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Bosch Rexroth Al Profili Katalog
Bosch Rexroth Al Profili Katalog
Bosch Rexroth Al Profili Katalog
Framing System
Version 7.1
Find your local contact person here:
www.boschrexroth-us.com/contactus
Version 7.1
Twist-in fasteners
and screws
easy-to-install connectors.
nectors up to 16 mm for
Documented by independent
T-slot.
no guesswork.
plate.
T-Slotted Profiles
End Machining Options
Aluminum Framing
11
Section 1: Introduction
Quick Reference to
Catalog Sections
11
Profiles
Profile Connectors
Fasteners
Doors and
Door Components
Caps and
Finishing Elements
10
Ergonomic Workplace
Equipment
11
Accessories
12
13
14
Tools
15
Technical Specifications
16
17
Liability
In no event can the manufacturer accept warranty claims or liability claims for damages
resulting from improper use or misuse of the equipment or as a result of changes made
to the equipment other than those authorized by the manufacturer. The manufacturer
will accept no claim in which non-original spare parts have been used.
2014, Bosch Rexroth Corporation
All rights are held by ROBERT BOSCH GMBH and BOSCH REXROTH CORPORATION,
also regarding patent claims. We retain all powers of disposition, such as for copying and/or
for passing-on to third parties. We reserve the right to make technical changes at any
time without notice. Errors and omissions excepted.
Updates
We constantly make additions and improvements to our products. For the latest
updates on new and improved products from our Aluminum Structural Framing
System, please visit our website at:
www.boschrexroth-us.com/framing
12
Aluminum Framing
Section 1: Introduction
Why Aluminum
Structural Framing?
Do you know why youre seeing more
and more metal structures made of
Bosch Rexroth aluminum structural
framing rather than welded steel?
Simple. Bosch Rexroth framing costs
less, is more versatile, and does a
better job than steel. And perhaps most
important, its easier to work with.
Thats because at the heart of the system
is the framings T-slot design: insert
a T-bolt into a T-slot and tighten. Its
that simple. No welding, no grinding,
no nothing. Your frame goes together
quickly and easily using a few simple
hand tools. Then, choosing from a
wide assortment of accessories, you add
whatever components you want
just as easily.
And when youre done, you have
a strong, lightweight structure thats
as functional as it is attractive. The
high-strength extruded aluminum profiles
have a natural-color, anodized surface
thats scratch- and corrosion-resistant,
never needs painting, and
is maintenance-free.
Aluminum Framing
13
Section 1: Introduction
Made in U.S.A.
Although Bosch Rexroth invented
aluminum structural framing in Europe
over 30 years ago, today most of the
material used in the system is made in
America and, of course, is stocked here,
too. In fact, all North American Bosch
Rexroth distributors maintain a complete
inventory of almost all the items shown
in this catalog, and can ship items with
the GoTo logo fast, often with next day
delivery. For fastest service, go to www.
boschrexroth-us.com/framing for pricing,
CAD and to place your order with your
local distributor.
Finally, many businesses are becoming
or are already global operations. Youll
note that English measurements appear
in parentheses throughout this catalog,
and that conversion charts and equations
are listed in the back of the catalog. In
todays world, dealing internationally is
just a way of life. So weve made it easy
for you to convert back and forth, quickly
and accurately.
Need assistance?
Ready to order?
Compact
Shot-Peening
Station
14
Aluminum Framing
Section 1: Introduction
Manual Workcell
Workstation with
Manual Conveyor
Aluminum Framing
15
Section 1: Introduction
Lean Workcell
16
Aluminum Framing
Section 1: Introduction
40
(1.57)
40
(1.57)
Aluminum Framing
17
Section 1: Introduction
(1)
(3)
(2)
(4)
18
Aluminum Framing
Section 1: Introduction
Non-Profile Components
and Lot Sizes
Most non-profile products, such as connectors, end caps, tools, etc. include a
column after the description labeled Lot
Size. Unless specifically indicated, all
part numbers of non-profile components
are single-piece part numbers. However,
many items are only available in larger
packages, or lots. For example, casters may be sold in lots of 4, and some
connectors may be in lots of 10. When
ordering these parts, use the listed part
number, but the ordered quantity MUST
be divisible by the lot size; for example, if
lot size equals 10, then ordered quantity
is 10, 20, 30, etc.
T-Slot
Center
Bore
Center
Channel
What is included?
In drawings showing multiple items
(such as a connector and profiles, as
seen here), components that are shaded
gray are included with your order. Likewise, included components are typically
referenced in the description and dimen-
sional drawing.
For example, when you order the 45
angle 30mm connector kit (part number
3 842 518 426), the kit includes connector, cover, adapters, T-nuts, and all
fastening hardware.
Aluminum Framing
19
Section 1: Introduction
Inches
Feet
20
0.79
0.07
30
1.18
0.10
45
1.77
0.15
60
2.36
0.20
90
3.54
0.30
180
7.09
0.59
1000
39.37
3.28
2000
78.74
6.56
5600
220.47
18.37
6000
236.22
19.68
Linear
Area
Volume
millimeters (mm)
0.03937
inches
inches
25.4
millimeters (mm)
kilometers (km)
0.6214
miles
miles
millimeters2 (mm2)
1.6093
0.00155
kilometers (km)
inches2
inches2
645.16
millimeters2 (mm2)
centimeters3 (cm3)
0.06102
inches3
16.387
centimeters3 (cm3)
meter/second2 (m/s2)
39.37
inch/second2
inch/second2
0.0254
meter/second2 (m/s2)
meter/second (m/s)
3.281
feet/second
feet/second
0.3048
meter/second (m/s)
kilogram (kg)
2.2046
pounds
pounds
0.4536
kilogram (kg)
kilograms-f (kgf)
9.807
Newtons (N)
Newtons (N)
0.10194
kilograms-f (kgf)
pounds-f
4.448
Newtons (N)
Newtons (N)
0.2248
pounds-f
bar
14.5
PSI
PSI
0.069
bar
Newton-Meters (Nm)
8.851
pound-inches
pound-inches
0.11298
Newton-Meters (Nm)
centimeters4 (cm4)
0.02403
inches4
inches4
41.623
centimeters4 (cm4)
Mass
Force
Pressure
Torque
Symbol
to get:
inches
Velocity
by
Measurement Multiply
Moment of Inertia
What it means
Symbol
What it means
designLINE
Section 1: Introduction
Aluminum Framing
Aluminum Framing
111
Section 1: Introduction
Aluminum Framing
Aluminum Framing
113
Section 1: Introduction
1
6
EcoShape 1.1
Bosch Rexroth AG
TubularFramingSystem
EcoShape:D28Lroundtubeandaccessories
10
D28Lroundtube
LE
50
1
28
LE
1
No.
3 842 541 211
L=5600mm
No.
3 842 996 191 /...
50mmL5600mm
lx
= 1.33cm4
1.8cm2
ly
1.33cm4
Wx
0.95cm3
Wy
0.95cm3
0.48kg/m
2.63cm2
lx
= 1.17cm4
ly
1.97cm4
Wx
0.84cm3
Wy
1.41cm3
0.71kg/m
00134985
D28L,N10roundtube
LE
No.
20
3 842 541 213
L=5600mm
2
28
LE
1
No.
3 842 996 192 /...
50mmL5600mm
00134986
,3
16
17,5
39
12
00134990
Sliderail
D28Lthreadedsleeve
Cap
LE
10
Material:PVC,gray
No.
3 842 541 196
L=2000mm
No.
D28L
20
D28L N10 20
ESD
ESD
20
Material:PA66,black
Material:PA66,black
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
ESD
No.
3 842 541 185
Aluminum Framing
Section 1: Introduction
1
3842541818 (excerpt) (2010.02)
EcoShape 1.1
Bosch Rexroth AG
TubularFramingSystem
EcoShape:roundtubeconnector
16-0,5
34
54,5
,7
16-0,5
45
22-0,5
A-A
22-0,5
A-A
34
A
ISO 4762
M6 x 25
8,7 Nm
A
34
00135003
00134968
00135003
00134969
Parallelconnector
90connector
20
Incl.mountingmaterial
Material:diecastzinc
No.
3 842 541 173
ISO 4762
M6 x 25
8,7 Nm
56
ISO 4762
M6 x 25
8,7 Nm
00134970
34
00135003
20
Incl.mountingmaterial
Material:diecastzinc
20
Incl.mountingmaterial
Material:diecastzinc
6
7
8
45connector
No.
3 842 541 183
2
3
,1
57
A-A
No.
3 842 541 175
9
10
11
10
12
34
22-0,5
13
14
180
16-0,5
A-A
105
15
34
16
A
17
45
00134971
00134972
34
00135001
00135003
00135003
Crossconnector
20
Incl.mountingmaterial
Material:diecastzinc
0-90connector
No.
3 842 541 181
18
2x
ISO 4762
M6 x 25
8,7 Nm
ISO 4762
M6 x 25
8,7 Nm
No.
20
3 842 541 178
Incl.mountingmaterial
Material:diecastzinc
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
19
20
Aluminum Framing
115
Section 1: Introduction
1
8
EcoShape 1.1
Bosch Rexroth AG
TubularFramingSystem
EcoShape:roundtubeadapter
10
45
A-A
30
,5
A-A
26,5
52,5
32,5
32,5
45
13
17,2
12
52,5
11
2x
ISO 4762
M5 x 40
5 Nm
A
00135004
00134973
ISO 4762
M5 x 30
5 Nm
00134974
N10,30adapter
N10,45adapter
No.
3 842 541 187
20
Incl.mountingmaterial
Material:diecastzinc
XLeanholderadapter
No.
3 842 541 190
20
Material:PA66,black
65
30,5
20
Incl.mountingmaterial
Material:diecastaluminum
00134993
00135005
95
00135006
D28L/N10tubeclip
No.
20
3 842 541 193
Incl.mountingmaterial
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
No.
3 842 541 296
Aluminum Framing
Section 1: Introduction
1
3842541818 (excerpt) (2010.02)
EcoShape 1.1
Bosch Rexroth AG
TubularFramingSystem
Technicaldata
Length calculation
B-28
B-28
55
106,1
22-0,5
22-0,5
max B-95
1,
41
4
-5
5,
4
6
max B-197,2
5
7
28
28
00134996
00134997
00135009
8
9
10
11
1260 N
F
700 N
F
12
13
14
15
1000
00134998
1000
00134999
16
17
18
19
20
Aluminum Framing
117
Section 1: Introduction
Section 2 Profiles
Section 1: Introduction
Section 2 Profiles
Aluminum Framing
Aluminum Framing
119
Section 1: Introduction
Die-Cast Gussets
20-Series 3-4 30-Series 3-5
40-Series 3-6 45-Series 3-7
50-Series 3-8 60-Series 3-9
80-Series 3-9 90-Series 3-10
100-Series 3-10
Die-Cast
Foundation
Brackets
3-11 & 3-12
42x60 Sheet
Metal Gusset
3-13
Inside-to-Outside
Gussets
3-13
Inside-to-Inside
Gussets
3-14
Tension
Connectors
3-19
Corner Brackets
3-15
M12 Connection
Screws and
Anti-Rotation
T-Blocks
3-18
M16 Connection
Screw
3-19
Bolt Connector
Kits
3-20 & 3-21
Cross
Connector Kit
3-21
Quick
Connectors/Rigid
3-22
Mitered Corner
Connectors
3-23
T-Connector
Kits
3-24
Aluminum Framing
Section 1: Introduction
45 Angle Connectors
End-to-End Bolt
Connector Kits
3-26
45 Angle
Connector
Kits 30mm
& 40mm
3-27 & 3-28
End-to-Side
Variable Angle Bolt
Connector
3-32
Adjustable Angle
Gusset Kits
3-33
Multi-Angle Connectors
Multi-Angle
Connector Kits
3-29 & 3-30
End-to-End
Variable Angle Bolt
Connector
3-31
Joining Plates
Aluminum Framing
121
Section 1: Introduction
Section 4 Fasteners
T-Nuts
4-2
T-Blocks &
Springs
4-6
Stainless Steel
T-Nut
4-3
T-Bolt
Fastening Kits
4-4
Plastic T-Nut
4-5
T-Bars &
Swivel-In T-Bars
4-8
Anchor Strips
4-9
Quick-Lock Sheet
Metal Fasteners
4-9
45x45SD
Aluminum Sliding
Guide Profile and
Accessories
5-3
Snap-In Sliding
Door Guides
5-4
Aluminum Sliding
Door Guide and
Stiffener Handle
5-5
Roller Channel
Profile C30x45
5-6
Panel Slider
5-7
Counterbalance
5-7
Handle Mounting
Plate
5-8
Strap Handles
5-9
Safety Handle
5-9
Bar Handle
5-10
Door Stops
5-10
Aluminum Framing
Section 1: Introduction
Heavy-Duty
Hinges
5-11
Clean Room
Hinges
5-12
Adjustable Hinge
5-12
Lift-Off Hinges
5-13
Standard Lock
5-14
Compact Lock
5-14
Locks for
Sliding Doors
5-16
Universal Ball
Detent Latch
5-18
BO
SC
Magnetic Latches
5-19
Aluminum Framing
123
Section 1: Introduction
Support Posts
6-4
Panel Mounting
Bracket Kits
6-5
Protective Frames
6-6 & 6-7
EcoSafe Door
Components
6-8 to 6-10
EcoSafe Frame
Profiles
6-11 & 6-12
Wire Mesh
Grounding Terminal
and Installation
Accessories
6-13 to 6-15
Safety Switch
Mounting Bracket
Kits
6-16
Frame Profiles
22.5x30F &
22.5x45F
6-18 & 6-19
Variofix Panel
Mounting
Fasteners
6-20
Panel Mount
Gussets
6-21
Panel Support
Inserts
6-24
Removable Panel
Support Inserts
6-25
Flush-Mount
Removable Panel
Support Inserts
6-26
Glazing Strip
6-27
Removable Frame
Brackets
6-28
Clamp Bushing
6-29
Aluminum Framing
Section 1: Introduction
Steel Spindles
7-4
Dampening Pads
7-6
Threaded Sleeve
for Leveling Feet
7-7
Leveling Foot
Plates
7-7
End Caps
with Hole
7-8
Heavy-Duty
Casters
7-9
Plate-Mounted
Casters
7-10
7-11
Caster Lifting
Wheel
7-12
Double-Wheel
Casters
7-13
Anchor Bolts
7-14
Die-Cast
Foundation
Brackets
7-14
Foundation
Brackets
7-15
Footplate
120x120x110
7-16
Footplate
150x150x120
7-17
Base Plates
7-19
Aluminum Framing
125
Section 1: Introduction
Pre-Assembled
Air Bar
8-2
Pneumatic Fitting
M12-to-G1/4
8-2
45mm Pneumatic
End-to-End Kit
8-4
45mm Pneumatic
T-Junction Kit
8-4
Air Gaskets
8-5
End Caps
with Holes
9-6
Access Hole
Covers
9-6
Multi-Port End
Seal Kits
8-6
Radius
Compensators
9-2
T-Slot Covers
9-7
Square &
Rectangular
End Caps
9-3 & 9-4
Heavy-Duty
End Caps
9-4
Aluminum Framing
Section 1: Introduction
EcoFlow
Conveyor Components
10-2 to 10-12
Roller Profiles
45x50RP &
45x75SP2/B
10-13
FP2/B Guide
Profile
10-14
Roller Elements
10-15
Support Rollers
10-16
Tabletops
11-8
Extension Struts,
Posts, Uprights &
Shelf Brackets
11-9 & 11-10
Footrests
11-11
Support Frame
11-13
Tool/Bin Rack
& Tool Holders
11-14
Track Roller
Mounting Blocks
10-17
Drawer Cabinets
11-12
Hanging Profile
11-13
Aluminum Framing
127
Section 1: Introduction
End Stop
End Cap
VarioGrab
Containers
11-18
Adjustable Shelves
11- 19
Information Presentation
Tool/Material Shuttles
& Components
11- 20 to 11- 23
Tool Management
SCH
BO
-2KG
ort 0.7
919
950
Transp
0 807
Information Board
11- 25
Tool Balancers
11- 28
Armrests
11- 31
Lettering Clips
11- 24
45x45T
Tray Profile
11- 24
Aluminum Framing
Section 1: Introduction
Power Strips
11- 33
23
ESD
Grounding Strap
11- 35
Swivel Arm
Joint Kits
11- 38
Fixture Plate
Components
11- 39
R-A-M Mount
12-2
Section 12 Accessories
Cable Carrier
12-2
Aluminum Framing
129
Section 1: Introduction
Linear Motion
Selection Guide
13-1
10mm
Slide Bearings
13-4
Profile Slider
13-5
EcoSlides
13-6 to 13-10
Section 1: Introduction
Section 15 Tools
Drill Bits and Jigs
Wrenches
21
9.5 17
9.8
17mm
.5
22
10
Working with
Aluminum Profiles
15-2
Other Tools
Cleaning Block
15-8
Torx Wrenches
15-7
VarioFix Puller
15-8
Aluminum Framing
Aluminum Framing
21
Section 2: Profiles
Technical Specifications
2
20x20
20x20
1S
20x20
2S
20x20
3S
20x20
2SA
Ix[cm4]
(in4)
0.67
(0.016)
0.84
(0.020)
0.84
(0.020)
0.74
(0.018)
0.70
0.58
(0.017) (0.014)
Iy[cm4]
(in4)
0.67
(0.016)
0.76
(0.018)
0.68
(0.016)
0.67
(0.016)
Wx[cm3]
(in3)
0.67
(0.041)
0.84
(0.051)
0.84
(0.051)
Wy[cm3]
(in3)
0.67
(0.041)
0.76
(0.046)
Profile
surface
A[cm2]
(in2)
1.60
(0.248)
Weight
(Mass)
m[kg/m]
(lbs/ft)
Moment
of inertia
Section
modulus
T-slot
Page
20x20R 20x40
20x40
x40
20x60
30x30
30x30
1S
4.62
(0.111)
6.0
(0.144)
14.20
(0.341)
2.75
(0.066)
3.12
(0.075)
0.70
0.58
(0.017) (0.014)
1.20
(0.029)
6.0
(0.144)
1.70
(0.041)
2.75
(0.066)
3.48
(0.083)
0.90
(0.055)
0.90
0.60
(0.055) (0.037)
2.50
(0.153)
2.60
(0.159)
4.70
(0.288)
1.83
(0.112)
2.20
(0.134)
0.68
(0.041)
0.80
(0.049)
0.90
0.60
(0.055) (0.037)
1.40
(0.086)
2.60
(0.159)
1.70
(0.104)
1.83
(0.112)
2.60
(0.159)
1.92
(0.298)
1.83
(0.284)
1.70
(0.264)
1.80
1.60
(0.279) (0.248)
2.90
(0.450)
4.14
(0.642)
3.48
(0.539)
3.10
(0.481)
3.70
(0.574)
0.40
(0.269)
0.52
(0.349)
0.49
(0.329)
0.40
(0.269)
0.50
0.40
(0.336) (0.269)
0.80
(0.538)
1.10
(0.740)
0.90
(0.605)
0.80
(0.538)
1.00
(0.672)
2-11
2-11
2-12
2-12
2-13
2-14
2-14
2-15
2-16
[mm]
2-12
2-13
22
Aluminum Framing
Section 2: Profiles
30x45
30x60
30x60
4S
30x60
x60
60x60
8S
40x40
40x40
1S
3.60
(0.087)
3.00
(0.072)
8.04
(0.193)
19.68
(0.473)
20.20
(0.485)
26.10
(0.627)
39.67
(0.952)
9.00
(0.219)
9.00
(0.219)
3.60
(0.087)
5.10
(0.123)
4.10
(0.099)
3.82
(0.092)
5.06
(0.122)
5.52
(0.132)
26.10
(0.627)
39.67
(0.952)
9.00
(0.219)
9.00
(0.219)
1.60
(0.098)
2.00
(0.123)
2.10
(0.129)
1.70
(0.104)
3.90
(0.239)
7.00
(0.429)
6.37
(0.411)
7.50
(0.459)
13.22
(0.807)
4.5
(0.275)
4.5
(0.275)
2.10
2.50
(0.153) (0.128)
1.60
(0.098)
1.90
(0.116)
2.30
(0.141)
1.90
(0.116)
2.80
(0.172)
3.90
(0.239)
3.84
(0.234)
7.50
(0.459)
13.22
(0.807)
4.5
(0.275)
4.5
(0.275)
3.50
(0.543)
3.30
3.50
(0.543) (0.512)
2.80
(0.434)
3.60
(0.558)
4.00
(0.620)
3.60
(0.558)
3.90
(0.605)
5.60
(0.868)
5.75
(0.891)
8.20
(1.271)
9.79
(1.517)
5.60
(0.776)
5.60
(0.776)
0.90
(0.605)
0.90
0.90
(0.605) (0.605)
0.70
(0.471)
1.00
(0.673)
1.00
(0.673)
1.00
(0.673)
1.10
(0.740)
1.50
(1.009)
1.55
(1.042)
2.20
(1.480)
2.64
(1.774)
1.50
(1.008)
1.50
(1.008)
2-17
2-17
2-18
2-18
2-18
2-19
2-19
2-20
2-20
2-21
2-22
30x30
2S
30x30
2SA
2.78
(0.067)
3.10
3.11
(0.075) (0.074)
2.28
(0.055)
3.50
(0.084)
3.47
(0.083)
2.77
3.11
(0.075) (0.067)
2.28
(0.055)
2.10
(0.128)
2.20
2.20
(0.134) (0.134)
2.60
(0.159)
2-16
2-16
2-17
Aluminum Framing
23
Section 2: Profiles
Technical Specifications
2
40x40 40x40
2S
2SA
Moment
of inertia
Section
modulus
40x40
3S
40x
40R
40x40
HR
40x80 40x80
3SA
40x80 40x80
x80
4S
40x
120
40x
160
45x45
Ix[cm4]
(in4)
10.34
9.71
9.07
7.20
8.10
63.40 67.81 65.17 96.60 203.20 466.70 11.00
(0.248) (0.233) (0.218) (0.175) (0.194) (1.522) (1.627) (1.564) (2.319) (4.877)(11.219) (0.264)
Iy[cm4]
(in4)
9.71
9.70
7.20
9.08
7.60
17.30 18.99 19.05 96.60 27.80 37.20 11.00
(0.218) (0.233) (0.233) (0.175) (0.182) (0.417) (0.456) (0.457) (2.319) (0.667) (0.887) (0.264)
Wx[cm3] 5.17
4.89
4.85
4.53
3.60
4.00
15.90 16.95 16.29 24.10 33.90 58.30
(in3)
(0.315) (0.295) (0.276) (0.219) (0.243) (0.974) (1.034) (0.994) (1.469) (2.075) (3.551) (0.298)
Wy[cm3] 4.54
24.10 13.90 18.60
4.89
4.85
4.85
3.60
9.91
3.60
8.70
9.50
(in3)
(0.277) (0.295) (0.235) (0.219) (0.219) (0.532) (0.580) (0.605) (1.469) (0.851) (1.137) (0.298)
Profile
surface
A[cm2]
(in2)
5.70
5.96
5.36
5.79
5.00
5.50
9.90 10.56 10.39 15.40 15.50 20.50
(0.924) (0.924) (0.897) (0.776) (0.853) (1.533) (1.637) (1.610) (2.388) (2.405) (3.180) (0.884)
Weight
(Mass)
m[kg/m]
(lbs/ft)
4.10
1.50
1.61
1.61
1.56
1.30
2.80
1.50
2.70
4.20
5.50
2.85
(1.083) (1.083) (1.050) (0.873) (1.009) (1.815) (1.918) (1.882) (2.757) (2.824) (3.696) (1.009)
T-slot
Page
[mm]
2-22
2-22
2-23
2-23
2-24
2-24
2-25
2-25
2-24
2-25
2-26
2-26
2-27
24
Aluminum Framing
Section 2: Profiles
45x45H 45x45
1S
45x45
2S
45x45
2SA
45x45
3S
8.56
11.02 12.70
13.40 11.40 37.20
81.84 73.36
13.83
11.75
11.54 11.80 11.79 15.14
(0.332) (0.282) (0.277) (0.283) (0.283) (0.364) (0.204) (0.264) (0.305) (0.322) (0.274) (0.894) (1.967) (1.761)
8.56
10.73 15.20
21.40 17.00 22.67
23.40 18.09
13.83
12.06
11.38 11.80 11.68 15.16
(0.332) (0.290) (0.273) (0.283) (0.281) (0.364) (0.204) (0.258) (0.365) (0.514) (0.409) (0.545) (0.562) (0.434)
5.00
4.40
5.00
5.20
4.40
12.40
18.18 16.30
6.70
6.15
5.20
5.10
5.20
5.20
(0.375) (0.317) (0.311) (0.317) (0.317) (0.410) (0.306) (0.270) (0.306) (0.319) (0.270) (0.757) (1.109) (0.994)
5.00
4.70
5.30
6.40
5.20
10.08
10.40
8.04
7.70
6.15
5.30
5.00
5.20
5.20
(0.375) (0.323) (0.305) (0.317) (0.317) (0.471) (0.306) (0.288) (0.325) (0.392) (0.319) (0.615) (0.635) (0.490)
4.90
6.60
6.90
7.60
6.80
11.00
11.20
9.04
4.60
7.50
5.90
5.80
5.90
5.90
(1.163) (0.915) (0.899) (0.915) (0.915) (0.698) (0.760) (1.023) (1.070) (1.178) (1.054) (1.705) (1.736) (1.401)
1.30
1.80
1.80
2.00
1.80
2.90
3.00
2.44
1.20
2.00
1.60
1.60
1.60
1.60
(1.345) (1.075) (1.075) (1.075) (1.075) (0.807) (0.874) (1.211) (1.211) (1.343) (1.211) (1.950) (2.018) (1.642)
2-28
2-28
2-29
2-29
2-30
2-30
2-31
2-31
2-32
2-32
2-32
2-33
2-34
2-35
Aluminum Framing
25
Section 2: Profiles
Technical Specifications
2
45x90 45x90 45x90H 45x90 45x180 45x270 50x50 50x100 50x150 60x60 60x60H 60x90H
2S
3VS
x90
H
H
Ix[cm4]
(in4)
85.61 87.20 124.62 151.13 766.67 3962.00 21.20 162.80 540.00 32.41
52.20
(2.055) (2.093) (2.995) (3.631) (18.423) (95.207) (0.512) (3.924) (12.979) (0.779) (1.254)
212.44
(5.105)
Iy[cm4]
(in4)
26.89 25.21 32.76 151.13 57.28 118.00 21.20 42.60 64.20 32.41
52.20
(0.645) (0.605) (0.787) (3.631) (1.376) (2.836) (0.512) (1.019) (1.543) (0.779) (1.254)
88.53
(2.127)
Wx[cm3]
(in3)
38.05 38.80 27.69 29.10 85.19 300.20 8.50 32.60 72.00 10.80
17.40
(2.32) (2.367) (1.690) (1.776) (5.199) (18.387) (0.524) (1.987) (4.393) (0.659) (1.062)
47.21
(2.881)
Wy[cm3]
(in3)
5.98 5.60 14.56 29.10 25.46 61.50 8.50 17.00 25.70 10.80 17.40
(0.365) (0.342) (0.889) (1.776) (1.554) (3.767) (0.524) (1.040) (1.568) (0.659) (1.062)
29.51
(1.801)
Profile
surface
A[cm2]
(in2)
12.00 11.82 15.37 21.00 25.50 61.80 9.30 17.20 25.50 9.60
14.39
(1.86) (1.832) (2.382) (3.255) (3.953) (9.579) (1.442) (2.668) (3.952) (1.488) (2.230)
25.30
(3.922)
Weight
(Mass)
m[kg/m]
(lbs/ft)
3.24
3.2
6.90 16.70 2.50
5.67
2.60
3.89
6.90
4.60
4.15
(0.022) (2.154) (2.791) (3.810) (4.640) (11.231) (1.681) (3.092) (4.641) (1.749) (2.616)
6.80
(4.573)
Moment
of inertia
Section
modulus
T-slot
Page
[mm]
2-35
2-36
2-37
2-38
2-39
2-40
2-41
2-42
2-43
2-44
2-45
2-46
26
Aluminum Framing
Section 2: Profiles
80x80
90x90
SL
90x90
4S
90x90
4VS
90x90
132.10
(3.174)
140.90
(3.382)
389.30
(9.388)
850.80
(20.518)
130.24
(3.13)
227.4
(5.464)
220.86
(5.307)
211.10
(5.073)
299.80
(7.204)
1380.00
(33.161)
2138.30
(51.383)
14065.00
(337.982)
132.10
(3.174)
134.10
(3.218)
192.80
(4.649)
253.40
(6.111)
130.24
(3.13)
214.69
(5.159)
220.86
(5.307)
211.10
(5.073)
299.80
(7.204)
401.00
(9.636)
544.30
(13.080)
710.00
(17.061)
33.00
(2.020)
36.20
(2.209)
64.80
(3.947)
106.40
(6.481)
28.94
(1.766)
50.53
(3.084)
49.08
(2.995)
46.91
(2.863)
66.62
(4.065)
153.33
(9.357)
237.59
(14.499)
781.00
(46.869)
33.00
(2.020)
33.50
(2.044)
48.20
(2.950)
63.40
(3.880)
28.94
(1.766)
47.71
(2.911)
49.08
(2.995)
46.91
(2.863)
66.62
(4.065)
89.11
(5.438)
120.96
(7.381)
157.00
(9.616)
18.20
(2.824)
18.76
(2.908)
25.50
(3.956)
32.90
(5.104)
14.11
(2.187)
24.15
(3.743)
24.15
(3.743)
23.50
(3.643)
39.43
(6.112)
42.90
(6.650)
63.60
(9.858)
95.00
(14.725)
4.90
(3.295)
5.06
(3.400)
6.90
(5.983)
8.90
(5.983)
3.81
(2.560)
6.52
(4.381)
6.52
(4.381)
6.30
(4.237)
10.37
(6.974)
11.60
(7.801)
17.20
(11.567)
24.40
(16.409)
2-47
2-48
2-48
2-49
2-50
2-51
2-52
2-51
2-52
2-53
2-54
2-55
90x360H
Aluminum Framing
27
Section 2: Profiles
Technical Specifications
2
Moment
of inertia
Section
modulus
100x100 100X200 11x20 15x22.5 15x120 15x180 22.5x45 22.5x180 C30x45 30x30
WG30
30x45
WG30
Ix[cm4]
(in4)
7.00
2.48 6.98
(0.168) (0.060) (0.168)
Iy[cm4]
(in4)
3.01
4.25
5.60
2.92 4.11
2.91
11.80
3.14
2.16
0.34
318.30 602.10 0.13
(7.639) (14.520) (0.002) (0.008) (0.052) (0.075) (0.070) (0.284) (0.135) (0.072) (0.102) (0.070) (0.099)
30x30 30x45
WG40 WG40
n.a.
1.64
4.30
4.23
1.57 4.33
3.16
64.56
(0.193) (3.939) (0.258) (0.100) (0.262) (0.096) (0.265)
Wy[cm3] 63.70
(in3)
(3.896)
n.a.
1.92
1.80
3.73
1.83 1.82
2.59
10.47
(0.158) (0.639) (0.228) (0.118) (0.110) (0.112) (0.111)
2.74
0.60
120.40 0.30
(7.368) (0.018) (0.037) (0.167)
Profile
surface
A[cm2]
(in2)
29.90
(4.637)
3.19
4.52
4.38
3.16 4.49
4.60
21.60
11.64
9.00
1.20
54.00
1.00
(8.377) (0.155) (0.186) (1.395) (1.804) (0.713) (3.348) (0.679) (0.494) (0.701) (0.490) (0.696)
Weight
(Mass)
m[kg/m]
(lbs/ft)
8.10
(5.449)
0.86
1.22
1.23
0.85 1.21
1.30
5.80
3.14
2.43
0.30
14.60
0.30
(9.815) (0.202) (0.202) (1.635) (2.113) (0.874) (3.901) (0.827) (0.579) (0.820) (0.574) (0.814)
T-slot
[mm]
Page
2-56
2-57
2-58
2-59
2-58
2-58
2-59
2-60
5-6
11-27
6-11
6-11
6-12
6-12
28
Aluminum Framing
Section 2: Profiles
22.5x30F
EcoFlow
Roller
Profile
1.68
(0.040)
12.50
(0.300)
8.85
4.50
9.60 15.20 49.50 2.51
(0.108) (0.231) (0.365) (1.189) (0.060) (0.213)
90.30
(2.170)
4.59
9.45
31.85
88.80 1.16
(2.134) (0.028) (0.110) (0.227) (0.765)
2.97
10.70
(0.071) (0.257)
6.95
11.90 13.30 16.90 25.80 2.04
(0.286) (0.320) (0.406) (0.620) (0.049) (0.167)
9.65
(0.232)
5.88
68.07 75.92 107.93
9.20
(0.221) (0.141) (1.636) (1.824) (2.594)
45x30
RP
45x45
RP
45x50
RP
45x75
SP2/B
15x30
45x45T
26x90
LF12S
LF20S
1.49
4.50
(0.091) (0.276)
n. a.
3.80
5.30
12.10
(0.233) (0.325) (0.741)
3.18
(0.195)
3.65
7.02
23.95
17.80 1.08
18.00
(1.103) (1.090) (0.066) (0.224) (0.430) (1.467)
1.98
4.50
(0.121) (0.276)
n. a.
6.50
7.50
11.50
(0.398) (0.459) (0.704)
2.32
(0.142)
2.94
15.13 19.53 35.98
6.00
6.40
(0.392) (0.368) (0.180) (0.927) (1.196) (2.204)
3.20
6.40
(0.496) (0.992)
4.47
5.30
5.40
6.90
10.40 2.01
(0.822) (0.837) (1.070) (1.612) (0.312) (0.693)
5.10
8.00
12.90 16.60
9.73
9.68
(1.500) (1.508) (0.791) (1.240) (2.000) (2.573)
0.86
1.70
(0.579) (1.143)
1.40
1.50
1.90
2.80
(0.942) (1.009) (1.278) (1.883)
1.20
(0.807)
1.70
2.20
3.50
4.50
2.63
2.61
(1.755) (1.769) (1.143) (1.480) (2.354) (3.026)
11-13
11-24
11-39
6-18
10-5
10-13
10-13
10-13
10-13
11-39
14-5
14-12
14-6
14-11
14-13
14-20
14-21
14-28
Aluminum Framing
29
Section 2: Profiles
Rexroth offers a variety of end machining options for profiles, such as center
bores tapped for a specific thread size,
or through holes for use with bolt connectors. Most profiles have part numbers
assigned for the popular machining
optionsjust select the part number and
state the desired length in millimeters.
