Professional Documents
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LEP 6-38400 - O.M. Artic 325 & 330 (ENG)
LEP 6-38400 - O.M. Artic 325 & 330 (ENG)
Operators Manual
Lep 6-38400 EN
Copyright
The words Danger, Warning or Caution used on the safety decals have the following significance:
DANGER: Indicates an immediate hazardous situation that, if not avoided, could result in serious injury or even
death. The colour associated with Danger is RED.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury. The
colour associated with Warning is ORANGE.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor injury. It may also
be used to alert against unsafe practices. The colour associated with Caution is YELLOW.
Certain decals, in conformity with the ISO standard are in several parts. They must be interpreted as follows:
WARNING
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE USING THIS
MACHINE, MAKE CERTAIN THAT EVERY OPERATOR:
Reproduction or translation, even partial, is prohibited without written authorization from CNH France S.A. Company
Copyright 2003 CNH France S.A.
Lep 6-38400 EN
Issued May 2003
Copyright
OPERATORS MANUAL
325
330
Copyright
Copyright
1 - To the owner/Safety
2 - Controls/Instruments/Accessories
3 - Operating instructions
4 - Servicing intervals/Lubrication/Fluids
5 - Maintenance/Adjustments
6 - Electrical system
7 - Storage
8 - Specifications
9 - Alphabetical index
Copyright
Copyright
TABLE OF CONTENTS
Copyright
TABLE OF CONTENTS
Copyright
TABLE OF CONTENTS
Copyright
TABLE OF CONTENTS
NOTES
Copyright
SECTION 1
30
TO THE OWNER/SAFETY
325 AND 330 ARTICULATED TRUCKS
174CU01
Dealer's Stamp
1-1
Copyright
SECTION 1 - TO THE OWNER/SAFETY
1-2
LEGAL DOCUMENTS
A declaration defining the weight shown on the manufacturers identification plate
- Shows that the weight shown on the manufacturers
plate is a value covering the heaviest configuration
and which does not necessarily correspond with the
configuration that is being transported.
A "CE" certificate of conformity
- For a new construction equipment machine, series
produced as per the type approved model, designed
and manufactured in conformity with the requirements
of European Directive 98/37/CE, concerning machine
safety and mainly concerning:
1 - The following Directives:
- CE 89/336: Electromagnetic compatibility
- CE 2000/14: Noise emission
2 - The following European Standards:
- EN 474-1: Safety-General requirements
- EN 474-6: Specific requirements for dumper
IMPORTANT: An original of this "CE" conformity certificate is supplied with each machine and must be
kept carefully by the owner.
IMPORTANT: The official documents supplied with
the machine must be kept by the owner in order to
present them to any inspecting authority which may
request them.
Copyright
SECTION 1 - TO THE OWNER/SAFETY
FRONT
REAR
RIGHT-HAND SIDE
LEFT-HAND SIDE
174MN10CA
B
2
1-3
Copyright
SECTION 1 - TO THE OWNER/SAFETY
CS01F537
CS01F537A
1-4
Copyright
SECTION 1 - TO THE OWNER/SAFETY
WARNING
CS01F538
5
CHASSIS
The chassis number is stamped on the right side of
the vehicle.
CS01F539
6
ENGINE
The type of engine and the serial number are indicated on a plate on the engine.
221DT01
1-5
Copyright
SECTION 1 - TO THE OWNER/SAFETY
TRANSMISSION
The type of transmission and the serial number are
indicated on a plate on the transmission.
CS01F541
8
DRIVE AXLES
The type of axle and the serial number are indicated
on a plate on the axle housing.
(1) Front
(2) Intermediate
(3) Rear
3
CS01F542
1-6
Copyright
SECTION 1 - TO THE OWNER/SAFETY
DUMP CYLINDER
The type and serial number are indicated on a plate
on the cylinder barrel.
CS01F543
10
FRONT SUSPENSION CYLINDER
The type and serial number are indicated on a plate
on the cylinder barrel.
CS01F544
11
1-7
Copyright
SECTION 1 - TO THE OWNER/SAFETY
174CU02
12
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1-8
Cab
Dump body
Central articulation joint
Engine
Transmission
Front axle
Intermediate axle
Rear axle
Suspension cylinder
Dump cylinder
Copyright
SECTION 1 - TO THE OWNER/SAFETY
SAFETY RULES
6.
The vehicle must only be driven by qualified personnel, who are authorized to do so by prevailing
legislation.
7.
8.
The procedures are not comprehensive. The Manufacturer cannot account for all the possible methods of
use and operation, nor evaluate all the possible consequences.
9.
10. Maintenance and repair operations must be carried out by qualified personnel, who are familiar
with the arrangement and operation of assemblies and workshop tools.
Use of the vehicle is subject to the respect of the specifications contained in this manual and safety regulations laid down by law in the country where the vehicle
is used. Knowledge of local legislation is mandatory
for all vehicle users.
Read this manual carefully. Contact an expert or call
the Manufacturer if in doubt.
SAFETY INFORMATION
GENERAL INSTRUCTIONS
1.
2.
3.
4.
Keep children away from the vehicle, the equipment and the materials used.
5.
1.
2.
3.
4.
5.
6.
Hard hat
Safety glasses or face mask
Protective earphones
Thick gloves
Suitable clothes
Safety boots
1-9
Copyright
SECTION 1 - TO THE OWNER/SAFETY
PREVENTION OF FIRES
1.
2.
3.
4.
5.
20. Stay away from the vehicle for a few hours after
putting out a fire to allow the tires time to cool
down.
OVERTURNING ACCIDENTS
Prevention
1.
Always check the limits for height and width during all stages of loading/unloading, and make
sure they are within the prescribed limits.
2.
8.
3.
9.
Regularly check the condition of battery terminals, wiring and electrical devices.
4.
5.
Respect the values for maximum slope negotiation when unloaded and loaded.
6.
6.
7.
2.
1-10
1. door (open),
2. front right window (smash).
3.
Copyright
SECTION 1 - TO THE OWNER/SAFETY
1.
1.
2.
3.
Do not use flexible parts or controls such as handles. They could break or get damaged.
2.
Make sure no one is near the vehicle when starting the engine.
4.
3.
4.
5.
6.
7.
Do not carry out this operation if the battery is frozen. It could explode.
8.
9.
5.
6.
7.
8.
9.
1-11
Copyright
SECTION 1 - TO THE OWNER/SAFETY
2.
3.
4.
5.
6.
7.
8.
9.
Ideally, a second person should be asked to signal when reversing. This person will be able to
observe the approach from a more favorable
position with respect to the driver.
Make all the necessary adjustments (seat, steering wheel, rear view mirrors) before starting up.
2.
3.
4.
5.
6.
7.
8.
9.
1-12
Copyright
SECTION 1 - TO THE OWNER/SAFETY
18. Check that the dump body is in the correct position before driving off after unloading.
19. No one should ever stand in the loading and
unloading area of the vehicle.
20. When unloading using the external control, the
operator must never leave the control, which is
located in a safe position and must wear all the
required personal protection devices.
21. Never start off during loading or unloading operations.
22. Do not get on or off the vehicle during loading and
unloading operations.
23. When passing another vehicle, the unladen vehicle should give way to the loaded vehicle and a
vehicle driving downhill should give way to a vehicle driving uphill.
24. If other vehicles and/or other machines are used
in the working area, appoint a person in charge of
signaling and use signals which can be understood by all drivers. In this case, all personnel
must follow the instructions provided.
