Process Burner Data Sheet

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JOHN ZINK FILE NUMBER:

BURNER SPECIFICATION
API STANDARD 560 and
API RECOMMENDED PRACTICE 535

ADAPTED FROM:

REVISION:
REVISED: August, 2003

PURCHASER:

DATE:

PROJECT NUMBER:

SHEET
1 of 3

JOB NUMBER:

OWNER:

LOCATION:

HEATER GENERAL DATA

REV

HEATER EQUIPMENT NUMBER

HEATER SERVICE

HEATER MANUFACTURER

TYPE OF HEATER

SETTING REFRACTORY THICKNESS

HEATER CASING THICKNESS

FIREBOX INTERIOR HEIGHT from FLOOR TO ARCH

FIREBOX INTERIOR LENGTH from WALL TO WALL

FIREBOX WIDTH between TUBES CENTERLINE TO CENTERLINE

0
VC [Vertical Cylindrical] or BOX or CABIN

inch
inch
inch
inch
inch
inch

COMMON or INDIVIDUAL

10 TUBE CIRCLE DIAMETER [VERTICAL CYLINDRICAL HEATER]


11 COMBUSTION AIR PLENUM

0
0
0
0
0

BURNER DATA
12 TYPE OF BURNER

STANDARD or LOW NOx or B.A.C.T.

NEW or REPLACE or RETROFIT

13 BURNER PROJECT CLASSIFICATION


14 BURNER MODEL NUMBER

15 QUANTITY of BURNERS REQUIRED


16 FIRING ORIENTATION

0
UPFIRED or DOWNFIRED or HORIZONTAL

17 BURNER INSTALLED LOCATION

inch
inch
inch
inch

YES or NO

18

BURNER CENTERLINE TO TUBE CENTERLINE

19

BURNER CENTERLINE TO ADJACENT BURNER CENTERLINE

20

BURNER CENTERLINE TO UNSHIELDED REFRACTORY

21

BURNER CIRCLE DIAMETER [VERTICAL CYLINDRICAL HEATER]

22 PILOT REQUIRED?
23

PILOT MODEL

24

PILOT IGNITION METHOD

25

FLAME ROD

26

PILOT FUEL

27

FUEL PRESSURE at PILOT

28

PILOT HEAT RELEASE

29

PILOT CONNECTION

30
31

ROOF or FLOOR or WALL

0
0
0
0

MANUAL or ELECTRIC

YES or NO

psig
Btu/hr

1/2" FNPT or 1/2" R.F.

PILOT IGNITION TRANSFORMER VOLTAGE

120VAC or 220VAC

PILOT IGNITION TRANSFORMER HOUSING

NEMA 4 or NEMA 7

0
0

OPERATING DATA
32 BURNER FUEL TYPE

GAS or OIL or GAS & OIL

MMBtu/hr
MMBtu/hr
MMBtu/hr
MMBtu/hr
MMBtu/hr
MMBtu/hr

33 HEATER MAXIMUM HEAT RELEASE

* [LHV]

34

DESIGN HEAT RELEASE per BURNER

* [LHV]

35

NORMAL HEAT RELEASE per BURNER

* [LHV]

36

MINIMUM HEAT RELEASE per BURNER

* [LHV]

37

OTHER CONDITION:

38

OTHER CONDITION:

39 BURNER TURNDOWN REQUIRED


41 COMBUSTION AIR SOURCE

0
0
0
0

AMBIENT or PREHEAT

F
%
inch w.c.

42 COMBUSTION AIR TEMPERATURE at BURNER


43 COMBUSTION AIR RELATIVE HUMIDITY
44 MAXIMUM AVAILABLE DRAFT at BURNER

0
0

FORCED or NATURAL or INDUCED

inch w.c.
inch w.c.
inch w.c.
ft
ft
inch

46

BURNER AIR PRESSURE DROP at DESIGN HEAT RELEASE

47

BURNER AIR PRESSURE DROP at NORMAL HEAT RELEASE

48

BURNER AIR PRESSURE DROP at MINIMUM HEAT RELEASE

49 HEATER ELEVATION ABOVE SEA LEVEL


50 FLAME LENGTH at DESIGN HEAT RELEASE
51 FLAME WIDTH or DIAMETER at DESIGN HEAT RELEASE

Process burn_spec_rl_9(1).xls

40 EXCESS AIR at DESIGN HEAT RELEASE

45 HEATER DRAFT TYPE

0
0
0
0
0

English Units
1/31/2008

JOHN ZINK FILE NUMBER:

BURNER SPECIFICATION
API STANDARD 560 and
API RECOMMENDED PRACTICE 535

ADAPTED FROM:

REVISION:
REVISED: August, 2003

GAS FUEL CHARACTERISTICS


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FUEL GAS DESIGNATION


HEATING VALUE
SPECIFIC GRAVITY [AIR = 1.0]
MOLECULAR WEIGHT
FUEL TEMPERATURE at BURNER
FUEL PRESSURE AVAILABLE at BURNER
FUEL GAS COMPOSITION
Methane
Ethane
Propane
Butane
Pentane
Hexane plus
Cyclopentane
Cyclohexane
Ethylene
Propene
Butene
Pentene
Butadiene
Carbon Dioxide
Water
Oxygen
Nitrogen
Sulfur Dioxide
Hydrogen Sulfide
Carbon Monoxide
Ammonia
Hydrogen
Argon
Acetylene
Benzene

* [LHV]

Btu/scf

F
psig
Volume%
(CH4)
(C2H6)
(C3H8)
(C4H10)
(C5H12)
(C6 +)
(C5H10)
(C6H12)
(C2H4)
(C3H6)
(C4H8)
(C5H10)
(C4H6)
(CO2)
(H2O)
(O2)
(N2)
(SO2)
(H2S)
(CO)
(NH3)
(H2)
(Ar)
(C2H2)
(C6H6)
TOTAL

DATE:

PROJECT NUMBER:

SHEET
2 of 3
REV
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

LIQUID FUEL CHARACTERISTICS


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FUEL OIL DESIGNATION


Btu/lb
HEATING VALUE
* [LHV]
SPECIFIC GRAVITY
HYDROGEN to CARBON RATIO [BY WEIGHT]
F
SSU
VISCOSITY [POINT 1] at
F
SSU
VISCOSITY [POINT 2] at
F
DISTILLATION : ASTM INITIAL BOILING POINT
F
ASTM MID-POINT
F
ASTM END POINT
F
FUEL TEMPERATURE at BURNER
psig
FUEL PRESSURE AVAILABLE at BURNER
ATOMIZING MEDIUM
AIR or STEAM or MECHANICAL or GAS
ATOMIZING MEDIUM TEMPERATURE at BURNER
F
psig
ATOMIZING MEDIUM PRESSURE at BURNER
wppm
FUEL OIL METALS: Vanadium, Potassium, Sodium, Nickel
FUEL OIL COMPOSITION
Weight%
Carbon
(C)
Hydrogen
(H)
Oxygen
(O)
Fixed Nitrogen
(N)
Sulfur
(S)
Ash
Water
(H2O)
TOTAL

Process burn_spec_rl_9(1).xls

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

English Units
1/31/2008

JOHN ZINK FILE NUMBER:

BURNER SPECIFICATION
API STANDARD 560 and
API RECOMMENDED PRACTICE 535

ADAPTED FROM:

REVISION:

EMISSION REQUIREMENTS
159 HEATER EQUIPMENT NUMBER

REV
0

F
F

MEASURED or ESTIMATED

161 FIREBOX BRIDGEWALL TEMPERATURE


162 FIREBOX TEMPERATURE AT BURNER LOCATION
164 NOx (guaranteed)

SHEET
3 of 3
0

160 BURNER MODEL NUMBER

163 FIREBOX TEMPERATURE DETERMINATION

DATE:

PROJECT NUMBER:

lb/MMBtu

* [LHV]

165 CO

* [LHV]

166 NOx (estimated)

* [LHV]

167 PARTICULATE

* [LHV]

168 SOx

* [LHV]

lb/MMBtu
lb/MMBtu
lb/MMBtu
lb/MMBtu

169 *CORRECTED TO 3% O2 [DRY BASIS at DESIGN HEAT RELEASE]

0
0
0
0
0
0

dBA at 3 ft

170 NOISE THRESHOLD SPECIFICATION

SPECIFICATION OPTIONS
171 PRESSURE TAP REQUIRED
172 SPECIAL GAUGES

YES or NO

Specify

173 SPECIAL VALVES

Specify

174 SPECIAL HOSES

Specify

YES or NO

175 FLANGED FUEL CONNECTIONS


176 ENGINEERING UNITS on DRAWINGS

ENGLISH or METRIC or S.I.

177 POSITIVE MATERIAL IDENTIFICATION [PMI] REQUIRED

YES or NO

0
0

178 MILL CERTIFICATIONS REQUIRED

YES or NO

179 BURNER PERFORMANCE TEST REQUIRED

YES or NO

180

NOTES AND COMMENTS


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Process burn_spec_rl_9(1).xls

English Units
1/31/2008

Process burn_spec_rl_9(1).xls

English Units
1/31/2008

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