25
M6 Leveling Foot
6 6mm T-Slot
M6
Drilled: 5.0 mm
through-hole
10
5.0
Drilled: 5.8 mm
through-hole
10
5.8
Drilled: 6.5 mm
through-hole
15
8 8mm T-Slot
6.5
Drilled: 7.8 mm
through-hole
15
7.8
Drilled: 11 mm
through-hole
5.0
5.8
11
18
11
Drilled: 11 mm
through-hole
on 45 mitered
profile
18
11
8mm Miter
Drilling Jig
Page 15-3
11mm
Aluminum Framing
Section 2: Profiles
10 10mm T-Slot
Tapped 12mm
55
M12
/30
22.5
Drilled: 9.5 mm
through-hole
9.5
Drilled: 9.8 mm
through-hole
21
/30
/25
2.5
0/2
9.8
5
22.
Drilled: 17 mm
through-hole
20/
17
45/60-series
17
9.8
Pneumatic Port
Drilled: 21 mm
through-hole
40/50-series
21
Drilled: 17 mm
through-hole
on 45 mitered
profile
22.
17
10mm Miter
Drilling Jig
Page 15-4
17mm
Aluminum Framing
Section 2: Profiles
20-Series Profiles
2
20x20 1S
2-11
20x20
2-11
20x20 2S
2-12
20x20 3S
2-12
20x20 2SA
2-12
20x20R
2-13
20x40x40
2-14
20x40
2-13
20x60
2-14
20x20
20
(.787)
5.5
Features:
Ideal for light-duty construction
Has four 6mm T-slots
5.5
10
20
(.787)
Part Number
Machined Options
End Finish
Part Number
3 842 992 888/__mm
20x20 1S
6
6
20
(.787)
5.5
5.5
10
20
(.787)
Features:
Ideal for light-duty construction
Closed T-slot adds neat, finished appearance
Part Number
Machined Options
End Finish
Part Number
3 842 993 421/__mm
Aluminum Framing
Section 2: Profiles
20x20 2S 6
Features:
Ideal for light-duty construction
Has two 6mm T-slots
6
20
(.787)
5.5
5.5
10
20
(.787)
Part Number
Machined Options
End Finish
Part Number
3 842 993 422/__mm
20x20 3S
6
6
20
(.787)
5.5
Features:
Ideal for light-duty construction
Closed T-slot adds neat, finished appearance
Has three 6mm T-slots
5.5
10
20
(.787)
Part Number
Machined Options
End Finish
Part Number
3 842 992 889/__mm
20x20 2SA
5.5
10
20
(.787)
20
(.787)
Features:
Ideal for light-duty construction
Closed T-slots add neat, finished appearance
Has two adjacent 6mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 924/__mm
Aluminum Framing
Section 2: Profiles
20-Series Profiles
6
17
R 69)
(.6
5.5
5.5
20
(.787)
20x20R
10
20
(.787)
Features:
Ideal for light-duty construction
Radius corner adds neat, finished appearance
Has two adjacent 6mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 890/__mm
20
5.5
Features:
Increased load-carrying capacity, ideal
for shelving, tables, and safety guards
Has six 6mm T-slots
40
(1.575)
20x40
10
10
20
(.787)
Part Number
Machined Options
End Finish
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
Part Number
3 842 992 891/__mm
Aluminum Framing
Section 2: Profiles
20x40x40
Features:
L-shape allows for easy attachment
of racks and shelves
Use for enclosures and display cases
Has eight 6mm T-slots
40
(1.574)
5.5
20
(.787)
Part Number
Machined Options
End Finish
Part Number
3 842 992 991/__mm
20x60
Features:
Provides increased strength for
light-duty machine bases and standard
manual workstations
Has six 6mm T-slots
Y
6
60
(2.362)
5.5
20
(.787)
Part Number
Machined Options
End Finish
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
Part Number
3 842 992 992/__mm
Aluminum Framing
Section 2: Profiles
30-Series Profiles
2
30x30
2-15
30x30 1S
2-16
30x45
2-18
30x30
30x60
2-19
30x30 2S
2-16
30x30 2SA
2-16
30x30 3S
2-17
30x60 4S
2-19
30x60x60
2-20
30x30R
2-17
30x30R, 30x45R,
30x60R
2-17 & 2-18
60x60 8S
2-20
8
8
30
(1.181)
7.3
9
15
30
(1.181)
Features:
Ideal for medium-duty, medium-stress
construction, such as guarding, partitions, shelves, etc.
Has four 8mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
Aluminum Framing
Section 2: Profiles
30x30 1S
30
(1.181)
7.3
15
30
(1.181)
Features:
Ideal for medium-duty construction
Closed T-slots provide neat, finished
appearance
Has one 8mm T-slot
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 397/__mm
30x30 2S
8
8
30
(1.181)
7.3
9
15
30
(1.181)
Features:
Ideal for medium-duty construction
Two closed T-slots provide neat,
finished appearance
Has two 8mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 399/__mm
30x30 2SA
8
9
15
30
(1.181)
30
(1.181)
7.3
Features:
Ideal for medium-duty construction
Two adjacent closed T-slots provide
neat, finished appearance
Has two adjacent 8mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 398/__mm
Aluminum Framing
Section 2: Profiles
30-Series Profiles
8
30x30 3S
2
8
30
(1.181)
9
7.3
15
30
(1.181)
Features:
Ideal for medium-duty construction
Closed T-slot provides neat, finished
appearance
Has three 8mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 400/__mm
30x30R 8
5
R2 84)
(.9
8
30
(1.181)
7.3
9
15
30
(1.181)
Features:
Ideal for medium-duty construction
Radius corner provides neat,
finished appearance
Has two adjacent 8mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
3 842 992 896/__mm
30x30R 8
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 8mm T-slots
30
R75
R45
8
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
3 842 993 010/__mm
Aluminum Framing
Section 2: Profiles
30x45R 8
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 8mm T-slots
45
X
Y
R60
R30
8
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
3 842 993 011/__mm
30x60R 8
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 8mm T-slots
60
X
Y
R45
R15
8
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
3 842 993 012/__mm
30x45 8 10
10
7.3
45
(1.772)
12.5
Features:
Ideal for intermediate connection
between 8mm and 10mm T-slotted
profiles
Has two 8mm T-slots and
one 10mm T-slot
9
2.5
8
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
30-Series Profiles
8
30x60
2
Features:
One of the strongest profiles with
8mm T-slots
Has six 8mm T-slots
30
60
(2.362)
7.3
9
15
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
30x60 4S 8
Features:
Ideal for medium-duty construction
Use for enclosures and display cases
Has four 8mm T-slots
30
60
(2.362)
7.3
9
15
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
3 842 993 420/__mm
Aluminum Framing
Section 2: Profiles
30x60x60 8
Features:
L-shape allows for easy attachment
of racks and shelves
Use for enclosures and display cases
Has eight 8mm T-slots
60
(2.362)
30
(1.181)
Part Number
Machined Options
End Finish
Part Number
3 842 993 016/__mm
60x60 8S 8
Features:
Ideal for heavy applications where
added strength and additional T-slots
are required
Has eight 8mm T-slots
60
(2.362)
60
(2.362)
Part Number
Machined Options
End Finish
Part Number
3 842 993 033/__mm
Aluminum Framing
Section 2: Profiles
40-Series Profiles
2
40x40
2-21
40x40 1S
2-22
40x80
2-24
40x80 3SA
2-25
40x40 2S
2-22
40x80 4S
2-25
40x40 2SA
2-22
40x40 3S
2-23
40x40R
40X40HR
2-23, 2-24
40x80x80
2-25
40x120
2-26
40x160
2-26
40x40 10
40
(1.57)
10
40
(1.57)
Features:
Ideal for medium-duty, medium-stress
construction, such as guarding, partitions, shelves, etc.
Has four 10mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
40x40 1S 10
40
(1.57)
10
X
40
(1.57)
Features:
Ideal for medium-duty construction
Closed T-slots provide neat, finished
appearance
Has one 10mm T-slot
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
40x40 2S 10
Y
40
(1.57)
10
X
40
(1.57)
Features:
Ideal for medium-duty construction
Two closed T-slots provide neat,
finished appearance
Has two 10mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
40x40 2SA 10
Y
40
(1.57)
10
X
40
(1.57)
Features:
Ideal for medium-duty construction
Two adjacent closed T-slots provide
neat, finished appearance
Has two adjacent 10mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
40-Series Profiles
2
40x40 3S 10
Y
40
(1.57)
10
X
40
(1.57)
Features:
Ideal for medium-duty construction
Closed T-slot provides neat, finished
appearance
Has three 10mm T-slots
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
40x40R 10
3
3. )
R3 .31
(1
6.7
40
(1.57)
10
6.7
40
(1.57)
Features:
Curved edge provides neat, finished
appearance
Has two 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
3 842 993 184/__mm
Aluminum Framing
Section 2: Profiles
40x40HR 10
Y
19.5
10
5
12.5
20
Features:
Ideal for hand rails and other
smoothed, finished edges
Has one 10mm T-slot
1.5
3
40
(1.57)
Part Number
Machined Options
End Finish
Part Number
40x80 10
Features:
Ideal for medium-duty, to heavy-duty
construction, such as guarding, machine bases, etc.
Has six 10mm T-slots
80
(3.15)
10
40
(1.57)
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
40-Series Profiles
2
10
Features:
Ideal for medium-duty to heavy-duty
applications such as machine frames
and work benches.
Has three 10mm T-slots
Smooth on two sides
80
(3.15)
10
40x80 3SA
10
40
(1.57)
Part Number
Machined Options
End Finish
Part Number
3 842 993 654/__mm
40x80 4S 10
80
(3.15)
10
Features:
Ideal for medium-duty to heavy-duty
applications such as machine frames
and work benches.
Has four 10mm T-slots
10
40
(1.57)
Part Number
Machined Options
End Finish
Part Number
3 842 993 424/__mm
40x80x80 10
Features:
Ideal for medium-duty to heavy-duty
applications such as machine frames
and work benches.
Has eight 10mm T-slots
X
10
40
(1.57)
80
(3.15)
Part Number
Machined Options
End Finish
Part Number
3 842 993 193/__mm
Aluminum Framing
Section 2: Profiles
40x120 10
120
(4.72)
10
40
(1.57)
Features:
Ideal for heavy-duty applications where
additional strength is needed, such as
machine bases and work benches
Suitable for linear motion applications
Has eight 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
40x160 10
160
(6.30)
Features:
Ideal for heavy-duty applications where
additional strength is needed, such as
machine bases and work benches
Suitable for linear motion applications
Has ten 10mm T-slots
10
40
(1.57)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
45-Series Profiles
2
45x45H
2-28
45x45
2-27
45x45R
2-31
45x45 1S
2-28
45x45HR
2-31
45x30R, 45x45R,
45x60R
2-32
45x45 2S
2-29
45x45 2SA
2-29
45x60H
2-33
50x50T
2-30
45x45 3S
2-30
45x90x90
2-38
45x180H
2-37
45x90 SL
2-35
45x90
2-34
45x90 2S
2-35
45x270H
2-38
45x90H
2-37
45x90 3SA
2-36
45x45 10
10
45
(1.772)
10
14.5
22.5
45
(1.772)
Features:
General purpose, medium-duty profile
for a wide variety of applications
Has four 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
45x45H 10
10
45
(1.772)
10
12.5
22.5
45
(1.772)
Features:
General purpose, thicker-walled profile
for strong, rugged performance
Has four 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
45x45 1S 10
10
45
(1.772)
14.5
10
45
(1.772)
Features:
Closed T-slots provide neat, finished
appearance
Has one 10mm T-slot
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45-Series Profiles
45x45 2S
10
10
45
(1.772)
10
14.5
22.5
45
(1.772)
Features:
Closed T-slots provide neat, finished
appearance
Has two 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
45x45 2SA 10
10
45
(1.772)
10
14.5
22.5
45
(1.772)
Features:
Closed T-slots provide neat, finished
appearance
Has two adjacent 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45x45 3S 10
10
45
(1.772)
14.5
10
22.5
45
(1.772)
Features:
Closed T-slot provides neat, finished
appearance
Has three 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
50x50T 10
11
46
50
(1.968)
Features:
Fits over 45x45H, 45x45, 45x45 3S,
and 45x45 2SA profiles to create a
telescoping sleeve
Locks in place with a T-block and
screw (sold separately, listed below)
Part Number
Machined Options
End Finish
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Part Number
3 842 992 913/__mm
Aluminum Framing
Section 2: Profiles
45-Series Profiles
45x45R
10
5
7. 6)
R3 .47
(1
10
45
(1.772)
10
14.5
22.5
45
(1.772)
Features:
Curved edge provides neat, finished
appearance
Has two 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
3 842 992 897/__mm
1.5
3
45
(1.772)
6
11
13
10
Features:
Ideal for hand rails and other
smoothed, finished edges
Has one 10mm T-slot
22.5
(.886)
22
(.866)
45x45HR 10
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45x30R 10
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 10mm T-slots
30
Y
10
R67.5
R112.5
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
45x45R 10
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 10mm T-slots
45
R90
10
R45
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
3 842 993 014/__mm
45x60R 10
60
X
Y
10
Features:
Provides high-tech appearance
Curved surfaces ideal for following
machine or space contours
Has two 10mm T-slots
R67.5
R22.
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
3 842 993 015/__mm
Aluminum Framing
Section 2: Profiles
45-Series Profiles
45x60H
10
10
30
60
(2.362)
10
Features:
General purpose, medium-duty profile
for strong, rugged performance
Has four 10mm T-slots
22.5
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
45x90 10
Features:
Heavy-duty profile for strong, rugged
performance
Has six 10mm T-slots
10
22.5
45
90
(3.543)
10
14.5
22.5
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45x90 SL 10
Features:
Lighter duty applications
Has six 10mm T-slots
90
45
Part Number
Machined Options
End Finish
Part Number
3 842 993 450/__mm
45x90 2S 10
Features:
Closed profile sides for cleanliness
and aesthetics
Has two 10mm T-slots
90
45
Part Number
Machined Options
End Finish
Part Number
3 842 993 644/__mm
Aluminum Framing
Section 2: Profiles
45x90 3SA 10
Features:
Closed profile side for cleanliness and
aesthetics
Has three 10mm T-slots
90
45
Part Number
Machined Options
End Finish
Part Number
3 842 993 635/__mm
Aluminum Framing
Section 2: Profiles
45-Series Profiles
45x90H
10
10
22.5
45
90
(3.543)
10
Features:
Heavy-duty profile for strong, rugged
performance
Center channel can be used as an air
manifold
Has six 10mm T-slots
12.5
22.5
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45x90x90 10
Features:
Heavy-duty profile applications where
extra strength is needed, such as
machine bases and frames, support
columns, etc.
Has eight 10mm T-slots
2
10
22.5
90
(3.543)
10
12.5
22.5
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
45-Series Profiles
45
180
(7.087)
45x180H
10
End view
of complete
profile
22.5
10
Features:
Heavy-duty profile applications where
extra strength is needed, such as
machine bases and frames, support
columns, etc.
Center channels allow use as a
three-port air bar
Has ten 10mm T-slots
12.5
10
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
45x270H 10
X
270
(10.630)
13
Features:
Heavy-duty profile applications where
extra strength is needed, such as
machine bases and frames, support
columns, etc.
Has thirteen 10mm T-slots
End view
of complete
profile
10
45
45
10
22.5
10
45
45
(1.772)
Part Number
Machined Options
End Finish
Part Number
Application Hint
To order 45x270H
with the holes
tapped for use
as a carriage on
the LF20S dynamic
linear element
system, order
3 842 992 928/__.
M12
55
Aluminum Framing
Section 2: Profiles
50-Series Profiles
2
50x50
2-41
50x100
2-42
50x150
2-43
50x50 10
10
50
(1.97)
10
50
(1.97)
Features:
General purpose, heavy-duty profile
for strong, rugged performance
Has four 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
50x100 10
Features:
Heavy-duty profile where high strength
is a must
Has six 10mm T-slots
10
10
100
(3.94)
50
(1.97)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
50x150 10
Features:
Extra heavy-duty profile for
applications where high strength
and rigidity is needed
Has eight 10mm T-slots
150
(5.91)
10
50
(1.97)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
60-Series Profiles
2
60x60
2-44
60x60H
2-45
60x90H
2-46
60x60 10
10
60
(2.362)
10
13
60
(2.362)
30
Features:
General purpose profile suitable
for medium-duty and heavy-duty applications
Has four 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
60-Series Profiles
2
60x60H 10
10
60
(2.362)
10
13
60
(2.362)
30
Features:
General purpose profile suitable
for medium-duty and heavy-duty applications
Has four 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
60x90H 10
10
13
60
(2.362)
30
90
(3.543)
45
15
22.5
Features:
For heavy-duty applications such as
heavy-duty supports, cantilevered
gantries, and conveyor rails
Often used in linear motion
applications
Has six 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
80-Series Profiles
2
80x80 6S
2-48
80x80
2-47
80x120
2-48
80x160
2-49
80x80 10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has 8 10mm T-slots
80
(3.15)
10
10
80
(3.15)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
80x80 6S 10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has six 10mm T-slots
40
80
10
40
80
Part Number
Machined Options
End Finish
Part Number
3 842 993 423/__mm
80x120 10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has ten 10mm T-slots
Y
10
X
120
(4.72)
80
(3.15)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
80-Series Profiles
2
80x160 10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has twelve 10mm T-slots
160
(6.30)
10
10
80
(3.15)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
90-Series Profiles
2
90x90 SL
2-50
90x90
2-51
90x90H
2-52
90x180
2-53
90x90 4S
2-51
90x180H
2-54
90x90 4VS
2-52
90x360H
2-55
90x90 SL 10
Features:
Ideal for applications where reducing
weight and additional T-slots are a
must.
Has eight 10mm T-slots
10
22.5
45
90
(3.543)
10
45
90
(3.543)
Part Number
Machined Options
End Finish
Part Number
3 842 993 449/__mm
Aluminum Framing
Section 2: Profiles
90-Series Profiles
90x90
10
10
22.5
45
90
(3.543)
10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Center area can be used as
a conduit for air lines, or as a
pressurized air manifold
Has eight 10mm T-slots
45
90
(3.543)
Part Number
Machined Options
End Finish
Profile 90x90, /, specify length >50mm<5600mm
Profile 90x90, M12/, specify length >55mm<5600mm
Profile 90x90, D17/, specify length >40mm<5600mm
Profile 90x90, M12/M12, specify length >110mm<5600mm
Profile 90x90, M12/D17, specify length >90mm<5600mm
Profile 90x90, M12/D17LF, specify length >90mm<5600mm
Profile 90x90, D17/D17, specify length >80mm<5600mm
Profile 90x90, D17/D17VS, specify length >80mm<5600mm
Part Number
3 842 992 415/__mm
3 842 992 416/__mm
3 842 992 417/__mm
3 842 992 422/__mm
3 842 992 423/__mm
3 842 992 419/__mm
3 842 992 420/__mm
3 842 992 421/__mm
90x90 4S 10
Features:
Ideal for applications where smooth
sides are required.
Has four 10mm T-slots
90
90
Part Number
3 842 538 297
Machined Options
End Finish
Part Number
3 842 993 628/__mm
Aluminum Framing
Section 2: Profiles
90x90 4VS 10
Features:
Ideal for applications where smooth
sides are required.
Has four 10mm T-slots
90
Part Number
3 842 538 296
90
Machined Options
End Finish
Part Number
3 842 993 621/__mm
90x90H 10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has eight 10mm T-slots
10
10
22.5
45
90
(3.543)
15
13
90
(3.543)
Part Number
Machined Options
End Finish
Profile 90x90H, /, specify length >50mm<6000mm
Profile 90x90H, M16/, specify length >120mm<6000mm
Profile 90x90H, M16-D22/, specify length >120mm<6000mm
Profile 90x90H, D17/, specify length >40mm<6000mm
Profile 90x90H, D17-D26/, specify length >80mm<6000mm
Profile 90x90H, D20-D31/, specify length >95mm<6000mm
Profile 90x90H, F2/, specify length >55mm<6000mm
Profile 90x90H, M16/M16, specify length >240mm<6000mm
Profile 90x90H, M16/D17, specify length >160mm<6000mm
Profile 90x90H, D17/D17, specify length >80mm<6000mm
Profile 90x90H, D17/D17VS, specify length >80mm<6000mm
Profile 90x90H, D17/F2, specify length >95mm<6000mm
Profile 90x90H, F2/F2, specify length >110mm<6000mm
Profile 90x90H, M16-D22/M16-D22, specify length >240mm<6000mm
Please contact your distributor for other machining options.
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Part Number
3 842 990 500/__mm
3 842 990 501/__mm
3 842 992 373/__mm
3 842 990 092/__mm
8 981 992 294/__mm
8 981 992 295/__mm
3 842 990 505/__mm
3 842 990 502/__mm
3 842 992 961/__mm
3 842 990 093/__mm
3 842 990 094/__mm
3 842 992 374/__mm
3 842 990 507/__mm
3 842 993 083/__mm
Aluminum Framing
Section 2: Profiles
90-Series Profiles
2
90x180 10
45
180
(7.087)
10
22.5
10
13
22.5
45
90
(3.543)
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Center areas can be used as
conduits for air lines, or as
pressurized air manifolds
Has twelve 10mm T-slots
End view
of complete
profile
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
2
90x180H 10
180
(7.086)
35
45
10
10
15
90
(3.543)
45
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Center area can be used as
a conduit for air lines, or as a
pressurized air manifold
Has twelve 10mm T-slots
End view
of complete
profile
Part Number
Machined Options
End Finish
Part Number
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Aluminum Framing
Section 2: Profiles
90-Series Profiles
2
10
360
(14.173)
90x360H 10
Features:
Heaviest-duty profile available
Typical applications include very
heavy-duty machine frames where
mass and strength are critical, cartesian/gantry robot frames, and very
heavy-duty support columns
Has twelve 10mm T-slots
End view
of complete
profile
15
22.5
45
45
90
10
22.5
45
90
(3.543)
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
100-Series Profiles
2
100x100
2-56
100x200
2-57
100x100 10
10
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has eight 10mm T-slots
100
(3.94)
10
Part Number
100
(3.94)
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
100-Series Profiles
2
100x200 10
Y
Features:
Ideal for heavy-duty applications
where added strength and additional
T-slots are a must
Has twelve 10mm T-slots
10
200
(7.87)
10
100
(3.94)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
Specialty Profiles
2
11x20
2-58
15x22.5
2-59
22.5x45
2-59
15x120
2-58
15x180
2-58
Features:
Ideal for mounting lightweight components such as switch boxes, valves,
and limit switches
20
(.787)
11x20 8
22.5x180
2-60
11
(.433)
Part Number
Machined Options
End Finish
Part Number
15x120 6
10
15x180 6
15x120
Part Number
10
120
Machined Options
180
30
162
135
>50mm <3000mm
15x180
1.5
15
Part Number
Part Number
Machined Options
Part Number
15
5.5
1.5
3.7
22.5
45
15
>50mm <5600mm
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Aluminum Framing
Section 2: Profiles
Specialty Profiles
22.5
(.886)
10
15x22.5
10
6
15
(.590)
Features:
Ideal for mounting light- to mediumweight components such as switch
boxes, valves, and limit switches
Use to construct economical,
space-saving safety guard
door frames
Has one 10mm T-slot
Non-Machined End Finish Options
Part Number
Machined Options
End Finish
Part Number
22.5x45 10
10
45
(1.772)
10
12.5
10
22.5
(.886)
Features:
Uses include rails and panel mounting
in partitions
Has two 10mm T-slots
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
22.5x180 10
10
180
(7.087)
Features:
Ideal for fixturing, end of arm tooling
applications, and other applications
requiring multiple T-slots
Can be used as a carriage profile or
bearing block header for linear motion
applications
Has seven 10mm T-slots on the long
sides and an 8mm T-slot on each
short side
22.5
10
22.5
45
22.5
8
22.5
(.886)
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
Section 2: Profiles
Specialty Profiles
Bosch Rexroth offers a wide variety
of other specialty profiles, specially designed for specific applications
such as enclosures, guarding, conveyors,
and linear motion. Some of the most
popular types of specialty profiles are
highlighted below.
Refer to the appropriate section of this
catalog for additional information.
Section 2: Profiles
2
Fixture Plates, Tray Profiles, and
Other Workstation Components
There are a variety of profiles and components available to create and customize workstations for virtually any task.
From fixture plates to dispenser bins and
overhead tool rails to work trays, Bosch
Rexroth offers virtually endless possibilities.
See Section 11, Ergonomic Workplace
Equipment.
Aluminum Framing
Aluminum Framing
Overview
One of the greatest strengths of the
Bosch Rexroth structural aluminum framing system is the wide choice of connection methods, and the ability to provide
the right connection regardless of whether
your concern is strength, flexibility, or
aesthetics, or a combination of all those
advantages.
31
New!
designLINE - quality and performance with appeal
Need a way to make your already appealing structures even more attractive? Do
you value an attractive design?
Then look for the new designLINE versions of our standard connectors throughout
this section.
A new surface treatment with special silver paint ensures that designLINE components seamlessly match the aluminum frame. The paint is scratch proof, preserving
the connectors ESD compatibility.
For added convenience all designLINE connectors are available as a kit with fasteners and caps (where provided).
Die-Cast Gussets
20-Series 3-4 30-Series 3-5
40-Series 3-6 45-Series 3-7
50-Series 3-8 60-Series 3-9
80-Series 3-9 90-Series 3-10
100-Series 3-10
Die-Cast
Foundation
Brackets
3-11 & 3-12
42x60 Sheet
Metal Gusset
3-13
Inside-to-Outside
Gussets
3-13
Inside-to-Inside
Gussets
3-14
Tension Connector
3-19
Corner Brackets
3-15
M12 Connection
Screws and
Anti-Rotation
T-Blocks
3-18
M16 Connection
Screw
3-19
Bolt Connector
Kits
3-20 & 3-21
Cross
Connector Kit
3-21
Quick
Connectors/Rigid
3-22
Mitered Corner
Connectors
3-23
T-Connector
Kits
3-24
32
Aluminum Framing
45 Angle Connectors
End-to-End Bolt
Connector Kits
3-26
45 Angle
Connector
Kits 30mm,
40mm & 45mm
3-27 & 3-28
End-to-Side
Variable Angle Bolt
Connector
3-32
Adjustable Angle
Gusset Kits
3-33
Multi-Angle Connectors
Multi-Angle
Connector Kits
3-29 & 3-30
End-to-End
Variable Angle Bolt
Connector
3-31
Joining Plates
Aluminum Framing
33
Features:
T-slot alignment tabs for easy
positioning and reduced
assembly time
Clean, professional appearance
Connects anywhere on the profiles
T-slot
Gusset and connecting hardware
available as separate components
Close tolerances on gusset edges
provide flush, tight fit
Alignment tabs can easily be removed
for cross-oriented connections
Optional cover caps available
Machining required:
None
Material:
Gusset: die-cast aluminum
Fasteners: zinc-plated steel
Cover cap: black polyamide 6
Helpful Hint
Alignment tabs on all
gussets can easily be
removed for
cross-oriented
connections.
TAB
34
Aluminum Framing
20x20 Gusset
4.5
18
20
14.7
18
0
R2
M4 x 8
18
6mm to 8mm
adapter
20
Description
Lot Size
Part Number
Plastic adapter
6 8
8 10
20x40 Gusset
8
M4 x 8
4.5
R4
0
40
34.7
38
14.7
38
18
Description
40
6mm to 8mm
adapter
Lot Size
Part Number
6
20x40 gusset with fasteners
6 8
8 10
Plastic adapter
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Aluminum Framing
35
M6 x 18
27
30x30 Gusset
8
6.4
10
10
R3
0
30
M6 x 14
10
20
Gussets
30
Lot Size
Part Number
28
27
Description
8mm to
10mm
adapter
8 10
30x30 gusset with fasteners
8 10
30x30 gusset kit with fasteners for 10mm T-slots (includes cover cap) designLINE
8 10
8 10
Plastic adapter
30x60 Gusset
6.4
M6 x 14
60
10
20
50
57
11
R6
57
28
Description
8mm to
10mm
adapter
60
Lot Size
Part Number
8 10
8 10
Plastic adapter
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36
Aluminum Framing
40x40 Gusset
0
R4
36
40
20
29.5
8.7
36
13.2
5.5
14mm
T-bolt
Kit
40
38
Description
Lot Size
Part Number
40x80 Gusset
8.7
8.5
20
39.5
68
76
20
R8
19mm
T-bolt
Kit
80
76
80
38
Description
Lot Size
Part Number
Aluminum Framing
37
Gussets
45x45 Gusset
When connecting two profiles with 60mm side dimensions, order offset blocks to help align gusset with
outer edge of profiles.
19
41
3
45
41
8.7
5
R4
19mm
T-bolt
Kit
18.3
34.5
9.5
45
43
Description
Offset block
Lot Size
Part Number
45x90 Gusset
8.7
22.5
22.5
39.5
79.5
86
86
R9
19mm
T-bolt
Kit
90
9.5
43
Description
90
Lot Size
Part Number
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38
Aluminum Framing
19
9.5
8.7
R5
19mm
T-bolt
Kit
46
50
46
23
38.8
50x50 Gusset
50
48
Description
Lot Size
Part Number
50x100 Gusset
9.5
8.7
100
27
44
83
96
27
00
R1
19mm
T-bolt
Kit
96
100
48
Description
Lot Size
Part Number
Aluminum Framing
39
6.4
50
60
11
8.7
10
20
57
14mm
T-bolt
Kit
0
R6
60x60 Gusset
M6 x 14
49.3
27.8
Gussets
58
57
60
Description
Lot Size
Part Number
8.7
0
20
8.5
R8
19mm
T-bolt
Kit
23
35
68
76
80x80 Gusset
80
78
76
Description
80
Lot Size
Part Number
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Aluminum Framing
90x90 Gusset
9.5
90
86
22.5
39.5
79.5
0
R9
8.7
22.5
19mm
T-bolt
Kit
88
86
Description
90
Lot Size
Part Number
100x100 Gusset
8.7
9.5
100
44
27
83
96
27
00
R1
19mm
T-bolt
Kit
96
100
96
Description
Lot Size
Part Number
Aluminum Framing
311
8.7
120
80
50
20
110
117
14mm
T-bolt
Kit
20
20
20
45.5
57
28
15.5
Description
60
Lot Size
Part Number
10
23
9.5
68
23
107
146
160
23
14mm
T-Bolt
Kit
155.5
40x160 Foundation
Bracket
23
28
64
75.5
Description
80
38
Lot Size
Part Number
Aluminum Framing
180
161.5
75
30
175.5
30
19mm
T-Bolt
Kit
120
28.5
9.5
27.5
74
85.5
30.5
90
43
Description
Lot Size
Part Number
Zinc-plated steel
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Aluminum Framing
313
60
42
Material:
Zinc-plated sheet steel
Description
42x60 sheet metal gusset
Lot Size
Part Number
Lot Size*
Part Number
13
DIN 914
M4x6-45H
set screw
DIN 913
M6x8-45H
set screw
Features:
Clean appearance
Easy set screw installation
Does not obstruct T-slot
Includes set screws
Material:
Zinc-plated steel
Assembly Note
Hex wrench access
to one set screw
3
0
21
DIN 913
M8x12-45H
set screw
Inside-T-slots remain
unobstructed
3
8
32
C
Description
A
10
10
10
Aluminum Framing
2
2
22
Features:
Clean appearance
Easy set screw installation
Includes set screws
Material:
Zinc-plated steel
DIN 913
M5x5-45H
set screw
B
5
2
25
Assembly Note
Hex wrench access
to both set screws
DIN 913
M6x8-45H
set screw
0
3
21
DIN 913
M6x8-45H
set screw
34
DIN 913
M8x12-45H
set screw
8
3
32
Description
Lot Size*
Part Number
10
10
10
10
10
Aluminum Framing
315
Bracket/
Cap Size
Dimension in mm
A
20mm
30mm
40mm
20
30
40
20
30
40
20
30
40
10
15
20
45mm
50mm
45
50
45
50
45
50
22.5
25
Screw
Size
S6x16
S8x25
S12x30
S12x30
S12x30
Description
Lot Size
Part Number
Aluminum Framing
Features:
Use 2S version to connect two profiles, or 3S version to connect three
profiles
Includes self-tapping screws and
cover caps to provide neat, finished
appearance
2S
A
C
B
Material:
Corner cube: die-cast aluminum
Cover caps: black polyamide
Screws: steel
Description
3S
Lot Size
Part Number
Cube
Size
Dimension
in mm
A
B
C
Screw
Size
20mm
30mm
40mm
45mm
20
30
40
45
20
30
40
45
10
15
20
22.5
S6x16
S8x25
S12x30
S12x30
designLINE
50mm
50
50
25
S12x30
Description
Lot Size
Part Number
Aluminum Framing
317
Features:
Provides strong connection with high
resistance to vibration
Available as Torx head or standard hex
socket head
Self-threading for quick, easy
installation
Does not obstruct T-slot
4m
So m
ck
He et
ad
S6
S6
T40
Tor
He x
ad
25
Screw
Size
Access
Hole
Access Hole
Cover (in mm)
S6x16
S8x25
S12x30
5.8mm
7.8mm
9.8mm
N/A
N/A
9.5 / 9.8
Description
or
8m
So m
ck
He et
ad
30
T50
Tor
He x
ad
S8
S12
S12
Assembly Note
Never tap the center bore of profiles
when using self-tapping screws.
When using S8 and S12
self-tapping screws, use
anti-rotation T-blocks to
ensure profile alignment.