REPLACING A WHEEL
Wheel replacement operations require the utmost
care. They must be carried out by at least two experts,
using a hoist or a crane to handle the wheel. If possible, stop the unladen vehicle in a flat area, apply the
parking brake and remove the key from the control
panel. Make sure that the ground is firm enough for
the load to be supported. If in doubt, use plates and
platforms to prevent the vehicle from sinking.
1.
2.
3.
4.
5.
6.
2.
3.
4.
5.
6.
7.
8.
1-13
Copyright
SECTION 1 - TO THE OWNER/SAFETY
MAINTENANCE INSTRUCTIONS
INTRODUCTION
PREVENTING INJURIES
1.
2.
3.
Keep the steps and handles clean to avoid slipping. Do not use flexible parts or controls such as
handles. They could break or get damaged.
4.
5.
6.
7.
8.
9.
Use portable lamps when the lighting is not adequate to illuminate working areas which cannot
easily be accessed otherwise.
The procedures are not comprehensive. The manufacturer cannot account for and evaluate all the possible methods of operation or the possible
consequences.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Always lock the articulation joint, unless otherwise specified. See "Preliminary operations" in
Section 4.
1-14
Copyright
SECTION 1 - TO THE OWNER/SAFETY
4.
15. Wait for at least four hours after stopping the vehicle before conducting maintenance operations to
avoid contact with hot parts. Be very careful of the
cooling fan which could start up suddenly.
5.
Ensure adequate ventilation to prevent the accumulation of toxic vapors while cleaning and
replacing filters.
6.
7.
8.
9.
15. Discharge pressure from the circuits before carrying out operations.
1.
2.
Avoid prolonged, repeated contacts of fuel, lubricant and fluids with the skin to prevent skin problems and other syndromes.
3.
1-15
Copyright
SECTION 1 - TO THE OWNER/SAFETY
2.
3.
4.
5.
6.
7.
8.
9.
10. Ensure adequate ventilation to prevent the accumulation of explosive gas while recharging the
battery.
11. Do not charge batteries near the workshop air
compressor intake.
12. Install the air compressor away from the area
where paint, fuel and batteries are stored to prevent taking in vapors.
13. Do not open the camera box or the monitor. Live
electrical parts inside.
14. All operations must be carried out by skilled, suitably equipped personnel.
1-16
Copyright
SECTION 1 - TO THE OWNER/SAFETY
DECALS
WARNING
An illegible or missing decal can have serious consequences. Check them every day. Make sure
that the decals are perfectly legible, clean them
regularly and replace all decals that are destroyed,
lost, painted over or no longer legible with new
ones. When parts bearing decals are replaced,
make sure to put a new decal on each new part.
When cleaning decals, use a cloth, water and soap.
Never use solvents, fuel, etc.
POSITION OF DECALS
When replacing a decal, make sure it is located as
shown in the illustration below.
174DT12
13
This chapter only covers decals relating to safety,
machine operation and servicing. Part numbers are
given in the Parts catalog.
1-17
Copyright
SECTION 1 - TO THE OWNER/SAFETY
TOWING EYE
CS01K513A
14
BATTERY MASTER SWITCH
CS01K514
15
FUEL TANK FILLER
CS01K515A
16
1-18
Copyright
SECTION 1 - TO THE OWNER/SAFETY
HOT SURFACES
CS01K516
17
KEEP CLEAR OF DRIVE SHAFT
CS01K517
18
CRUSH HAZARD
CS01K518
19
1-19
Copyright
SECTION 1 - TO THE OWNER/SAFETY
CRUSH HAZARD
CS01K519
20
VEHICLE TIE-DOWN
CS01K513B
21
SLIP HAZARD
CS01K520
22
1-20
Copyright
SECTION 1 - TO THE OWNER/SAFETY
10
CS01K521
23
MAINTENANCE CHART
11
500404634
24
CRUSH HAZARD
12
CS01K526
25
1-21
Copyright
SECTION 1 - TO THE OWNER/SAFETY
HAZARDOUS AREA
13
CS01K527
26
CENTRALIZED LUBRICATING POINT
14
CS01K528
27
TEST POINT
15
CS01K529A
28
1-22
Copyright
SECTION 1 - TO THE OWNER/SAFETY
CRUSH HAZARD
16
CS01K530A
29
ENTANGLEMENT HAZARD
Inside engine hood.
CS01K531
30
STARTING HAZARD
Inside engine hood.
CS01K532
31
1-23
Copyright
SECTION 1 - TO THE OWNER/SAFETY
DANGER OF BURNS
Inside engine hood.
CS01K533
32
HOIST CONTROL
Inside cab.
CS01K534A
33
SEAT BELT
Inside cab.
CS01K535
34
1-24
Copyright
SECTION 1 - TO THE OWNER/SAFETY
EMERGENCY EXIT
Inside cab.
CS01K536
35
DIFFERENTIAL LOCK
Inside cab.
CS01K537
36
PARKING BRAKE CONTROL
Inside cab.
CS01K539
37
1-25
Copyright
SECTION 1 - TO THE OWNER/SAFETY
CS01K538
38
FLUID AND LUBRICANTS
CS03B001
39
Inside cab.
TIRE INFLATION PRESSURE
Inside cab.
CS01G502B
40
1-26
Copyright
SECTION 1 - TO THE OWNER/SAFETY
GEAR SELECTION
Inside cab.
500401346
41
VOLTAGE RATING
Inside cab.
500400259
42
EXTERNAL NOISE LEVEL
This decal shows the value in decibels of the noise
level outside the machine.
CS02G515
43
1-27
Copyright
SECTION 1 - TO THE OWNER/SAFETY
HAND SIGNALS
When operating the machine, never attempt to carry
out tasks calling for fine control or working in areas
where visibility is poor or impaired without seeking the
assistance of a signal man. Make perfectly sure that
you and the signal man understand the signals to be
used.
START THE ENGINE
COME TO ME
Wave hands back and forth (palms inwards).
PDE0002A
44
PDE0003A
46
MOVE AWAY FROM ME
Wave hands back and forth (palms outwards).
PDE0002
45
PDE0003
47
1-28
Copyright
SECTION 1 - TO THE OWNER/SAFETY
GO THIS FAR
EMERGENCY STOP
Wave hands back and forth.
PDE0004A
48
ALL STOP AND HOLD
PDE0005
51
TURN THE MACHINE TO THE LEFT
To stop movement, stop moving hand and clench fist.
PDE0004
49
STOP
Wave hand back and forth.
PDE0008A
52
TURN MACHINE RIGHT
To stop movement, stop moving hand and clench fist.
PDE0005A
50
PDE0008
53
1-29
Copyright
SECTION 1 - TO THE OWNER/SAFETY
NOTES
1-30
Copyright
SECTION 2
26
CONTROLS/INSTRUMENTS/ACCESSORIES
ACCESSING THE CAB
Always use the grips and steps which have been specifically designed to ensure good accessibility when
getting on and off the vehicle.
174NU01A
174NS04
2
2.
3.
Keep the steps and handles clean to avoid slipping. Do not use flexible parts or controls as handles. They could break or get damaged.
4.
5.
6.
2-1
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
DOOR
The door handle has a lock. To lock the door; turn the
key clockwise (a). To unlock the door; turn the key
counterclockwise (b). To open the door from the outside press the button on the handle.
NOTE: A courtesy light inside the cab will come on
automatically when the door is opened.
174NU02A
4
To open the door from the inside; lower the lever on
the lock. The following controls are arranged on the
inner side of the door:
a. Door opening lever;
b. Door closing handle;
c. Sliding window release levers.
