cc b phn i theo chp
van phi nguyn, trnh lm hng bn trong thn van.
4.8. Tho tm m (gasket).
4.9. Tho cc c bng cha vn.
4.10. Tho ti (stem) ra khi bonnet bng cch vn v ko ra (xem hnh
Attachment 2). Ch ng ln ln v lm hng cc b phn.
4.11. Tho grand flange v grand. Trnh lm hng cc b phn.
4.12. Mi ch mi hn ca np (bonnet) v yoke.
4.13. Tch bonnet v tho yoke trnh lm hng ren.
4.14. Tho roong chn (packing ring) bng ngn tay. Trnh lm try xc
mt roong.
5. Bo tr:
5.1. Lau chi b mt ca tt c cc b phn van bng vi kh mm. Khi b
phn ca van c dnh du nht th phi ra sch (bng dung mi thch hp) v thi
kh bng khng kh.
5.2. Kim tra chn van (stem). Nu b try xc th phi nh bng hoc phi
thay ton b.
5.3. Body seat: Nu b r trn body seat th phi nh bng seat v disc.
5.4. Back seat: Kim tra r v try xc. Nu cn thit th phi nh bng b
mt.
5.5. Vng hn kn (ch ng dng i vi loi van hn kn): Trc khi hn
phi lm kh van, b mt hn phi v sinh sch s. B mt ca body v bonnet phi
c hn nhn v u n.
6. Lp li van:
6.1. Chi ren bn trong ca bonnet assembly bng acetone. (ch p dng i
vi bonnet hn)
6.2. Lp tm chn (packing ring) theo th t ca n.
6.3. Ni bonnet v yoke.
6.4. Sau khi lp stem n y ca bonnet, lp grand v grand flange sau
y key vo trong upper bonnet.
6.5. Xit c grand theo momen lc xit quy nh.
6.6. Lp tm m (gasket) vo thn van (body). Ni thn van vo cc b phn
lp. Trnh lm hng disc seat.
6.7. Xit cht body bonnet theo momen quy nh.
6.8. Sau khi ni body v bonnet, hn kn li.
6.9. Sau khi lp van v actuator. Xit buloong li.
6.10.
Reset li actuator.
7. Tra du m cho trc van (stem):
7.1. M van hon ton.
7.2. Bi mt lp du silicon (silicon lubricant) vo ren ca trc van.
7.3. Vn ng van kn li.
7.4. nh v trc van phi trung tm.
8. Bo tr tm chn (packing maintenance):
8.1. Kim tra tm chn nh k
8.2. Khi pht hin tm chn b r th phi xit c li.
8.3. Nu xit ht mc vn cn r th lp thm hoc thay tm chn. (Cty Seo
Heung c bn spare parts)
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9. Lu kho:
9.1. Sau y l nhng hng dn tng qut v vic bo qun van trong kho.
9.2. Van phi c lu tr v tr tt, khng b ma, bi bn.
9.3. Cc l van phi c bt kn bng np nha trnh bi bn, m.
9.4. Khng nn xp van thnh ng trnh lm hng.
10. Vn chuyn:
10.1. Bc van xung cn thn, nguyn nhng np bo v v nhng ci
nm chn van dn khi lp.
10.2. Di chuyn van phi cn thn, khng cm van bng yoke ca n m
phi bng bng thn van (body) hoc l hai bn.
10.3. Khi di chuyn van phi gi nm ngang trnh lm cong trc van.
11. Thay cc b phn van.
11.1. Spare parts khuyn co (Xem s lp t)
Gasket:
Graphite + AISI 304
Graphite + AISI 316
Graphite + AISI 316L
Packing:
Xem Ph lc 1 (Attacment 1)
11.2. Part numbers c lit k trong s lp t
11.3. t hng, lit k s lng, part name, part number, valve serial
number v gi n t hng cho:
Seo Heung Metal Co., Ltd #1080-1, Shingil-Dong, Ansan-Si, Kyunggi-Do, Korea
ATTACMENT 1: Bng gi tr m-men
Rating
Size
Bonnet Bolt
Gland Bolt
1/2" - 3/4"
3-4
0.2-0.3
600LB
1"
4-5
0.6-0.8
1-1/2" - 2"
10-13
0.6-0.8
1/2" - 3/4"
NONE
0.4-0.5
1500LB
1"
NONE
0.7-0.8
1-1/2" - 2"
NONE
1.5-1.8
1/2" - 3/4"
NONE
0.6-0.7
2500LB
1"
NONE
1.2-1.5
1-1/2" - 2"
NONE
1.9-2.3
UNIT: Kg-m
III.2. Multi- turn actuator:
Loi multi - turn actuator l thit b c in c gi tr cao. V vy phi tun th
nhng im sau trnh lm hng thit b:
1. Vn chuyn v lu kho:
Vn chuyn n ni lp t phi ng gi vng chc.
Khng c ct dy thng nng hoc nng bng mc.
Lu tr ni thng thong, kh ro.
thit b trn k hoc trn sn g trnh m t sn nh.
Che y li trnh bi bn.
Bi cht chng st vo nhng b mt sng.
2. iu kin dch v:
Auma Multi-turn Actuator c th s dng trong cc iu kin mi trng nh
sau;
SAM -250C n +700C (Standard)
SARM - 250C n 600C
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- Cng tc t i chiu (iu khin motor) : AC , Max 690 V, Max 7.5 kW.
Ty chn l, lin ng bng in t.
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Mch bo v motor.
Kt ni in.
2- C cu chp hnh:
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a)Motors: 3 pha hoc1 pha. (Nhng thng s k thut c ghi trn nhn
motor.)
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c) Gearing:
truyn ng bng bnh rng.
d)Valve attachment : phn lin kt vi valve.
e)Manual operation: Cn iu khin bng tay.
f) Kt ni in: nhng u ni cp u khin v ngun cung cp cho ng
c l nhng l cm v u cm dng AUMA .
III- Cc ch hat ng
_ Remote: ch ny swich chuyn i t v tr remote. Valve s c
iu khin ng, m t DCS .
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b. S ci t cho v tr m:
Quay tay theo chiu ngc chiu kim ng h cho ti khi valve
tht s t ti v tr m . Sau dung tuc vt quay inh vt D (hnh v) theo
ngc chiu kim ng h ( ch : lc quay va v chm) cho ti khi c
E t ti v tr nh du F th kt thc. Trng hp c E vt qu v tr nh
d F th tip tc quay D hnh trnh vng tip theo cho ti khi c E dch
chuyn ti ng v tr F th kt thc vic thit t cho v tr m ca valve.
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