Lot Size
Part Number
30
S8
Self-Tapping Screw
(S12x30 shown)
Material:
Screw: zinc-plated industrial grade 8.8
steel
Cover cap: black polyamide 6
5m
So m
ck
He et
ad
25
or
Access Hole
(see chart)
Machining Required:
Access hole (see chart for size)
16
or
16
T25
Tor
He x
ad
9.5mm/9.8mm
100
100
100
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Aluminum Framing
Access
Hole
Cover
3
T50
Tor
x
He
ad
Features:
Provides strong connection with high
resistance to vibration
Available as Torx head or standard hex
socket head
Does not obstruct T-slot
8m
So m
ck
He et
ad
or
9.8mm
Access Hole
30
30
Machining Required:
9.8mm access hole
Center bore of profile tapped M12
M1
M1
M12 Screw
Use M12 Tap on
12mm Center Bore
Material:
Screw: zinc-plated industrial grade 8.8
steel
Cover cap: black polyamide 6
Description
9.5mm/9.8mm
Lot Size
Part Number
100
Anti-Rotation T-Block
8mm
Features:
Swivel-in installation
Prevents rotation at connection point
Large surface area contact with profiles T-slot ensures solid grip
Ideal for use with connection screws
4.8
11.7
6
10
5.8
10mm
Material:
Screw: zinc-plated industrial grade 8.8
steel
14.8
13
7
Description
Lot Size
Part Number
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Aluminum Framing
319
26
33
Interlocking joint
WITHOUT bushing
and washer
153 Nm 5%
17
Tapped
M16
Features:
Connects profiles with 16mm center
bore at right angles
Machining Required:
See diagram at left
Material:
Screw: zinc-plated industrial grade 8.8
steel
Description
M16 connection screw M16x100-8.8
Tension Connector
35
Lot Size
Part Number
Features:
Provides fast assembly without profile
machining
T-head is easily positioned in the Tslot, even on existing structures
Clean appearance with easy setscrew
installation
44
6 Nm
15 Nm
Material:
Die-cast Steel
Description
10
10
10
10
10
Aluminum Framing
Features:
Provides strongest right-angle
connection
Centering pin eases alignment and
assembly
Includes two cover caps to create
neat, finished appearance
Obscures profile T-slot: panels or
panes must be trimmed
17
7.3
Through-hole
diameter = C
1
D
3
Machining Required:
Through hole in one profile: see chart
Material:
Bolt connector: zinc-plated 8.8 steel
Cover caps and alignment pin: black
polyamide 6
10.4
B
Description
30mm bolt connector kit for
Part Number
10
Bolt Connector
Size
10
10
30mm
40mm
30
40
18
23
11
17
18
22.5
10
10
45mm
50mm
60mm
80mm
90mm
45
50
60
80
90
28
33
43
63
73
17
17
17
17
17
22.5
22.5
22.5
10
10
10
10
100mm
100
83
17
Dimension in mm
22.5
22.5
22.5
Lot Size*
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Aluminum Framing
321
Features:
Provides strong right-angle
connection
Versions available for attaching
11x30 profile to profiles with 8mm
or 10mm T-slots
Material:
Bolt connector, screw, and T-nut: zincplated steel
Machining Required:
11mm hole through 11x30 profile
Description
Lot Size*
Part Number
10
11
Features:
Provides strong right-angle
connection for 15x22.5 profile
Material:
Bolt connector, screw, and T-nut: zincplated steel
17
15
Machining Required:
17mm through-hole (see drawing)
Description
15x22.5mm bolt connector kit
Lot Size*
Part Number
10
Features:
Provides strong, torque-resistant
connection to support heavy loads
Commonly used in conveyor leg sets
and machine frames
Works with 45- and 90-series profiles,
as well as 60x90H
8
44
Material:
Zinc-plated steel
Machining Required:
30mm wide milled slot
Description
Cross connector kit
Lot Size
Part Number
Aluminum Framing
Quick Connectors/Rigid
A
17
6.5
l
tica
Ver ess
c
ac
10
18 8
22.5 10
40
/5
8
10
11/
.8/
9
17
8
10
/
40
21
/
l
tica
Ver ss
e
acc
18 8
22.5 10
50
9.8/11/
17
32.
5
Features:
Quickly and easily connect 6mm, 8mm
and 10mm profiles at right angles
Fast assembly and disassembly: ideal
for temporary structures such as trade
show displays and fixtures
Keeps three T-slots open for mounting
panels or accessories
Choose either perpendicular or parallel options
Material:
A Stainless steel
B & C Zinc-plated 8.8 steel
Machining Required:
9.8mm barrel: 9.8mm through-hole
11mm barrel: 11mm through-hole
17mm barrel: 17mm through-hole
21 / 32.5
l
nta
rizo s
o
H ces
ac
Description
Lot Size*
Part Number
Quick connector/rigid for
10
Vertical access. Includes 6mm T-bolt, 8mm barrel.
Quick connector/rigid for
10
Vertical access. Includes 10mm T-bolt, 17mm barrel.
Lot Size*
Part Number
10
10
10
Aluminum Framing
323
Material:
Zinc-plated steel
Machining Required:
45 miter on profile corners
Mitered Corner
Connector Size
Dimension in mm
A
Set Screw
6mm
46
46
M4x5
8mm
10mm**
46
60
46
60
M8x8
M10x10
Description
6mm mitered corner connector
Lot Size*
Part Number
Aluminum Framing
T-Connector Kits
30x30 T-Connector Kit
Features:
Includes all fastening hardware
Can be used ONLY with
30x30 profiles
M5x16
M8x30
25Nm
M5x16
10Nm
Machining Required:
M8 tap in end of one profile
Material:
Die-cast zinc
15
30
30
M8x30
Description
Lot Size
Part Number
M6x20
S12x30
35Nm
ma-
Material:
Die-cast zinc
15
S12x30
C
Description
40x40 T-connector kit designLINE
Lot Size
Part Number
T-Connector
Size
Dimension
in mm
A
B
C
40mm
40
40
29.6
45mm
50mm
45
50
45
50
34
39
M6x20
10Nm
Aluminum Framing
325
15
30
30
M8x25
Features:
Ideal for extending profiles beyond
standard available length
Includes all fastening hardware
Can be used ONLY with
30x30 profiles
M6x20
10Nm
Machining Required:
M8 tap in end of both profiles
M8x25
25Nm
Material:
Die-cast zinc
30
15
21
Description
Lot Size
Part Number
15
S12x30
M6x20
10Nm
S12x30
35Nm
Material:
Die-cast zinc
15
Features:
Ideal for extending profiles beyond
standard available length
Includes all fastening hardware
Includes self-tapping screws; no machining required
Description
End Connector
Size
40mm
45mm
50mm
Dimension
in mm
A
B
C
40
45
50
40
45
50
29.6
34
39
Lot Size
Part Number
Aluminum Framing
16
5
0
10.
6
20
1
8
0
Features:
Provide a heavy-duty connection
extending profiles beyond standard
available length
Ideal for use in perimeter guarding and
conveyor rails
Includes all fastening hardware; no
machining required
Material:
Zinc-plated steel
Description
Lot Size
Part Number
7
1
40/
45
Features:
Provide a strong end-to-end
for any 10mm T-slotted profile
Cover caps conceal through-hole and
connector, and provide neat, finished
appearance
For precise positioning when drilling
through-holes, use drilling/boring jig
3 842 218 960.
A&B
Machining Required:
17mm through-hole
C
7
1
22.
5
Material:
Barrels and screws:
zinc-plated steel, 8.8
Cover caps: black polyamide 6
Description
A
Lot Size
Part Number
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Aluminum Framing
327
45 Angle Connectors
45 Angle Connector Kit 30mm
S8x25
Self-tapping
Screws
30
30
45
M8x16 Screw &
10mm T-Nut
Features:
Connects 30x30 profiles end-to-end
at a 45 angle
Make a 45 end-to-side connection
between a 30x30 profile and any
profile with 8mm or 10mm T-slots
Includes all hardware, adapters,
and cover cap for a neat, finished appearance
Material:
Connector: die-cast zinc
Adapters and cover cap: black polyamide 6
Description
Lot Size
Lot Size
Part Number
Part Number
S12x30
Self-tapping
Screws
40
40
45
M8x20
T-Bolt
& Nut
Features:
Connects 40x40 profiles end-to-end
at a 45 angle
Make a 45 end-to-side connection
between a 40x40 profile and any
profile with 10mm T-slots
Includes all hardware, adapters,
and cover cap for a neat, finished appearance
Material:
Connector: die-cast aluminum
Adapters and cover cap: black polyamide 6
Description
Aluminum Framing
3
S12x30
Self-tapping
Screws
45
45
45
Material:
Connector: die-cast aluminum
Cover cap: black polyamide 6
M8x20
T-Bolt
& Nut
Description
Lot Size
Part Number
www.boschrexroth-us.com/framing
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Aluminum Framing
329
c
b
Material:
Joint components: die-cast zinc
Description
max.
Multi-Angle Dimension in mm
in Nm
Connector
a
b
c
with pin
30x30
40x40
30
40
30
40
25
34
15
15*
11mm
through-hole
11mm
through-hole
Machining Required:
11mm through-hole, 15mm from end of
profile for each end-to-end connection
Lot Size*
Part Number
10
182
Features:
Connect two profiles with 10mm
T-slots side-by-side
Connect the end of any 40x40 profile
to the side of a profile with 10mm
T-slots
Connect any two 40x40 profiles
end-to-end
Available as standard or lockable version (locking handle sold separately
below)
Includes all fasteners, no machining
required
Material:
Joint components: die-cast zinc,
nickel-plated
Description
Lot Size
Part Number
3 842 538 684
3
15
Features:
Includes hardware to connect two
profiles with 8mm T-slots side-by-side
or use 10mm M6 T-nuts to connect
(part number 3 842 530 285) profiles
with 10mm T-slots
Connect the end of a 30x30 profile
(including 30x30 2S and 3S) to the
side of a profile with 8mm or 10mm
T-slots (requires one 30mm bolt connector kit, sold separately)
Connect two 30x30 profiles
end-to-end (requires two 30mm bolt
connector kits, sold separately)
182
Aluminum Framing
182
Material:
Joint components: die-cast zinc,
nickel-plated
Multi-Angle
Connector
max.
in Nm
with pin
45
60
45
60
45
45
60
60
38
38
45.5
45.5
15*
15*
15*
15*
Dimension in mm
45x45
45x60
60x45
60x60
Description
Lot Size
Part Number
Assembly Note
F2
FxL
3
[Nm]
1000
F3
f [mm]
45x180
150
F1
F2
30x30
45x45
60x60
F1
10,000 N
15,000 N
20,000 N
F2
600 N
1,000 N
1,100 N
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45x90
100
60x60
45x60
45x45
50
30x30
0
f[mm]
Aluminum Framing
331
Multi-Angle Connectors
Variable Angle Bolt Connectors
Features:
Provide a simple and easy way to connect profiles at various angles
Allow one-time bend to desired angle,
with correction bend of up to 10
Keep three T-slots open for panels
or accessories
Use drilling/boring jigs (listed below)
for proper through-hole spacing
30x30
45x45
45x45H
Fmax
24 Nm 110 Nm 145 Nm
Fmax
1100 N 1500 N 1500 N
Fmax
Material:
Tie-rod: stainless steel
Barrel: galvanized steel
35 Nm 120 Nm 140 Nm
Fmax
Fmax
40 Nm 95 Nm 180 Nm
8mm
10
Features:
Allowable angle up to 90
Connects two profiles end-to-end
31
20
Machining required:
11mm through-hole (8mm profiles) or
17mm through-hole (10mm profiles) in
both profiles
75
20
10mm
11
10.9
15
37.5
31
100
26.5
16.9
14.5
9.8
90 max
180 min
Description
Lot Size*
Part Number
10
10
Aluminum Framing
10.9
8mm
18.
7.1
20
Machining required:
11mm through-hole (8mm profiles) or
17mm through-hole (10mm profiles) in
both profiles
7.5
6 51
15
15
16.9
10mm .0
26
18
9.8
13
31
75
18
135 max
45 min
Assembly Note
When making angled connections,
locate through-holes in the profiles
as specified below. Use the 8mm or
10mm drilling/boring jig (sold at right,
or see the Tools section for details)
for proper spacing.
11mm hole
17mm hole
18.0
22.5
Through-hole
Description
Lot Size*
Part Number
10
10
Description
Lot Size
Part Number
Aluminum Framing
333
A
t
m
10m
u
T-n
28
14.5
5
14.
8
13.
8m
mT
-nu
3.8
28
Material:
Gusset: die-cast zinc
Mounting hardware: zinc-plated steel
Alignment pins and adapters: black
polyamide 6
38
M8
Description
B
t
-nu
mT
mT
-nu
10m
10m
M8
Adjustable
Angle
Gusset Size
40mm
45mm
Dimension
in mm
A
B
C
D
E
20 20 37.5 37.5 35
22.5 22.5 42.5 43 40
Lot Size
Part Number
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Aluminum Framing
Joining Plates
Features:
Fasten to the outside faces of the
profiles, leaving the inner T-slots free
for panels or accessories.
Can be added to reinforce a structure
after initial assembly
Three different styles available in a
variety of sizes
Material:
30-, 45-, and 90-series: clear
anodized 6063-T6 aluminum
Recommended fasteners
(order below):
30-series (8mm T-slots):
M6x12 BHCS DIN 9427 and
M6 8mm T-nut OR
8mm T-bolt fastening kit, L=23mm
45-, and 90-series (10mm T-slots):
M8x16 BHCS DIN 9427 and
M8 10mm T-nut OR
10mm T-bolt fastening kit, L=24mm
Features:
Use 8mm fasteners for attaching joining plates to 30-series profiles
Use 10mm fasteners for attaching
joining plates to 45-, and 90-series
profiles
Description
Part Number
C 8mm M6 T-nut
C 10mm M8 T-nut
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Aluminum Framing
335
G
6.2
129 109.5 64.5 19.5 39 6.5 8.3
A
84
B
72
C
42
E
24
D
12
F
5
45-series
Dimension in mm
G
D
E
Description
B
A
Order hardware separately
Dimension in mm
Corner
Joining corner joining plate
30-series
A
B
C
D
E
F
Plate
45-series corner joining plate
80-series 240 220 100
77
90-series 174 154.5 109.5 64.5 19.5 84
Lot Size
1
97
G H
1
6
9
6.5 8.3
6
9
A
B
C
D
E
F
174 154.5 109.5 64.5 19.5 84
G H
6.5 8.3
125
Part Number
8 981 019 457
8 981 019 448
C
B
A
90-series
Dimension in mm
E
D
E
D
Description
Lot Size
Part Number
Dimension in mm
T-Junction
Joining
A
B
C
D
E
F
G H
J K
Plate
30-series 144 132 102 72 42 12 24 84 5 6.2
45-series 219 199.5 154.5 109.5 64.5 19.5 39 129 6.5 8.3
F
E
C
D
A
T-Junction
Dimension in mm
Joining
Description
Lot Size
A
B
C
D
E
F
G G1
Plate
30-series
joining
80-seriesT-junction
320 220
100plate
220 100 58.5 20 1 18.5
45-series
joining
plate
90-seriesT-junction
264 244.5
199.5
154.5 109.5 64.5 19.51
100-series 400 275 125 275 125 73.5 25 23.5
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Part Number
H
J
K L
8 98160199461
77 240
8 981
450
84 174
6.50198.3
97 300 6
9
Aluminum Framing
Dimension in mm
T-Junction
Joining
A
B
C
D
E
F
G G1
Plate
90-series 264 244.5 199.5 154.5 109.5 64.5 19.5
H
J
K
84 174 6.5
L
8.3
G F
G
F
H
E C
B
Description
Lot Size
Part Number
Dimension in mm
A
24
39
B
C
D
E
F G
12
42
72
84 5 6.2
19.5 64.5 109.5 129 6.5 8.3
Rectangular
Joining
Plate
30-series
45-series
90-series
B
A
Lot Size
Part Number
Description
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Aluminum Framing
41
Section 4: Fasteners
Overview
Bosch Rexroth offers a wide selection
of fasteners to connect components and
accessories to profiles using the T-slot.
All fasteners are designed for quick, easy
installation and have a large surface area
T-Nuts
4-2
Stainless Steel
T-Nut
4-3
T-Bolt
Fastening Kits
4-4
Plastic T-Nut
4-5
T-Blocks &
Springs
4-6
Swivel-In T-Blocks
& Swivel-In T-Blocks
with Springs
4-7
T-Bars &
Swivel-In T-Bars
4-8
Anchor Strips
4-9
Quick-Lock Sheet
Metal Fasteners
4-9
42
Aluminum Framing
Section 4: Fasteners
Fasteners
T-Nuts
6mm T-Nut
M
5.
9
.6
11
4.5
8mm T-Nut
M
.5
16
7.9
5.8
10mm T-Nut
.5
19
.8
Helpful Hint
Die-cast nut gives
maximum material
thickness for more
thread engagement.
Tapered design is
self-aligning and
locks in T-slot.
Ridges bite through the anodized
surface for the best possible ESD
connection and vibration resistance.
Features:
Installs anywhere along the profiles
T-slot and rotates into position
Ridges bite into profile to lock the
T-nut into position, and provide ESD
protection and resistance to vibration
Large contact surface improves gripping strength
Tapered neck simplifies assembly;
T-nut is self-aligning in T-slot
M4 & M5 threads have 2 ridges
M6 & M8 threads have 4 ridges
8-32 & 10-32 have 2 ridges
1/4 & 5/16 have 4 ridges
Material:
Zinc-plated 8.8 steel (except as
noted below)
Description
Tightening
Torque ( 5%)
Lot
Size
Part Number
6mm T-Nut
M4
2.5 Nm
8mm T-Nuts
M4
2.5 Nm
M5
5 Nm
M6
10 Nm
M6, nickel-plated
10 Nm
1/4x20 U.N.C.
10 Nm
8-32 U.N.C.
10 Nm
10-32 U.N.F.
10 Nm
10mm T-Nuts
M4
2.5 Nm
M5
5 Nm
M6
10 Nm
M8
25 Nm
M8, nickel-plated
25 Nm
1/4x20 U.N.C.
10 Nm
8-32 U.N.C.
10 Nm
10-32 U.N.F.
10 Nm
5/16x18 U.N.C.
25 Nm
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Aluminum Framing
43
Section 4: Fasteners
Fasteners
Stainless Steel T-Nuts
5.9
Material:
Stainless Steel 316
M4
7.9
1.5
11.6
8.7
9.8
5.7
16.5
4-2
M
Description
Tightening
Torque ( 5%)
Lot
Size*
Part Number
6mm T-Nut
M4
2.5 Nm
100
8mm T-Nuts
M4
2.5 Nm
100
M5
5 Nm
100
M6
10 Nm
100
10mm T-Nuts
M4
2.5 Nm
100
M5
5 Nm
100
M6
10 Nm
100
M8
25 Nm
100
19.4
19.
10
10.8
5.8
Material:
Black polyamide 6
Description
Lot Size*
Part Number
10
44
Aluminum Framing
Section 4: Fasteners
M8
6
L
2
L
6
Assembly Note
T-bolt
length L
Features:
Installs anywhere along the profiles
T-slot and rotates into position
Grooves bite into profile to lock the
T-bolt into position, and provide ESD
protection and resistance to vibration
Large contact surface improves gripping strength
Tapered neck simplifies assembly;
T-bolt is self-aligning in T-slot
Alignment groove on the end of the
bolt shaft shows when it is properly
aligned in the T-slot
Material:
Zinc-plated industrial grade 8.8 steel
Description
Tightening Lot
Torque ( 5%) Size
Part Number
10 Nm
10 Nm
10 Nm
10 Nm
10 Nm
10 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
25 Nm
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Aluminum Framing
45
Section 4: Fasteners
Fasteners
Plastic T-Nut
11.
Features:
Ideal for attaching light loads such as
proximity sensors or identification tags
to profiles with 10mm T-slots
Provides electrical isolation and
prevents inadvertent introduction of
circuit ground
Snap into T-slot for easy installation
and positioning, even in vertical T-slots
Material:
Black polyamide 6
Description
Tightening
Torque ( 5%)
Lot
Size*
Part Number
M4 plastic T-nut
0.5 Nm
100
M5 plastic T-nut
1.0 Nm
100
M6 plastic T-nut
2.2 Nm
100
7.5
0
0
9.3
10
Material:
Light gray PVC
4.2 - 6.3
11.7
10
3.5 - 6.0
8
11
Description
Lot Size
Part Number
46
Aluminum Framing
Section 4: Fasteners
6mm Spring
5.8
1
2
1
4
6.5
11.6
8mm T-Block
8mm Spring
16
7.5
Features:
Slide into ends of T-slot
Used to fasten heavy loads to
T-slotted profiles; seven-thread engagement for strong, secure mounting
Large contact surface with inside
of profiles T-slot provides secure
fastening
Can be easily repositioned in T-slot
Spring can be used on any 6mm,
8mm, or heavy (H-series) 10mm T-slot
to hold T-block in place while making
vertical connections
10mm T-Block
10mm Spring
10.
1
2
20
8.5
Material:
6mm: stainless steel
8mm and 10mm: zinc-plated steel
Spring: spring steel
Description
Tightening
Torque ( 5%)
Lot
Size
Part Number
2.5 Nm
5 Nm
8mm T-Blocks
M4
2.5 Nm
M5
5 Nm
M6
10 Nm
M8
25 Nm
10mm T-Blocks
M5
5 Nm
M6
10 Nm
M8
25 Nm
6mm T-Blocks
M4
M5
Helpful Hint
To simplify installation, use a spring
to hold the T-block in position in the
T-slot while making vertical connections.
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Aluminum Framing
47
Section 4: Fasteners
Fasteners
Swivel-In T-Blocks 6
A
6mm 2-hole
6mm Swivel-In
Swivel-In T-Blocks
T-Block
3
15
12
B
8mm Swivel-In
T-Block
8mm Swivel-In
Spring T-Block
7.8
4.8
16
12
16
8mm 2-hole
Swivel-In T-Blocks
Description
24
12
12
C
10mm Swivel-In
T-Block
Material:
T-block: Zinc-plated grade 8 steel
(except as noted below)
Spring: spring steel
12
Features:
Can be inserted anywhere along
the profiles T-slot, even after the
structure has been built
Used to fasten heavy loads to T-slotted
profiles; seven-thread engagement for
strong, secure mounting
Large contact surface with inside
of profiles T-slot provides secure
fastening
Can be easily repositioned in T-slot
The swivel-in spring T-block is similar
to standard swivel-in T-blocks, but
adds an integrated spring to hold the
T-block in place while making vertical
connections
10mm Swivel-In
Spring T-Block
10.
5.3
Tightening
Torque ( 5%)
15
15
24
20
30
14
15
5.3
Part Number
2.5 Nm
2.5 Nm
100
5 Nm
M6
10 Nm
M8
25 Nm
25 Nm
M5 with spring
5 Nm
M6 with spring
10 Nm
M8 with spring
25 Nm
5 Nm
100
10 Nm
M8
25 Nm
2 x M5
10mm 2-hole
Swivel-In T-Blocks
Lot
Size*
25 Nm
M5 with spring
5 Nm
M6 with spring
10 Nm
M8 with spring
25 Nm
2 x M5
5 Nm
100
1/4-20
88 lb-in
5/16-18
221 lb-in
44 lb-in
10-32
48
Aluminum Framing
Section 4: Fasteners
T-Bars
Features:
Slide into ends of T-slot
Make custom-sized T-slot fasteners
and connectors for your application
Provided as raw steel bar stock which
may be cut to length, drilled and
tapped up to 8mm (5/16)
Center groove serves as drilling guide
Large contact area with profile T-slot
provides maximum strength
1
0
0
0
6mm
16
8mm
10.
20
1
0
0
0
10mm
00
30
00/
10
Material:
12L 14 cold-drawn steel
Description
Lot Size
Part Number
Swivel-In T-Bars
12
15
8mm
10mm
1
11.6
Features:
Can be inserted anywhere along
the profiles T-slot, even after the
structure has been built
Make custom-sized T-slot fasteners
and connectors for your application
Provided as raw steel bar stock which
may be cut to length, drilled and
tapped up to 8mm (5/16)
Center groove serves as drilling guide
Large contact area with profile T-slot
provides maximum strength
Material:
12L 14 cold-drawn steel
Description
Lot Size
Part Number
Aluminum Framing
49
Section 4: Fasteners
Fasteners
Anchor Strips
M8
80
20
100
5
10.
5
20
Features:
Predrilled and tapped holes allow
quick installation of components,
equipment, etc.
Large surface contact with T-slot provides a strong connection for heavyduty applications
Simplifies assembly of Rexroth
Compact Modules to aluminum profile
support structures
Has M8 holes with 80mm spacing
Sold in 1000mm lengths
Material:
12L 14 cold-drawn steel
Description
Lot Size
Part Number
15.7
15
Material:
Black polyamide 12
6
13.
Description
Quick-lock sheet material fastener
Lot Size
Part Number
Notes
Aluminum Framing
Aluminum Framing
51
Overview
Whether youre looking for bi-fold doors,
locking doors, sliding doors, or large
walk-through doors, youll find what you
need on the following pages.
Bosch Rexroth offers a wide variety
of door options to provide access for
equipment or personnel quickly and
conveniently.
45x45SD
Aluminum Sliding
Guide Profile and
Accessories
5-3
Snap-In Sliding
Door Guides
5-4
Aluminum Sliding
Door Guide and
Stiffener Handle
5-5
Roller Channel
Profile C30x45
5-6
Panel Slider
5-7
Counterbalance
5-7
Handle
Mounting Plate
5-8
Strap Handles
5-9
Door Stops
5-10
Heavy-Duty
Hinges
5-11
Clean Room
Hinges
5-12
Adjustable Hinge
5-12
Lift-Off Hinges
5-13
Standard Lock
5-14
Compact Lock
5-14
52
Aluminum Framing
BO
SC
Locks for
Sliding Doors
5-16
Universal Ball
Detent Latch
5-18
Magnetic Latches
5-19
Aluminum Framing
53
45
25
11
10
22
45
14
Panel
Spacer
8
10
18.5
Material:
Sliding door guide profile 45x45SD:
anodized aluminum
End stop: die-cast aluminum
End cap: black conductive
polyamide 12
Panel spacer: rigid black PVC
Removable door insert: black
polyamide 6
Removable
Door Insert
45
11
45
Description
45
45
27 10
End Cap
Assembly Note
To create a
removable door,
dimension H
should be
L - 69mm
45 X 45SD
L
Example:
If L =500mm, then
H = (500 - 69) = 431mm
Lot Size
Part Number
End cap
Machined Options
End Finish
Part Number
54
Aluminum Framing
Features:
Material:
Assembly Note
38
9.2
To create a removable
door, dimension L
should be H - 25mm
H
L
21
18
21
18
9.2
Example:
If H =300mm, then
L = (300 - 25) = 275mm
10
Plastic Glide
8
Description
Lot Size
Part Number
Aluminum Framing
55
29
16
6
Features:
Provides a track for light- to
medium-weight sliding panels and
doors
Bottom guide has shallower slot to
allow lift-out removal of panels
Raised center ridge in bottom guide
allows panels to slide more easily
Designed for 40- and 45-series
profiles with 10mm T-slots
Snaps into position with mallet
Stiffener handle and edge protector
serves as both a convenient door
handle and to reinforce door panels
Handle presses into place on 6mm
or nominal 1/4 panels
Material:
Anodized aluminum
Description
10
29
23
15
10
Edge Protector
5.8
18
10.
Part Number
56
Aluminum Framing
12.5
6
38
Ball-Bearing
Carriage
30
End
Stop
Material:
Roller channel profile: anodized aluminum
End stop: black polyamide 6
24
10
Ball-Bearing
Carriage
FMAX=1500 N
(337 lbs. in)
End Stop
21
45
45
Roller Channel
Profile C30x45
Description
Lot Size
Part Number
3 842 523 598
Ball-bearing carriage
End stop
Machined Options
End Finish
Part Number
3 842 992 946/__mm
Aluminum Framing
57
25
6.6
20
15
30
10
Features:
Works in all standard profiles with
10mm T-slot
Provides safe and smooth sliding
movement for panels
Can be used to create horizontally
or vertically mounted doors and access panels
When using to create vertical
doors, use of a counterbalance
is recommended (see below)
Material:
Black POM
2.2
6.6
Description
Lot Size
Part Number
Panel slider
Counterbalance
Counterbalance
97
45
105
43
76
FGmax=250 N
95
.5
54
Counterbalance
cable
Machining Required:
M12 tap in end of support profile
Material:
Counterbalance: several, including
die-cast aluminum and zinc-plated
steel, etc.
Braided stainless steel cable
Counterbalance
Cable
Counterbalance
L=4000mm
19
Features:
Cable-operated counterbalance assists in raising and lowering vertical
doors and panels
Mounts on end of 45x45 profile;
use 45x45 cable conduit (see
Section 12: Accessories) as a guide
for user-supplied counterweight
Installation and operation instructions
included with counterbalance
Does not include cable (order separately below)
Service life: 50,000 cycles
Panel
slider
Cable
conduit
40
50
45x45
profile
35
M6
35
Description
Lot Size
Part Number
58
Aluminum Framing
8mm
10mm
or
Guide Pins
30
71
3.5
8mm T-Nut
Attachment
plate
Positioning of Adapters
45x45
30x30
Features:
Provides a simultaneous swinging
and sliding motion, allowing the door
to pivot outward as it slides along an
8mm or 10mm T-slot
Service life: 50,000 cycles
Includes fasteners, attachment plate,
guide pins, and installation instructions
Does NOT include hinges
Material:
Attachment plate: die-cast zinc
Guide pins: black polyamide 6
Fasteners: zinc-plated steel
Installation Dimensions
p2
p1
H
h
10mm
8mm
30x30
45x45
5.5
30x30
45x45
5.0
10mm
30x30
5.5
Fmax = 120 N
p1=30x30
p2=30x30
L1 = 1/2 L - 25.80
L2 = 1/2 L + 10.8
p2=30x30
h = H - 71
5.0
5.0
L1
L2
L
Description
30x30
L1 = 1/2 L - 29.5
L2 = 1/2 L + 14.5
HMAX = 1000mm
p2
10mm
p1=45x45
p2=30x30
Lot Size
Part Number
Lot Size
Part Number
53
5
16.
40 4
8.5
3
30
53
Features:
Mount strap handles and similar components to woven wire mesh
Tightening the handles mounting
screw and nut pressure fits the two
halves of the mounting plate to the
wire mesh
For use with wire mesh having 30x30
to 40x40mm mesh openings
Material:
Black polyamide 6
Description
Handle mounting plate
Aluminum Framing
59
.5
112.9
89
Small
25
3.2
Medium
133
117
6.4
50
26
Material:
6mm handle: black polyethylene
8mm and 10mm handles: black polyamide 6
1959
17
Large
Description
Small strap handle
6.4
58
26
Lot Size
Part Number
Description
Lot Size
Part Number
Safety handle
28
80
Safety Handle
200
Features:
Ergonomic
Easy assembly without profile finishing
Variable handle lengths (D28 round
tube)
Includes mounting hardware
Material:
Round handle: aluminum anodized
End pieces: PA, black
235
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Aluminum Framing
Bar Handle
25
Features:
Use with drawers and swinging and
sliding doors
Attach handle with doublesided tape,
rivets, or button-head cap screws
Comes in 3000mm lengths; can be
cut to length for custom applications
20
Material:
Natural anodized aluminum
Description
Lot Size
Part Number
Lot Size*
Part Number
10
10
Bullet-shaped stop
10
Door Stops
Large
Cylindrical
10
M6
Bullet-Shaped
19
20
20
Small
Cylindrical M6
10
20
15
24
M6
20
Features:
Create a buffer for swinging or sliding
doors to reduce noise and prevent
damage
Can be used with either 8mm or
10mm T-slots; order the appropriate M6 T-nut or T-block (Section 4:
Fasteners)
Material:
Rubber, hardness 55, Shore A
Description
Description
Sliding door stop
Lot Size
Part Number
Aluminum Framing
Style 2
18
B
4
8
Features:
For swinging and folding doors
Style 1 20-series hinges are
self-centering and are suitable
for clean room use. FMAX = 300N
Style 2 and 3 hinges include centering
pins and connect profiles with 8mm
and 10mm T-slots, including different
sized profiles, such as 30-series to
45-series. FMAX = 150 N
Style 2 and 3 hinges can be used in
both parallel and perpendicular profile
connections
Style 3 hinges uses a slotted hole to
allow use in several applications
Installation hardware included
Material:
Style 1: stainless-steel
Style 2 and 3: black polyamide 6 with
galvanized steel hinge pin
Centering Pin
Style 3
Style 1
4mm
Styles 2 and 3
5mm
FMAX
FMAX
18
B
4
8.4
Profile 1 Profile 2
Profile 1 Profile 2
Centering Pin
Description
Lot Size*
Part Number
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Aluminum Framing
1
2
45
23
Features:
Use to attach parallel profiles to
each other or to attach panels to
structural framing
Nickel-plated aluminum with an abrasion resistant hinge pin
FMAX = 300N
Suitable for clean room use
ESD safe
Installation hardware included
Material:
Hinge: die-cast aluminum, nickel-plated, conductive
5mm
FMAX
Profile 1 Profile 2
Description
Profile Profile Order
Dimension
series series Hinge
in mm
1 to 2
b
X A B a
4.5 20 20 12.5 12.5
20
20
a
6.6 20 28 12.5 17.5
20
30
b
6.6 28 28 17.5 17.5
30
30
c
6.6 28 37 17.5 22.5
30
40
d
30
40
45
45
40
45
e
f
g
6.6 28 40 17.5 25
6.6 37 37 22.5 22.5
6.6 40 40 25 25
Lot Size*
Part Number
Adjustable Hinge
8.1
14
102
Material:
Hinge: die-cast aluminum
Hinge pin: galvanized steel
10
0
30 5
Assembly Note
6...20
32.
5
8.1
10
30
Features:
Use to mount doors to EcoSafe,
30-series, 40-series, or
45-series profiles
Slotted holes on adjustable side allow
use with multiple profile sizes
FMAX = 300N
Installation hardware includes
T-blocks for solid connections
.5
32
5
51.
Description
Adjustable hinge
Lot Size*
Part Number
Aluminum Framing
Lift-Off Hinges
G r e a se
106
Grease
required
Features:
Hang heavy doors on 30-, 45-,
or 60-series profiles with 8mm
or 10mm T-slots
Alignment tabs allow some hinges
to be used with multiple profile and
T-slot sizes; unused tabs can be easily
removed
Can be installed for left-hand or
right-hand door swing
Surface or butt-mount installation
FMAX = 300N
Installation hardware and cover caps
included
Material:
Hinge: die-cast zinc
Hinge pin: zinc-plated steel
Cover cap: polyamide 6
Description
Surface Mount
Butt Mount
Profile Profile Order Profile Profile Order
series series Hinge series series Hinge
1 to 2
1 to 2
30
45, 60
45, 60
30
30
45, 60
Lot Size*
a
b
c
30
45
45
30
30
45
Part Number
Lift-off hinge
Lift-off hinge
Lift-off hinge
Assembly Note
Hinge Mounting Options
Surface Mount
Profile 1 Profile 2 Profile 1 Profile 2
Left-hand
5
Butt Mount
Profile 1 Profile 2 Profile 1 Profile 2
Right-hand
18
Left-hand
5
19
11.5
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Right-hand
a
b
c
Aluminum Framing
Standard Lock
20
3
.5
13
90
66
Material:
Die-cast zinc
20
15.