174NU03
2-2
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
2-3
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
LOCATION OF CONTROLS, INSTRUMENTS AND ACCESSORIES
WARNING
Before starting the engine, make sure that you are fully aware of the location and function of each control.
Incorrect operation of the controls could cause serious bodily injury.
208NU02B
2-4
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
1. Hourmeter
INSET A
7. Steering wheel
INSET B
1. Retarder control (325 model)
2-5
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
INSTRUMENT PANEL AND WARNING LAMPS
CS03B002
2-6
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
WARNING LAMP PANEL (INSET A)
INSTRUMENT PANEL
1. Not used
1. Speedometer
3. Tachometer
6. Hi-beam headlights on
7. Position lights on
7. Engine coolant temperature gauge and overheating engine coolant warning lamp
8. Not used
9. Direction indicators on
2-7
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
DRIVERS SEAT (STANDARD)
Check and adjust the position of the seat if required
before starting the engine and adjust it, if required, to
ensure maximum driving comfort and accessibility to
controls.
WARNING
174NU04
2-8
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
DRIVERS SEAT (ELECTRO-PNEUMATIC)
Check and adjust the position of the seat if required
before starting the engine and adjust it, if required, to
ensure maximum driving comfort and accessibility to
controls.
WARNING
174NU82
2-9
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
TRAINERS SEAT
A trainers seat is provided.
Proceed as follows to use the seat:
1.
2.
3.
WARNING
174NU05
10
SEAT BELTS
The vehicle is equipped with two-point seat belts complete with automatic reel.
The seat belt does not require manual adjustment: the
belt will automatically adjust to the most suitable
length for the driver allowing freedom of movement as
long as movements are not sudden.
The mechanism is sensitive to changes in vehicle
movement.
Consequently, the belt may lock in the following
cases:
- braking or sudden acceleration;
- vehicle on grade;
- vehicle cornering.
174NU06
11
To fasten the seat belt, take the tab and insert it in the
buckle until it clicks.
174NU07
12
2-10
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
To release the seat belt, press the button provided on
the upper side of the buckle.
WARNING
174NU08
13
ACCESSORY FUNCTIONS
ADJUSTING THE STEERING WHEEL POSITION
Proceed as follows:
1.
2.
3.
WARNING
174NU12
14
REAR VIEW MIRRORS
The right and left rear view mirrors can be adjusted
manually or by means of the rear view mirror power
control. Adjust the mirrors so that in his normal driving/
operating position the operator has complete visibility
along and throughout both sides of the truck.
Adjust to ensure the best lateral and rear view.
WARNING
174NU13A
15
2-11
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
SIDE WINDOWS
Press the knob with your hands and push the window
in the required direction to open/close the window.
174NU14
16
SUNSHADES
Pull tab (a) to lower the sunshade.
Pull cord (b) to lift the sunshade: the sunshade will
automatically roll itself up.
CS03B003
17
POSITION LIGHT AND HEADLIGHT CONTROL
The control has three positions:
Position A: OFF
Position B: position lights ON
Position C: headlights ON
174NU15
18
2-12
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
HEADLIGHT CONTROL
The control has two positions:
Position A: low-beam headlights
Position B: high-beam headlights
Press the button on the control lever (arrow) to flash
the headlights during daytime.
174NU16
19
TURN INDICATOR AND HORN CONTROL
The control has three positions:
Position A: OFF
Position B (up): right turn indicators
Position C (down): left turn indicators
Press the button on the control lever (arrow) to operate the horn.
174NU17
20
WINDSHIELD WIPER/WASHER CONTROL
The control has four positions:
Position A: OFF
Position B: intermittent wipe
Position C: slow wipe
Position D: fast wipe
Press the button (arrow) on the control lever to operate the windshield washer.
174NU18
21
2-13
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
REAR VIEW MIRROR POWER CONTROL
The rear view mirror switch has two positions:
Position A: right mirror
Position B: left mirror
Press button in the required direction to adjust the mirror:
- Arrow upwards: mirror upwards
- Arrow downwards: mirror downwards
- Arrow rightwards: mirror rightwards
- Arrow leftwards: mirror leftwards
174NU19
22
HEATED REAR VIEW MIRROR CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU20
23
SIDE WINDOW WIPER CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU21
24
2-14
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
SIDE WINDOW WASHER CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU22
25
ROTATING BEACON CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU70
26
REAR FOGLIGHT CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU71
27
2-15
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
LAMP TEST CONTROL
The control has two positions:
Position A: OFF
Position B: ON
NOTE: It is good practice to check that the warning
lamps are working properly every day.
174NU72
28
FRONT WORK LIGHT CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU73
29
HAZARD LIGHT CONTROL
The control has two positions:
Position A: OFF
Position B: ON
174NU24A
30
2-16
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
PARKING BRAKE
The control has two positions:
Position A: OFF
Position B: ON
IMPORTANT: The switch is fitted with a safety lever.
Use the lever (arrow) to release the switch.
To engage the parking brake, use the lever and at the
same time move the switch to position B (vehicle with
brake on).
To release the parking brake, use the lever and at the
same time move the switch to position A (vehicle withbrake off).
174NU28B
31
208NU05
32
LOW TEMPERATURE STARTING CONTROL
(325 MODEL)
The control has two positions:
Position A: OFF
Position B: ON
To facilitate low temperature starting, press the
device control.
For more information see "Starting and stopping the
engine" in Section 3.
208NU15
33
2-17
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
EXHAUST BRAKE CONTROL (330 MODEL)
The control has three positions:
Position A: OFF
Position B: partial operation
Position C: complete operation
Press the switch to position B or C to enable the
exhaust brake.
Press the switch to position A to disable the
exhaust brake.
208NU15
34
RETARDER AND EXHAUST BRAKE CONTROL
(330 MODEL)
The control has three positions:
Position A: OFF
Position B: retarder in operation
Press the switch to position B to enable the
retarder.
Move the switch to position A to disable the
retarder.
Position C: exhaust brake in operation (complete).
Press the switch to position C to enable the exhaust
brake.
Move the switch to position A to disable the exhaust
brake.
221NU175
35
178NU40
36
2-18
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
DOME LIGHT/MAP READING LIGHT CONTROL
Dome light (a) can be switched on by pressing the
switch as indicated:
Position A: OFF
Position B: ON
Map reading light (b) can be switched on by pressing
the switch as indicated:
Position A: OFF
Position C: ON
174NU79A
37
ENGINE STARTER SWITCH
The starter switch has three positions:
Position 0: all off, key can be removed
Position 1: run/prepare starting, electrical power on,
key cannot be removed
Position 2: engine starting
174NU80
38
SOUND SYSTEM INSTALLATION
The sound system is installed in the upper right-hand
side of the cab.
NOTE: See the Use and Maintenance manual supplied with the sound system for further information on
how to use it.
174NM87
39
2-19
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
CB TRANSCEIVER SET
The CB transceiver set can be installed in a special
compartment located in the upper left-hand side of the
cab.
NOTE: The CB set should be installed by the Customer.
Remove the lining corresponding to the shape of the
set to access the compartment.
The compartment houses the sets power supply
cables.
174NM88
40
CLOSED CIRCUIT CAMERA
The vehicle is equipped with a closed circuit camera
for monitoring the area behind the vehicle.
Press button (a) to switch the camera power supply
on (camera in stand-by).
IMPORTANT: Keep the camera normally in stand-by
unless the vehicle is to remain stationary for some
time.
Press button (b) to switch the camera on (camera in
operation, image displayed).
