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8H5327 PM Oct10 PDF
8H5327 PM Oct10 PDF
Confidential
Preventive Maintenance
for the
DRYVIEW 6850 Laser Imager
Service Code: 6875
Important
H210_0800GC
PREVENTIVE MAINTENANCE
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject
matter gained by Carestream Health, Inc. prior to publication.
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no
warranty, express or implied, with respect to this information. Carestream Health shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of this
information, even if loss or damage is caused by Carestream Healths negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description
Necessary Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing for Preventive Maintenance (PM) . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Flatbed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Drum, Drum Cover, and Pressure Roller Assembly . . . . . .
Cleaning the Cooling Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing a New Cooling Roller and Exhaust Duct. . . . . . . . . . . . . . . . . . .
Installing a New Preventive Maintenance Module (PMM). . . . . . . . . . . . . .
Performing Additional PM Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting the PM Counts and Changing the Service History . . . . . . . . . .
Completing the PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
3
5
7
12
15
18
29
36
37
38
39
42
43
PREVENTIVE MAINTENANCE
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Necessary Materials
The materials necessary for performing Preventive Maintenance are:
Tools (see Table 1, Required Tools)
PM Materials Kit, 2G0295 - required for every PM (see Table 2, PM Materials - Required
for every PM)
PM Spare Parts Kit, 2G0296 - required for every PM (see Table 3, PM Spare Parts Kit,
2G0296 - Required for every PM)
PM Replacement Parts Kit, 2G0297 - required for PMs at 80,000 cycle intervals (see
Table 4, PM Replacement Parts Kit, 2G0297 - Required for PMs at 80,000 Cycles)
NOTE: The parts in the Spare Parts Kit do not have to be replaced. They are included
in the event that a part is lost or damaged during the PM.
Publications (see Table 5, Publications)
Table 1 Required Tools
Tool No.
Description
---
--TL5568
TL5574
SP7F3477
TL6526
TL4071
---------
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Description
1C8287
Alcohol wipes
2G0295
Notes
Use as needed.
Description
SP8F1330
SP5F7912
SP8F2177
SP8F0091
(6800 old)
SP8F2850
SP5F8095
SP5F8096
SP5F8099
SP5F8100
SP5F2826
Notes
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Part No.
Description
SP7F2254
(6800 old)
SP7F2255
(6800 old)
SP8F3111
SP2G0913
Notes
Table 4 PM Replacement Parts Kit, 2G0297 - Required for PMs at 80,000 Cycles
Part No.
SP8F2325
SP8F2492
Description
Notes
Table 5 Publications
Publication No.
8H5325
Publication
Maintenance Plan
Important
A Preventive Maintenance (PM) call must be made every 40,000 film cycles.
40,000 cycle procedures are completed every PM call.
80,000 cycle procedures are completed every other PM call.
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40,000
Cycles
80,000
Cycles
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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PREVENTIVE MAINTENANCE
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PROCESSOR
RELEASE LEVERS
H210_0595HCA
6 Press down on the left and up on the right processor release lever.
7 Pull the processor forward until it stops.
Important
For Step 8 and Step 9, use a small flat-bladed screwdriver to engage the levers.
8 Press down on the right side secondary release lever and pull the processor about 2.5
cm (1 in.) forward.
9 Press up on the left-side secondary release lever and pull the processor forward to
service position.
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The drum and flatbed must cool for a minimum of 30 minutes before cleaning.
AIR INTAKE
DOOR
ELECTRONICS
FILTER
RJ45 CONNECTOR
2 SCREWS
Caution
Dangerous Voltage
11 Connect the laptop computer to the Imager.
a Open the air intake door.
b Remove:
2 screws
electronics filter
c Connect the laptop computer to the RJ45 connector on the DRE with a crossover
cable, TL5568.
12 Energize the laptop computer.
13 Log on to the Service Tool.
a Select Start>Programs>Kodak>SecureLink.
b Type your password.
c Click OK.
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Do this procedure while the flatbed rollers are still warm to the touch.
Place used alcohol wipes in a bag, SP78999828680.
1 Check the underside of the cover and clean with an alcohol wipe if necessary.
SCREW
RETAINER CLIP
NIP ROLLERS
H210_2656BCA
H210_2656BC
Caution
When removing the roller, keep the bearing sleeves on both ends.
a Remove the screw and retainer clip.
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TENSIONER SPRING
H210_2657BCA
H210_2657BC
BEARING SLEEVE
No
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Important
When cleaning the rubber rollers, also clean the two rollers that are under the two nip rollers.
10 Clean the rubber rollers and idlers with an alcohol wipe.
11 Install the drive belt (see the belt path label).
Important
When installing the nip rollers, make sure that the bearing sleeves are in place on both ends.
12 Install the nip rollers:
a Position the back end of the roller under the flat drive belt and to one side.
Note
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DRUM
COVER
2 LATCHES
KNOB
Check for
snow and FAZ
H210_2651AC
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COVER
SHELL
RETAINER
SHAFT
6 SPACERS
6 SCREWS
PRESSURE ROLLER AY
Caution
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Important
When installing the pressure roller assembly, make sure that the roller with the springs on the
ends is located at the top of the cover shell.