Features:
Mounts to EcoSafe profiles
Provides locking mechanism for doors
and access panels
Can be installed for left-hand or
right-hand door swing
6.4
30
23
Installation Dimensions
Frame
25
23
3.5
Door
Description
Lot Size
Part Number
Lot Size
Part Number
75
80
56
Compact Lock
6.6
1-3
max. 25
max. 25
Features:
Designed for use with 40-, 45-, and
50-series profiles
Self-latching mechanism and
ergonomic, low-profile release handle
Available with universal or randomly
selected keys
Includes two keys and mounting
hardware for 40-, 45-, and 50-series
profiles
31
20
40
45
50
Machining required:
Four 7mm through-holes in profile for
mounting screws
35
Material:
Die-cast zinc
88
M6x35
M6x40
M6x45
Description
Compact lock with random key
Aluminum Framing
65
35
A&B
72
.5
25
95
37
Features:
Include hardware for use with
30-series and 45-series profiles
Can be used on swinging or
sliding doors
Can be installed for left-hand or
right-hand door swing
On lockable handle versions,
the handle can be set in any of
four positions
Lockable handle versions available
with universal or random key
On the version without a handle, the
key serves as a removable handle
An optional adapter plate is
available to allow use with
EcoSafe 30x30WG30/WG40 profiles
152
10
8
8
10
36
29
Material:
Handle: black polyamide
Bolt: zinc-plated steel
Housing: Die-cast aluminum
Adapter plate: galvanized steel
35
65
10
8
37
Assembly Note
25
95
45
5
45
5
30
30
8
10
D
3
Description
A
Part Number
3 842 525 821
Adapter plate
5
6
5
1
33
10
33
Lot Size
Aluminum Framing
80
110
80
10
Features:
Include hardware for use with
30-series and 45-series profiles
Can be used on swinging or
sliding doors
Can be installed for left-hand or
right-hand door swing
On lockable handle versions,
the handle can be set in any of
four positions
Lockable handle versions available
with universal or random key
On the version without a handle, the
key serves as a removable handle
Material:
Handle: black polyamide
Bolt: zinc-plated steel
Housing: die-cast aluminum
Assembly Note
Description
65
Part Number
42
35
20
Lot Size
105
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Aluminum Framing
6
5
5
3
8
5
Features:
Designed for use with doors
where the frame is made from
45x45H or 45x45 2S profile and
door jamb is made from 45x45H
or 45x45 1S profile
Two styles of handles are available:
(A) bar handles on both sides, or
(B) bar handle on one side, ball handle
on the other
Can be installed for left-hand or
right-hand door swing
Mounting hardware, lock housing, and
covers included
Latch mechanism (C) must be ordered
separately
Some machining of frame and jamb
profiles is necessary
Material:
Key cover, latch mechanism, and
handle: die-cast zinc
Hardware: zinc-plated steel
C
Description
27
0
4
Lot Size
Part Number
Latch mechanism
Mortise lock with key available from ILCO, ILCO part 52225.
Thumb knob also available. Call ILCO at 800-334-1381.
Installation Dimensions
14
P1
P2
P2
80.5
P1
max. 8.5
20
16.8
16
50
P2
37
P1
92
38
50
25
3.8
20.2
200+1
37
38
22
Aluminum Framing
76
74
2
72
57
Hardware
Required
to Connect
6 6
6 8
8 8
8 10
10 10
Features:
Provides a positive stop for sliding and
swinging doors with profile frames
Can be used with profiles having
6mm, 8mm, or 10mm T-slots
Can be mounted directly to a panel or
door for frameless doors or flaps
ESD safe
Does NOT include mounting hardware
Pull force - 15N + 5
Material:
Black polyamide 6, conductive
Description
Ball detent latch
Lot Size
Part Number
Lot Size
Part Number
Description
Universal ball detent latch
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Aluminum Framing
8.5
15
3.8
14
38
5.5
41
31
48
8
19
3.6
1.5
B
5.3
90
3.6mm
21
Features:
Designed to hold swinging panels and
doors closed
Striker plate can be attached to panels
or frames
20N (4.5 lbs.) holding force latch is for
use with 6mm T-slotted profiles
40N (9.0 lbs.) holding force latch
is for use with 8mm and 10mm
T-slotted profiles
Striker plate included
Mounting hardware not included
Material:
20N magnetic latch: white
polypropylene and zinc-plated steel
40N magnetic latch: black
polyamide 6 and zinc-plated steel
BO
SC
8.5
14
35
31
48
41
9
28
.5
Description
10
.5
4.0
Lot Size
Part Number
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Aluminum Framing
Features:
Fit into any profile with a 6mm T-slot
Prevent unwanted materials and particulate from entering or escaping
Style A can be used for swinging or
sliding doors
Style B is designed for use on swinging doors to create a positive door
stop
Resistant to acid, caustic solutions,
alcohol, mineral oil, and benzene
Length: 10,000mm
50.5
5
B
50.5
Material:
Light gray thermoplastic elastomer
Description
Lot Size
Part Number
A
8mm
B
10mm
5+0.7mm (0.197)
5+0.7mm (0.197)
Material:
Black NBR (soft rubber), hardness 60,
Shore A
8mm T-slot
10mm T-slot
Description
Lot Size
Part Number
Aluminum Framing
61
Overview
Bosch Rexroth offers a wide range of
machine and perimeter guarding options
for creating physical enclosures, guards,
and barriers to protect workers.
EcoSafe panels assemble easily from
standard components and installation is
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Support Posts
6-4
Panel Mounting
Bracket Kits
6-5
Protective Frames
6-6 & 6-7
EcoSafe Door
Components
6-8 to 6-10
EcoSafe Frame
Profiles
6-11 & 6-12
Wire Mesh
Grounding Terminal
& Installation
Accessories
6-13 6-15
Safety Switch
Mounting Bracket
Kits
6-16
Frame Profiles
22.5x30F &
22.5x45F
6-18 & 6-19
Variofix Panel
Mounting
Fasteners
6-20
Panel Mount
Gussets
6-21
Panel Support
Inserts
6-24
Removable Panel
Support Inserts
6-25
Flush-Mount
Removable Panel
Support Inserts
6-26
Glazing Strip
6-27
Removable Frame
Brackets
6-28
Clamp Bushing
6-29
62
Aluminum Framing
Height
Pg. 6-15
Pg. 6-16
HR
H
(200)
Pg. 6-15
Pg. 6-13
(B -80)
Pg. 6-8
HR
Pg. 6-8
HR
H
Width
H+9
EcoSafe Guarding
0
0
750
150
500
100
200
100
0
100
00
20
50
Pg. 6-15
Pg. 6-5
Aluminum Framing
63
Assembly Note
Drilling Tips
7.8
HR
15
AA
HR - 6
7.8
HR
(B-86)
(=)
B - 86
Y
HR
(B2) - 45
(B-80)
B
(200)
(B-80)
(200)
(=)
HR
(=)
HR - 6
HR
-5
2
(B-80)
Center
(200)
Center
64
Aluminum Framing
17.5
H 15**
H*
45x90 support
with 45x90 profile
150x150x120
footplate
Description
Qty.
Reqd
Part Number
Technical Data
D
Footplate 120x120x110
F
F
1000
45x45 support
with 45x45 profile
120x120x110
footplate
Footplate 150x150x120
Assembly Note
F [N]
D [mm]
Aluminum Framing
65
38
47
.5
13
.5
60
35
Features:
Used to mount EcoSafe panels to preassembled vertical supports
Pins hold the bottom corners of the
panel and screws secure it at the top
Panels can be mounted in a 145
range to the vertical support, allowing
guarding to easily follow the work area
Includes four brackets, two pins,
two panel mounting screws, and
four T-bolt kits
Description
Panel mounting bracket kit
Lot Size
Part Number
Technical Data
55 2.5
120
25
66
Aluminum Framing
Height of Frame
(=)
Protective Frames
(=)
(=)
Note:
EcoSafe panels are designed and
built by your local Bosch Rexroth distributor. Call 1-800-REXROTH
for the location of your nearest authorized Bosch Rexroth
framing distributor.
(200)
(=)
Features:
30x30 WG aluminum frames can
hold solid panels or wire mesh
Attach frames to support posts using
panel mounting brackets
Allow fast assembly of perimeter
guarding
Three styles are available: Undivided,
Vertically Divided, and Horizontally
Divided. For ordering and component
details, see the next page
Width - 80
Width
Technical Data
H [mm]
W [mm]
Fmax [N]
Height (H)
550
Vertically
Divided
Horizontally
Divided
Undivided
Aluminum Framing
67
30
20
HR
10
60
50
(B - 80)
Qty. Reqd.
Part Number
1
20 30x30 WG40 right-hand: drilled both
ends 7.8mm, one end tapped M8, 40mm deep
L=HR, specify length >250mm<2000mm
Contact your
distributor
Description
Part Number
50
30
20
HR
10
40
70
60
Qty. Reqd.
2
70 Panel, specify type, L x W = (B/2)
-51 x (HR-12) (4-5mm thick)
(B - 80)
Contact your
distributor
30
20
HR
10
40
70
60
(B - 80)
Qty. Reqd.
Part Number
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Contact your
distributor
68
Aluminum Framing
200
1800
Description
Technical Data
200
1800mm
Fmax = 300N
Width
750mm /1000mm
Center-to-Center
Lot Size
Part Number
Aluminum Framing
69
1800
Use
1000x1800mm
or
1500x1800mm
protective panel
Width 45
Description
Lot Size
Part Number
85
200
Width
35
Width + 260
Features:
Overhead sliding doors create
a wide opening clear of trip hazards,
providing easy access for personnel
or equipment
A positive stop keeps the door in
place when closed
Includes all hardware necessary,
including handle, rollers, stops,
top and bottom frame profiles,
and fasteners
Two standard sizes available for use
with standard protective frames:
1000mm wide x 1800mm high or
1500 wide x 1800mm high
(width measured center-to-center
of support posts)
Uses easy-sliding Delrin bearings and
rollers
Does NOT include lock or latch
Aluminum Framing
1800
Use
1500x1800mm
or
2000x1800mm
protective panel
Width 45
Width
35
200
Width
Description
Lot Size
Part Number
85
500
Features:
Overhead sliding doors create
an extra-wide opening clear of trip
hazards, providing easy access for
personnel or equipment
No guides across doorway to restrict
overhead clearance
Rollers in the upper door track provide
easy movement while the lower roller
guide provides additional support
and stability
A positive stop keeps the door in
place when closed
Includes all hardware necessary,
including handle, rollers, stops,
top and bottom frame profiles,
and fasteners
Two standard sizes available for use
with standard protective frames:
1500mm wide x 1800mm high or
2000 wide x 1800mm high
(width measured center-to-center
of support posts)
Uses easy-sliding Delrin bearings and
rollers
Does NOT include lock or latch
Aluminum Framing
Features:
Deep slots with serrated sides hold
wire mesh or wire grill panels
Each has two 8mm T-slots
Spring clamps (available on the next
page) allow use with a wide variety of
mesh and panel thicknesses
M8 Tapped
Holes
Top
Bottom
When fabricating
EcoSafe frame
panels, tap M8
threads in top
of panel only.
Do NOT tap
bottom holes.
7.8mm Access
Hole (4x)
7.3
45
21.5
5
30 .8
30
7.3
27.5
Features:
Deep slots with serrated sides hold
wire mesh or wire grill panels securely
For use with panels and mesh up
to 5.8mm thick (2-4mm with spring
clamps, available on next page)
Each has two 8mm T-slots
5
30 .8
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
7.3
45
21.5
7.6
30
30
7.3
27.5
7
30 .6
Part Number
Machined Options
End Finish
Part Number
Spring Clamp
45
Features:
Use with EcoSafe WG30 and WG40
frame profiles to hold thinner panels
and mesh securely in the serrated
groove of the profile
Recommended minimum spacing is
every 250mm, or more as needed
Description
Lot Size
Part Number
Spring Clamp
Assembly Note
2-4
4-5
WG30
WG40
Use spring clamps when panels or mesh
have a thickness smaller than the serrated
slot in the profile. Use every 250mm,
or more as needed.
Aluminum Framing
EcoSafe Accessories
Wire Mesh Grounding Terminal
M8x25
DIN 7380
A8
DIN 128
A8.4
DIN 9021
M8
M6x10
DIN 912
Features:
Connects wire mesh protective panels
to a grounding conductor system
Ensures safe channeling of
short circuit currents up to 63 Amps
nominal current
Includes mounting hardware
Material:
Terminal: stainless steel
Clamping element: black polyamide
Hardware: zinc-plated steel
A6.4
DIN 6798
A6.4
DIN 9021
Description
Wire mesh grounding terminal
Lot Size
Part Number
Aluminum Framing
EcoSafe Accessories
Other Accessories and Installation Components
Below and on the next page is a list
of other accessories and components
that are typically used when installing
EcoSafe guarding. These components
are listed in more detail elsewhere in this
catalog, but have been included here for
quick reference.
Description
6
S8x25
8
S12x30
10
Lot Size
Part Number
Section 4: Fasteners
19mm M8 T-bolt fastening kit 10
24mm M8 T-bolt fastening kit 10
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Aluminum Framing
Lot Size*
Part Number
10
10
10
Adjustable hinge
150x150x120 footplate
100
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Aluminum Framing
142
15
8
12.5
24
15
9.5
85
Features:
Safety switch mounting brackets and
activator brackets attach commercially
available safety switches to Bosch
Rexroth profiles
Includes bracket mounting hardware
Material:
Galvanized sheet steel
10
6
b
89
103
.5
12.5
24
15
9.5
48
10
103 89
30
10
4
36
36
10
41.5
Description
Lot Size
Part Number
Compatibility Data
56
with Latch
Activator
Order
Bracket Kit
To use
Safety Switch
Euchner NZ1 VZ
Euchner NZ2 VZ
Euchner NZ1 VS
Euchner NZ2 VS
Schmersal AZ 15/16 - B1
Schmersal AZ 15/16 - B2
Schmersal AZ 15/16 - B3
Schmersal AZ 15/16 - B20
Telemechanique XCS - A
Telemechanique XCS - C
Telemechanique XCS - PA
(Telemechanique XCS - TE)
024298; 024299
024298; 024299
024298; 024299
024298; 024299
B2; B2-1747
B2; B2-1747
B2; B2-1747
B2; B2-1747
XCS-Z03
XCS-Z03
XCS-Z13
XCS-Z13
Euchner TZ
Telemechanique XCS - E
Telemechanique XCS - TE
Telemechanique XCS - PA
024298; 024299
XCS-Z03
XCS-Z13
XCS-Z13
N/A
Aluminum Framing
.5
V-Groove
9.7
32
9 8
.7
32
6.6
.7
20
6.6
9.5
32
32
9.5
Features:
Used to construct safety guards, protective enclosures, sliding doors, gate
frameworks, etc.
Toothed slot in profile holds 12 AWG
wire mesh with 12mm or 40mm wire
spacing
Completed framework fits into
10mm T-slots
Can be mounted to the surface of a
structure using holes in corner connectors or using the V-groove in the
frame profile as a drilling guide for
mounting holes (use M6 screws
and T-nuts for surface mounting to
profile T-slots)
Corner connectors join sections of
wire mesh frame profile to create
inside or outside corners
Outside corner connectors require
cutting a 24x24mm notch in the wire
mesh to accommodate the connector
Material:
Wire mesh frame: black anodized
aluminum
Corner connectors: black polyamide 6
Description
Lot Size
Part Number
Technical Data
2
Inside
Corner
Connector
2
L-64
L-30
L
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Outside
Corner
Connector
Aluminum Framing
30
5
3
1.5
Features:
Stepped slot to hold panels 1.5mm,
3mm, or 5mm thick
Economical means for building material trays and shelves
End caps and joining connectors
available separately
Has one 8mm T-slot
6.5
11.
4
13.
4
22
.5
Material:
Frame profile: anodized aluminum
End cap: black polyamide 12
(conductive)
Joining connector: black polyamide
30
22
.5
30 60
30
M8 x 16
.5
S8 x 25
Lot Size*
Part Number
End cap
End Finish
Part Number
3 842 992 493/__mm
Aluminum Framing
10
45
4.9
2.9
1.4
Features:
Stepped slot to hold panels 1.5mm,
3mm, or 5mm thick
Corner brackets with self-tapping
screws available separately
End cap available; see Section 9:
Caps and Finishing Elements
Has one 10mm T-slot
7
11..5
5
22.
Material:
Frame profile: anodized aluminum
Corner bracket: die-cast zinc
15.
5
22.
5
.5
45
Lot Size
Part Number
End Finish
Part Number
3 842 992 411/__mm
Aluminum Framing
10
20
24
5
17
6.4
10mm
13mm
M6
6 Nm
Mounting Methods
Material:
Variofix fastener: black polyamide
Detent clips: clear plastic
25
20
C
22.5
10
22.5
M6
Features:
Used for mounting panels, panes,
and plates up to 13mm thick to 8mm
or 10mm T-slotted profiles
Panels can be mounted after the frame
structure is completed
Sturdy construction
Quick installationfastener
twist-locks into place in the
profiles T-slot
Panels can be secured in one of two
ways: with the detent clip, or with M6
screws and nut (M6 nut pre-installed,
contact your distributor for appropriate
length M6 screws)
Variofix puller tool (sold separately,
see Section 16: Tools for details)
simplifies detent clip removal
5
10
Description
M6
6.
20
17
Lot Size*
Part Number
10
10
10
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Aluminum Framing
20 Series Panel
Mount Gusset
M4
16.8
24
M4
M4 Mounting
Hardware
6 9
6
24
2x
24
DIN 7984
M4 x 8 - 8.8
6
6
7.5
30 Series Panel
Mount Gusset
8.2
M5
9.
32
25.6
M6 Mounting
Hardware
6.2
32
M5
2x
14
32
DIN 7984
M6 x 14 - 8.8
8
15.2
41
M5
M8 Mounting
Hardware
10
M5
8.7
18.8
34.3
8.2
9.5
10
41
41
13
19
2x
M8 x 25
10
Description
Lot Size
Part Number
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Features:
Panel mount gusset doubles as both
profile connector and panel mount
Pre-tapped panel mount gusset for
easy installation
Gusset kit includes mounting hardware
Material:
Gusset: Die-cast aluminum
Aluminum Framing
M4
6.2
12
12
14
4.4
30 Series
Variofix Block
M5
16
8.2
9.5 12.5
Features:
Variofix block steadies wider panels
Gusset kit includes mounting hardware
22
16
5.4
40/45 Series
Variofix Block
Material:
Variofix block: PA, black
M5
20
10
10.2
2.5
13
17.5
13
17.5
30
.5
20
6.4
Lot Size*
Part Number
Description
10
10
10
Aluminum Framing
2S
10.5
10.5
DIN 912
M4x20
30
19
1.5 - 5
1S
12.5
12.5
Material:
Anodized aluminum
1S
2S
13.5
13.5
Machining Required:
Through-holes in frame profile for
locking screws (see Assembly Note
below)
27.5
1-8
Features:
Allow easy installation of panels, grilles
and panes to standard
profile frames
Use for surface mounting thin panels
to profiles with 8 or 10mm T-slots
Locking screws provide strong,
secure connection
1mm
to
8mm
45
DIN 912
M6x30
16
16
Assembly Note
a
W
a
a = L - (n x W)
2
For optimum hole spacing in the
frame profile, use the formula
above to calculate (a) the
distance between the profile
edge and the end holes
NOTE:
n = The number of screw holes
W = Space between holes
a = Dimension from hole to end
profile must be 50mm
L = Length of profile
Description
Part Number
Aluminum Framing
(1/ 1-4m
16 m
to 1
/8
2
6m
(1/ -6mm
m
8
to 1
/4
)
Material:
Black polypropylene
8m
m
(1/ 2-8m
m
8
to 5
/16
)
6m
m
(1/
4)
10m
Description
Lot Size
Part Number
10m
Heavy-Duty
for 1/4 Panels
L2
L1
L2 (mm)
S (mm)
L1 + 7.7*
14
L1 + 14.4*
26
L1 + 21.4*
28
10
10
Heavy Duty
10
See Note!
L1 + 16*
L1 + 24.4*
6 (1/4)
2-8
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Aluminum Framing
23
(1/8 38
-5/
16
12
4.9
81
Center-Mount
Material:
Center-mount insert: black PVC
Description
Center-Mount
Lot Size
Part Number
X2
X1
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Center Mount
Panel/Plate Size
b = (X1-10mm)
h = (X2-10mm)
Aluminum Framing
B
a
Features:
Securely fasten panels 26mm thick
in 30-series profiles or 28mm thick
in 40-series profiles
Flush-mount panel inserts for
45-series profiles have two positions:
one to hold panels 24mm thick, the
other holds panels 58mm thick
Easy snap-in installation, even after
structure is built
Panel mounts flush with profiles surface; provides clean, finished appearance
Prevents dust and moisture migration;
aluminum strip is suitable for cleanroom applications
Does not interfere with unidirectional
air flow
Allows panel or pane replacement
without disassembling structure
Resistant to acid, caustic solutions,
alcohol, mineral oil, and benzene
Material:
Support strip A or C: anodized aluminum
Glazing strip B or D: light gray
polypropylene/thermoplastic
elastomer
D
Description
a
c
d
e (24mm)
Profile
series
30mm
40mm
45mm
e (58mm)
Dimension in mm
a
7
10
7
b
15
20
15
c
8
10
10
Panel
Thickness
d
e
26mm
14
28mm
17
28mm
20
Lot Size
Part Number
Aluminum Framing
Glazing Strip
Features:
Effectively seals panels or panes into
the profile T-slot
Available for profiles with 6mm, 8mm,
or 10mm T-slots
Can be added after a structure is assembled
Prevents panels from rattling
Use one for thicker panels, or
install on both sides of the panel
for thinner panels
Resistant to acid, caustic solutions,
alcohol, mineral oil, and benzene
6mm
3-4
8mm
Material:
Light gray thermoplastic elastomer
2-3
Description
4-6
Lot Size
Part Number
10mm
Assembly Note
10
3-5
To simplify installation:
First, press the ends into the T-slot (1).
Then, press the center of the Glazing Strip into the T-slot (2).
Finally, working out from the center of the uninstalled portion (3)
of the Glazing Strip, press the Glazing Strip into position.
6-8
Aluminum Framing
65
49
26
mm
35 ance
r
a
cle uired
req
Material:
6 6
Bracket: die-cast zinc
Hardware: zinc-plated steel
6 6
6 8
6 8
8 8
8 8
49
67.5
26
Features:
Construct lift-off guards and panel
assemblies where safety requires
removal with tools
Allows easy access to structures or
machinery; simply loosen the locking
screw on each bracket and lift off
Includes mounting hardware
Same brackets are used for both leftand right-side mounting; simply orient
180 opposed
Description
Lot Size*
Part Number
Assembly Note
5
5
Brackets require 5mm of
clearance between profiles.
66
66
Aluminum Framing
Clamp Bushing
Features:
Economical means of attaching wire
mesh screens to profiles with 8mm or
10mm T-slots
Accommodates wire diameters up
to 3.1mm
20
11
Material:
Die-cast zinc
30
22.5
Description
Lot Size*
Part Number
10
Clamp bushing
Assembly Note
To simplify installation:
1. Place bushings on wire mesh so T-heads
align with the profile T-slot
2. Tighten set screws until clamp bushings
are snug on the wire mesh
3. Insert bushings into the profile T-slot,
loosen set screw, and twist lock the
clamp bushings into place in the T-slot
4. Retighten set screws
L1
L2
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L2=L1+9
10
L2=L1+12
Notes
Aluminum Framing
Aluminum Framing
71
Overview
Floor to frame elements ensure that every
structure you build has a sturdy, secure
foundation. The wide variety of feet, base
plates, foot plates, and casters available
will help you level, roll, or fasten your
structure to meet your needs.
Steel Spindles
7-4
Dampening Pads
7-6
Threaded Sleeve
for Leveling Feet
7-7
Leveling Foot
Plates
7-7
End Caps
with Hole
7-8
Heavy-Duty
Casters
7-9
Plate-Mounted
Casters
7-10
7-11
Caster Lifting
Wheel
7-12
Double-Wheel
Casters
7-13
Anchor Bolts
7-14
Die-Cast
Foundation
Brackets
7-14
Foundation
Brackets
7-15
Footplate
120x120x110
7-16
Footplate
150x150x120
7-17
Base Plates
7-19
72
Aluminum Framing
6 36
20
17
M8
M6x20
65
SW13
min.
20
Material:
Threaded shaft and jam nut (where
applicable): galvanized steel
Foot: black plastic for M6x20,
zinc-plated steel for all others
M12
30
Features:
Provide a sturdy foundation for
machine frames, tables, workstations,
conveyor supports, etc.
All except M12x33 feature base
that swivels 5 to compensate for
uneven floors
Threaded shaft allows adjustment to
ensure levelness
M8x30
72.5
SW13
min.
30
Description
30
M12
M12x30
19
85 or 160
SW
min.
35
M12
44
M12x44
~85
SW19
SW13
M16
min.
35
Adjustment
Range (mm)
Lot
Size
Part Number
20
25
42.5
30
80
30
80
20
80
58
M12x58
Technical Data
145
SW24
F
min.
34
M16
44
M16x44
85
or
min. 145
34
SW24
90
M16x90
max. = 5
Except M12x33
leveling foot, which does
not swivel.
Max.
Adjust
in mm Swivel
Leveling
Foot
Use with
profile
end tap
M6x20
M6
N/A
20
M8x30
M12x30
M12x33
M8
M12
M12
5,000N
8,000N
25
42.5
20
Y
Y
N
M12x44x85
M12x44x160
M12
M12
10,000N
30
80
Y
Y
M12x58
M16x44
M12
M16
30
80
Y
Y
M16x90x85
M16x90x145
M16
M16
20
80
Y
Y
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Fmax
20,000N
Aluminum Framing
73
10
Features:
Smoothes out floor irregularities
up to 10
Bases and spindles below can be
combined in any manner
Corrosion-resistant*
18
Material:
Stainless steel*
Diecast zinc
PA
29/39/44/79
7
Description
Lot Size*
Part Number
20
20
20
20
20
20
20
20
20
20
29 PA base plate
20
39 PA base plate
20
44 PA base plate
20
59 PA base plate
20
79 PA base plate
20
74
Aluminum Framing
Steel Spindle
10
Features:
Ball end allows base to pivot up to 10
Corrosion-resistant
35
Material:
Stainless steel (S.S.)
Galvanized steel (G.S.)
7
10
D
Description L V
Lot Size*
Part Number
M8 S.S. spindle
75
20
20
85
30
20
145
80
20
200
80
20
85
20
20
145
80
20
200
80
20
Description L V
Lot Size*
Part Number
M8 G.S. spindle
75
20
20
85
30
20
145
80
20
200
80
20
85
20
20
145
80
20
Aluminum Framing
75
18
Material:
Die cast zinc, black powder coated
a
D
Description D a
Base plate with screw hole
59
21
79
31
Lot Size*
Part Number
20
20
18
12
Features:
Oval base plate has extra aluminum
which extends further beyond the
plate thereby making the drilling of
mounting holes easier.
Material:
Die cast zinc, black powder coated
Description D L a
Lot Size*
Part Number
59
100
52
20
79
130
65
20
76
Aluminum Framing
7.5
17.5
10.5
30
Description
Floor guard foot
Lot Size
Part Number
Dampening Pads
B
10
A
4.0
Isolation
Pad Size
Dim.
Max.
(in mm) Load
A
B (in N)
30mm
30
40mm
58mm
90mm
44
58
90
39
52
66
98
1600
2000
Fits
Leveling
Feet
M8x30
M12x30
M12x44
M16x44
2500 M12x58x85
3000 M16x90x145
Features:
Helps prevent transfer of vibration
between machine and floor
Non-conductive material provides electrical isolation and prevents inadvertent
introduction of a circuit ground
Suitable for ESD applications
Presses snugly onto leveling foot; will
not fall off when machine is lifted
Material:
Translucent PUR
Description
30mm dampening pad
Lot Size
Part Number
Damping Plate
F
Features:
Helps prevent transfer of vibration
between machine and floor
Presses snugly onto leveling foot; will
not fall off when machine is lifted
Material:
Thermoplastic elastomer (TPE-U)
Description
Lot Size*
Part Number
20
20
44 Damping plate
20
59 Damping plate
20
79 Damping plate
20
29 Damping plate
39 Damping plate
5
Material:
Thermoplastic elastomer (TPE)
Aluminum Framing
77
17
M12
Machining Required:
17mm through-hole
32
Material:
Zinc-plated steel
Description
20
Lot Size
Part Number
Lot Size
Part Number
L3
M8
M12
L1
21 Nm
25 Nm
M
L2
Features:
Allow use of leveling feet with 80x80,
90x90, and 100x100 profiles
Tapped center hole in plate accommodates shaft of leveling foot; corner
holes secure to tapped corner bores
of profile
60x60 to be used with 60x60 8S
(8 mm T-slot) profile
80x80 plate allows use of any M12
leveling foot
90x90 and 100x100 plates allow use
of any M16 leveling foot
Mounting hardware included
Machining Required:
Corner bores of profiles tapped M12
Leveling
Foot
Plate
Dim.
(in mm)
L1 L2 M
L3
30x60
40x80
60
80
30
40
12
12
11
15
45x90
60x60
90
60
45
60
16
12
80x80
90x90
100x100
80 80 12
90 90 16
100 100 16
15
11
15
15
15
T
8
12
12
8
12
12
12
Material:
Plate: die-cast aluminum
Mounting hardware: zinc-plated steel
Description
80x80 leveling foot plate
M12
M12
M12
M8
M8
M12
M16
78
Aluminum Framing
D
C
Material:
End cap: black polyamide 6
Bearing ring: stainless steel
Description
End Cap
Size
Dimension
(in mm)
A
B
C
D
30x30
30x45
40x40
40x80
45x45
45x60
45x90
50x50
60x60
60x90
30
30
40
40
45
45
45
50
60
60
90x90H
90
30
45
40
80
45
60
90
3
3
4
4
4
4
4
8
8
12
12
12
12
12
50
60
4
4
12
12
90
90
4
4
12
12
Lot Size*
Part Number
100
Bearing Ring
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Aluminum Framing
79
Casters
Heavy-Duty Casters
Locking
Features:
Suitable for tool carts and small machines that must be transported from
one area to another
Available in locking or non-locking versions
Standard width 32mm
Four types are available:
1 Conductive for ESD applications
2 Chemical-resistant, reinforced wheels
(resistant to petroleum and alcohol
based solvents)
3 Floor-protective to prevent marring of
floor surfaces
4 Solid core abrasion-resistant, which
are suitable for ESD and clean room
applications
Types 1, 3 and 4 are available with
80mm or 125mm diameter wheels
Type 2 is available with 125mm diameter wheels only
OR see *
110
40
108/158
57
125
80 /
Non-Locking
108/158
40
40
108/158
125
80 /
Trestle
Material:
Types 1 TPE with thread pick-up
protection
Type 2: polyamide reinforced
Type 3: TPE on polyamide rim
Type 4: TPE or solid rubber
125
80 /
Description
Caster
Type
Max. Load in N
(lbs.)
80mm wheel
125mm wheel
900 (202)
N/A
900 (202)
900 (202)
1
2
3
4
1100 (247)
1100 (247)
1100 (247)
1100 (247)
Lot Size
Part Number
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Aluminum Framing
Casters
Plate-Mounted Casters
Features:
Used for rolling heavy loads on
shop floors
Available in two sizes: with 100mm
diameter wheel, or with 125mm diameter wheel
Two types are available:
1 Swiveling, with lock
2 Fixed
Mounting hardware (3) sold separately
Material:
Wheel: black plastic
Plate housing: galvanized steel
8.7 x 11.9
84
62
56
Description
76
82
102
Lot Size
Part Number
Technical Data
A
1
D
Caster
Type
1
1
2
2
Dimension
(in mm)
D
100
125
100
125
H
A B
125 125 40
150 130 40
125 -- -150 -- --
F
Max. Load
in N (lbs.)
600 (135)
900 (200)
600 (135)
900 (200)
Aluminum Framing
0
11
6
11
Features:
Mounting flange makes this caster
particularly suitable for the shop floor
Maximum payload for each caster is
3000N (675 lbs)
Ideal for movable machine frames or
oversized workstations
The mounting plate allows the casters
to be fitted to a wide variety of aluminum profiles
Caster height 195mm
Three types are available:
1 Swiveling, with lock
2 Swiveling, without lock
3 Fixed
Material:
Wheel: black plastic
Mounting plate: galvanized steel
Description
Part Number
Mounting Plate
80
75
Lot Size
220
105
200
198
170
120
93
Features:
The screw on plate makes attachment
of heavy-duty caster easy
65
60
42.5
21
8.7
20
13.5
21
M10
205
42.5
105.5
17.5
155
185
183
120
65
Material:
Galvanized steel
60
20
Aluminum Framing
Lifting Wheel
Caster Lifting Wheel
Features:
Integrated leveling foot
Wheel easily turns into a stable base
by engaging the stop lever
Caster allows equipment to be moved
to where its needed
2000N (449 LBS)
Material:
Wheel: black plastic
Base plate: PA, black with rubber insert
7
180
190
10 10
40
45
140
60
120
55
40
D80
B = 37
100
Description
Part Number
20
10 10
40
45
12
180
8.1
Features:
The mounting plate makes attachment
of the caster lifting wheel easy
10 10
23
M8
160
125
80
Material:
Galvanized steel
77.5
65
60
42.5
21
87.5
20
42.5
60
65
80
77.5
125
160
180
20
8.7
Lot Size
21
85
80
F
118
20
130
10 10
87.5
Aluminum Framing
Double-Wheel Casters
10
60
82
64
5
51
10
63
73
M8
Features:
Designed for use on smooth or carpeted floors
Available in standard or ESD version
Oil-resistant
Lockable
Capable of supporting 400N (90 lbs.)
per caster
Two types are available:
1 With 10mm stem for end-mounting
2 With M8 threaded stem and
T-blocks for mounting to 8mm or
10mm T-slots (includes 8mm and
10mm T-blocks)
Sold in sets of 4
Material:
Wheel: black polyamide
Running surface: polyurethane
Description
Lot Size*
Part Number
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Aluminum Framing
73/83
76/89
8 / 10
Description
8 / 10
Part Number
Lot Size
Part Number
117
28
57
Features:
Used to fasten structural profiles to
floors, decks, or shipping skids
Does not interfere with leveling feet
Available in three sizes: 30x120,
40x160, and 45x180 (for complete
dimensional information, see
Section 3: Profile Connectors)
Optional cover caps provide clean,
finished appearance
Available with or without mounting
hardware
Anchor bolt must be ordered
separately
Material:
Bracket: die-cast aluminum
Cover cap: black polyamide 6
.5
155.5
38
75
19mm
T-Bolt Kit
10
Description
30x120 die-cast foundation bracket only
.5
175.5
43
Lot Size
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Aluminum Framing
42
4
60
40
Foundation Brackets
160
40
9
Order 8mm
Anchor Bolt
Separately
22.