IMPORTANT: The camera is automatically set in
operation when the Reverse gear is selected. The
camera is automatically put into stand-by when the
Neutral or Forward gear is selected.
208NU01
41
221NU01
42
2-20
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
STEERING
Steering is controlled by means of the steering wheel.
Turn the steering wheel in the required direction
according to the required steering radius. Turn the
steering wheel in the opposite direction to straighten
the vehicle or steer in the opposite direction.
IMPORTANT: When cornering, the steering wheel
has no return action.
The vehicle will continue to following the set cornering
line when the steering wheel is released on a turn.
IMPORTANT:
174NU25
WARNING
43
WARNING
174NU26
44
2-21
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
SERVICE BRAKE
The service brake is controlled by means of a pedal
on the floor to be operated by the drivers right foot.
Press the pedal to obtain a braking effect in proportion
to the exerted pressure.
174NU27
45
AUTOMATIC TRANSMISSION
The vehicle is equipped with an automatic transmission with six forward gears and three reverse gears,
plus a torque converter.
The transmission can also be operated manually.
The transmission is switched to automatic mode when
the engine is started.
Select the mode as follows:
- the transmission will always be in automatic mode
after engine startup;
- select the direction of travel, then either press the
button on the top of the lever or move the lever to the
side (either to the right or to the left) to change to manual mode;
- press the button to switch from one mode (automatic/manual) to the opposite one (manual/automatic).
NOTE: When "reverse" is selected, the transmission
automatically switches to manual mode.
2-22
174NU30A
46
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
The gearshift lever has three positions:
Position N (Neutral):
- engine ignition
- vehicle stationary and engine running
Position F(Forward):
- forward movement of the vehicle
Position R (Reverse):
- reverse movement of the vehicle
NOTE: An external buzzer will sound when the R
position is selected.
To shift from position (N) to position (F) or (R), keep
the button on the top of the lever pressed.
It is not possible to shift from position (N) to position
(F) or (R) if the parking brake is applied.
The gearshift lever has two possible selection modes
in manual mode:
174NU31A
47
WARNING
axles
To lock:
- stop the vehicle with the wheels straight.
- press the switch to the required position before
driving away again.
IMPORTANT: In the event of problematic
engagement, repeat the operation moving at very
slow speed. A specific warning light and buzzer will
come on when the central differential lock is engaged.
174NU32A
48
2-23
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
To disengage the lock:
- stop the vehicle with the wheels straight.
- turn the switch to position (A) and drive off again.
For more information see "Using the differential lock"
in Section 3.
BODY HOIST CAB CONTROL
The control has three positions:
Position 0: OFF
Position 1: dumper raise
Position 2: dumper lower
For more information see "Working with the vehicle" in
Section 3.
208NU07A
49
BODY HOIST GROUND CONTROL
The control has three positions:
Position 0: OFF
Position 1: dumper raise
Position 2: dumper lower
For more information see "Working with the vehicle" in
Section 3.
208NU08
50
2-24
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
CLIMATE CONTROL SYSTEM CONTROLS
The vehicle is equipped with independent heating and
air conditioning systems.
Lever A: heater temperature adjustment
- forwards: ambient air
- backwards: heated air
Lever B: internal/external air circulation
- forwards: flap closed, internal air recirculation
- backwards: flap open, external air circulation
Knob C: three position fan speed adjustment
- clockwise: increase speed
- counterclockwise: decrease speed (position 0:
OFF)
Knob D: air conditioner intensity adjustment thermostat
174NU34A
51
174NU86A
52
2-25
Copyright
SECTION 2 - CONTROLS/INSTRUMENTS/ACCESSORIES
BATTERY MASTER SWITCH
Make absolutely sure that the electrical power is disconnected before working directly or indirectly on
electrical system parts by operating the battery disconnect switch (1).
(a): To connect power: turn switch to horizontal
position.
(b): To disconnect power: turn switch to vertical
position.
221NS01
53
IMPORTANT: With battery cut-out switch on the
respective warning light comes on.
208NS03
54
2-26
Copyright
SECTION 3
30
OPERATING INSTRUCTIONS
BEFORE OPERATING THE MACHINE
WARNING
2.
3.
4.
Before carrying out any work in the hours of darkness, check that the lighting and signalling systems are operating correctly.
14. Make yourself aware of work site safety measures and hand signals.
15. Holes, obstacles, debris and other dangers on
the work site can cause serious bodily injury.
Inspect and identify all possible risks before driving the machine into a new working area.
16. Before starting the engine, give warning of your
presence by sounding the horn.
17. Never start the engine in any other manner than
that shown in this manual.
18. Avoid loose fitting clothing, loose or uncovered
long hair, and jewelry.
19. Different jobs will require different protective
equipment. Items such as hard hats, protective
shoes, heavy gloves, reflector type vests, respirators, ear protection, and eye protection can be
required. Before you start the job, determine what
protective equipment is required. Use this equipment at all times.
WARNING
5.
6.
7.
Clean the steps and access handles. The presence of grease, oil, mud or (in winter) ice can
cause accidents. Make sure they are always
clean.
1.
2.
3.
4.
When operating on a work site on a public highway, use the regulation traffic signs, taking into
account the operating range of the machine.
Local regulations define the number, type and
location of reflective strips.
8.
9.
3-1
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
5.
6.
7.
8.
9.
3-2
RUN-IN PERIOD
Longer engine life, improved characteristics and
more economic operation can be obtained by taking
great care with the engine during the first thirty
operating hours.
During this period:
Warm the engine up before using it under load.
Do not run the engine for long periods at idle speed.
Check the warning and indicator lamps and indicators
and gauges frequently.
Check the oil levels and coolant solution levels frequently.
IMPORTANT: During the run-in period a certain
number of operations have to be carried out after the
first 100 and then 250 hours. See "Scheduled maintenance program" in Section 4.
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
FILLING THE FUEL TANK
IMPORTANT: Put out naked flames while refuelling.
Do not smoke.
The tank is fitted with sight glass to show the maximun
fuel level.
IMPORTANT: Keep the fuel tank as full as possible.
Use fuels of the specified types supplied by petroleum
companies. Do not use other than specified fuels. Use
of other than specified fuels can cause severe engine
damage.
208NU10
1
FILL UP USING THE FUEL FILLER
1.
Clean the filler area, open the filler cap and refuel
with fuel of the specified type.
2.
208NU11
2
FILL UP USING FILLER PUMP
1.
208NU12
3-3
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
1.
2.
3.
4.
Release the fuel pump hose and replace the protective cap.
208NU13A
208NU14
208NS03
3-4
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
STARTING THE ENGINE
WARNING
2.
3.
At normal temperature:
Turn the starter switch key to position (2) and release
it as soon as the engine starts.
174NU80
7
At low temperature (325 model):
If the vehicle is equipped with a device to facilitate low
temperature starting, press the device button and
release it immediately.
WARNING
208NU15
3-5
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
Wait for the warning light to go off, then turn the ignition switch to position 2 and release it as soon as the
engine starts.
WARNING
WARNING
WARNING
221NU02
10
WARNING
3-6
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
WARMING THE ENGINE
After starting the engine, check the engine oil pressure. The warning light should go out after a few seconds and the pressure should reach the correct level.
If this is not so, stop the engine and correct the cause
of the problem.
174NU44
11
After starting the engine, check that the brake warning
lights go out after a few seconds. If they do not go out
after a few seconds, stop the engine and correct the
cause of the problem.
After starting a cold engine, drive off slowly for a certain distance to warm the engine. Run the engine at
medium to low rpm.