7 Install:
Pressure Roller Assembly
6 spacers
6 screws
8 Use the knob to rotate the drum and check for damage.
9 Does the drum have damage?
Yes
No
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2 SCREWS
FLATBED
COVER
COOLING
TOP COVER
H210_2647HC1
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3 Remove:
2 screws
Top cover
4 Clean the underside of the cover with alcohol wipes.
Snow on
ROLLERS
H210_2648HC
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2 SCREWS
TOP ROLLERS
and BEARINGS
SCREW
H210_2647HC2
6 Remove:
2 screws
Back retainer block
1 screw
Front retainer block
Top rollers and bearings
7 Check for snow on the bottom rollers. Vacuum if necessary.
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BEARING slot in
SIDE PLATE
IDLER
Flat DRIVE BELT
H210_2649HC1
No
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Important
When installing the silver rollers, place the recessed end toward the back.
12 Install:
Top rollers and bearings
Back retainer block
2 screws
Front retainer block
1 screw
Cooling cover
2 screws
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FAN BRACKET
Top SCREW
Bottom SCREW
FAN
H210_0602GC
a From the back of the cooling assembly, remove the top fan bracket screw.
b Loosen the bottom fan bracket screw.
c Lift off the bracket and fan, and set on top of the imaging assembly.
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REMOVE 2 SCREWS
COOLING
INTAKE
DUCT
4 SCREWS
2 SCREWS
REMOVE 4 SCREWS
TENSIONER
BELT
PULLEY
TENSIONER
SCREW
TENSIONER
SCREW
BELT
PULLEY
H210_0603HCA
H210_0603HC
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Remove SCREW
COVER
2 SCREWS
and slots
Loosen 2 SCREWS
H210_2618GC1
COOLING DUCT
H210_2635AC1
2 SCREWS
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k From the front of the cooling assembly, remove the bottom two screws from the
cooling duct.
Access holes
4 SCREWS
H210_2636HC
l From inside the PMM compartment and through the four access holes, loosen the
four screws (two in front and two in back) four or five turns.
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COOLING AY
Locator PIN
DUCT GASKET
H210_2624HCB
Important
When moving the cooling assembly, do not damage the duct gasket.
m From the right side of the processor, lift the cooling assembly to disengage it from
the locator pins, then pull the cooling assembly towards you to disengage the 4
bottom screws from the slotted screw holes.
n Lift the cooling assembly on the side.
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80,000
PREVENTIVE MAINTENANCE
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ROLLER
SCREW
BEARING
BUSHING
H210_2652HC
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4 Install:
2 bearings
New roller
Front bushing
Front screw
EXHAUST DUCT
5 SCREWS
H210_2626HC
5 Remove:
5 screws
Exhaust duct
6 Clean the surface below the exhaust duct with an alcohol wipe.
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7 Install:
Exhaust duct
5 screws
COOLING AY
Locator PIN
DUCT GASKET
H210_2624HCB
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Important
Make sure the locator pins and four screws on the cooling assembly are located in the
slots.
Take care not to damage the duct gasket.
a Set the cooling assembly in place.
Access holes
4 SCREWS
H210_2636HC
b From inside the PMM compartment, go through the four access holes and tighten
the four screws (two in the front and two in the back).
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COOLING DUCT
H210_2635AC1
2 SCREWS
SCREW (install)
COVER
2 SCREWS
and slots
2 SCREWS (tighten)
H210_2618GC2
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REMOVE 2 SCREWS
COOLING
INTAKE
DUCT
4 SCREWS
2 SCREWS
REMOVE 4 SCREWS
TENSIONER
BELT
PULLEY
TENSIONER
SCREW
TENSIONER
SCREW
BELT
PULLEY
H210_0603HCA
H210_0603HC
PREVENTIVE MAINTENANCE
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FAN BRACKET
Top SCREW
Bottom SCREW
FAN
H210_0602GC
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PMM
Release KNOB
H210_2636HC2
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Spent activated charcoal filters are not considered a special or hazardous waste in most
regions.
Contact local waste management authorities to determine if additional disposal
requirements apply.
8 Discard the old PMM.
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Adjustments
Procedure
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4 Click Modify.
Note
The fields for Date Time, Service Code, UserID, and User Name will be entered
automatically.
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5 Enter:
Activity Code: PM
Problem: PM due
Cause: N/A
Solution: N/A
Parts: part number and description of any part that was replaced
Notes: the type of PM done (40K or 80K), and any information about the PM
Note
This information will be reviewed by the Field Engineer at the start of the next PM to
determine which type of PM to do.
6 Click Save.
7 To download the Service History to a file on the hard drive of your laptop computer, click
Download.
8 Store the file in a selected folder.
9 Do Completing the PM.
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Completing the PM
1 Log off from the Service Tool.
2 Disconnect the laptop computer from the Imager.
3 Install:
Electronics filter
2 screws
4 Close the air intake door.
5 Place all used alcohol wipes in a bag, SP78999828680, and discard.
6 Check connections with CARESTREAM Remote Management Services:
a Check for the globe on the local panel.
b If the globe does not appear, restart the Imager.
c If the globe still does not appear, restart Remote Management Services.
Note
If Remote Management Services is not installed, you may need to install it.
7 Leave the extra PMM with the customer.
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Publication History
Publication
Date
Publication
No.
ECO No.
Changed
Pages
File Name
14OCT10
8H5327
CN0013580
------
8H5327_A.fm
Notes
New Publication
Rev A