40
8.5
Description
210
100
9
Order 8mm
Anchor Bolt
Separately
22.
90
Material:
Zinc-plated sheet steel
42
50
40
90
Features:
Used to fasten structural profiles to
floors, decks, or shipping skids
Does not interfere with leveling feet
Available in 160mm or 210mm lengths
Available with mounting hardware
(two 14mm T-bolt fastening kits), or as
foundation bracket only
Anchor bolt must be ordered
separately
40
Lot Size
Part Number
8.0
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Aluminum Framing
Foundation Components
Footplate 120x120x110
14
.4
Footplate
120x120x110
110
Leveling washer
22
15
.5
30
12 6
0 7.
5
22
.5
67
.
12 5
0 3
0
13
Features:
Used to install 45x45, 45x60, and
60x60 profiles vertically for guarding
applications
Profile edges fit flush with edges of
footplate to create a clean edge along
aisles and walkways surrounding the
guarding enclosure
Alignment marks on the sides of the
footplate align with the profile center
line as an aid in positioning
Heavy-duty die-cast aluminum construction
Order T-bolt fastening kits, anchor
bolt, and leveling washers separately
Anchor
Bolt
Leveling
Washer
Alignment
Mark
R2
13
R7
R5
50
.
15
50
13
13
15
.
Description
120x120x110 footplate
Lot Size*
Part Number
100
100
Assembly Note
Application Note
45x60
The footplate has
different sections
to provide optimal
support for 45x45,
45x60, and 60x60
profiles.
45x45
45x60
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60x60
Aluminum Framing
Footplate 150x150x120
Features:
Used to install 45x45, 45x90, and
90x90 profiles vertically for guarding
applications
Suitable for applications where added
strength of 90x90 profile is needed
Profile edges fit flush with edges of
footplate to create a clean edge along
aisles and walkways surrounding the
guarding enclosure
Alignment marks on the sides of the
footplate align with the profile center
line as an aid in positioning
Heavy-duty die-cast aluminum construction
Order T-bolt fastening kits, anchor
bolt, and leveling washers separately
.3
Footplate
150x150x120
14
45
13
120
15
15 105
0
15 10
0 5
13
Leveling washer
Anchor
Bolt
Leveling
Washer
Alignment
Mark
R2
13
R7
R5
50
.
15
50
13
13
15
.
Description
Lot Size*
Part Number
150x150x120 footplate
100
100
Assembly Note
Application Note
The 150x150x120 footplate will
hold any of these profiles
45x90
45x45
90x90
45x90
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Aluminum Framing
Foundation Components
Steel Base Plates 10
Features:
Used for constructing supports for
separating and protective walls.
Easy to install
Order T-bolt fastening kits, anchor bolt
and leveling washers separately
75
24mm T-Bolt
Fastening Kit
110
85
Material:
Zinc-plated sheet steel
110
150
Description
85
14065
1
100
100
Leveling Washer
150
24mm T-Bolt
Fastening Kit
13
R7
R5
50
5
15
.
.
15
50
140 65
1
13
13
14
0
Part Number
R2
110
Lot Size*
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Aluminum Framing
Base Plates
Features:
Used to provide a stable base
for profiles; can be secured to floor
with anchor bolts
135x135 version has hole spacing
ideal for 45x45, 45x60, 45x90, and
60x60 series profiles
270x360 version has hole spacing
ideal for 45x90, 45x180, 90x90, and
90x180 series profiles
270x360 version also features four
M12 tapped holes for installing leveling feet or floor guard feet
Order anchor bolts separately
15
5
10
135
135
Base Plate
135
22.5
12.5
Anchor Bolt
30
45
21
35
M12
Description
9
9
270
Material:
135x135 base plate: die-cast aluminum
270x360 base plate: gray cast iron
10
135
360
Base Plate
Lot Size
Part Number
Anchor Bolt
45 45 45
Application Note
13
45x45
90x90
45x180
45x90
90x180
45x90 60x60
315
360
M12
270
13
45
Mounting Examples
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Aluminum Framing
Hinges - Section 5
Aluminum Framing
81
Overview
Air supply elements convert certain profiles into compressed air bars.
Convenient and flexible pneumatic connections can then be placed anywhere
along the compressed air bars and
provide easy access to tools.
Pre-Assembled
Air Bar
8-2
Multi-Port End
Seal Kits
8-6
Pneumatic Fitting
M12-to-G1/4
8-2
45mm Pneumatic
End-to-End Kit
8-4
45mm Pneumatic
T-Junction Kit
8-4
Air Gaskets
8-5
82
Aluminum Framing
54
54
54
69
30
Features:
Pre-assembled air bar has four evenly
spaced pneumatic connections
Fastens easily to standard profiles
with 10mm T-slots
Mounts vertically or horizontally, ideal
for workstations
Can handle up to 8 bar (120 psi)
Constructed with 45x90H profile,
300mm long
Air connection ports are G1/2;
includes G1/2 to G1/4 reducing
nipples, as well as screw plugs for
unused ports
Additional/replacement reducing
nipples and screw plugs available
below
Connectors for plastic air tube must
be purchased separately
Description
Lot Size*
Part Number
25
1 4
G14
8.5
17
25
42
M12
10
14
4mm
or
7mm
Features:
Allows use of center bore as a duct
for compressed air up to 8 bar
(120 psi)
Works with any profile that can be
tapped M12
Can also be used to replace M12
screws on multi-port end seal kits to
create additional air ports
Two types of seals available: 4mm
thick for H-series profiles, and 7mm
thick for standard profiles
Material:
Fitting: zinc-plated steel
Seals: NBR
Description
Lot Size *
Part Number
Tap M12
10
10
10
1 4
Aluminum Framing
83
4mm
thick
Gasket
G14
G14 Plug
and Seal
G12 - G14
Reducing Nipple
and Seal
Not
Features:
Allows installation of a G1/2 pneumatic port for compressed air tools
on 45x90H, 45x180H, 90x90, and
90x180 profiles
Can be mounted anywhere along
length of profile
Can be used with compressed air up
to 8 bar (120 psi)
Requires drilling a 10mm hole into
center channel of profile
Includes port, gasket, and mounting
hardware
May be used with G1/2 to G1/4 reducing nipples, as well as screw plugs
for unused ports (order separately
below)
Machining Required:
10mm hole (as shown above)
Description
10
Material:
Port: die-cast zinc
Hardware: zinc-plated steel
Lot Size*
Part Number
10
1 2
G3/8
9.5
21
Machining Required:
9.5mm hole with 21mm counterbore
4mm or 7mm
thick Gasket
Material:
Port: die-cast zinc
Hardware: zinc-plated steel
Description
Lot Size*
Part Number
10
10
3 8
84
Aluminum Framing
4x
45
15
15
Features:
Connects two 45x45 profiles together
end-to-end to create an uninterrupted
pneumatic duct via the center channel
Can be used with compressed air up
to 8 bar (120 psi)
Maximum torque on profile connection
is 120 Nm
Includes all mounting hardware, seals,
and two hollow M12 screws
Tap
M12
Machining Required:
End of both profiles tapped M12
45
Material:
End plates: die-cast aluminum
Hardware: zinc-plated steel
4x
Tap
M12
Description
45mm pneumatic end-to-end kit
Lot Size
Part Number
45
15
Features:
Connects two 45x45 profiles together
at right angles to create a pneumatic
duct via the center channel
Can be used with compressed air up
to 8 bar (120 psi)
Maximum torque on profile connection
is 120 Nm
Can be installed anywhere along
length of profile
Includes all mounting hardware, seals,
and two hollow M12 screws
Tap M12
9.5
Machining Required:
End of one profile tapped M12;
other profile drilled 9.5mm with
21mm counterbore
21
Material:
End plate: die-cast aluminum
Hardware: zinc-plated steel
Description
45mm pneumatic T-junction kit
Lot Size
Part Number
Aluminum Framing
85
180
90
45
Features:
Provide a seal between connecting
ends of 45x90, 45x90H, 45x180H,
90x90, and 90x180 profiles to create
a continuous linear channel
Allows use of center channel to create
an air duct for compressed air up to 8
bar (120 psi)
45x90H, and 45x180H require two
end-to-end 45mm bolt connector kits
(order D separately below)
90x90 and 90x180 require four
universal bolt connector kits (order E
separately below)
Machining Required:
17mm diameter holes for bolt connectors
C
45
Material:
45x90H air gaskets: PUR
45x180H, 90x90, and 90x180 air
gaskets: NBR
90
90
D
45
17
Description
E
17
22.
Lot Size
Part Number
86
Aluminum Framing
Features:
Allows use of center channels to be
used as air ducts for compressed air
up to 8 bar (120 psi)
Center bores of profiles can also
be used to carry compressed air
by replacing the M12 screws with
M12-to-G1/4 fittings (sold separately,
details on page 8-1)
45x90H and 45x180 feature G 1/4
ports; 90x90 features a G3/4 port
Includes end plate, gaskets, plugs,
and all necessary mounting hardware
Additional G1/2 plugs and seals, as
well as G1/2-to-G1/4 reducer nipples,
are available separately
15
45
90
G12
M12
M12
G12
M12
G12
Machining Required:
M12 tap in center bores of profile
15
M12
180
Material:
End plate: die-cast aluminum
Gaskets: 45x90PUR; 45x180H and
90x90NBR
G12
G34
Description
45
Lot Size*
Part Number
10
1 2
1 4
1 4
45x90 H
90
45x180
9 cm2
10 cm2
9 cm2
15
7.9 cm2
M12
4x
90x90
90
G34
90x180
33 cm2
PMAX = 8BAR
(120 psi)
29 cm2
Aluminum Framing
91
Overview
The wide variety of caps, end pieces, and
T-slot covers helps you improve safety, as
well as add a clean, finished appearance
to your aluminum framing structure.
Radius
Compensators
9-2
T-Slot Covers
9-7
Square &
Rectangular
End Caps
9-3 & 9-4
Heavy-Duty
End Caps
9-4
End Caps
with Holes
9-6
Access Hole
Covers
9-6
92
Aluminum Framing
Radius Compensators
Features:
Eliminates gaps and edges created
when two profiles are connected in
a T-junction
Available for 30x30, 40x40, and
45x45 profiles
Ideal for use in clean rooms or any
other location where a smooth surface
is a must
Material:
Light gray polyamide 6
Description
Radius compensator, 30x30
Radius compensator, 40x40
Radius compensator, 45x45
Lot Size
1
1
1
Part Number
3 842 524 415
3 842 529 026
3 842 524 414
9
Technical Data
Assembly Note
(5%)
30x30
40x40
25Nm
600 N
37 Nm
28 Nm
8 8
12Nm
600 N
37 Nm
28 Nm
30Nm
1000 N
47 Nm
55 Nm
22Nm
1000 N
47 Nm
55 Nm
35Nm
1200 N
53 Nm
59 Nm
25Nm
1200 N
53 Nm
59 Nm
S8
M12, S12 10
10 10
45x45
M12, S12 10
10 10
The above values were determined under static conditions and are guide
values only. Allow appropriate safety margins during planning!
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Aluminum Framing
93
L2
L3
L1
Features:
Provide clean, finished appearance
Available in several colors
Conductive ESD-safe versions available in several sizes
Easy installationno tools needed
Material:
Standard end caps: polyamide 6
ESD-safe end caps: polyamide 12
Description
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
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Lot Size
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part Number
3 842 513 584
3 842 537 594
3 842 517 243
3 842 517 614
3 842 523 354
3 842 501 577
3 842 503 844
3 842 501 232
3 842 517 057
3 842 516 506
3 842 531 219
3 842 535 586
3 842 528 968
3 842 536 437
3 842 529 036
3 842 536 436
3 842 502 674
3 842 517 058
3 842 517 059
94
Aluminum Framing
Lot Size
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part Number
3 842 515 122
3 842 517 855
3 842 511 783
3 842 536 438
3 842 503 845
3 842 528 969
3 842 529 052
3 842 511 874
3 842 510 293
3 842 529 039
3 842 529 053
3 842 516 214
3 842 242 400
3 842 529 042
Lot Size
1
1
Part Number
3 842 518 204
3 842 518 205
30
3
4
45
Guide Pin
Expander
Features:
Shockproofsuitable for heavy usage
Guide pin aids in alignment
Center expander securely locks end
cap in place when self-tapping screw
(included) is inserted
Material:
End cap: Die cast zinc
Screw: Zinc plated steel
Description
30x30 heavy-duty end cap, 3mm thick
45x45 heavy-duty end cap, 4mm thick
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Aluminum Framing
95
L2
Description
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
End cap
L1
L2
L3
L2
L1
L2
L3
L2
L1
L2
L3
L3
Lot Size
1
1
1
1
1
1
1
1
1
1
1
1
Part Number
3 842 517 247
3 842 517 248
3 842 529 044
3 842 530 136
3 842 517 250
3 842 521 265
3 842 524 050
3 842 524 051
3 842 524 052
3 842 524 053
3 842 524 054
3 842 524 055
0 1
3
5
10
30
Features:
Provide clean, finished appearance
Easy installationno tools needed
Center hole allows use with
leveling feet, casters, and some
end connectors
Designed specifically for EcoSafe
frame profiles
Description
EcoSafe end cap w/hole for 30x30 WG30 & WG40 profiles
Material:
Polyamide 6
Lot Size
1
Part Number
3 842 522 345
96
Aluminum Framing
L2
L3
L1
Features:
Provide clean, finished appearance
Easy installationno tools needed
Center hole allows use with
leveling feet, casters, and some
end connectors
Material:
Standard end caps: polyamide 6
Description
End cap w/hole
End cap w/hole
End cap w/hole
End cap w/hole
End cap w/hole
End cap w/hole
End cap w/hole
End cap w/hole
Thickness (mm)
L3
Color
ESD-Safe
3
Black
3
Black
4
Black
4
Black
4
Black
4
Black
4
Black
4
Black
Lot Size
1
1
1
1
1
1
1
1
Part Number
3 842 503 143
3 842 531 220
3 842 523 442
3 842 191 094
3 842 511 855
3 842 511 876
3 842 514 663
3 842 514 664
Description
6.5mm access hole cover, black
9.5/9.8mm access hole cover, black
Lot Size
1
1
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Part Number
8 981 005 305
8 981 005 306
Aluminum Framing
97
10
Description
L = Length
Color
2000 mm
10 m
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
2000 mm
black
light gray
black
opaque
light gray
red
yellow
blue
orange
black
clear
light gray
red
yellow
blue
orange
Lot Size
1
1
1
Part Number
3 842 523 254
3 842 523 256
3 842 523 258
10
Material:
Anodized aluminum
Description
6mm aluminum T-slot cover
8mm aluminum T-slot cover
10mm aluminum T-slot cover
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98
Notes
Aluminum Framing
Aluminum Framing
Overview
The EcoFlow manual palletized conveyor
system, along with a full line of roller
elements, roller profiles, support rollers,
and other components are perfect to set
up lean manufacturing work cells. These
non-powered roller elements make material transfer within and between work cells
easy.
EcoFlow
Conveyor Components
10-2 to 10-12
Roller Profiles
45x50RP &
45x75SP2/B
10-13
FP2/B Guide
Profile
10-14
Roller Elements
10-15
Support Rollers
10-16
10
Track Roller
Mounting Blocks
10-17
102
Aluminum Framing
10
EcoFlow Components
The heart of the EcoFlow system is the
roller conveyor section. This consists
of an extruded aluminum Roller Profile,
a die-cast plastic Roller Support, an
extruded, low-friction PVC Guide Profile,
and plastic or steel Track Rollers.
The workpiece pallet rolls smoothly
across the track rollers, or the conveyor
can be set up as a slide line without the
Track Rollers.
Additional components, such as roller
ball transfers and pallet stops, provide
additional layout versatility.
The components are ordered individually,
allowing you to build the configuration
perfect for your needs.
Workpiece Pallet
10-8
Roller Support
10-4
Roller Profile
10-3
Track Rollers
10-5
Aluminum Framing
-7
0
50
10
L
50
Conveyor Section
O
G
K
b
+
50
30
00
Legset
F
Cross Brace
J
I
Ref.
W (mm)
Qty.
Req.
N
H
Part
Number
Description
Section
See note
10
See note
10
See note
10
See note
10
300
20/m max
10
400
20/m max
10
500
20/m max
10
300
20/m max
10
400
20/m max
10
500
20/m max
10
Profile 45x45 /
4
7
300
Profile 45x45 /
400
Profile 45x45 /
500
Profile 45x45 /
10
104
Aluminum Framing
Fmax = 1000N
Fmax = 1500N
90
90
I
K
10
J
N
M
C
B
L
Part
Number
Description
Section
Ref.
Qty.
Req.
Profile 45x45 /
20
Profile 45x45 /
1 (or as needed)
1
2
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Aluminum Framing
45
22
18
5.5
8
10
10
10
22.5
45
Part Number
Machined Options
End Finish
Part Number
50
20
45
39
Features:
Serves as a low-friction slider surface
Creates a guiding edge for pallets
Holds track rollers and roller support
in place
Easy clip-on installation
Available in ESD or standard versions
For light loads, can also be used in
slide lines without rollers
Material:
Standard version: gray PVC
ESD version: black PVC
Description
Lot Size
Part Number
10
10
10
106
Aluminum Framing
30
40
Material:
Black ABS plastic
5x50 = 250
25
16
25
Description
EcoFlow roller supports, 300mm long
8
300
10
Roller Support
Lot Size*
Part Number
10
Aluminum Framing
STEEL
FOR
40
CE
Material:
Standard roller: plastic
ESD roller: steel
500
8
225
325
Roller Width 42
5
525
Track Rollers
Description
Lot Size
Part Number
Assembly Note
10
8
40
Features:
Snap easily into roller support
Allow smooth movement of pallets
along the conveyor line
Three standard widths
Available in ESD or standard versions
Fit into U-shaped notch on roller support; guide profile locks them
into place
Standard versions are durable plastic;
ESD rollers made of steel
Roller Width 5
Roller Width
Pallet Width + 5
F
Pallet Width 73
Roller width
225mm
325mm
425mm
525mm
10
108
Aluminum Framing
50
45
Features:
Provides aesthetically pleasing
finish for Roller Profiles and eliminates
end crevices where dust and dirt
can accumulate
Prevents potential injuries or damage
from exposed profile ends
Easy press-on installation
Can NOT be used with EcoFlow End
Stops on the same profile end
End Cap
Material:
Black polyamide
Description
EcoFlow end cap
Lot Size
Part Number
10
M6
M6
Features:
Provides easy and efficient way to
stop workpiece pallets at the end of
conveyor sections
Rubber bumper absorbs shock and
protects the pallet and product
Can also be used at T-intersections to
reinforce the guide profile
Includes mounting hardware
Material:
Bracket: aluminum
Bumper: black PUR
Hardware: zinc-plated steel
Alternative End
Stop Installation
Description
EcoFlow end stop kit
Lot Size*
Part Number
Aluminum Framing
R2
76
+0
pallet width -2
21
1622 5
3
10 16.5
Features:
Allow construction of workpiece pallets from a variety of materials, including plywood, chipboard, plastic, metal,
etc.
Attach quickly and easily with 12
wood
screws (included) or machine screws
(not included) depending on the material used for the pallet plate
Provide smoother pallet movement in
curves and intersections
Create a cushion between pallets to
reduce shock and noise
Provide proper pallet spacing for use
with EcoFlow Pallet Stops
Required when using an EcoFlow
Pallet Stop as a rebound stop
+0
pallet width - 26 -2
Material:
Conductive black polyamide
10
pallet width + 5
Description
EcoFlow pallet corners
Lot Size*
(with 12 wood screws)
Part Number
3 842 536 054
Aluminum Framing
25
25
100
... x 50
100
... x 50
pallet width + 5
... x 50
Description
Material:
Stops: anodized aluminum and conductive black polyamide
Hardware: zinc-plated steel
Stop Gate
Rebound Stop
10
Features:
Effective way to stop pallets at workstations or intersections
Spring-loaded, reversible design
allows use as a self-resetting in-line
stop, or as a rebound stop
Four sizes available to match standard
EcoFlow line widths: 300mm, 400mm,
500mm and 600mm
To ensure proper operation, all pallets
must be equipped with EcoFlow Pallet Corners
Mounting hardware included
Lot Size
Part Number
Rebound
Stop
Aluminum Framing
wid
th
1
0 p
0 a
lle
tw
id
th
8
2
llet
10
5
0
32
Features:
Used to change workpiece pallet
direction at a 90 junction
Ball rollers provide smooth pallet
movement
Can be used with any standard
sized pallet; use of pallet corners is
recommended for all pallets
No pallet lift required
Mounts easily to 8mm T-slot on inside
of EcoFlow profile
Mounting hardware for 8mm
T-slot included
Material:
Galvanized steel bracket with stainless
steel roller balls
Corner Piece
Lot Size
Part Number
Features:
Ensures smooth pallet transfer, prevents pallets from getting hung up
Mount to outer 10mm T-slots of EcoFlow profiles
Mounting hardware for 10mm
T-slot included
Material:
Conductive black polyamide
10
Aluminum Framing
28 (ESD)
38 (STD)
Corner Tabletop
89
Features:
Construct a roller curve to connect
two straight sections
Allows smooth pallet flow while maintaining leading edge orientation
Corner Tabletops available in economy and ESD versions
Material:
Roller balls: stainless steel ball with
galvanized steel case
Tabletops: hard-coated chipboard
55
485
Lot Size
Part Number
R980025275
R980025276
240.065
31
21
11.5 9.5
1
5.8
10
Description
Features:
Construct custom roller curves or
roller transfer tables
Ensure smooth pallet movement
Replace worn or damaged rollers
Easy installation; for proper installation
use a 24mm Forstner bit to prepare a
hole in the tabletop
Material:
Stainless steel ball with galvanized
steel case
Description
EcoFlow roller ball
Lot Size
Part Number
0
18Aluminum Framing
8981 500 201
8 09/14
45
Section 10: EcoFlow
Conveyor and Transport Components
25
Roller
and Guide Elements
45
8 Profiles
Roller
22.
95
10
45x50RP
25
50
10
8
45
15
45x75SP2/B
25
Features:
Designed to hold roller elements or
guide profiles to create non-powered
conveyor sections for material transfer
or gravity feed
Suitable for distributed loads up to
90 kg/m (60 lbs./ ft.)
Vertical supports should be placed
at intervals of every 2m ( 6.5 ft.), or
more often as needed, along the entire
length of the profile
45x50RP has a 10mm T-slot on each
side and an 8mm T-slot on the bottom
45x75SP2/B has 10mm T-slots
on each side and on the bottom
(three total)
Material:
Natural anodized aluminum
40
10
45
75
10
10
Non-Machined End Finish Options
Lot Size
Part Number
Machined Options
End Finish
Part Number
Aluminum Framing
12
42
31
4.5
1.5
3.3
4.3
Features:
Perfect for any manual push-type
material transfer application, or for
gravity-feed conveyors and feed racks
Low coefficient of friction allows easy
pallet movement
Conductive material suitable for ESD
applications
Fits 45x30RP, 45x45RP, 45x50RP,
and 45x75SP2/B profiles
Easy clip-in installation
Material:
Conductive polyamide 12
OR
10
Machined Options
OR
Part Number
End Finish
Part Number
3 842 992 651/__mm
Aluminum Framing
Roller Elements
Features:
Perfect for any manual push-type
material transfer application, or for
gravity-feed conveyors and feed racks
Ideal for manual operations at
workstations, such as loading,
unloading, and assembly
Fits 45x30RP, 45x45RP, 45x50RP,
and 45x75SP2/B profiles
Easy slide-in installation
Three styles are available:
1) L-shape, for holding pallets, bins,
trays, etc. between rails; and
2) Flat, for applications where no
guide is needed, or an alternative
guide exists
Maximum load per roller element
is 20N ( 4.5 lbs.) for standard version, or 40N ( 9 lbs.) for
heavy-duty version
F=20N
45
20
30
3.5
16.
25.
43
L-Shape
F=20N
45
20
3.5
25.
6
43
16.
Material:
Black polyamide
Heavy-duty version has steel axle pin
Flat
10
F=40N
23.
39
18
1.5
43
3.5
14.
L-Shape
Heavy-Duty
Description
Lot Size
Part Number
100
100
Aluminum Framing
9.8
48
58
22
3.5
30
Center Shoulder
Features:
Used to move components along the
surface of 10mm T-slotted profiles
Common applications include
pallets, large sliding doors, and
linear motion where critical tolerances
arent essential
Ball-bearings ensure smooth
movement
Three styles are available:
1) roller with side shoulder
2) roller with center shoulder
3) roller without shoulder
Ball-bearings ensure smooth
movement
Maximum load capacities:
Downward forces = 150N (34 lbs.)
Side forces = 100N (23 lbs.)
Includes installation hardware
Material:
Roller: black polyamide
Screw and T-nut: zinc-plated steel
10
Description
10.1
9.8
58
48
22
3.5
30
Without Shoulder
48
22
3.5
30
Lot Size
Part Number
Aluminum Framing
Roller
mounting
block
10
3.1
5
2
50
Assembly Note
Roller length
225, 325, 425 or 525 mm
45 x 60
Profile
Features:
Construct low-cost, non-powered
roller conveyors using standard framing components
Easy to install; no machining required
Can be used where spacing
requirements make EcoFlow roller
supports impractical
Allows replacement of individual rollers without disassembling the entire
system
Reversible block can be used in either
8mm or 10mm T-slots; available with
hardware for 8mm or 10mm T-slots
See EcoFlow Track Rollers in this section for more detailed information on
track rollers
45 x 45
Profile
End
cap Track
roller
Gussets
2000
max
Foundation
brackets &
leveling feet
2000
max
Leg set
10
Material:
Roller mounting block: black
polyamide 6
Standard roller: plastic
ESD roller: steel
Description
Lot Size*
Part Number
10
10
Notes
10
Aluminum Framing
Aluminum Framing
111
Overview
Quick and easy access to parts is made
possible by the wide variety of trays, bins,
and framing components available from
Bosch Rexroth. Individual workstation
grab trays, containers, and ledges place
parts within easy reach of workers, and
mobile tool carts permit the transport of
parts from one work area to another.
Bosch Rexroth also publishes a 7-Step
Ergonomic Checklist that will help you
design a workplace that fits the worker
to the task.
l
Industria
s
Hydraulic
and
gies
Linear Motion
ly Technolo
Assemb
Electric Drives
and Controls
ics
Service
on
Automati
Mobile
s
Hydraulic
lace that
ning a workp
to desig
Electric
Drives
and Controls
Linear Motion
and
Assemb
ly Technolo
gies
Pneumat
Service
Automat
ics
r and the
ion
Mobile
Hydraulic
s
Lean Ma
nuf
Principle acturing:
s, Tools
and Metho
tems
rkplace Sys
Manual Woonomic Checklist
7-Step Erg
A guide
Industria
l
Hydraulic
s
Pneumat
ds
work task
7-Step Ergonomic
Checklist
Improve
productivity
and increa
se profit
s through
Version
2.0
lean manu
facturing
Lean Manufacturing
Guidebook
Worktables
Tabletops
11-8
Extension Struts,
Posts, Uprights &
Shelf Brackets
11-9 & 11-10
Footrests
11-11
11
Drawer Cabinets
11-12
Hanging Profile
11-13
Support Frame
11-13
Tool/Bin Rack
& Tool Holders
11-14
End Stop
End Cap
VarioGrab
Containers
11-18
Adjustable Shelves
11- 19
Tool/Material Shuttles
& Components
11- 20 to 11- 23
Lettering Clips
11- 24
45x45T
Tray Profile
11- 24
112
Aluminum Framing
Information Presentation
Information Board
11- 25
Tool Management
Tool Balancers
11- 28
Armrests
11- 31
11
Power Strips
11- 33
23
18
ESD
Grounding Strap
11- 35
Swivel Arm
Joint Kits
11- 38
Fixture Plate
Components
11- 39
Aluminum Framing
113
11
114
Step 5: Accessories
Bosch Rexroth offers a wide selection of
accessories to customize worktables
and maximize ergonomics.
Arm rests reduce shoulder and wrist
strain from repetitive operations.
Bin wings, case holders, material
shuttles, and grab trays and containers
keep parts and equipment readily
at hand.
Tool hangers and balancers, power
strips, and swiveling tool arms provide
quick access to tools to maximize safety
and efficiency.
Other accessories, such as bulletin
boards, ESD ground straps, fixture
plates, bottle and cloth holders, and
much more, help maximize ergonomics
and efficiency.
11
Aluminum Framing
Aluminum Framing
115
Worktables
Desk-Type Table Frame
H1
45x45
Profile
Features:
Standard sized platform for mounting
a tabletop, conveyor section, or other
equipment
Recessed front legs help prevent
seated workers from bumping knees
Features 10mm T-slots to allow easy
installation of accessories
Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
when used with Bosch Rexroth standard or ESD tabletops
Leveling feet allow 25mm height
adjustment range
900mm height is ergonomically correct for average standing woman;
1000mm height is ergonomically correct for an average standing man
Description
Lot Size
Part Number
5
9
H1
45x45
Profile
Features:
Standard sized platform for mounting
a tabletop, conveyor section, or other
equipment
Features 10mm T-slots to allow easy
installation of accessories
Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
when used with Bosch Rexroth standard or ESD tabletops
Leveling feet allow 25mm height
adjustment range
900mm height is ergonomically correct for average standing woman;
1000mm height is ergonomically correct for an average standing man
Description
11
Lot Size
Part Number
116
Aluminum Framing
59
776/1276
Features:
Two electric motors with synchronizing control raise and lower the table
top to adjust to different working
heights
500mm adjustment range can ergonomically accommodate body sizes
from the 5th to 95th percentile
Easy push button control, operates
on standard 110 VAC, 60 Hz current
Easily supports distributed loads
of 450 lbs. when used with Bosch
Rexroth standard or ESD tabletops
Leveling feet allow adjustment for
irregular floor surfaces
Mounting bar across the rear of the
frame allows installation of accessory
uprights and other components
Description
Adjustable height table kit, frame and lift unit
Lot Size
Part Number
11
Adjustable Height Manually
Operated Components
Features:
System ships fully charged and readyto-install
Smooth, quiet operation
Flexible tubing: 1 bend radius
Five revolutions per inch travel
Retractable handle
Capacity: 250 lbs (113 kgs per cylinder) per column - 500 lbs total (226
kgs total)
Adjustment range 12 (305mm)
24 (610mm) fully retracted
36 (914mm) fully extended
Material:
extruded aluminum with clear matte
anodized finish
Description
Adjustable Height Manually Operated System
Lot Size
Part Number
Aluminum Framing
117
Features:
System capacity: 250 lbs (113 kgs per
cylinder, 1,000 lbs (452 kg) total
Weight: Typical 4 post manual unit with
12 inch stroke cylinder: 27 lbs (12.25
kg)
Smooth, quiet operation
System ships fully charged and readyto-install
Flexible tubing: 1 bend radius
System must be guided
Retractable handle
Five revolutions per inch travel
Material:
Description
Adjustable Height Manually Operated System
Lot Size
Part Number
Box-type
Desk-type
Features:
Available for standard box-type and
desk-type table frames
Suitable for use as modesty panels or
splash guard
Attach quickly and easily using VarioFix connectors (included); can be
retrofitted to worktables at any time
Available in basic, ESD and economic
versions
Fits 990mm wide table frames
11
Material:
Economic, light gray coated hardboard
3.0mm thick
Basic: aluminum sandwich panel
2.0mm thick
ESD: dusty gray sheet steel
2.0mm thick
Description
Lot Size
Box-type side panel kit, 900mm, ESD
1
Box-type side panel kit, 900mm (Economic)
1
Box-type side panel kit, 1000mm, ESD
1
Box-type side panel kit, 1000mm (Economic)
1
Desk-type side panel kit, 900mm, ESD
1
Desk-type side panel kit, 900mm (Economic)
1
Desk-type side panel kit, 1000mm, ESD
1
Part Number
3 842 537 080
3 842 537 072
3 842 537 081
3 842 537 073
3 842 537 078
3 842 537 070
3 842 537 079
118
Aluminum Framing
Worktables
/1
2
/1
4
40
Standard Tabletops
55
/1
2
0
/1
4
40
10
0
10
Material:
Light gray hard-coated chipboard with
plastic wear strip on edge
Surface layer thickness 0.1mm (Economic)
Surface layer thickness 0.8mm (Basic)
Description
Basic tabletop, 555x1000mm
Basic tabletop, 555x1200mm
Basic tabletop, 555x1400mm
Economic tabletop, 555x1000mm
Economic tabletop, 555x1200mm
Economic tabletop, 555x1400mm
Economic tabletop, 705x1000mm
Economic tabletop, 705x1200mm
Lot Size
1
1
1
1
1
1
1
1
Part Number
3 842 535 489
3 842 535 490
3 842 535 491
3 842 535 470
3 842 535 471
3 842 535 472
3 842 535 473
3 842 535 474
Lot Size
1
1
1
1
1
1
1
1
Part Number
3 842 535 476
3 842 535 477
3 842 535 478
3 842 535 479
3 842 535 480
3 842 535 481
3 842 535 482
3 842 535 483
ESD Tabletops
10
55
/1
2
/1
4
40
Features:
Supports centered loads of 450 lbs.
and distributed loads up to 900 lbs.
(depending on table frame)
Volume resistivity (RV) is 105 to 107
ohm-centimeters
Includes wood screws and washers
for mounting
0
/1
2
0
0
0
10
705
/1
4
0
/1
8
40
11
705
Features:
Basic: Supports centered loads of
450 lbs and distributed loads up to
900 lbs.
(depending on table frame).
Economic: For worktables where
lighter loads are used
Includes wood screws and washers
for mounting
Material:
Light gray laminate covered volume
conductive chipboard
Surface layer thickness 0.1mm (Economic)
Surface layer thickness 0.8mm (Basic)
Description
Economic ESD tabletop, 555x1000mm
Economic ESD tabletop, 555x1200mm
Economic ESD tabletop, 555x1400mm
Economic ESD tabletop, 705x1000mm
Economic ESD tabletop, 705x1200mm
Economic ESD tabletop, 705x1400mm
Basic ESD tabletop, 555x1000mm
Basic ESD tabletop, 555x1200mm
Basic ESD tabletop, 555x1400mm
Aluminum Framing
119
Worktables
Extension Strut Kits
1170/1500
59
Features:
Provides a frame for mounting tool
hangers, powerstrips, bins, lights, and
other accessories
Features 10mm T-slots to allow easy
installation of accessories
Two standard heights available:
1200mm and 1500mm
Designed to fit standard 990mm wide
desk-type and box-type table frames
Easy installation; mounting hardware
included
Description
Extension strut kit, 1200mm
Lot Size
Part Number
150 B
/55
0
124
A
300/1500
15
/9
4 C
0
/9
9
0
Accessory Uprights
Features:
Create custom extension struts for adjustable height table frames
Provides a support for mounting lamps,
tool hangers, power strips, parts bins, etc.