After starting a hot engine, let it idle for at least 30 seconds before increasing the rpm to allow correct lubrication of the turbocharger.
WARNING
174NU45A
12
2.
174NU80
13
3-7
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
STARTING THE VEHICLE
WARNING
2.
3.
174NU27
14
4.
174NU46A
15
3-8
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
5.
Release the brake pedal and press the accelerator pedal: the vehicle will move off.
WARNING
16
STANDING STILL
1.
17
2.
WARNING
18
3-9
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
3.
WARNING
2.
3.
Place the transmission in Neutral, apply the parking brake, stop the engine and remove the key
from the starter switch.
4.
3-10
174NU48A
19
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
DRIVING THE VEHICLE
174NU49A
20
PRECAUTIONS DURING THE INITIAL PERIOD OF
USE
1.
2.
3.
WARNING
WARNING
If the temperature is excessively high, select manual mode and engage a lower gear to prevent
torque converter slipping. If this is not sufficient,
stop the vehicle and investigate the causes.
3-11
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
USE OF THE ENGINE IDLE REGULATOR
(330 MODEL)
The system checks and maintains the engine idle.
The engine control unit ( ECU) is programmed to
maintain an engine idle speed of 600 rpm.
This value can be changed by the engine idle regulator.
This value is maintained whenever the engine
returns to idle until the engine is switched off.
When the engine is started again it will run at the
idle speed programmed in the ECU.
Conditions:
1.
2.
3.
Operation:
1.
2.
3-12
178NU40
21
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
USING THE AUTOMATIC TRANSMISSION
174NU50
22
DISPLAY
Information on the transmission running situation is
shown on the display.
Sector A: not used
Sector B: indicating the engaged gear, 1, 2 ..., 6
Sector C: indicating the engaged selection, F, N or R
Additional information (sectors B and C):
**: cold start, keep transmission in Neutral.
EE: interface error between display and electronic
control unit.
Two digt number: error in system corresponding to
the code shown.
IMPORTANT: If several errors are present, the
respective codes will appear in succession. This display will only appear when the gearshift lever is in
Neutral.
IMPORTANT: Contact your Dealer for additional
information on error codes.
3-13
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
AUTOMATIC/MANUAL OPERATION
The transmission is switched to automatic mode when
the engine is started.
When the gearshift lever is pushed sideways in Neutral, the starting gear is pre-selected in automatic
mode.
NOTE: The highest possible starting gear is second
gear.
Select the mode as follows:
- select the direction of travel, then either press the
button on the top of the lever or move the lever to the
side (either to the right or to the left) to change to manual mode;
- press the button to switch from one mode (automatic/manual) to the opposite one (manual/automatic).
SELECT MANUAL MODE
- To pick up and drive uphill;
- To pick up and drive downhill;
- In particularly difficult conditions, such as on steep
grades, or on slippery or very rough surfaces.
Select automatic mode in normal conditions of vehicle
use.
The automatic transmission control system ensures
automatic torque converter lock-up clutch engagement that matches operational engine speed and
load.
174NU51A
23
174NU52
24
3-14
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
FORWARD/REVERSE SELECTION
The gearshift lever has three positions.
Position N (Neutral) is used for:
- engine starting;
- vehicle stationary and engine running.
Position F (Forward) is used for:
- forward movement of the vehicle.
Position R (Reverse) is used for:
- reverse movement of the vehicle.
Shifting from N to F or R is only possible by pressing
the button at the same time.
174NU53A
25
WARNING
174NU31A
26
3-15
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
WARNING
174NU54
27
3-16
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
AUTOMATIC MODE GEAR SELECTION
The automatic transmission control system selects the
most suitable gear in relation to engine speed and
load.
Starting from a standstill will take place automatically
in second gear.
WARNING
174NU55M
28
174NU56M
29
KICK-DOWN
The driver can override the automatic transmission
shifting down a gear by means of the kick-down
device.
This possibility can be used to increase vehicle pickup after slowing down slightly, i.e. without the transmission automatically shifting to a lower gear.
Do not use this device continuously because it causes
strain on the transmission, puts stress on the assembly and leads to higher fuel consumption.
Press the accelerator pedal to the floor, to the stop, to
shift to the next lower gear.
3-17
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
USING THE HYDRAULIC RETARDER
The hydraulic retarder is selected by a button located
on the control panel.
Use the retarder to reduce the vehicles speed when
cornering or going downhill, to prevent the brakes
over-heating.
The relative warning lamp on the instrument panel
lights up when the retarder is enabled.
208NU05
30
WARNING
WARNING
The oil will heat up if the retarder is used continuously, and this will be indicated by instrument.
To prevent the oil overheating, disengage the
hydraulic retarder for short periods of time, and if
necessary select a lower gear.
174NU54
31
WARNING
3-18
208NU06
32
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
USING THE DIFFERENTIAL LOCK
The vehicle is equipped with transversal self-locking
differentials on all axles.
These differentials are locked automatically according to the adherence of each wheel.
The vehicle is equipped with a rear differential and
central differential which can be locked.
See "Longitudinal differential lock control" in Section 2.
Lock the rear differential and, if required, the central
differential before driving on surfaces giving poor
adherence.
NOTE: A special warning lamp and audible warning
device will come on when the central differential lock
is engaged.
174NU76
33
WARNING
174NU77
34
174NU78
35
3-19
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
WORKING WITH THE VEHICLE
The typical working cycle of the vehicle, regardless of
the type of job, can be divided into four phases:
Loading, hauling, dumping and empty return.
LOADING
The most common methods of loading are with
hydraulic excavators and front end loaders.
The vehicle can be loaded equally well from the rear
or the side. The truck driver must facilitate loading
operations for maximum material movement. The
shorter the distance the loading unit has to travel, the
more loading cycles it can make in a given period and
the quicker the truck will be ready to move off.
Waiting vehicles should stay about two vehicle lengths
behind the vehicle being loaded to avoid any spillage
from the loading vehicle or truck.
For some jobs, the loading vehicle may work more
efficiently when trucks are positioned on both sides.
Thus, while one vehicle is being loaded, the other
vehicle can move into position on the opposite side.
Since the vehicle is usually backed into the loading
position with this method, the operator must be alert
and careful while backing, especially when not
assisted from the ground. Where possible, the vehicle
should be positioned downwind of the loader especially when dusty material is being loaded and/or on a
windy day.
A cleanup dozer or small loader is often worked in
conjunction with the main loader to keep the area
clear of bucket spillage. The truck driver must always
be alert to the position of these machines to prevent
accidents and congestion.
The following precautions should be observed when
approaching the loading area:
- Avoid rocks and other spillage which can damage
the vehicle and particularly the tires.
- Allow the cleanup machine sufficient time to clear up
such debris.
- Do not approach the loading vehicle when the
bucket is swinging overhead, to avoid being hit by falling material.
3-20
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
TIPPING BODY WITH CAB CONTROL
Carry out the dumping operation in the following conditions:
- Vehicle stationary, on level ground;
- Gearshift lever in Neutral position;
- Parking brake applied.
1.
2.
3.
2.
3.
208NU07A
36
WARNING
3-21
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
TIPPING BODY WITH GROUND CONTROL
WARNING
2.
3.
4.
WARNING
2.
3.
4.
5.
3-22
208NU08
37
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
TOWING THE VEHICLE
Use the specific hitches provided for this purpose to
tow the vehicle:
- Front jacking/hitching points.
174NU57A
38
- Rear jacking/hitching points.
174NU58A
39
Always use a suitably fastened rigid towing bar.