Accessory Upright (A) available in 1mm increments from 300mm to 1500mm above
worktable surface (actual length includes
additional 124mm for mounting to table)
Includes end caps and mounting hardware
Lamp/Tool Extension (B) holds tool
hangers, lamps, etc. and attaches to the
upright
Available in 1mm increments from 150mm
to 550mm
Includes end cap and mounting hardware
Cross Piece (C) is used to stabilize
uprights and provide a mounting structure
for power strips, bins, etc.
Available in 1mm increments from 150mm
to 900mm
Includes mounting hardware
Description
11
Lot Size
Part Number
Aluminum Framing
Extension Post
E
F
E
A
A
Features:
Used to retrofit an existing worktable
with a single upright
Ideal for installing 180 or 360
tool hangers, bin wings, etc.
Specify desired length of 45x45H
upright post
Can be mounted to the existing table
frame using a 45x45 end connector kit
(B) or to the tabletop with a 135x135
base plate (C)
Be sure to order S12x30 connection
screw (D) when using base plate
End cap provides clean, finished appearance; end cap with hole available
for use with 360 tool hanger
Description
C
D
Part Number
21
12.5
Shelf Brackets
68.5
FMAX
4 Left-hand
Features:
Used to attach shelves and tabletops
to profiles with 10mm T-slots; includes
two 14mm T-bolt kits
Four standard lengths available in both
left-hand and right-hand versions
.5
Material:
Sheet metal, gray powder coated
10
42
25
5/
33
5/
41
5/
49
5
22.5
Right-hand
100
10
.5
12
11
Lot Size
Description
Fmax
Lot Size
Part Number
40Nm
40Nm
30Nm
30Nm
24Nm
24Nm
20Nm
20Nm
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
Aluminum Framing
Worktables
19
Economic Footrest
0
4
Features:
Mounts easily to either desk-type or
box-type table frames
Attaches to the vertical T-slots in the
worktable legs to allow for height
adjustment (hex key required)
Side plates can also be ordered separately to construct custom footrests
Material:
Footrest: Hard-coated gray laminate
over chipboard
Side plates: galvanized steel
Description
Economic footrest
Economic footrest, ESD
Side plate, R.H.
Side plate, L.H.
Lot Size
1
1
1
1
Part Number
3 842 538 771
3 842 538 772
3 842 512 322
3 842 512 323
Basic Footrest
30
Features:
Mounts easily to either desk-type
or box-type table frames, or can be
used freestanding with the optional
support frame
Adjusts up or down with a simple foot
movement
Available in standard or ESD versions
53
88
55
11
Description
Basic footrest, standard
Basic footrest, ESD
Basic footrest support frame
Lot Size
1
1
Part Number
3 842 519 735
3 842 538 409
Lot Size*
10
Part Number
3 842 537 135
Description
Rubber profile footrest, L= 2000mm
Rubber profile footrest,
specify length >30mm<2000mm
Aluminum Framing
398
370
60
B
59
0
60
120
120
670
398
11
240
60
120
120
300
59
0
60
60
60
60
120
Features:
Provide lockable storage for tools,
documentation, etc.
Ball-bearing drawer slides ensure
smooth, effortless drawer movement
Made with heavy-duty enameled
sheet steel for maximum strength
and durability
Two and three drawer cabinets can be
mounted to standard table frames
Accessories:
Four and six drawer cabinets accept
optional cabinet tops with non-slip
rubber surfaces
Optional caster set features four
swiveling casters (two locking, two
non-locking) with polyamide rims and
non-marking rubber wheels
Add plastic or galvanized steel drawer
dividers to optimize storage space
Description
Lot Size*
A Two-drawer cabinet, 370x398mm
1
1
B Three-drawer cabinet, 370x398mm
C Four-drawer cabinet, 670x398mm
1
1
D Six-drawer cabinet, 670x398mm
E Cabinet top, 20x400mm
1
F Caster set
4
1
G Drawer divider, plastic, 40x320mm
H Drawer divider, steel, 44x320mm
1
I Deep drawer divider, steel, 104x320mm,
1
* For smaller quantities, please contact your local distributor.
240
400
615
108
20
80
G
40
320
489
H
104
44
Part Number
3 842 513 491
3 842 513 492
3 842 513 493
3 842 513 494
3 842 512 596
3 842 513 490
3 842 513 495
3 842 513 496
3 842 513 497
Aluminum Framing
30
30
22
15
15.
5
Features:
Hang parts bins, tool holders, and
grab containers within easy reach;
mounts easily to extension struts,
cross pieces, etc. (mounting hardware
not included)
Available with clear anodized
surface for standard applications,
or conductive surface for
ESD applications
Optional ESD safe end caps available
separately
M8 T-Nut
7.5
Recommended Hardware:
Low Head DIN 7984
M8 x 12 mm
Material:
Profile: anodized (standard) or conductive (ESD) aluminum
End cap: conductive black
polyamide 12
4.5
Description
Lot Size
Part Number
11
Bin Wing for Workstations
308
360
504
45
Features:
Made with hanging profile to allow
quick installation of parts bins and
tool holders
Organize parts and tools for improved
safety and ergonomics
Mounts to extension struts or
accessory uprights
Swivels to adjust to different worker
sizes/reach or to move it out of the
way, if needed
Three levels provide ample storage for
parts bins and/or tool racks
Description
Support frame
Lot Size
Part Number
Aluminum Framing
Tool/Bin Rack
215
2
2
0
Features:
Made with hanging profile to allow
quick installation of parts bins and
tool holders
Organize parts and tools for improved
safety and ergonomics
Freestanding construction allows use
on any worktable
Three levels provide ample storage for
parts bins and/or tool racks
5
5
1
Description
Lot Size
Part Number
Tool/bin rack
Tool Holders
A
11
60
15
60
15
60
60
Features:
Three styles available:
A Screwdriver holder
B Pliers holder
C Soldering iron holder
Provides better workplace
organization to enhance safety
and ergonomics
Conveniently store most small tools
while allowing quick and easy access
Clip easily to hanging profile (15x30),
to tool/bin racks, and bin wings
ESD safe
29
30
50
Description
Lot Size
Part Number
Screwdriver holder
Pliers holder
Aluminum Framing
Container Hangers
Features:
Allows use of grab trays, ledges, and
containers with any standard profile
with 10mm T-slots
Easy twist-lock installation
10
Container
Hanger
Material:
Black polyamide
Description
Container hangers
Lot Size*
Part Number
10
Standard Containers
Container Covers
ABS plastic
Polycarbonate
1014
1015
106
1014 cm
1015 cm
106
Minimum:
-40C
-40C
-40C
Maximum:
70C
Material
Surface Resistivity
Volume of Resistance
ESD
Containers
Ambient Temperature
Resistant to:
weak acids, caustic
solutions, alcohols, oils,
grease, water
115C
90C
11
Aluminum Framing
100
2
4
5
1
2
50
1
3
1
7
3
8
2
Features:
Hold small parts at the workstation to
allow easy access
Can be stacked with other grab trays,
grab containers, and grab ledges to
optimize space usage
Ergonomic bottom contours and front
edge make it easy to pick up individual
parts, even small, flat parts
Three standard widths available:
82mm, 123mm, and 173mm
Available in standard and ESD-safe
versions
Description
11
Lot Size
Part Number
Lot Size*
Part Number
10
Aluminum Framing
173
123
82
50
B
86
Description
A
Lot Size
Part Number
11
Plastic Grab Ledges
Features:
54
9
0
277
54
277
Grab
Ledge
Width
Volume
(cm3)
Ref.
90mm
690
Gray
No
90mm
131mm
131mm
690
1050
1050
A
B
B
Black
Gray
Black
Yes
No
Yes
Color ESD
Description
A
Lot Size
Part Number
Aluminum Framing
VarioGrab Containers
Features:
Modular design allows creation of
custom-sized grab containers
Extruded aluminum profile can be
cut-to-length to make containers to fit
your volume or space requirements
Easy-to-install end sets provide easy
access to parts while minimizing wrist
flex; all necessary hardware included
Mating T-slot and T-stud on profiles
makes them easy to stack; use an M4
6mm T-nut (order below) and M4x6
pan-head screw to create a T-slot stop
for stacking
Three standard sizes available:
90x45mm, 90x90mm, and 180x90mm
Optional container bases keep
VarioGrab containers at the optimum
angle for use
90
45
90
B
90
L
Application Hint
180
90
L
(X A)
x 10 = profile length in mm
B
Description
145
11
Lot Size
Part Number
/1
8
5
1
3
VarioGrab
Profile Size
90x45
90x90
180x90
Dimensioning Example
VarioGrab
Profile Size
90x45
90x90
180x90
Profile
Length
300 mm
300 mm
300 mm
Volume
Capacity*
807 cm3
3
1992 cm
4346 cm3
Max. Load
Capacity
2.5 kg
5 kg
10 kg
1
1
Machined Options
End Finish
Part Number
Aluminum Framing
0
61
(8x)
(8x)
0
41
Description
5
85
(4x)
(8x) (4x)
M6x12 M6x16
10M6
(4x)
8M6
Lot Size
Part Number
GoTo boschrexroth-us.com/framing to get these in stock items FAST from your local distributor
11
Aluminum Framing
53
80
1000
11
Features:
Constructed from 30x45 profile for
strong, lightweight performance
Rubber-tired locking industrial wheels
Available with one or two shelves;
additional shelves can be purchased
separately
ESD or standard versions available
Description
Lot Size
Economical material shuttle with one shelf
1
Economical material shuttle with two shelves
1
Economical material shuttle, ESD, with one shelf
1
Economical material shuttle, ESD, with two shelves 1
Part Number
3 842 515 481
3 842 515 482
3 842 518 120
3 842 518 121
Aluminum Framing
Economic Shelf
30
Features:
Suitable for medium loads
ESD or standard versions available
Includes fastening kit as shown
22.5
65
41
61
45
(4x)
(8x)
(4x)
M6x12 M6x16
(4x)
(4x)
(4x)
10M6
8M6
Description
Economic shelf only
Economic shelf only
Lot Size
1
1
Part Number
3 842 538 456
3 842 538 458
11
Aluminum Framing
1000
745
5
4
125
0
1400
745
11
0
125
Description
Lot Size
Heavy-duty material shuttle with one shelf
1
Heavy-duty material shuttle, ESD, with one shelf
1
Heavy-duty material shuttle with three shelves
1
Heavy-duty material shuttle, ESD, with three shelves 1
Part Number
3 842 515 483
3 842 515 484
3 842 508 181
3 842 508 182
45
22.5
Features:
Suitable for heavy loads
ESD or standard versions available
Includes fastening kit as shown
0
41
610
5
65
(4x)
(8x)
(8x)
Description
Basic Material Shelf
Basic Material Shelf, ESD
Lot Size
1
1
Part Number
3 842 538 460
3 842 538 461
Aluminum Framing
A&B
61
0
410
45
5
255
335
28
60
250
28
6
71 35
5
250
74
E&F
Features:
Individual components used to construct material shuttles are also sold
separately
Ideal for customization, expansion,
or repair of existing shuttles, or
use individual components such as
handles or shelves to design your own
Shuttle shelves are available in standard or ESD format; order mounting
hardware separately (standard or adjustable angle gussets recommended,
see Section 3)
Handle kits include ESD handle tubes
(one for horizontal, two for vertical),
side profiles, end caps, and mounting
hardware and attach to any profile
with 10mm T-slots
ESD handle tubing and mounting
dowels are also available separately
to create custom length handles
Wheeled shuttle chassis kits feature
four swiveling 80mm casters, two of
which can be locked, and are available
in standard or ESD versions
11
125
540
Description
G
15
2x
M8x12
22
,5
45
30
10
2,9
20
x. 4
ma
46
Lot Size
Part Number
Shuttle shelf
21
5
Aluminum Framing
Lettering Clips
8
10
22
26
00
2
or
Features:
Available in various lengths and designs
Clips fit profiles with 8mm and 10mm
T-slots
Perfect for labeling flow racks, workstations and material shuttles
Material:
PVC
10
00
20
38
41
r
2o
10
Description
Lot Size
Part Number
11
Features:
Ideal for constructing shelves for use
with parts bins and tools
Has 8mm and 10mm T-slots
Optional end cap and stop kit available separately (kit includes left and
right end caps, stops, fastening
screws, and T-nuts)
22 45
.5
25
10
45
11
4. 5
4.5
45
21
End Stop
End Cap
Material:
Profile: anodized aluminum
End cap: conductive black
polyamide 12
End stop: black
polyamide 6
Description
Lot Size
Part Number
3 842 508 105
3 842 508 104
Machined Options
1
End Finish
Part Number
3 842 992 412/__mm
Aluminum Framing
Information Presentation
Information Board
Information
Board
588
29
372
49
255
Transparent
Sleeve
65
Board Mounting
Dimensions
45
Features:
Allows display of assembly
instructions, test information,
packaging instructions, etc., at workstations
Can be positioned at eye level; can
be mounted vertically or horizontally
to T-slotted profiles
Three-ring binder design allows easy
insertion of transparent sleeves for
8.5x11 paper
Transparent sleeves protect pages
from dirt and damage
Page holders hold instructions open
to desired page while making it easy
to change pages
Material:
Dark gray ABS plastic
305
Description
170
35
Lot Size*
Part Number
Information board
10
11
Wall Board
84
1184
1294
14
Features:
Post production schedules, safety
notices, or any other information on
the shop floor or in the office
Enameled steel surface can be used
with dry-erase markers and magnets
Aluminum frame mounts to virtually
any flat surface
Order two mounting brackets for easy
installation
44
15
Description
Lot Size
Part Number
Wall board
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Aluminum Framing
14
16
84
1700/2200
1184
14
Features:
Post production schedules, safety
notices, or any other information on
the shop floor or in the office
Lightweight design makes it easy to
transport when needed
Enameled steel surface can be used
with dry-erase markers and magnets
Height- and angle-adjustable
aluminum frame provides sturdy support
Use container hangers to attach grab
trays or grab ledges to the frame to
hold dry-erase markers, magnets, etc.
Kit, some assembly required
Description
Freestanding bulletin board, one
Part Number
14
16
84
1184
14
1700/2200
11
Lot Size
Features:
Post production schedules, safety
notices, or any other information on
the shop floor or in the office
Ideal for presentations, conference
rooms, etc.
Casters roll easily and lock to prevent
unwanted movement during use
Enameled steel surface can be used
with dry-erase markers and magnets
Height- and angle-adjustable
aluminum frame provides sturdy support
Use container hangers to attach grab
trays or grab ledges to the frame to
hold dry-erase markers, magnets, etc.
Kit, some assembly required
Description
Rolling bulletin board, one
Lot Size
Part Number
Aluminum Framing
Tool Management
Tool Rail Kits and Components
Features:
Keeps tools readily at hand without
taking up valuable worktable space
Allows easy movement of tools from
side-to-side
B Anodized aluminum roller channel
profile holds roller shuttles or tool
hangers and can be cut to length
to create custom-sized tool rails
C Roller shuttle with Delrin rollers
and rubber bumpers allows easy
movement of tools along entire
length of roller channel profile;
supports up to 40 kg (88 lbs.)
D Tool hanger allows lateral
movement along any profile with
10mm T-slots; supports up to
15 kg (33 lbs.)
E Spring hook permits easy
attachment of a tool or tool
balancer to a roller shuttle or tool
hanger; maximum load is 40 kg
(88 lbs.)
F 10mm T-blocks can be used to
create end stops for roller shuttles
or tool hangers
G End caps provide a clean, finished
look at the ends of the roller
channel profile
H Adjustable angle gusset kits allow
easy installation of tool rails on
extension struts and other profile
structures with 10mm T-slots
0kg
=4
Fmax
45
30
10
45
102
10
C
D
40 kg
15 kg
E
F
45
Description
G
30
Lot Size
Part Number
Roller shuttle 6 8
Tool hanger
Spring hook
T-block, 10mm, M8
Material:
B Roller channel profile:
anodized aluminum
C Roller shuttle: polyamide 6 body,
Delrin rollers, and rubber bumpers
D Tool hanger: POM plastic
E Spring hook: galvanized steel
F T-block: zinc-plated steel
G End caps: black polyamide 6
H Adjustable angle gusset kits: die-cast
zinc with zinc-plated steel hardware
8 10profile
G End cap for 30x45C
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11
Aluminum Framing
1350/1600/2000
Tool Balancers
11
Features:
Reduces operator fatigue and lowers
the risk of repetitive motion syndrome
Counterbalances weight of tool to
make tool effectively weightless
Improves worker comfort, speeds
assembly, and keeps tools out of the
way when not in use
Three standard versions with different
load ranges available
Version with integrated pneumatic
hose available for use with air tools
Match the load range with the tool to
be used
Load range and cable length
adjustable to match individual tools
Description
Lot Size
Part Number
Aluminum Framing
Swivel Arm
Joint Kit Also
Sold Separately
25
21
25
0
41
5
0
36
5
41
Features:
Frees up additional workspace on
workstation while keeping monitor
readily at hand
Attaches to any profile with 10mm
T-slots
Swivels monitor out of the way when
not in use
Perfect for test stations, CAD workstations, and trade show displays
Optional pullout keyboard holder and
mouse holder keep peripherals within
reach without taking up desk space
Monitor arm kit includes all parts and
hardware required to assemble one
monitor arm
Order keyboard holder and mouse
holder separately below
Description
Lot Size
Part Number
Mouse holder
Keyboard holder
11
1x
2x
3x
2x
1x
Features:
VESA mount has standard 75X75mm
and 100X100mm patterns for mounting most flat panel monitors
A + B support up to 12 kg (26lbs)
B Assembly required
C supports up to 5kg (11lbs)
Description
Lot Size
Part Number
Aluminum Framing
B Cup Holder:
Holds most standard mugs and cups;
notches in sides accommodate handle
Made of durable black plastic
Requires M5 T-Nut and screw for
installation (not included)
C Cloth Holder:
Two flexible tabs allow easy insertion
and removal of rags and towels
Made of durable black plastic
Simple twist-in mounting
Description
11
Lot Size
Part Number
Bottle holder
Cup holder
Cloth holder
Alternative Applications
Rexroth aluminum framing accessories are
typically designed for specific applications.
However, our customers constantly find new
ways to use them. For example, our monitor
arms work as excellent tool holders in a lean
work cell. They are perfect for flexible
positioningmaking any
work cell more ergonomic.
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Aluminum Framing
250
20
35
110
95
50
240
47
20
42
290
275
B Adjustable Armrest:
Mounts to vertical 10mm T-slot on
worktable leg
Height and angle adjustable
Suitable for workstations used for
repetitive tasks
C
11
48
95
C Articulated Armrest:
Offers highest degree of flexibility
and adjustability; leather arm pad maximizes comfort and durability
Ideal for delicate assembly operations
and for applications requiring
extended use of a computer mouse
Clamps quickly to edge of worktable
Available in standard or ESD version
Replacement arm pads available
C
15-43
69.5
Description
89
(146)
48
131
0-43
approximately 44
Lot Size
Part Number
Adjustable armrest
Aluminum Framing
SL 36 electronic
60
48
12
7
49
SL 48 electronic
12
0
2x
62
2x
Material:
Housing: anodized aluminum
SL 78 electronic
0
12
2x
60
11
Description
89
2x
Lot Size
Part Number
* Please order power strip 2 or 3 and connecting cables separately on page 11-33
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Aluminum Framing
Features:
Grounded plug socket strip
Aluminum housing to mount onto strut
profile
Fastening kit for insulating assembly
on ESD workstations
Strips come with 2, 3 or 6 sockets
Power strip with 2 sockets available
with switchable outlet
Includes mounting hardware as shown
Protection class:
IP 20 (IEC 529/DIN 40050)
Power strip with 6 sockets available
with switchable outlet and inlet
Grounded sockets are turned at a 45
angle to allow for close-fitting plugs
318
294
49
59
254
2x
318
294
49
254
59
59
2x
899
Description
945
969
2x
Lot Size
Part Number
11
Connecting Cables
Length m
1
5m
5m
2
3
4
5
6
7
A
A
4m
3m
2m
1.5m
A
A
1m
0.5m
A
A
Features:
Pre-manufactured to simplify wiring
Provide enhanced safety
Conform to DIN EN IEC 60 598-1
standard
Color: Black
Description
Lot Size
Part Number
Aluminum Framing
Spiral Cable
70 cm to
150 cm long
Grounding
Connector
M6 Thread
170 / 300 mm
Grounding Cable
10
10
M5x10 (2x) M5(2x)
8
M5(1x)
85
Features:
ESD grounding connector connects
quickly to the profile T-slot using an
M6 T-nut (T-nut not included)
ESD wrist straps are a comfortable way to make sure workers stay
grounded during sensitive assembly
procedures
Wrist strap connects to the grounding connector with a spiral cable that
stretches from 700mm to 1500mm
(27 to 59) and push-type fasteners
ESD grounding straps keep
accessories and equipment
grounded to profile structures
Grounding straps are available in two
lengths: 170mm (6.7) and 300mm
(11.8) and include nickel-plated
mounting hardware suitable for clean
room use
Description
Material:
Wrist strap: hypoallergenic
conductive cloth
Grounding connector: steel
Grounding cable: stranded
copper wire
Spiral cable: Elastic wire with shortcircuit resistant plastic coating
Lot Size*
Part Number
A Grounding connector
B Grounding cable with hardware, L = 170mm
C Spiral Grounding Cable with connector
10
12
11
Features:
Can be used on tabletops, footrests,
shelves, etc. to quickly make non- conductive surfaces ESD-safe
Light gray speckled conductive material
is flexible and conforms easily to curves
Delivered in 1220x855mm (48x 33.7)
sheets, can be easily cut to size with a
standard linoleum knife
Surface resistance of 1x108 - 9x107
Ohms
Description
ESD protective mat, 1220x855mm
Lot Size
Part Number
Aluminum Framing
19.
10
10.8
5.8
Features:
Insulated cover clips onto an
8mm T-Nut to create an insulated
10mm T-Nut
Used to isolate grounded electrical
devices, such as light fixtures or
outlet strips, from sensitive ESD
components on aluminum profile
structures
Easy snap-on assembly
Allows use of 8mm T-nuts in
10mm T-slots
Material:
Black polyamide 6
Description
Lot Size*
Part Number
10
Grounding Strap
Features:
Establishes electrostatic conduction
between surface elements
Protects ESD-sensitive components
80
11
25
Description
Lot Size*
Part Number
A Grounding Strap
10
10
Aluminum Framing
60
F2
50
F1
F2
Features:
Create swiveling hanger arms to hold
trays, work lights, tool holders, etc.
Pivots freely across a 230 range of
motion; swivels out of the way when
not in use
Clamping lever allows swivel arm to
be locked in place anywhere along
range of motion
Includes all mounting brackets,
swivel pins, mounting hardware,
and end caps
45x45 profile must be ordered separately; minimum length is
70mm ( 2)
min 70
Material:
Swivel hanger: die-cast brass with
black finish
Pins and mounting hardware:
zinc-plated steel
23
F2
11
F1=5000 N (1120 lbs)
F2=2400 N (540 lbs)
Assembly Note
Mmax = F x L (load carrying
capacity of
connectors)
F
Description
Lot Size
Part Number
Aluminum Framing
90/45
22
Material:
Swivel hanger: die-cast brass
with black finish
Pins and mounting hardware:
zinc-plated steel
Features:
Create pivoting hanger arms and supports to hold trays, work lights,
tool holders, etc.
Pivots freely across a 180 range of
motion; swivels out of the way when
not in use
Available for 40x40, 40x80, 45x45,
and 45x90 profiles
Includes all mounting brackets,
45x45HR profile, bolt connector kit,
and mounting hardware
Description
Arm
Profile
Size
mMAX
in Nm
(F x L)
40x40
45x45
40
45
40x80
45x90
40
45
20
22.5
20
35
40
35
40
50
130
22.5
40
150
Dim. in mm
18
Machining Required:
17mm through-hole in
connected profile
Lot Size
Part Number
11
Aluminum Framing
12
.5
Features:
Create swiveling joints to hold trays,
work lights, tool holders, etc.
Pivots freely across a 210 range of
motion; swivels out of the way when
not in use
Attaches to one profile with T-nuts and
on the other side with a bolt connector
kit
Available for 40x40, 40x80, 45x45,
and 45x90 profiles
Includes all mounting brackets, end
caps, 45x45HR profile, bolt connector
kit, and mounting hardware
Material:
Swivel hanger: die-cast brass
with black finish
Pins and mounting hardware:
zinc-plated steel
Machining Required:
17mm through-hole in one profile
Description
11
Arm
Profile
Size
mMAX
in Nm
(F x L)
40x40
40
45x45
40x80
45x90
45
80
90
40
45
20
22.5
40
50
40
45
20
22.5
130
150
Dim. in mm
Lot Size
Part Number
Aluminum Framing
100
25
25
25
30
8
25
Features:
Creates a surface with many evenly
spaced T-slots to easily mount and relocate assembly fixtures and prototype
components
Two 100mm wide interlocking profiles
allow you to create a fixture plate as
large as needed by combining end
and center profiles
Alignment inserts help maintain proper
alignment during assembly
Ends can be tied together using
30x30 profile and self-tapping screws
(sold separately)
T-slots use 8mm hardware however,
cover strip is not compatible with
fixture plate
7.3
END
PROFILE
2.7
8.7
12.5
100
25
25
Machining required:
7.8mm access holes in 30x30 profile,
spaced every 50mm, starting 25mm
from one end
25
30
25
7.3
CENTER
PROFILE
Description
2.7
8.7
12.
Lot Size
Part Number
11
Center Profile
Alignment Insert
End Profile
30x30
7
50 .8
25
S8 x 25
Self-tapping
Connection Screw
Section 3
30 x 30
End Cap
Section 9
Notes
11
Aluminum Framing
Aluminum Framing
121
Overview
Creating flexibility in your workplace is
easy when you customize with Bosch
Rexroth accessories. Each item in the Accessories section is compatible with all
**
Cable Carrier
12-2
R-A-M Mount
12-2
Swivel Bracket
Kits
12-4
Accessories
Cable Conduit & End Cap
45
40/
1
40/
45 0
Features:
Provides an attractive and
protective conduit to hold several
cables, electrical wires, etc. on profile
structures
Black plastic matches end caps and
T-slot cover strips
Clip-open top simplifies insertion and
routing of cables, even on completed
structures
Snaps easily into the T-slot of 10mm
T-slotted profiles
Available in 40x40 size for 40-series
profiles and in 45x45 size for 45-series
profiles
End caps (sold separately) clip into
place or can be secured with a screw
(included with cap)
End caps feature removable tabs to
allow easing routing of cables through
conduit ends
Description
12
Material:
Cable conduit: black PVC plastic
End caps: black polyamide 6
Lot Size*
Part Number
10
10
122
Aluminum Framing
Accessories
Cable Carrier
Features:
Attach electrical wires or pneumatic
tubing directly to a structures frame
using a standard wire tie
Simple twist-lock installation makes
them easy to install and remove
Available for 8mm and 10mm T-slots
17
15 9
.9
7
Material:
Black polyamide
17
12.5
7
2.5
15 9
12.5
7
2.5
.8
Description
Part Number
R-A-M Mount
84
194
12
Features:
Provides a fully adjustable, two-joint
connection between two surfaces
Locking handle secures the R-A-M
mount in the desired position
Perfect for fixturing or adjustable
equipment mounts
T-bolt fastening kit for installation
profile sold separately (see Section 4)
Material:
Mounting plates and R-A-M mount
body: black die-cast aluminum
Adjustment balls: rubber
Hardware: stainless steel
Description
R-A-M mount
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Lot Size
Part Number
Aluminum Framing
123
20
32
M6
14
M8 Star Knob
25
40
M8
Features:
Use star knobs or locking levers
on multi-angle connectors and
T-fasteners to allow quick and
easy changes
Star knobs are available with M6
threaded shafts in two lengths:
15mm and 20mm
Star knob with M8 internal threads is
available for use with T-bolts and other
screws with M8 threads
Locking levers are available with M8
threaded shafts in four lengths:
12mm, 20mm, 40mm, and 55mm
Material:
Lever and knob: polyamide
Lever spindle: pressure die-cast zinc
Threaded stem: galvanized steel
class 5.8
18
Locking Lever
L
M8
65
Description
42
Lot Size
Part Number
12
124
Aluminum Framing
Accessories
Swivel Bracket Kits
22.
30
2.5
15
8.1
130
R6
100
8.2
6.3
R50
7.5
Features:
Ideal for attaching shelves, fixtures,
etc. that can be positioned at variable
angles and locked in place
Allows up to 180 range of motion
Can handle moments (FxL) up to
mmax=40Nm
Select swivel bracket kit by T-slot size
of movable profile and fixed profile
Include bracket, locking lever, all
necessary mounting hardware, and
instruction sheet
Fixed
Material:
Swivel bracket: galvanized steel
Locking lever handle: black polyamide
Spindle: pressure die-cast zinc
Hardware: zinc-plated steel
Threaded stem: galvanized steel
class 5.8
P1 P2
Description
Movable Swivel bracket kit A
Lot Size
Part Number
10
10
10
10
12
Movable
A
8
10
+1x
+2x
ISO 4762
M6x12
DIN 125
A6.4
8
+2x
ISO 4762
M6x16
DIN 125
A6.4
10
+2x
ISO 4762
M6x12
DIN 125
A6.4
8
+2x
ISO 4762
M6x16
DIN 125
A6.4
10
ISO 4762
M8x12
8
M8x12
8
B
10
10
10
+1x
M8x16
10
ISO 4762
M8x16
10
Aluminum Framing
125
.8
62
5
7
20
m = 2, z = 10
1
**
Material:
Pinion gear: white polyoxymethylene
Rack: black polyamide
28.
50
47
10.4
21
2
m = 2, z = 10
Description
24
Lot Size*
Part Number
10
Assembly Note
12
10H9
ISO
max. = 20 Nm
126
Notes
12
Aluminum Framing
Aluminum Framing
3 Rexroths Linear Motion and Assembly Technologies offers a linear motion product for virtually any application. Whether you need
speed, accurate repeatability, high payload capacity, or all of the above, Rexroth has linear motion products to fit your needs. Just
call 800-438-5983 and ask to speak with one of our linear motion specialists, or request a copy of Linear Motion Resource CD.
13
Profiled Rail Systems
Ideal precision for almost any
task that demands accurate
linear motion. Ball Rail and
Roller Rail Systems are
available in a broad range of
accuracy classes and feature
high load capacities and high
rigidity, even in miniature
sizes. Choose from a nearly
infinite combination of guide
rails and runner blocks to
build the exact assembly
you need.
Linear Bushings
and Shafts
Precision Ball-Screw
Assemblies
Precision ball-screw
assemblies work with high
accuracy and speedup to
twice as fast as industrystandard screws. They are
available for fast delivery
regardless of your requirements for precision, our lead
times are typically half the
industry norm.
Overview
Rexroth EcoSlides, along with slider
bearings and profile sliders, provide
an inexpensive way to create precise
linear motion.
13
10mm
Slide Bearings
13-4
EcoSlides
13-6 to 13-10
Profile Slider
13-5
Aluminum Framing
Aluminum Framing
3.2
15
25
9.8
2.1
5 1
7
15
25
25
18
5
2.8
26
3.2
Features:
Economical, low-wear slider bearings
suitable for drawers and sliding
or lifting doors
Ideal applications where two profiles
need to be moved manually along the
same plane
Offset slider D allows for multiple
sliding elements, such as overlapping
doors or windows
Bearings made with Delrin for low
friction and long service life
6mm bearings are predrilled with
2.1mm diameter mounting holes
(holes are NOT tapped)
8mm bearings are predrilled with
2.8mm diameter mounting holes
(holes are NOT tapped)
C
Description
A
18
5
26
2.8
Lot Size
Part Number
13
Assembly Note
PV x A
= Expected Life /
S
Load for Delrin bearings
OF
1.5FSET
18
5
2.8
26
11
.5
26
2.8
PV = 3000 (Delrin)
A = Surface area of bearing in mm2
S = Speed in millimeters per minute
Aluminum Framing
Slide Bearings10mm
A
15
4
25
25
27
.6
3.5
39
27
.6
5
3.5
39
O
1.5FFSE
T
13
Description
6
3.5
PV x A
= Expected Life /
S
Load for Delrin bearings
5
16
.3
39
Part Number
PV = 3000 (Delrin)
A = Surface area of bearing in mm2
S = Speed in millimeters per minute
39
Lot Size
Assembly Note
27.
Features:
Economical, low-wear slider bearings
suitable for drawers and sliding
or lifting doors
Ideal applications where two profiles
need to be moved manually along the
same plane
Offset slider D allows for multiple
sliding elements, such as overlapping
doors or windows
Bearings made with Delrin for low
friction and long service life
10mm bearings are predrilled with
3.5mm diameter mounting holes
(holes are NOT tapped)
3.5
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Aluminum Framing
19.6
Profile Slider
8.3
60
30x30
30x30
30x30
45x45
45x45
Features:
Economical, low-wear slider bearings
suitable for sliding or lifting doors
Provide a smooth sliding surface and
serve as stops when two sliders meet
Mount into 8mm or 10mm T-slots using an appropriately sized T-block and
set screw (sold separately)
Bearings made with Delrin for low
friction and long service life
10mm bearings are predrilled with
3.5mm diameter mounting holes
(holes are NOT tapped)
T-block
Upper
profile
T-block
Lower profile
45x45
Description
Lot Size
Part Number
Profile slider
13
Aluminum Framing
EcoSlides
EcoSlides
EcoSlides are economical linear bearings for precise positioning.
Each EcoSlide bearing uses Delrin
bearing pads for maximum loading. Delrin bearing pads absorb less moisture
and are less sensitive to high temperatures and harsh environments than alternative materials. Capable of locking in
position with the optional locking handle,
EcoSlide bearings
are available for use with several
profile sizes.
Material:
EcoSlide carriage: 6063-T6 natural
anodized aluminum
EcoSlide bearing: Delrin 100
coefficient of friction: 0.12
Locking handle lever: polyamide
anthracite
Locking handle spindle: pressure
die-cast zinc
Locking handle stem: galvanized
steel 5.8
T-blocks: galvanized steel
30x30x80mm
45x60x80mm
45x90x80mm
30x30x160mm
45x60x160mm
13
45x45x80mm
45x45x160mm
45x90x160mm
Aluminum Framing
EcoSlides
EcoSlides for 30-series Profiles
.5
4 5
9 37.
5
8
0
25
25
7.1
40.3
20.2
15
9.5
6.4
40.
6.4
.5
9
4 .5
9 37
5
5
0 2
5 3
2
25
15
7.1
25
40.3
20.2
9.5
30x30x80mm:
For use with 30-series profiles,
including 30x30 and 30x60
Safe load capacity of EcoSlide
carriage is 747 N at 12m/min
30x30x160mm:
For use with 30-series profiles,
including 30x30 and 30x60
Safe load capacity of EcoSlide
carriage is 1494 N at 12m/min
Description
Lot Size*
Part Number
6.4
40.
C
8
25
15
6.4
26 5
25
2.8
10 23
0.1
Assembly Note
9.0
through-hole
5 through-hole
8 counterbore,
3mm deep
13
Machining Note
80
29
.5
29
.5
A or B
6.5
D
C (pre-tap 4mm)
9.0mm
Bearing specifications for locking handle
Aluminum Framing
A
0
8
9
0 5
1 4
0
9
25
25
7.1
54.3
27.7
15
9.5
6.4
55.
6.4
.5
30
0
6
1
25
9
0 5
1 4
0
7.1
9.5
54.3
27.7
25
15
25
25
45x45x80mm:
For use with 45-series profiles, including 45x45, 45x45H, 45x90, 45x90H,
and 45x180
Safe load capacity of EcoSlide
carriage is 1205 N at 12m/min
45x45x160mm:
For use with 45-series profiles, including 45x45, 45x45H, 45x90, 45x90H,
and 45x180
Safe load capacity of EcoSlide
carriage is 2410 N at 12m/min
6.4
55.
C
8
25
15
6.4
39 5
25
3.5
10 36
0.1
Description
Assembly Note
13
9.0
through-hole
5 through-hole
8 counterbore,
3mm deep
Part Number
8.7
Machining Note
29
.
80
29
.
A or B
Lot Size*
11.
D
C (pre-tap 4mm)
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9.0mm
Bearing specifications for locking handle
Aluminum Framing
EcoSlides
EcoSlides for 45x60H Profile
9
.5
4
2
1
5
0
25
25
15
7.1
54.3
27.7
.5
9.5
6.4
70.
6.4
.5
.5
0
6
1
54.3
27.7
1
5
25
25
25
15
25
30
7.1
9.5
45x60x80mm:
For use with 45x60H profile
Safe load capacity of EcoSlide
carriage is 1205 N at 12m/min
45x60x160mm:
For use with 45x60H profile
Safe load capacity of EcoSlide
carriage is 2410 N at 12m/min
6.4
70.
4
6.4
C
8
25
15
39 5
25
3.5
10 36
Components for
45x90x80 EcoSlide
Quantity
Required
1
3
as needed
9
optional
optional
0.1
Description
Assembly Note
9.0
through-hole
5 through-hole
8 counterbore,
3mm deep
Part Number
8.7
13
Machining Note
29
.
80
29
.5
A or B
Lot Size
11.
D
C (pre-tap 4mm)
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9.0mm
Bearing specifications for locking handle
Aluminum Framing
5 c
3
1
8
0
.5
1
a
7.1
5
4
b a
54.3
27.7
9.5
6.4
100
6.4
6
1
1
c
54.3
27.7
5
3 c
0
a 3
b a
7.1
.5
9.5
6.4
100
6.4
C
b
39 5
3.5
10 36
a = 25
b = 15
c = 45
0.1
45x90x80mm:
For use with 90-series profiles,
including 45x90, 45x90H, 90x90,
and 90x90H profile
Safe load capacity of EcoSlide
carriage is 2410 N at 12m/min
45x90x160mm:
For use with 90-series profiles,
including 45x90, 45x90H, 90x90,
and 90x90H profile
Safe load capacity of EcoSlide
carriage is 4817 N at 12m/min
Components for
45x90x80 EcoSlide
Quantity
Required
Components for
45x90x160 EcoSlide
1
3
as needed
9
optional
optional
Description
Assembly Note
13
9.0
through-hole
5 through-hole
8 counterbore,
3mm deep
Lot Size
Part Number
8.7
Machining Note
29
.5
80
29
.
A or B
Quantity
Required
11.
D
C (pre-tap 4mm)
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9.0mm
Bearing specifications for locking handle
Aluminum Framing
141
Overview
Bosch Rexroth Dynamic Linear Elements
(DGE) have been redesigned to make
them more durable and easier to install.
Bosch Rexroth Dynamic Linear Elements
provide precise linear motion using standard modular components.
Standardized modular components allow
you to build custom length linear units in
minimum time using simple hand tools.
20mm
S-Series
Guide Rails
C-Series
Guide Rails
14
Aluminum Framing
LF...S
Carriage
Profile
Belt
Clamp
Guide Profile
Carriage
Profile
Belt
Clamp
LF...C
Guide
Rail
Bearings
Supporting
Profile
Return
Sprocket
Drive
Sprocket
14
F M
Z A
X
Timing
Belt
Guide
Rail
Clamp
Guide
FZ M
AX
F M
Z AX
Aluminum Framing
143
Linear Guides
M
x
My
Example:
mxa
mxg
70
Size Selection
75
LF 6 S
LF 6 C
LF 12 S
LF 12 C
LF 20 S
LF 20 C
1400
3500
12500
850
2000
6000
1xB
3xB
1.7 x A
6.2 x A
1xA
3xA
B [m
mm
A[
m]
LF 6 S, LF 6 C:
Fz dyn zul = 850 N
My dyn zul = 0.4 x A = 0.4 x 75mm
= 30 Nm
Linear Guides
Drive Dimensioning
Fu
14
1. Peripheral force Fu
mxa
M
Fu
mxg
mxa
mxg
D0
LF 6 C:
m = 30 kg; a = 2.5 m/s2
Fu = 75 N + 10 N + 0.025 x 294 N
Fu = 92.35 N < Fu zul = 600 N !
Aluminum Framing
LF 6 S
LF 6 S
LF 6 C
LF 12 S
LF 12 C
LF 20 S
LF 20 C
v [m/s]
2.0
5.0
5.0
5.0
5.0
5.0
5.0
Example:
Fu zul [N]
500
400
600
820*
820*
2000*
2000*
Mzul [Nm]
9.5
7.6
15
30*
30*
100*
100*
F0 [N]
10
10
10
30
30
35
35
0.025
0.025
0.025
0.020
0.020
0.015
0.015
D0 [mm]
38.21
38.21
50.94
73.20
73.20
101.86
101.86
120.00
120.00
140.00
230.00
230.00
320.00
320.00
= Coefficient of friction
Linear Guides
Fu = 92.35 N
Fv
2xF
Fv = 0.5 x Fu
Recommendation:
F v
F1
Fu
F2
F u ma x
F1
Fv
F2
14
3. Required initial-tension length
l
L = 2 x L2 - L1 + 400mm
Fv
2xF v
Fv
LF 6 S
LF 6 C
LF 12 S
LF 12 C
LF 20 S
LF 20 C
F1 zul [N]
750
900
1230
1230
3000
3000
Cspez [N]
315,000
420,000
1,250,000
1,250,000
1,870,000
1,870,000
max
11
13
16
16
23
23
[mm]
LF6C
L [mm]
2 x L2 - L1 + 360
2 x L2 - L1 + 400
2 x L2 - L1 + 570
2 x L2 - L1 + 570
2 x L2 - L1 + 720
2 x L2 - L1 + 720
L = 10,250mm
= 0.5 x 50 N x 10,250mm / 420,000 N
= 0.61mm <
max =
13mm !
Aluminum Framing
145
x9
x4
.5
x1
x9
E
D
A1
L
6
L1
40
A1
10
D
C
L2
14
H1
Aluminum Framing
Ref.
Support profile
L2 = L1 + (80) + (60) + LH
L2
Carriage profile
L1
Timing belt
L = 2 x L2 L1 + 360
LH
L1
40
90
30
115
L2
Description
Ref.
14
115
Order
Quantity
110
110.5
2.5
Mmax = 9.5 Nm
Vmax = 10 m/sec
Technical
Specifications Part Number
A1
14-8
14-8
as required
14-8
as required
Section 4
14-9
as required
14-8
14-10
H1
14-11
14-11
Return sprocket
14-10
Caps with fastening set, lot size = 2 (if a toothed belt is not
used to drive the trolley, substitute this end cap for belt clamp F)
14-10
1
1
14-11
14-11
L1
14-10
as required
14-10
L2
Section 2
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Aluminum Framing
147
-3
0
x3
x60
-S
S
-2
x4
x9
x4
30
x90
45
.5
x4
x1
-1
J
6
10
L1
B1
D
A, B1
F1
14
Aluminum Framing
Support profile
L2 = L1 + (80) + (60) + LH
L2
Carriage profile
L1
Timing belt
L = 2 x L2 L1 + 400
L
L1
J
40
K
120
30
115
L2
115
Ref.
Description
14
Order
Quantity
74
126
124
Mmax = 15 Nm
LH
Ref.
Vmax = 10 m/sec
Technical
Specifications Part Number
14-9
14-9
14-9
B1
14-9
14-9
14-9
14-10
F1
14-11
as required
14-11
Return sprocket
14-10
as required
Section 4
as required
1
1
14-11
14-11
L1
1
14-10
2
L2
1
1
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Section 2
Section 2
Aluminum Framing
149
D
L1
10
Alignment Block
DIN 7984
M6 x 20
L.H.S.H.C.S.
Ra 0.35
6h6
Y
T-Nut
A1
10
32
18
Guide Profile
26
36
40
0.035/2000
21
10.25
12.5
62 2 HRC
= 1.07 kg/m
lx = 1.16 cm4
ly = 5.88 cm4
Wx = 1.08 cm3
Wy = 2.94 cm3
Description
Standard Guide Profiles:
A L = 3000mm
1 L = ... mm,
Lot
Size Part Number
1
1
1
1
B Alignment block
C T-Nut, M6 x 10mm
E DIN 7984, M6 x 20 S.H.C.S.
14
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Aluminum Framing
B1
Ra 0.35
Clamp Guide
B
1
6h6
0.5...1.0
34
21.5
16.5
12.5
10
Guide Rail
Description
Clamp guide L = 3000mm
Clamp guide L = ... mm
Specify length 150mm 3000mm
Standard Guide Rail:
L = 3000mm
L = ... mm
Specify length 150mm 3000mm
Lot
Size Part Number
3 842 518 893
1
3 842 992 925/...mm
1
1
1
62 2 HRC
= 0.22 kg/m
12 10.5
= 0.61 kg/m
Adjust
Lock
12
45
Description
Bearing
Felt repair kit
+1 -1
9.5
23.5
10 15
6.5
14
22
75
Lot
Size Part Number
2 3 842 535 662
1 3 842 528 519
NOTE: When mounting LF6 bearings crosswise on the profiles shown below, break off the
alignment tabs and place the appropriate size shim in the profile groove as illustrated.
Eccentric
Bearing
Shaft
Steel Shim
Remove
Alignment
Tabs (2x)
45 x 90 & 45 x 90H
22.5 x 180
45 x 180
45 x 270
12 x 20 x 1.0 mm steel shim
Aluminum Framing
8mm T-slots
10
4.9
A = 814 mm2
Iz = 5.89 cm4
2.2 kg/m
Lot
Size Part Number
3 842 526 495
1
3 842 993 061/...mm
1
Description
26 x 90 carriage profile, 3000mm
L1 26 x 90 carriage profile, 3000mm
Specify length 150mm 3000mm
J Cap kit for non-driven carriage
13.5
60
90
Iy = 74.66 cm 4
73
26
10
73
26
L1
90
5
26
12.5
90
8
60
73
D
LF6C Belt Clamp
40
= 0.2 kg
6.6
8
90
Lot
Size
Ref.
Description
30
15
120
Part Number
14
Pb
Ph
hf
LF6S: 6x24
LF6C: 6x33
60
115
Description
LF6S return sprocket
LF6C return sprocket
Lot
Ref. Size H (mm) h (mm) Pb x Ph (mm) d (mm)
1
I
107
62
45x60
38
1
G
121
68
45x90
51
1.6 kg
1.9 kg
Part Number
3 842 526 411
3 842 526 417
Aluminum Framing
Ph
H1, F1
Drive Sprocket
Pb
21.8
19H7
6H8
60
72
LF6S: 6x24
LF6C: 6x33
115
H1
32
50.5
16.5
19g6
19g6
25
Lot
Pb x Ph
Ref. Size H (mm) h (mm)
(mm)
H1 1
107
62
45x60
F1
121
68
1
45x90
H
1
-
d (mm)
38
1.8 kg
51
2.1 kg
0.11 kg
Part Number
3 842 526 410
3 842 526 416
3 842 526 893
2.7
1.5
14
Description
LF6S
LF6C
Timing Belt
FMAX = 1260 N
16
LF6S
L = n x 5 mm
= 51 g/m
FMAX = 1680 N
25
LF6C
Lot
Size Part Number
Length
1 3 842 513 646
50,000mm
1 3 842 994 659/...mm*
L = ...mm
1 3 842 518 856
50,000mm
1 3 842 994 711/...mm*
L = ...mm
Timing Belt
L = n x 5 mm
= 80 g/m
Aluminum Framing
x1
x9
x1
x1
.5
A
K
12
90
L1
10
B1
A, B1
D
F
L2
Roller Support
Bearing
Support
Guide Profile
See page 14-17 for
support guide profile and
roller support bearing.
J1
J
14
Aluminum Framing
Timing belt
L = 2 x L2 - L1 + 630
Ref.
L2
L1
L
L1
LH
25
30
180
2.5
155
L2
Ref.
Description
14
160
160
Order
Quantity
172.5
Mmax = 30 Nm
Vmax = 10 m/sec
Technical
Specifications Part Number
as required
as required
1
14-16
14-16
14-16
B1
14-16
14-16
as required
14-16
as required
Section 4
as required
1
14-16
14-16
14-17
as required
14-16
14-18
J1
14-19
14-19
14-18
1
1
14-19
14-19
L1
Section 2
L2
Section 2
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Aluminum Framing
0
4
x9
.5
x1
x1
x9
x9
4
x9
x1
x9
12
C
B
10
B1
A, B1
E
D
L
L1
L2
Roller Support
Bearing
Support
Guide Profile
F1
14
Aluminum Framing
Carriage profile
Timing belt
L1
L
25
30
210
61
141
L1
LH
160
L2
Ref.
Description
14
160
Order
Quantity
124.5
Mmax = 30 Nm
Ref.
L2
Vmax = 10 m/sec
Technical
Specifications Part Number
14-16
14-16
14-16
B1
14-16
14-16
14-17
14-18
F1
14-19
as required
14-19
14-18
Section 9
as required
1
14-19
14-19
L1
Section 2
L2
Section 2
Aluminum Framing
A
D
L
C
L1
E
= 9.45 cm 4
Ix
Iy = 75.92 cm 4
Wx = 7.02 cm 3
Wy = 19.53 cm3
G
B
14.4
Guide Profile
B
1
C
D
30
20
Belt Guide
Ref
45
= 3.49 kg/m
82
90
Description
Guide profile L = 5600mm
Guide profile L = ... mm
Specify length 150mm 5600mm
Standard Guide Rails:
L = 3000mm
L = ... mm
Specify length 150mm 3000mm
Alignment block
T-Nut
Belt guide L = 5600mm
Belt guide L = ... mm
M8 x 30 DIN 7984
Lot
Size Part Number
1
3 842 511 903
1
3 842 992 438/...mm
1
1
1
1
1
1
1
0.1/2000
B1
Alignment Block
622 HRC
10
Ra 0.35
Guide Rail
= .89 kg/m
32
12h6
10
Material:
A, E: AlMgSi 0.5 F25, natural-color, anodized
B: Precision steel shafts
B1
Guide Rail
= 0.89 kg/m
11
15
A
1
B
1
12h6
622 HRC
Materials:
A: AlMgSi 0.5 F25, clear anodized
B: Precision steel shafts
Description
Clamp guide L = 3000mm
Clamp guide L = ... mm
Specify length 150mm 3000mm
Standard Guide Rails:
L = 3000mm
L = ... mm
Specify length 150mm 3000mm
Ra 0.35
= 0.52 kg/m
11
Clamp Guide
Ref
32.5
20
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Qty
Part Number
1
1
1
1
14
Aluminum Framing
Eccentric Adjustment
Lock
= 0.35 kg
8.4
Adjust
17.5
45
90
+0.8 -0.8
15.5
22.5
45
22.5
Lock
Description
Bearing
Felt repair kit
35
Includes fastening set
Lot
Size Part Number
2 3 842 535 664
1 3 842 528 520
Support Guide
Profile
Materials:
Guide profile: Hardened, polished steel
Support bearing housing: Die-cast aluminum
Roller: Hardened, polished steel
Load capacity of rollers:
Cdyn = 8600 N, Cstat = 5100 N
= 0.35 kg
6.6
7
13
22.5
633 HRC
10
45
30
15.5
14
8.4
= 3.0 kg/m
Support Guide
Profile
45
90
17.5
35
13
100
24.5
+0.8 -0.8
Ra0.8
Lot
Description
Size Part Number
1
Support guide profile, 2000mm
3 842 517 160
1
Support guide profile, square cut to length
3 842 994 702/... mm
1
Roller support bearing, pkg. of 2
3 842 535 666
1
ISO 912, M6 x 16 screw (1 reqd. per 100mm)
2 910 141 197
1
T-Nut, M6, 10mm (1 reqd. per 100mm)
3 842 530 285
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Aluminum Framing
45
8.4
25
13
180
= 0.64 kg
Lot
Description
Size Part Number
LF12S Belt clamp
2 3 842 535 680
LF12C Belt clamp
LF12C
LF12S
Sprocket Return Sprocket Return
2
2
Pb
45
85
100
Ph
71.35
8x46
160
Description
LF12S return sprocket
LF12C return sprocket
Lot
Ref. Size H (mm) h (mm)
K
151.0
88.7
1
G
120.5
58.3
1
3.5 kg
2.9 kg
Part Number
3 842 526 413
3 842 526 865
14
Aluminum Framing
8H8
2.5
hf
Ph
H
h
45
Pb
28H7
Drive Sprocket
71.35
F1, J1
4
85
160
2 8g6
28h6
46
8x46
100
Lot
Description
Ref. Size
LF12S drive sprocket J1
1
LF12C drive sprocket F1
1
Drive shaft w/key
F
1
H (mm)
151.0
120.5
h (mm)
88.7
58.3
Pb x Ph (mm)
90x90
90x90H
4.5 kg
3.9 kg
0.33 kg
Part Number
3 842 526 412
3 842 526 863
3 842 526 894
Material:
Toothed belt pulley (J, F): AT 10/oz = 32
Housing material: AlMgSi 0.5 F22,
natural color anodized
20.5
68.5
LF12S/C
2
4.5
Timing Belt
10
Lot
Length
Size Part Number
LF12S/C L = 50,000mm 1 3 842 526 422
Timing belt
L = ...mm
1 3 842 994 821/...mm*
Description
FMAX = 5,000 N
30
14
L = n x 10 mm
= 0.17 kg/m
Aluminum Framing
x1
x3
x2
x2
20
10
0
10
B1
C
D
A, B1
G
E
L1
14
L2
L
Roller Support
Bearing
Support
Guide Profile
H1
Aluminum Framing
Timing belt
L = 2 x L2 - L1 + 780
Ref.
L2
L1
L
L1
LH
25
30
270
2.5
166.2
L2
Ref.
Description
14
200
200
182.5
Mmax = 100 Nm
Order
Quantity
Technical
Specifications Part Number
as required
as required
1
14-25
14-25
14-25
B1
14-25
14-25
as required
14-25
as required
Section 4
14-26
as required
14-25
14-26
H1
14-27
14-27
Return sprocket
14-26
1
1
14-27
14-27
L1
Section 2
L2
Section 2
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Aluminum Framing
(3
x)
90
x9
90
x9
45
x9
0
90
x9
90
x9
90
x9
20
10
B1
L1
D
A, B1
J
C
L2
Roller Support
Bearing
Support
Guide Profile
See page 14-24 for
support guide profile
and roller support bearing.
F1
14
Aluminum Framing
Description
Support profile
Carriage profile
Timing belt
LH
Ref.
L2
L1
L
L1
25
310
30
L2
Ref.
Description
14
200
231
200
141
215.7
Mmax = 100 Nm
Order
Quantity
Technical
Specifications Part Number
as required
as required
1
14-25
14-25
14-25
B1
14-25
14-25
14-26
14-26
F1
14-27
14-27
Return sprocket
14-26
Section 9
1
1
14-27
14-27
L1
Section 2
L2
Section 2
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Aluminum Framing
D
L1
Support Guide
Profile
8.4
10
= 1610 g
11
7
13
10
30
45
135
6.6
Ra0.8
22.5
90
633 HRC
= 3.0 kg/m
Description
Profile, support guide, 2000mm
Profile, support guide, square cut to length
Bearing, support
DIN 912, M6 x 16, 8.8 (one reqd. every 100mm)
T-Nut, M6 x 10 (one reqd. every 100mm)
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+1 -1
22.5
31
10
13
45
85
22.5
DIN 912
M6 x 16
Lot
Size
1
1
2
1
1
Part Number
3 842 517 160
3 842 994 702/...mm
3 842 535 665
2 910 141 197
3 842 530 285
14
Aluminum Framing
20
6
32.5
Clamp Guide
17.5
Ref
= 0.77 kg/m
25
B1
Ra 0.35
Guide Rail
62 2 HRC
B
= 2.47 kg/m
20h6
Description
L = ... mm
Specify length 150mm 3000mm
Lot
Size Part Number
1
3 842 518 895
1
3 842 992 441/...mm
Material:
A, E: AlMgSi 0.5 F25, natural color anodized
B: precision steel shafts
40.5
=
=
=
=
29.40 cm 4
103.20 cm 4
23.95 cm 3
35.98 cm 3
Ref
25
21.3
45
= 4.30 kg/m
86
100
B
1
0.1/2000
B1
Guide Rail
Mounting Block
10
62 2 HRC
Ra 0.35
14
5.5
Guide Profile
Ix
Iy
Wx
Wy
15
= 2.47 kg/m
20h6
32
10
C
D
F
B1
C
Description
Guide profile L = 5600mm
Guide profile L = ... mm
Specify length 150mm 5600mm
Standard Guide Rails:
L = 3000mm
L = ... mm
Specify length 150mm 3000mm
Alignment block
T-Nut
M8 x 45 DIN 7984
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D
Lot
Size Part Number
1
3 842 526 931
1
3 842 993 080/...mm
1
1
1
1
1
Aluminum Framing
Eccentric Adjustment
Lock
10
Adjust
17.5
Lock
+1 -1
31
45
85
22.5
8.4
22.5
90
45
135
= 1.35 kg
Lot
Size Part Number
2 3 842 535 663
1 3 842 528 521
8.4
25
45
22.5
13
180
= 0.64 kg
Lot
Description
Size
LF20S belt clamp
2
LF20C belt clamp
Part Number
3 842 535 680
14
125
Description
LF20S return sprocket
LF20C return sprocket
45
Pb
Ph
H
4
99.5
8x58
200
100
Lot
Ref. Size H (mm) h (mm)
J
162.2
84.7
1
G
211.7
134.2
1
Pb x Ph (mm)
90x180
180x90
7.6 kg
9.3 kg
Part Number
3 842 526 415
3 842 526 869
Aluminum Framing
38H7
10H8
99.5
Ph
hf
1.5
8x58
100
45
Pb
H1, F1
Drive Sprocket
125
200
Pulley Diameter = 100.00mm
Carriage Travel (1 revolution) = 314.16mm
38g6
38h6
50
60
86.5
Lot
Ref. Size
Description
LF20S drive sprocket H1 1
LF20C drive sprocket F1
1
H
Drive shaft w/key
1
H (mm)
162.2
211.7
-
h (mm)
84.7
134.2
-
Pb x Ph (mm)
180x90
90x180
-
Part Number
9.4 kg 3 842 526 414
11.0 kg 3 842 526 867
0.77 kg 3 842 526 895
23.5
Material:
Toothed belt pulley: AT 10/z = 32
Housing: AlMgSi 0.5 F22, natural color anodized
Includes fastening set.
10
4.5
14
Description
LF20S, LF20C L = 50,000mm
LF20S, LF20C L = ...mm
Lot
Size Part Number
3 842 513 648
1
1
Toothed belt: AT 10
Material: PU with embedded wire mesh
Note:
Specify length 300mm 50,000mm
in 10mm increments
50
FMAX = 7500 N
= 0.28 kg/m
L = n x 10mm
Aluminum Framing
Customer
supplied
adapter plate
45
98
88-0.1/-0.3
M8 34
70g9
3+0.3
M6
12
3+0.5/+0.7
112.5+0.3
Sample mounting
78
= Holes for mounting
to drive sprocket
= Holes determined
by motor mounting
M8
136.6+0.3
45
138
54
90g9
M8
3+0.3
12
2.5+0.5/+0.7
111-0.1/-0.3
22
Sample mounting
100
= Holes for mounting
to drive sprocket
= Holes determined
by motor mounting
Sample mounting
45
150-0.1/-0.3
190
64
M10
130g9
161.5+0.3
14
12
1.5+0.5/+0.7
M10
3+0.3
135
Aluminum Framing
Customer
supplied
adapter plate
45
45
88-0.1/-0.3
153
Sample mounting
110
M8
R10
M8
3.5+0.5
M8x22 SHCS
120
3.5+0.5/+0.7
78
200
60
130R10
M8
M10
M8x30 SHCS
Sample mounting
111-0.1/-0.3
2.5+0.5/+0.7
3.5+0.5/+0.8
100
= Holes for mounting
to drive sprocket
= Holes determined
by motor mounting
14
95+0.5
24
45
250
150-0.1/-0.3
84
M10
180R10
M8x22 SHCS
Sample mounting
120
1.5+0.2/+0.4
M12
4+0.5/+0.8
135
= Holes for mounting
to drive sprocket
= Holes determined
by motor mounting
Aluminum Framing
151
Overview
With Bosch Rexroth aluminum structural
framing, you can either specify profiles
square cut to length, with the ends
machined to meet your needs . . . or you
can cut and finish the ends yourself using
Bosch Rexroth tools described on the
following pages. In this section, you can
select the correct special drills, drilling
templates, thread taps, and wrench sets
needed to complete the job quickly and
with precise fits.
Wrenches
10
Working with
Aluminum Profiles
15-2
Other Tools
Cleaning Block
15-8
Torx Wrenches
15-7
VarioFix Puller
15-8
15
15
Tap
Tap Size
Drill
M4
M4 x 0.7
3.3mm
M5
M5 x 0.8
4.2mm
M6
M6 x 1
5.0mm
M8
M8 x 1.25
6.8mm
M12
M12 x 1.75
10.2mm
M16
M16 x 2
14.0mm
Aluminum Framing
Aluminum Framing
153
Jigs
30
30
90
5
13
Features:
Provides proper end spacing when
drilling 11mm holes in 8mm T-slotted
profiles with a 45 end miter
Typically used when preparing
profiles for use with end-to-end and
end-to-side variable angle connectors
Built-in lock/release lever
simplifies use
18
11
90
Description
8mm miter drilling jig
Lot Size
Part Number
15
Aluminum Framing
40
10
40
90
5
13
17
18
Features:
Provides proper end spacing when
drilling 17mm holes in 10mm T-slotted
profiles with a 45 end miter
Typically used when preparing
profiles for use with end-to-end and
end-to-side variable angle connectors
Built-in lock/release lever
simplifies use
Description
110
Lot Size
Part Number
Lot Size
Part Number
20
12
5.8
10
Features:
Built-in lock/release knob
simplifies use
For use with profiles with 6mm T-slots,
including 20x20, 20x40, etc.
Two versions are available:
Positions 5.8mm access holes for Torx
head connection screws and 8mm
holes for 20 series quick connectors.
10
70
5.8
5.8
8.0
15
Description
Drill and boring jig for 5.8mm holes
Aluminum Framing
155
12
30
A 6.5
B 7.8
11
18
7.8
11
15
19
Features:
Built-in lock/release handle
simplifies use
For use with profiles with 8mm T-slots,
including 30x30, 30x60, etc.
Two versions are available:
10
84
D7.8
D11
D7.8
D11V
Description
Lot Size
Part Number
17
Features:
For use with 40-series and 50-series
profiles ONLY
Fastens securely in place with a T-bolt
and 13mm flange nut
Allows positioning of 9.8mm access
holes for Torx head connection screws
Positions 17mm holes for bolt connectors and other fasteners
20
16
47
22.5
19.5
21
25
D9.8
D9.8
D17
9.8
9.8
25
10
17
110
D17
D17V
LF
D21
Description
Drill and boring jig for 9.8mm and
21mm holes
Lot Size
Part Number
15
Aluminum Framing
36
50
30
22.5
10
10
58
Features:
Fastens securely in place with a T-bolt
and 13mm flange nut
For use with profiles with 45-series
and 60-series profiles, including
45x45, 45x60, 60x60, 60x90, etc.