Never use straps or chains.
1.
2.
WARNING
The vehicle can be towed only for very short distances at slow speed without removing the drive
shaft, e.g. to remove it from the working area. Do
not tow the vehicle without removing the drive
shafts, to prevent causing very severe damage to
the transmission.
156NS24
40
3-23
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
EMERGENCY STEERING
The hydraulic system will not work in the event of an
engine or transmission failure. The vehicle is
equipped with an electrically operated emergency
pump to assist steering.
1.
174NU80
41
2.
WARNING
3-24
174NU53A
42
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
REPLACING A COMPLETE WHEEL
WARNING
WARNING
WARNING
WARNING
3-25
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
REMOVAL
1.
2.
174NU60
43
3.
4.
174NU61
44
5.
174NU57A
45
3-26
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
Rear jacking/hitching points.
174NU58A
46
6.
7.
8.
Then remove the wheel being careful not to damage the wheel studs. Position it safely on the
workshop jack and remove it.
174NU62
47
FITTING
Clean the wheel stud and nut threads. Clean the rim
and hub resting surfaces.
Fit the new wheel, bringing it up to the wheel studs
with a workshop jack and lifting it with a crane. Be
careful not to damage the stud threads.
Tighten the nuts slightly until the wheel is correctly
positioned on the hub.
Inflate the tire to a pressure of approximately 1.5 bar
(22 psi). See "Tires and wheels" in Section 5.
174NU63A
48
3-27
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
Lower the vehicle and tighten the nuts to the specified
torque using the sequence shown:
Wheel nuts: 590 Nm (435 lb.ft)
Inflate to the specified pressure. See "Tires and
wheels" in Section 5.
174NU64A
49
IN THE EVENT OF OVERTURNING
Make sure that the personnel trained to use the vehicle know where the emergency exits are and the location of the special glass breaking tool.
The following emergency exits can be used to abandon the vehicle:
- door (open);
- front right window (smash).
174NS07
50
Use the special tool, located at the bottom of the window to break the specially treated glass.
IMPORTANT: Check that the hammer for breaking
the specially treated glass is always kept in the cab.
174NS08
51
3-28
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
CLIMATE CONTROL SYSTEM OPERATION
HEATER ONLY
1.
2.
3.
2.
NOTE: The air conditioner will not work if the knob (C)
is in (0) position.
3.
174NU34A
52
2.
NOTE: The air conditioner will not work if the knob (C)
is in (0) position.
3.
174NU34A
53
3-29
Copyright
SECTION 3 - OPERATING INSTRUCTIONS
OVERTURNING ACCIDENTS
PREVENTION
Always check the limits for height and width during all
stages of loading/unloading, and make sure they are
within the prescribed limits.
Keep the wheels perpendicular to the slope when
driving up or down a gradient.
Do not make a U-turn on a gradient, to prevent turning over.
Respect the transverse gradient permitted for the
loaded and unloaded vehicle.
156NS19
54
Respect the values for maximum slopes when
unloaded and loaded.
156NS20
55
3-30
Copyright
SECTION 4
60
SERVICING INTERVALS/LUBRICATION/FLUIDS
SERVICING INSTRUCTIONS
1.
2.
Operators are authorized to carry out the following operations while respecting general precautions:
- Checking levels and adding fluids, if required;
- Checking tire pressure and correcting, if
required.
- Air cleaner replacement.
- Grease application.
Read this chapter carefully before carrying out
maintenance operation, repair operations, refueling or carrying out any other operation on the
vehicle.
3.
4.
5.
6.
7.
8.
Use portable lamps when the lighting is not adequate and to illuminate working areas which cannot easily be accessed otherwise.
9.
10. All checking, bleeding, adding of fluids, maintenance and replacement operations must be carried out with the vehicle stationary, on level
ground, in a well lit and ventilated area. Apply the
parking brake, install chocks under the wheels
and remove the key from the starter switch.
11. Keep hands and clothes away from moving parts
when carrying out operations with the engine running.
13. Fully deflate the tire before carrying out any type
of operation on tires or rims.
4-1
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
28. Never tamper with valves, regulators or other
devices, unless specified in the Operators Manual, to prevent damage to vehicle components
and consequent hazards for personnel.
29. Wear safety glasses with side guards and a mask
when using compressed air to clean filters, to prevent injury caused by particles of dust. You are
advised to carry out the cleaning operations in a
ventilated area.
30. Batteries contain sulphuric acid: always wear
gloves and safety glasses when approaching batteries.
31. Check all levels with the vehicle on level ground,
the wheels straight and the parking brake applied.
32. Wait a few minutes for the level to stabilize before
checking.
33. Observe scrupulous cleanness of oil and fluid
containers when refilling.
34. Use oil and fluid of the same type used before in
the various assemblies when adding more.
35. Never tamper with valves, regulators or other
devices, unless specified in the Operators Manual, to prevent damage to vehicle components
and consequent hazards for personnel.
36. Never change the injection pump calibration, to
prevent damaging the engine and the transmission.
WARNING
4-2
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
TOOLS PROVIDED AND THEIR LOCATION
The vehicle is equipped with the following tools, kept
in the tool box.
Mudguard compartment flap key.
Bonnet lift pump bar.
208NM01
PRELIMINARY OPERATIONS
ARTICULATION SAFETY LOCK
IMPORTANT: Always lock the articulation in safety
position unless otherwise specified.
1.
2.
3.
156NS25
4-3
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
RAISED DUMPER SAFETY LOCK
IMPORTANT: Always lock the raised body for
servicing operations. Ensure that the dumper body is
empty prior to raising the dumper body and installing
the safety lock.
1.
2.
3.
4.
174NS02
3
OPERATING THE BATTERY MASTER SWITCH
Make absolutely sure that the electrical power is disconnected before working directly or indirectly on
electrical system parts by operating the battery disconnect switch.
1.
2.
221NS01
4-4
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
OPENING THE FRONT FENDERS
NOTE: Close the cab door before opening the front
fenders.
1.
2.
174NM50
5
3.
174NM85
6
4.
Reinsert the stop pin into its seat and into the slot
in the fenders to keep the fenders open.
WARNING
4-5
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
OPENING THE FENDER COMPARTMENT FLAP
Proceed as follows to open the compartment::
1.
2.
3.
208NM03
8
OPENING THE HOOD MANUALLY
Proceed as follows to open the hood:
1.
2.
2.
9
OPENING THE HOOD ELECTRICALLY
Proceed as follows to open the hood:
1.
208NM12
10
4-6
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
OPENING COMPARTMENT UNDER ENGINE
Proceed as follows to open the compartment:
1.
2.
208NM10
11
OPENING COMPARTMENT UNDER GEARBOX
Proceed as follows to open the compartment:
1.
2.
208NM11
12
4-7
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
10 (5)
10 (5)
10 (5)
Fan condition
10 (5)
Tire pressure/condition
10/100
(5)
Service brake
10 (5)
Accessory belts
10/100
(5)
10/250
(5)
10 (5)
Windshield wiper
10 (5)
10 (5)
100
100
100
100
100
100
100
100
Accessory belts
250
250
250
Brake linings/disks
250
ADJUST
250
250
500
500
1000
1000
1500
Radiator surface
1000
250
250
50
50
4-8
DRAIN WATER
CLEAN
LUBRICATE
REPLACE
CHANGE
SERVICE POINTS
CHECK
Copyright
ADJUST
DRAIN WATER
CLEAN
1000
(3)
250
250
500
250
500
250
Fuel pre-filter
500
1000
(1)
Transmission oil
1000
(1)
(6)
(6)
1000
2000
2000
2000
2000
2000
(1)
2000
(4)
LUBRICATE
REPLACE
CHANGE
SERVICE POINTS
CHECK
1000
(3)
(1) First change/replacement when unit is new or serviced after 100 hours.
(2) First change/replacement when unit is new or serviced after 250 hours.
(3) Every 1000 hours of operation or once each year, whichever comes first.
(4) Or every three main filter replacements.
(5) Every 10 hours of operation or once each day, whichever comes first.
(6) Clean when the warning lamp on the instrument panel comes on, or replace once a year or after cleaning six
times.
4-9
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
LUBRICATION AND SCHEDULED REPLACEMENT CHART (325 MODEL)
174NM10FA
13
4-10
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
LUBRICATION AND SCHEDULED REPLACEMENT CHART KEY (325 MODEL)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Engine oil
Engine oil filter
Fuel filter
Fuel filter/separator
Main air cleaner (3)
Secondary air cleaner (4)
Engine coolant
Engine coolant filter
Automatic transmission oil (1)
Automatic transmission oil filter (1)
Axle/planetary gear case oil (2)
Suspension oil/gas
Hydraulic system oil
Hydraulic system oil filter (intake) (1)
Hydraulic system oil filter (pump outlet) (1)
Hydraulic system oil filter (brake) (1)
Front centralized lubricator
Rear centralized lubricator
Drive shaft lubricator
Air conditioner system fluid
Air conditioner filter
Engine oil
Transmission oil
Hydraulic fluid
Lubricating grease
Engine coolant
Air conditioner
4-11
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
LUBRICATION AND SCHEDULED REPLACEMENT CHART (330 MODEL)
500404634A
14
4-12
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
LUBRICATION AND SCHEDULED REPLACEMENT CHART KEY (330 MODEL)
1.
2.
3.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Engine oil
Engine oil filter
Fuel filter
Main air cleaner (3)
Secondary air cleaner (4)
Engine coolant
Engine coolant filter
Automatic transmission oil (1)
Automatic transmission oil filter (1)
Axle/planetary gear case oil (2)
Suspension oil/gas
Hydraulic system oil
Hydraulic system oil filter (intake) (1)
Hydraulic system oil filter (pump outlet) (1)
Hydraulic system oil filter (brake) (1)
Front centralized lubricator
Rear centralized lubricator
Drive shaft lubricator
Air conditioner system fluid
Air conditioner filter
4-13
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
OPERATIONS TO BE CARRIED OUT EVERY DAY
IMPORTANT: Check the levels with the vehicle on
level ground.
CHECKING ENGINE OIL LEVEL
1.
2.
325 MODEL
WARNING
208NM13
15
330 MODEL
208NM14
16
3.
156NM11
17
4-14
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
CHECKING ENGINE COOLANT LEVEL
1.
2.
3.
174NM01B
18
BLEEDING FUEL FILTER SEDIMENT
1.
2.
3.
325 MODEL
208NM20
19
330 MODEL
174NM82
20
4-15
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
CHECKING ACCESSORY BELT CONDITION
1.
2.
3.
4.
21
CHECKING HYDRAULIC FLUID LEVEL
WARNING
2.
3.
Visually check the main hydraulic system components for any signs of leakage.
174NM02A
22
2.
2.
Tire conditions.
3.
4.
5.
Windshield wipers.
WARNING
Visually inspect the vehicle, checking working conditions and for damage/problems which may
cause damage to the vehicle or injury to operators.
4-16
174NM03
23
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ENGINE
ENGINE OIL CHANGE
WARNING
2.
3.
4.
325 MODEL
Clean the heading, install the drain plug and tighten to the specified torque.
Drain plug: 80 Nm (59 lb ft).
156NM20
24
330 MODEL
156NM22
25
4-17
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
6.
Remove engine oil filter and replace with new filter. See "Engine oil filter replacement".
7.
Clean the filler neck area and pour in in the specific amount of lubricant through the filler neck.
8.
9.
325 MODEL
156NM21
26
330 MODEL
156NM23
27
10. Remove the oil dipstick and check that the level is
between the H (high) and L (low) marks on the
dipstick. Add extra oil, if required.
WARNING
156NM11
28
4-18
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ENGINE OIL FILTER REPLACEMENT
WARNING
WARNING
2.
3.
325 MODEL
156NM24
29
330 MODEL
156NM28
30
4-19
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
4.
156NM25
31
5.
WARNING
325 MODEL
7.
156NM26
32
330 MODEL
156NM28B
33
4-20
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
CLEANING THE ENGINE BREATHER
1.
2.
Clean it if required.
WARNING
325 MODEL
174NM04A
34
330 MODEL
174NM05
35
4-21
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ACCESSORY DRIVE BELT (325 MODEL)
The engine is equipped with one alternator drive belt
and one fan drive belt, tensioned by means of an
adjustable device.
Check
1.
2.
156NM15
36
3.
174NM06
37
4.
174NM07
38
4-22
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Replacement
1.
2.
WARNING
174NM08
39
3.
4.
WARNING
40
5.
174NM06
41
4-23
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
AIR CONDITIONER COMPRESSOR DRIVE BELT (325 MODEL)
Check
1.
2.
3.
174NM72
42
Adjusting the tension
1.
2.
3.
174NM73
43
Replacement
1.
2.
3.
4-24
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ACCESSORY DRIVE BELTS (330 MODEL)
The engine is equipped with one alternator drive belt
and one fan drive belt, tensioned by means of an
adjustable device.
Check
1.
2.
156NM15
44
3.
174NM012
45
4.
174NM13
46
4-25
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Adjusting alternator drive belt tension
1.
2.
174NM14
47
3.
4.
174NM15
48
Replacing the alternator drive belt
1.
2.
174NM14
49
4-26
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
3.
174NM15
50
4.
5.
WARNING
WARNING
174NM16
51
2.
174NM17
52
4-27
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Replacing the fan belt
1.
2.
174NM17
53
3.
4.
WARNING
WARNING
4-28
174NM18
54
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
AIR CONDITIONER COMPRESSOR DRIVE BELT (330 MODEL)
1.
2.
3.
174NM70
55
Adjusting the tension
1.
2.
3.
174NM71
56
Replacement
1.
2.
3.
4-29
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ADJUSTING TAPPET CLEARANCE
IMPORTANT: Adjust on a cold engine (temperature
not exceeding 60C (140F).
Adjust the clearance by means of the screws and lock
nuts on the head of each rocker arm (contact your
Dealer for more information).
325 MODEL
174NM11
57
330 MODEL
174NM19
58
ADJUSTING INJECTOR PUMP CLEARANCE (330 MODEL)
IMPORTANT: Adjust on a cold engine (temperature
not exceeding 60C (140F).
Adjust the clearance by means of the screws and lock
nuts on the head of each injector and the specific
device (contact your Dealer for more information).
174NM20
59
4-30
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
FUEL SUPPLY SYSTEM (325 MODEL)
FUEL FILTER REPLACEMENT
The vehicle is equipped with:
- Separator pre-filter cartridge mounted on the
chassis at the side of the engine.
208NM18
60
- Double filter cartridge unit mounted on the engine.
1.
2.
174NM40A
61
3.
156NM41
62
4-31
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
4.
WARNING
156NM42
63
1.
2.
156NM44
64
4-32
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
3.
208NM19
65
4.
5.
156NM45
66
FUEL TANK
1.
2.