Two versions are available:
Positions 9.8mm access holes
for Torx head connection screws,
17mm for bolt connectors, and 21mm
holes for pneumatic port kits
10
17
B 9.5
135
D9.8
D9.8
D17
15
D17
D17V
LF
D21
21
Description
Drill and boring jig for 9.8mm, 17mm,
and 21mm holes
Lot Size
Part Number
Aluminum Framing
157
Wrenches
Torx Wrenches
70
100
T 25
90
Features:
For use with S6 Torx head self-tapping
connection screws
Standard key wrench A features long
neck to provide extra clearance
T40 wrench for use with S8 Torx head
self-tapping connection screws
T50 wrench for use with S12 Torx
head self-tapping connection screws
Standard key wrenches (A & B)
feature long neck to provide extra
clearance
180
T 40
Description
A
Lot Size
Part Number
110
T 50
200
15
Aluminum Framing
Other Tools
Cleaning Block
Features:
Removes dirt, marks, and small
scratches from profiles and other
anodized surfaces
Made with very long-lasting
elastic-based material impregnated
with fine abrasives
Description
Lot Size
Part Number
Description
Lot Size
Part Number
VarioFix puller
Cleaning block
VarioFix Puller
Features:
Quickly and easily removes
VarioFix clamping pieces, even
in hard-to-reach areas
Hooks over the snap-in clip of the VarioFix block, spreads the teeth on the
clip, then is removed with the clip
15
Aluminum Framing
EN AW - Al MgSi
AW-6063-T66
3.3206.7
AW-6063-T66
Rm = 245 N/mm2
(35,530 lb./in.2)
(28,280 lb./in2)
A5 = 10%
A10 = 8%
Modulus of elasticity E
E = 70,000 N/mm2
Poissons ratio
Anodizing processlayer thicknesslayer hardness
(10x106 lb./in2)
75 HB
Brinell hardness
Coefficient of linear expansion
U.S. Equivalent
= 21.8 x 10-61/K
= 23.4 x 10-61/K
(+20...+100C)
(-50...+20C)
= 12.1 x 10-6in/in/F
= 13.0 x 10-6in/in/F
(+68...+212F)
(-58...+68F)
= 0.34
E6/EV1-12m - 300HV
R204-(.0003 in-300HV)
16
Aluminum Framing
0.05
0.05
16
m
m
30
0
max.1.5 mm
max. 1.5 mm
max. 0.3 mm
m
0m
570
mm
00
0
=2
m
0m
0
0
=2
Aluminum Framing
Connection
Screw
Swivel-in
T-Block
T-Block
F max
F max
Fmax = 1700 N
(382 lbs)
Fmax = 2000 N
(450 lbs)
Fmax = 4000 N
(899 lbs)
Fmax = 5000 N
(1124 lbs)
Fmax = 7000 N
(1574 lbs)
Fmax = 10000 N
(2248 lbs)
F max
NA
F max
Fmax = 3000 N
(674 lbs)
30x30
30x30 1S
30x30 2S
30x30 2SA
30x30 3S
30x30R
30x30R
30x30R
30x45R
30x60R
30x45
30x60
30x60x60
45x45
45x45 1S
45x45 2S
45x45 2SA
45x45 3S
40x40
45x45R
40x40 1S
45x30R
40x40 2S
45x45R
40x40 2SA 45x60R
40x40 3S
45x45HR
40x40R
45x60
40x40HR
45x90
40x80
40x80x80
40x120
40x160
50x50
50x50R
50x100
50x150
60x60
80x80
80x120
80x160
100x100
100x200
16
Aluminum Framing
F max
Connection
Screw
F max
Swivel-in
T-Block
F max
T-Block
F max
90x90
90x180
16
90x90H
90x180H
90x360H
Aluminum Framing
Fmax
M max
M max
M max
( 5%)
20x20
5 Nm
(44 lb-in)
20x40
5 Nm
(44 lb-in)
30x30
10 Nm (89 lb-in)
30x60
10 Nm (89 lb-in)
60x60
10 Nm (89 lb-in)
60x60
25 Nm (221 lb-in)
40x40
25 Nm (221 lb-in)
40x80
25 Nm (221 lb-in)
45x45
25 Nm (221 lb-in)
45x90
25 Nm (221 lb-in)
50x50
25 Nm (221 lb-in)
50x100
25 Nm (221 lb-in)
60x60
25 Nm (221 lb-in)
80x80
25 Nm (221 lb-in)
90x90
25 Nm (221 lb-in)
100x100
25 Nm (221 lb-in)
700 N
(157 lbs)
6 Nm
(53 lb-in)
25 Nm
(221 lb-in)
6 Nm
1400 N
(315 lbs)
15 Nm
(132 lb-in)
50 Nm
(443 lb-in)
8 Nm
(71 lb-in)
1250 N
(281 lbs)
25 Nm
(221 lb-in)
75 Nm
(664 lb-in)
11Nm
2500 N
(562 lbs)
100 Nm
(885 lb-in)
170 Nm
(1505 lb-in)
25 Nm
(221 lb-in)
5000 N
(1124 lbs)
320 Nm
(2832 lb-in)
370 Nm
(3275 lb-in)
110 Nm
(973 lb-in)
10
3000 N
(674 lbs)
125 Nm
(1105 lb-in)
150 Nm
(1328 lb-in)
10
3000 N
(674 lbs)
55 Nm
(487 lb-in)
145 Nm
(1283 lb-in)
35 Nm
(310 lb-in)
10
6000 N
(1349 lbs)
180 Nm
(1593 lb-in)
400 Nm
(3540 lb-in)
60 Nm
(531 lb-in)
10
3000 N
(674 lbs)
60 Nm
(531 lb-in)
160 Nm
(1416 lb-in)
31 Nm
10
6000 N
(1349 lbs)
180 Nm
(1593 lb-in)
400 Nm
(3540 lb-in)
60 Nm
(531 lb-in)
10
4000 N
(899 lbs)
125 Nm
(1106 lb-in)
250 Nm
(2212 lb-in)
38 Nm
(336 lb-in)
10
7500 N
(1686 lbs)
300 Nm
(2655 lb-in)
600 Nm
(5310 lb-in)
73 Nm
(646 lb-in)
28Nm
10
3000 N
(674 lbs)
125 Nm
(1106 lb-in)
150 Nm
(1328 lb-in)
10
14000 N
(3145 lbs)
500 Nm
(4424 lb-in)
1000 Nm
(8853 lb-in)
400 Nm
(3540 lb-in)
10
12000 N
(2698 lbs)
370 Nm
(3275 lb-in)
800 Nm
(7081 lb-in)
200 Nm
(1770 lb-in)
10
15000 N
(3372 lbs)
550 Nm
(4868 lb-in)
1100 Nm
(9736 lb-in)
480 Nm
(4248 lb-in)
28 Nm
16
Aluminum Framing
Fmax
M max
M max
( 5%)
30x120
3750 N
(843 lbs)
100 Nm
(885 lb-in)
47 Nm
(416 lb-in)
10
9000 N
(2023 lbs)
250 Nm
(2213 lb-in)
60 Nm
(531 lb-in)
10
9000 N
(2023 lbs)
250 Nm
(2213 lb-in)
65 Nm
(575 lb-in)
10 Nm (89 lb-in)
40x160
25 Nm (221 lb-in)
45x180
25 Nm (221 lb-in)
Fmax
M max
M max
( 5%)
8
M5 5 Nm
S8 25 Nm
(221 lb-in)
(44 lb-in)
10
S12 35 Nm
(309 lb-in)
(88 lb-in)
S8 25 Nm
M5 5 Nm
(44 lb-in)
(221 lb-in)
16
10
S12 35 Nm
(309 lb-in)
4000 N
(899 lbs)
80 Nm
(708 lb-in)
--
40x40
9000 N
(2023 lbs)
150 Nm
(1328 lb-in)
--
45x45
9000 N
(2023 lbs)
200 Nm
(1770 lb-in)
--
50x50
10000 N
(2247 lbs)
170 Nm
(1505 lb-in)
--
--
--
81 Nm
(717 lb-in)
--
--
170 Nm
(1505 lb-in)
--
--
200 Nm
(1770 lb-in)
--
--
180 Nm
(1593 lb-in)
10
M6 10 Nm
30x30
8
S8 25 Nm
(221 lb-in)
M6 10 Nm
(88 lb-in)
10
S12 35 Nm
(309 lb-in)
30x30
40x40
45x45
50x50
Aluminum Framing
Fmax
( 5%)
Bolt Connector
M max
Nm (lb-in)
20 (177)
N (lbs)
2500 (562)
Nm (lb-in)
60 (531)
11 (L = 30 mm)
6 Nm (53 lb-in)
17 (L = 40 mm)
20 Nm (177 lb-in)
10
4000 (899)
180 (1593)
40 (354)
20 Nm (177 lb-in)
10
4000 (899)
180 (1593)
60 (531)
17 (L = 50 mm)
20 Nm (177 lb-in)
4000 (899)
200 (1770)
65 (575)
17 (L = 60 mm)
20 Nm (177 lb-in)
10
10
4000 (899)
200 (1770)
80 (708)
17 (L = 80 mm)
20 Nm (177 lb-in)
10
5000 (1124)
800 (7080)
170 (1505)
17 (L = 90 mm)
20 Nm (177 lb-in)
10
5000 (1124)
800 (7080)
200 (1770)
17 (L = 100 mm)
20 Nm (177 lb-in)
10
5000 (1124)
1000 (8850)
480 (4248)
11 (L = 11 mm)
7 Nm (62 lb-in)
500 (112)
50 (443)
7 (62)
17 (L = 15 mm)
12 Nm (106 lb-in)
10
500 (112)
50 (443)
10 (89)
28 (L = 19.5 mm)
25 Nm (221 lb-in)
10
500 (112)
50 (443)
8 mm
12 Nm (106 lb-in)
8 8
2200 (495)
50 (443)
10 mm
15 Nm (133 lb-in)
10 10
2800 (629)
100 (886)
6 mm
3 Nm (26 lb-in)
6 6
600 (135)
10 (89)
8 mm
12 Nm (106 lb-in)
8 8
2500 (562)
50 (443)
10 mm
15 Nm (133 lb-in)
10 10
3000 (674)
100 (886)
S6 x 16 mm
10 Nm (88 lb-in)
500 (112)
8 (71)
S8 x 25 mm
25 Nm (221 lb-in)
800 (180)
43 (381)
S12 x 30 mm
35 Nm (310 lb-in)
10
1300 (292)
80 (708)
M12 x 30 mm
35 Nm (310 lb-in)
10
3000 (674)
80 (708)
8 mm T-bolt
11 Barrel
12 Nm
(106 lb-in)
8 8
500 (112)
40 (354)
12 Nm
(106 lb-in)
8 10
2000 (450)
70 (619)
25 Nm
(221 lb-in)
10 10
4000 (899)
140 (1239)
1000 (224)
35 (311)
15 (133)
15 Nm (133 lb-in) 10
3500 (786)
110 (975)
30 (266)
15 Nm (133 lb-in) 10
3500 (786)
110 (975)
30 (266)
15 Nm (133 lb-in) 10
3500 (786)
110 (975)
30 (266)
15 Nm (133 lb-in) 10
3500 (786)
195 (1728)
60 (531)
17 (L = 45 mm)
Bolt Connector
Mmax
10
Bolt Connector
Inside-toOutside Gusset
Inside-toInside Gusset
Connection
Screw
Quick
Connector
10 mm T-bolt
11 Barrel
10 mm T-bolt
17 Barrel
Tension
Connector
6 Nm (53 lb-in)
16
Aluminum Framing
Mmax
2
Mmax
2
(5%)
Corner Cube 20/2S
6 mm
Nm (lb-in)
Nm (lb-in)
18 (159)
10 Nm (88 lb-in)
10 Nm (88 lb-in)
23 (204)
25 Nm (221 lb-in)
80 (709)
25 Nm (221 lb-in)
85 (753)
35 Nm (310 lb-in)
10
60 (532)
35 Nm (310 lb-in)
10
70 (620)
10 mm
10
170 (1506)
45 x 45H
240 (2126)
-
35 Nm (310 lb-in)
10
140 (1240)
Quick Connector
Quick Connector
M12, S12
45x45
45 x 45
120 (1063)
M12, S12
40x40
10
S8
30x30
200 (1772)
35 Nm (310 lb-in)
Radius Compensator
16
45 x 45H
10
150 (1329)
35 Nm (310 lb-in)
45 x 45
Quick Connector
25 Nm (221 lb-in)
600 (135)
37 (327)
28 (248)
12 Nm (106 lb-in)
8 8
600 (135)
37 (327)
28 (248)
30 Nm (310 lb-in)
10
1000 (224)
47 (416)
55 (487)
10 10
1000 (224)
47 (416)
55 (487)
10
1200 (270)
53 (469)
59 (522)
10 10
1200 (270)
53 (469)
59 (522)
22 Nm
(221 lb-in)
35 Nm (310 lb-in)
25 Nm
(221 lb-in)
Aluminum Framing
Metric
f =
mm
mm
mm
mm
in
8E x I x 104
in
384E x I x 104
in
384E x I x 104
384E I
384E I
=
in
FxL
W X 103
=
in
FxL
4W X 103
=
in
FxL
8W X 10
FL
W
FL
4W
FL
8W
max = maximum
8E I
f = F L3
F x L3
=
mm
192E I
f = 5F L3
5 x F x L3
=
mm
F L3
f = F L3
F x L3
=
mm
Determination of maximum occurring bending stress
in
192E x I x 104
f =
mm
f =
F x L3
f =
48E I
in
48E x I x 104
f =
Profile bending deflection from the profiles own weight
f = F L3
F x L3
f =
3E I
in
3E x I x 104
f =
mm
f = F L3
F x L3
allowable bending
stress = 28,000 lb/in2
Force = F [N](lb)
Amount of Deflection = f [mm](in)
Length of Profile = L [mm](in)
Inertia = I [cm4](in4)
Section Modulus = W [cm3](in3)
F
f
16
Aluminum Framing
L
10
0.1
100
f ( mm )
1000
0.01
100
10
0.1
1000
f ( mm )
0.001
0.01
0.1
10
100
f ( mm )
I [cm4]
F [N]
2000 000
10 000
1000 000
500 000
400 000
5 000
4 000
300 000
3 000
200 000
2 000
150 000
1 500
100 000
1 000
50 000
500
400
40 000
300
30 000
200
90 x 360H
90 x 180H
45 x 180H
22.5 x 180H
90 x 360H
90 x 180H
90 x 90H
60 x 90H
90 x 90
20 000
10 000
100
45x 90
60 x 90H
50
60 x 60H
45 x 180H
3 000
40
30
45 x 60H
60 x 60
2 000
20
1 500
15
1 000
10
5 000
4 000
45 x 45H
45 x 45
30 x 45
22.5 x 45
L [mm ]
Example:
= 4 mm;
22.5 x 180H
30 x 45
22.5 x 45
F
y
3 max
45 x 90H
45 x 60H
45 x 90
20 000
4 000
5000
6000
7 000
8 000
9 000
10 000
3 000
20 x 20
1500
2
2 000
200
400
500
600
700
800
900
1000
300
300
20 x 40S
30 x 30 1S
30 x 30
200
500
400
100
16
45 x 90H
min
= 11.0 cm4
45 x 45
Aluminum Framing
171
Page
Part Number
Page
Part Number
Page
11-27
6-24
2-33
8-2
4-9
2-37
8-3
3-21
2-46
8-6
11-34
2-52
8-2
11-35
2-45
8-3
6-20
10-15
8-6
7-8
10-15
14-6
9-6
11-35
14-9
3-25
7-15
14-14
11-10
11-13
14-17
11-31
11-16
14-22
9-7
11-16
14-26
11-31
11-16
14-18
5-3
11-16
14-25
10-13
11-16
14-8
10-16
11-16
3-19
10-16
11-16
7-9
10-16
11-16
4-5
11-27
11-17
4-5
9-4
11-17
4-5
5-3
11-17
3-13
7-10
11-17
7-15
7-10
11-17
7-15
7-10
4-4
14-6
7-10
11-16
14-9
7-10
11-16
14-14
6-17
11-16
14-17
6-17
11-16
14-22
6-17
11-16
14-26
7-2
11-16
9-7
7-2
11-16
5-3
7-2
11-16
5-3
2-28
11-17
17
172
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
11-17
3-30
2-30
11-17
3-30
3-34
11-17
3-30
2-37
11-17
2-59
2-46
11-36
9-7
2-28
7-2
7-8
2-33
10-3
9-6
2-52
10-4
8-2
2-45
8-3
8-3
6-19
8-2
9-3
8-5
5-10
9-4
8-5
5-3
14-16
6-19
3-20
3-33
6-19
3-20
7-7
11-24
3-20
3-30
11-24
9-3
11-23
11-24
2-15
11-23
11-22
12-5
9-5
11-22
9-3
2-16
10-13
12-5
2-16
2-60
4-2
2-16
2-39
4-2
2-17
2-54
3-34
2-16
2-39
4-2
2-16
2-54
9-7
2-16
2-60
7-2
2-17
3-34
2-15
2-28
2-51
6-4
2-29
2-51
9-3
2-29
4-8
10-4
2-30
8-5
11-10
2-28
13-7
3-29
2-29
13-8
3-30
2-29
13-9
Aluminum Framing
173
Part Number
Page
Part Number
Page
Part Number
Page
13-10
2-19
4-6
5-10
2-19
4-6
6-15
11-12
4-6
9-4
11-12
13-7
5-10
11-12
14-8
5-10
11-12
9-4
6-15
11-12
6-18
6-15
11-12
6-18
7-7
11-12
6-29
10-13
11-12
7-9
10-13
13-5
7-9
7-8
2-59
7-13
2-18
2-59
7-13
2-18
2-58
3-33
2-34
2-58
11-20
2-34
9-3
11-20
6-4
14-6
11-22
9-4
14-12
11-22
14-24
14-22
11-23
14-14
14-24
11-31
7-8
14-28
11-31
9-6
11-30
11-31
2-44
11-14
11-31
2-44
11-14
6-28
9-4
11-14
3-33
7-8
11-14
11-19
9-6
7-19
11-25
7-2
7-6
11-26
14-14
7-8
11-26
14-17
9-6
11-25
11-11
7-8
6-28
11-11
9-6
2-53
11-12
4-6
2-53
17
174
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
5-19
9-3
9-4
7-19
3-15
9-4
11-10
3-15
6-24
9-4
3-15
9-7
9-3
14-18
6-24
2-30
14-25
6-24
5-20
11-25
9-7
4-6
2-11
9-7
4-6
2-12
9-7
5-4
2-13
9-7
11-31
2-13
9-7
5-8
2-11
9-7
6-18
2-12
3-33
3-32
2-13
3-27
15-3
2-17
3-26
3-32
2-17
5-20
15-4
2-31
15-8
12-3
2-31
5-9
12-3
11-33
5-19
13-7
9-3
7-2
13-8
9-5
5-7
13-9
9-5
5-7
13-10
9-5
14-8
3-29
3-15
14-12
12-3
3-15
14-10
12-3
3-15
14-17
12-3
3-15
14-26
12-3
3-15
14-9
12-3
3-15
14-8
11-34
9-3
14-10
11-34
9-4
14-16
9-3
11-20
14-17
9-3
11-20
14-24
Aluminum Framing
175
Part Number
Page
Part Number
Page
Part Number
Page
14-26
7-6
8-3
14-8
11-29
4-2
14-16
11-34
11-18
14-24
11-29
4-6
3-15
7-6
4-6
3-15
7-6
4-6
3-15
11-29
6-8
11-34
6-7
6-8
11-9
6-15
13-4
6-25
9-5
13-4
6-25
6-11
13-4
2-12
6-11
13-3
2-12
6-12
13-3
11-11
6-12
13-3
10-15
6-11
13-3
2-40
6-11
13-7
2-40
6-12
13-3
11-28
6-12
2-14
11-28
6-16
2-14
11-28
6-16
5-15
11-28
6-16
6-15
3-24
5-14
9-7
11-39
6-15
9-7
11-11
6-5
9-7
3-26
11-37
5-8
11-38
11-37
6-15
11-38
12-1
5-14
9-5
8-3
6-15
11-27
8-4
5-14
5-6
8-4
6-15
11-27
8-6
9-3
3-33
8-6
4-8
11-27
8-2
7-8
17
176
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
9-6
3-7
2-18
10-3
3-7
2-18
10-4
3-10
2-18
11-10
3-10
2-32
6-27
3-10
2-32
6-27
3-12
2-32
3-4
7-14
2-32
3-4
10-3
2-32
3-4
10-4
2-32
3-4
3-12
2-20
3-4
7-14
2-20
3-4
3-11
9-5
3-4
7-14
9-5
3-5
3-11
9-5
3-5
7-14
9-5
3-5
3-7
9-5
3-5
5-6
9-5
3-5
5-6
6-23
3-5
11-27
6-23
3-5
4-4
6-23
3-5
3-17
6-23
3-5
3-17
6-23
3-9
6-7
6-23
3-9
6-14
6-23
3-9
4-3
6-23
3-9
11-35
4-5
3-9
6-26
4-5
3-7
6-26
5-6
3-7
6-26
6-9
10-3
6-26
6-9
10-4
2-17
6-10
3-7
2-17
6-10
3-7
2-18
9-2
Aluminum Framing
177
Part Number
Page
Part Number
Page
Part Number
Page
9-2
10-7
14-14
6-4
10-17
14-19
6-15
10-3
14-22
7-17
10-7
14-28
3-24
10-17
14-22
3-16
10-3
14-27
3-16
10-7
14-8
3-16
10-17
14-12
3-16
10-3
14-8
3-16
10-7
14-11
3-16
10-17
14-14
5-10
5-9
14-16
6-15
5-9
14-20
7-9
5-15
14-6
7-9
6-15
14-11
5-20
5-15
14-14
5-20
6-15
14-17
5-18
5-15
6-15
6-12
6-15
7-14
10-3
6-13
7-15
10-5
5-16
7-16
10-8
6-15
7-19
5-9
5-16
10-3
5-9
6-15
10-4
2-31
3-25
6-15
2-31
10-3
7-14
10-3
10-5
7-17
10-7
14-6
7-18
10-17
14-12
12-2
10-3
14-6
12-2
10-7
14-11
5-4
10-17
14-14
6-20
10-3
14-20
15-8
17
178
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
5-4
14-22
13-10
11-18
14-26
4-6
11-18
3-17
4-6
11-18
6-14
4-8
11-18
6-27
3-26
11-18
3-12
10-3
11-18
7-14
3-6
11-18
6-4
9-3
11-18
6-15
9-4
11-18
7-16
3-6
11-18
6-15
3-11
11-18
7-16
7-14
2-58
7-17
3-6
2-58
7-18
3-6
2-58
7-16
3-11
14-16
7-17
7-14
14-20
7-18
3-15
14-16
14-10
3-15
14-19
14-18
3-33
14-24
14-27
7-6
14-28
6-15
7-2
14-24
15-6
9-2
14-27
6-15
9-3
14-22
15-5
9-4
14-6
15-7
9-4
14-8
15-7
9-5
14-12
15-7
7-8
14-14
3-17
7-8
14-16
2-30
7-8
14-20
4-6
9-4
14-22
11-27
9-4
14-24
13-8
6-20
14-28
13-9
3-26
Aluminum Framing
179
Part Number
Page
Part Number
Page
Part Number
Page
8-5
2-57
6-14
3-26
2-57
5-18
4-7
2-23
3-8
4-7
2-23
3-8
4-7
2-22
4-2
4-7
2-22
4-2
4-7
2-22
4-2
4-7
2-22
14-6
4-7
2-22
14-9
4-7
2-22
14-18
4-7
2-23
14-25
4-7
2-23
3-34
4-7
2-25
4-2
4-8
2-43
14-14
4-8
2-48
14-17
3-26
2-24
14-22
8-5
2-24
14-26
2-21
3-6
5-7
2-21
3-6
11-15
2-24
3-16
11-30
2-24
3-16
4-7
2-26
3-16
4-7
2-26
3-16
3-17
2-26
3-15
3-18
2-47
7-7
3-17
2-47
7-7
3-18
2-49
6-26
13-4
2-49
6-26
13-8
2-41
9-5
13-9
2-41
3-9
13-10
2-42
3-9
5-14
2-56
3-18
5-14
2-56
3-17
3-9
17
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
3-10
3-22
3-21
3-8
3-22
3-20
3-8
3-22
3-21
3-8
3-22
3-20
3-8
11-8
3-20
15-5
11-8
3-20
3-10
11-8
3-20
3-10
11-8
3-29
9-3
11-8
3-23
9-6
11-8
3-23
11-23
11-8
3-23
3-24
11-8
3-32
3-25
11-8
3-31
3-24
11-8
3-31
3-25
11-8
3-32
3-27
11-8
6-19
11-38
11-8
14-6
11-38
11-8
14-11
11-37
11-8
6-18
11-37
11-8
14-6
3-29
11-8
14-8
3-33
11-8
14-10
12-1
3-14
14-22
3-29
10-4
14-24
10-13
3-13
14-27
10-14
3-14
14-14
10-13
3-13
14-16
10-14
3-14
14-18
10-13
3-14
14-25
2-20
3-14
14-18
2-20
3-13
10-17
3-28
3-20
10-17
3-22
9-3
7-13
Aluminum Framing
Part Number
Page
Part Number
Page
Part Number
Page
7-13
11-10
4-3
12-1
11-16
4-3
14-14
11-35
4-3
14-16
7-18
4-3
14-19
7-8
4-3
14-22
9-3
4-3
14-24
9-3
4-3
14-27
9-4
4-3
14-8
7-2
4-7
14-11
2-19
6-21
14-6
2-19
6-21
14-11
2-11
6-21
10-3
2-11
4-7
10-6
2-12
4-7
5-11
2-12
4-7
5-12
2-48
7-3
6-15
2-48
7-3
6-20
2-25
7-3
8-2
2-25
7-11
8-6
6-21
7-11
8-6
6-21
7-11
12-1
6-21
7-11
10-9
6-22
7-18
10-11
6-22
7-4
10-11
6-22
7-4
10-8
5-5
7-12
11-10
5-5
3-22
11-10
5-9
11-7
11-10
7-7
11-7
11-10
7-7
11-7
11-10
7-7
11-7
11-10
7-7
11-7
11-10
7-18
11-7
17
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
11-7
11-32
10-10
11-7
11-32
10-10
2-50
10-5
10-10
2-50
15-4
10-10
2-35
11-33
5-17
2-35
11-33
12-4
11-24
11-33
11-19
11-24
11-33
12-4
11-11
11-33
2-52
10-7
9-3
2-51
10-17
11-33
2-36
10-7
11-24
2-35
10-17
11-24
2-52
7-3
11-13
2-51
7-4
11-13
2-36
7-4
2-59
2-35
7-4
2-13
2-25
7-4
2-30
2-25
7-4
2-14
11-11
7-4
2-14
11-19
7-4
2-58
11-21
7-4
2-38
11-19
7-4
2-26
11-19
7-4
2-42
11-21
7-4
2-43
11-19
7-4
2-25
11-19
11-5
2-48
11-22
11-5
2-38
11-19
11-5
2-30
11-22
11-5
10-10
3-19
10-5
10-10
3-19
11-33
10-10
3-19
11-32
10-10
7-6
Aluminum Framing
Part Number
Page
Part Number
Page
Part Number
Page
7-6
11-37
3-10
7-6
11-38
3-16
7-6
11-38
3-16
7-6
11-38
3-16
3-22
11-38
3-16
3-22
3-24
3-16
3-22
3-24
3-16
3-17
3-24
3-16
3-17
3-24
3-16
3-17
3-27
3-16
3-18
3-27
3-16
3-30
3-28
3-11
3-25
3-33
3-11
3-25
3-33
3-12
3-25
3-33
11-11
3-25
3-33
11-11
11-36
3-4
3-30
7-3
3-4
7-3
7-3
3-5
7-3
7-3
3-5
7-3
7-3
3-5
7-3
7-3
3-5
7-3
7-3
3-9
11-23
7-5
3-9
11-23
7-5
3-9
7-5
3-29
3-6
7-5
3-29
3-6
9-7
3-29
3-9
9-7
3-30
3-7
9-7
3-30
3-7
9-7
11-37
3-10
14-8
11-37
3-8
14-6
11-37
3-8
14-8
17
Aluminum Framing
Part Number
17
Page
Part Number
14-14
14-16
Page
Part Number
Page
7-9
2-59
7-9
2-59
14-22
1-15
2-52
14-24
3-22
2-52
3-30
3-22
14-16
11-29
9-7
2-52
11-25
5-17
2-46
11-29
5-17
2-46
11-33
5-11
2-46
11-33
5-11
2-46
11-33
5-11
2-46
11-30
5-11
5-3
10-12
5-11
5-3
1-14
5-11
2-59
1-14
5-11
2-37
1-14
5-11
2-37
1-14
5-12
2-37
1-14
5-12
2-37
1-13
5-12
2-37
1-15
5-12
2-37
1-15
5-12
2-37
1-15
5-12
2-37
1-13
5-12
14-8
1-13
5-13
2-37
1-13
5-13
2-37
7-9
5-13
2-37
7-9
7-12
2-37
7-9
1-13
2-37
7-9
1-13
2-37
7-9
14-9
2-39
7-9
2-59
14-16
7-9
2-59
2-39
7-9
2-59
2-39
Aluminum Framing
Part Number
Page
Part Number
Page
Part Number
Page
2-39
2-46
2-33
2-39
2-46
2-33
14-14
2-46
14-6
2-39
2-52
2-33
2-39
2-52
2-33
2-39
2-52
2-33
2-39
2-52
2-33
2-39
2-52
2-15
2-60
2-28
2-15
2-60
2-28
2-15
2-60
2-28
2-15
2-45
2-28
2-15
2-45
11-10
2-15
2-45
2-28
2-15
2-45
2-28
2-28
2-45
2-55
2-52
2-45
2-33
2-52
2-45
2-33
2-33
2-45
2-33
2-33
2-45
2-33
2-54
2-45
2-33
2-55
10-13
2-33
2-55
2-54
2-33
2-38
2-54
2-33
2-38
2-54
2-33
2-16
2-54
2-33
2-16
2-54
2-33
2-16
2-46
2-28
2-17
2-46
2-28
2-28
2-46
2-28
2-29
2-46
2-28
2-29
2-46
2-28
2-30
2-46
2-33
2-28
17
Aluminum Framing
Part Number
17
Page
Part Number
Page
2-29
2-44
2-53
2-29
2-44
2-53
2-30
2-44
10-13
2-54
2-44
2-11
6-19
2-44
2-12
11-24
2-44
2-13
2-51
2-34
2-13
2-51
2-34
2-17
2-51
2-34
2-31
2-51
2-40
2-54
14-14
2-19
14-24
2-51
2-19
10-13
2-51
2-19
2-30
2-51
2-19
2-12
2-51
2-19
14-8
2-51
2-19
14-10
2-18
2-19
2-19
2-18
2-59
2-40
2-34
2-59
2-40
6-4
2-59
14-22
2-34
2-58
14-24
2-34
2-58
2-40
2-34
2-58
2-31
14-8
2-33
5-6
2-34
6-18
11-27
2-34
10-14
2-52
14-14
10-13
2-15
14-17
2-53
2-27
14-16
2-53
2-28
14-17
2-53
6-11
14-24
2-53
6-11
14-26
2-53
6-7
2-44
2-53
6-12
Aluminum Framing
Part Number
Page
Part Number
Page
Part Number
Page
6-7
2-58
2-26
6-12
14-22
2-26
6-11
14-26
2-47
6-7
2-54
2-47
6-12
14-22
2-47
6-7
2-52
2-47
6-7
2-34
2-47
2-14
2-33
2-49
2-14
2-21
2-49
2-31
2-21
2-49
2-31
2-21
2-49
2-17
2-21
2-41
2-18
2-21
2-41
2-18
2-21
2-41
2-32
2-21
2-41
2-32
2-49
2-41
2-32
2-49
2-41
2-20
2-21
2-41
6-23
2-24
2-42
6-23
2-24
2-41
6-23
2-24
2-42
6-23
2-47
2-42
10-3
2-47
2-42
10-5
2-24
2-42
2-20
2-24
2-42
14-6
2-24
2-42
14-11
2-24
2-56
14-14
2-26
2-56
14-17
2-26
2-56
11-18
2-26
2-56
11-18
2-26
2-56
11-18
2-26
2-56
2-58
2-26
2-56
17
Aluminum Framing
Part Number
17
Page
Part Number
Page
Part Number
Page
2-57
2-19
14-14
2-57
2-11
14-16
2-57
2-12
14-20
2-57
2-48
14-10
2-57
2-25
11-11
2-57
2-55
1-13
2-23
2-55
1-13
2-22
2-55
11-23
2-22
2-50
7-15
2-22
2-35
2-27
2-22
2-52
2-27
2-22
2-51
9-6
2-22
2-36
3-17
2-23
2-35
3-18
2-23
2-25
9-6
2-25
14-8
4-2
2-43
14-6
4-2
2-43
14-8
4-2
2-43
14-14
3-35
2-43
14-16
10-4
2-48
14-22
3-36
2-48
14-24
3-35
2-48
14-17
3-35
2-48
14-26
3-36
2-26
14-6
3-35
2-49
14-12
3-36
2-57
14-22
3-35
2-43
14-24
12-2
2-48
14-28
4-4
2-24
14-18
4-4
2-24
14-25
3-34
11-39
14-8
4-4
11-39
14-12
4-2
Aluminum Framing
Part Number
Page
Part Number
Page
Part Number
Page
4-2
4-7
2-27
3-11
4-7
10-3
7-14
4-4
10-4
11-6
4-4
2-27
11-6
4-4
2-27
11-6
4-4
2-27
3-18
4-4
6-11
3-17
4-4
6-7
6-4
5-5
6-12
6-14
5-5
2-52
11-10
5-5
2-52
4-2
5-5
11-9
4-2
5-5
11-9
4-2
5-5
11-9
4-2
4-9
11-29
4-4
11-6
11-6
4-4
11-13
11-7
6-14
13-8
10-12
10-3
13-8
10-12
10-4
13-10
6-7
3-34
13-10
4-4
13-7
6-4
13-7
6-14
13-9
7-16
13-9
7-17
13-8
7-18
13-9
4-4
13-10
4-4
13-7
4-4
2-27
3-11
6-4
7-14
10-3
4-7
10-4
17
Aluminum Framing
Area
Volume
by
to get:
millimeters (mm)
0.03937
inches
inches
25.4
millimeters (mm)
kilometers (km)
0.6214
miles
miles
millimeters2 (mm2)
1.6093
0.00155
kilometers (km)
inches2
inches2
645.16
millimeters2 (mm2)
centimeters3 (cm3)
0.06102
inches3
16.387
centimeters3 (cm3)
meter/second2 (m/s2)
39.37
inch/second2
inch/second2
0.0254
meter/second2 (m/s2)
meter/second (m/s)
3.281
feet/second
feet/second
0.3048
meter/second (m/s)
inches
Metric Tap/Drill
Specifications
Tap
M4
M5
M6
M8
M12
M16
Thread
M4 x 0.7
M5 x 0.8
M6 x 1
M8 x 1.25
M12 x 1.75
M16 x 2
Drill
Size
3.3mm
4.2mm
5.0mm
6.8mm
10.2mm
14.0mm
Pressure
Torque
Moment of Inertia
kilogram (kg)
2.2046
pounds
pounds
0.4536
kilogram (kg)
kilograms-f (kgf)
9.807
Newtons (N)
Newtons (N)
0.10194
kilograms-f (kgf)
pounds-f
4.448
Newtons (N)
Newtons (N)
0.2248
pounds-f
bar
14.5
PSI
PSI
0.069
bar
Newton-Meters (Nm)
8.851
pound-inches
pound-inches
0.11298
Newton-Meters (Nm)
centimeters4 (cm4)
0.02403
inches4
inches4
41.623
centimeters4 (cm4)
Common Tolerances
Referenced in This Catalog
Tolerance
10H8
19H7
28H7
38H7
6H8
8H8
6h6
12h6
19g6
28g6
38g6
Max.
Min.
+0.022
+0.021
+0.021
+0.025
+0.018
+0.022
0
0
-0.007
-0.007
-0.009
0
0
0
0
0
0
-0.008
-0.011
-0.020
-0.020
-0.025
17
Millimeters
Inches
Feet
20
0.79
0.07
30
1.18
0.10
45
1.77
0.15
60
2.36
0.20
90
3.54
0.30
180
7.09
0.59
1000
39.37
3.28
2000
78.74
6.56
5600
220.47
18.37
6000
236.22
19.68
Aluminum Framing
5 x (degrees F - 32)
9
Degrees
Fahrenheit
(9 x degrees C)
5
+ 32
Temperature Range
creep/elongation
ultimate and
yield strength
Observed Events
No observed increase
in the amount of creep.
Creep, or plastic elongation, is
typically observed at prolonged
exposure to temperatures in excess
of 100 C.
up to 100 C
down to -100 C
NOTE: Repeated cycling of metal through this type of thermal cycle can lead to
eventual fatigue and subsequent failure.
Abrv.
PC
PE
PVC
POM
PP
NBR
PU
PUR
Delrin 100
PA6
PA12
PA66
TPE
ABS
Temperature Range in C
Low
High
-40C
115C
100C
60C
100C
100C
120C*
92C
80C
90C
80C
80C
90C
60C
70C
-5C
-40C
-40C
-25C
NA
-40C
-40C
-40C
-40C
17
Units
Specifications
Specific Gravity
g/cm
1.41 - 1.42
R119 - 112
Rockwell Hardness
Water Absorption
0.25
Shear Strength
psi
9,500
Compressive Strength
psi
18,000
Tensile Strength
psi
10,000
Dielectric Strength
v/mm
375,000
psi
14,300
Elongation
12 - 75
C (F)
90 (195)
Melting Point
C (F)
175 (347)
88.6
Density
Coefficient of Friction
17
380 - 500
0.12
Resistant to Some
Attacked
Resistant to Some
Attacked
Excellent Resistance
Key Words
Impact Resistant
Machinability
Excellent
Compliancies
Aluminum Framing
Aluminum Framing
Favorites
Use the space below to keep favorite or
frequently ordered part numbers readily
at hand.
Part Number
Description
Page
Application/Comments
17
Aluminum Framing
ASSEMBLY HINT:
T-bolts have a mark on the end of the
threaded shaft that is in line with the
T-bolt head. The T-bolt is correctly positioned when this mark is
perpendicular to the T-slot.
Mark
Access Hole
3
Installing Gussets
Insert T-bolts with flange nuts threaded
onto the ends through the gusset
mounting holes. Line the gusset up in
the profiles T-slot using the alignment
tabs on the gusset. Insert the T-bolt
into the profiles T-slot, then tighten the
flange nut to turn and lock the T-bolt.
Refer to the appropriate catalog page
or Section 17 for torque specifications.
17
Alignment
Tab
MTpro
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MTpro is a trademark of Bosch Rexroth Corporation. AutoCAD and AutoCAD LT are registered trademarks of Autodesk.
NOTICE: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change
with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customers use and for ensuring that Customers
workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Seller assumes no obligation or liability for the information in this
document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
Version 7.1
ff Completely assembled.
24-hour delivery.
no guesswork.
plate.
1-800-REXROTH (1-800-739-7684)
T-Slotted Profiles
End Machining Options
T-Slotted Profiles
End Machining Options
-/-
D17VS
M8
M8
17
20/22.5/25*
F1
M12
M12
40
18
20 30
F1/F1VS
18
55
30 20
M16
M16
F2
18
115
20 30
D7.8
7.8
15
14.5
13.5
D13-20VS
D7.8VS
20
20/22.5/25*
7.8VS
15
D28
90
D11
11
18
D11VS
33
11
18
28
LF
no guesswork.
plate.
9.8
20/22.5/25*
D17
22.5
D9.8
17
22.5
17
20/22.5/25*
* 40-series/45-series/50-series profiles
Version 7.1