WARNING
174NM22
67
4-33
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
FUEL SUPPLY SYSTEM (330 MODEL)
FUEL FILTER REPLACEMENT
The vehicle is equipped with a double cartridge filter
unit, installed on the engine.
1.
2.
208NM05A
68
3.
156NM41
69
4.
WARNING
70
4-34
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
FUEL TANK
1.
2.
WARNING
174NM22
71
2.
3.
4.
325 MODEL
208NM20A
72
330 MODEL
208NM06
73
4-35
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
CHECKING TURBOCHARGER LUBRICATION
1.
2.
WARNING
325 MODEL
174NM25
74
330 MODEL
174NM31
75
4-36
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
MAIN AIR FILTERING ELEMENT CLEANING/REPLACEMENT
WARNING
174NM26A
76
2.
174NM27
77
Dust removal
Clean by blowing compressed air at a maximum pressure of 3 bar (45 psi), blowing air from the inside of the
filtering element outwards.
WARNING
Keep the jet of air a few inches away from the filtering pack to prevent damaging it.
Never clean the filtering element by knocking it on a
hard surface. If the filtering element is deformed in any
way, replace it.
156NM52
78
4-37
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Cleaning with detergent and water
If the filtering element is dirty with soot or oil, use a
solution of water and detergent for cleaning it. Soak
the filtering element for 15 minutes in the solution.
Rinse carefully and dry in the air.
WARNING
WARNING
156NM53
79
Clean the rubber dust ejector, check its condition and
replace it if required. It must be flexible and free of
cracks.
174NM28
80
4-38
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
SECONDARY AIR FILTER ELEMENT REPLACEMENT
WARNING
174NM29A
81
330 MODEL
Remove the wing nut and remove the element.
174NM29
82
4-39
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
COOLING SYSTEM
Change the engine coolant and clean the circuit.
WARNING
174NM01B
83
2.
3.
156NM60
84
4-40
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
CLEANING
1.
WARNING
WARNING
3.
4.
5.
Stop the engine and let it cool down. Drain the circuit as explained above. If the drained water is
still very dirty, repeat the cleaning operation with
detergent.
174NM01B
85
FILLING
1.
Arrange a block of resistant material of the specified thickness, corresponding to a 10% grade
(5 slope), under the front wheels of the vehicle.
Thickness: About 45 cm (17.5 in)
2.
3.
Start the engine and idle it. At the same time, add
mixture until all the air has been eliminated from
the circuit. Continue for at least 15 minutes;
4.
WARNING
174NM01B
86
4-41
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ANTIFREEZE CONCENTRATION CHECK
A 50-50 mixture of water and specific antifreeze is
required to protect the system from corrosion.
The minimum concentration of antifreeze depends on
the ambient temperature where the vehicle is in use.
water
antifreeze
Check the concentration of antifreeze in engine coolant by means of a specific refractometer.
NOTE: You are advised not to use a densimeter
because this device is not adequately accurate.
Always respect the suppliers mixing specifications if
particular additives are used.
156NM61
87
2.
With the engine stopped and cold, loosen the fastening screw and shut the valve.
208NM21
88
4-42
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
3.
208NM22
89
4.
WARNING
208NM23
90
WARNING
4-43
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
ENGINE COOLANT FILTER REPLACEMENT (330 MODEL)
1.
2.
174NM76
91
3.
174NM77
92
4.
WARNING
Open both valves. Run the engine for a few minutes and check for leakage.
WARNING
4-44
174NM78
93
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
AUTOMATIC TRANSMISSION
OIL LEVEL CHECK
Correct oil level is essential for smooth operation of
the transmission. Insufficient oil can cause irregular
operation and damage the converter. Excessive oil
can cause the formation of emulsion and overheat the
transmission.
Cold check (15 - 45C) (59 - 113F)
1.
2.
3.
4.
208NM15B
94
2.
3.
4.
5.
208NM15A
95
174NM32
96
4-45
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
TRANSMISSION OIL CHANGE
WARNING
2.
3.
4.
5.
6.
156NM77
97
WARNING
156NM78
98
4-46
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
2.
156NM25
99
3.
WARNING
5.
156NM42
100
4-47
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
FRONT AXLE/REAR TANDEM AXLES
NOTE: The procedures described below refer to all
axles.
AXLE OIL/PLANETARY GEAR OIL LEVEL CHECK
1.
2.
3.
If necessary, add oil as indicated in the next paragraph (Changing axle/reduction gear case oil).
4.
156NM80B
101
156NM80A
102
5.
156NM81
103
4-48
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
AXLE/PLANETARY GEAR OIL CHANGE
WARNING
2.
3.
156NM82A
104
4.
156NM83
105
5.
6.
156NM120A
106
4-49
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Filling
WARNING
156NM123
107
Intermediate axle only: fill with approximately
1.5 liters (0.375 US Gal) of the specific lubricant
through the differential cap hole (b), then replace the
seal, apply sealant paste on the cap and tighten it to
the specified torque;
filler cap: 150 Nm (111 lb ft)
156NM120A
108
All axles: bring the reference mark on a hub to the
horizontal position, fill with the remaining amount of
lubricant until it overflows from the cap hole. Close the
cap, do a test run and recheck the level, adding more
lubricant if necessary until it overflows. Replace the
seal, apply sealant paste on the cap and tighten it to
the specified torque;
filler cap: 150 Nm (111 lb ft)
156NM80B
109
4-50
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
HYDRAULIC SYSTEM
WARNING
2.
3.
Work the parking brake repeatedly until the parking brake warning lamp comes on.
4.
5.
The system does not have any other parts under pressure.
CHECKING STEERING EMERGENCY PUMP CONTROL EFFICIENCY
1.
2.
174NU53A
110
4-51
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
3.
4.
174NU80
111
HYDRAULIC OIL CHANGE
Collect and dispose of used lubricants and fluids,
according to the laws in force.
1.
156NM88
112
2.
3.
4.
5.
156NM89
113
4-52
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
PRESSURIZED OIL FILTER (PUMP OUTLET) REPLACEMENT
1.
2.
156NM90
114
3.
4.
5.
WARNING
7.
8.
156NM91
115
4-53
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
INNER HYDRAULIC OIL FILTER (INTAKE) REPLACEMENT
1.
2.
156NM92
116
3.
4.
WARNING
6.
7.
174NM83A
117
2.
3.
4.
WARNING
4-54
174NM33
118
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
5.
6.
7.
WARNING
2.
3.
Loosen the valve letting out the oil and the air
bubbles. Close it after a few seconds.
5.
6.
7.
1731302A
119
4-55
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
Steering circuit
1.
2.
3.
Dumping circuit
1.
Start the engine and tip the body to fill the circuit.
2.
3.
4.
2.
3.
4.
5.
120
4-56
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
HOOD OPENING SYSTEM
Check that the oil level is as specified, when the hood
is lowered, through the cap.
Oil level (distance from cap): 1 cm (0.39 in)
174NM55
121
GREASING
CENTRALISED GREASE POINTS (where applicable)
The vehicle is equipped with two centralized lubricators for the front and rear sections, respectively. Use a
manual grease gun only. Never use a high pressure
grease gun.
NOTE: Pump two or three times only to ensure effective lubrication.
1.
2.
174NM84A
122
4-57
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
3.
174NM63
123
AUTOMATIC GREASING SYSTEM (where applicable)
The vehicle is equipped with automatic greasing system.
1.
2.
124
4-58
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
GREASING THE DRIVE SHAFTS
The cardan joints and the supports are fitted with
greasers.
Remove the pebble guard cover to get at the lower
part of the transmission output shaft and its supports (detail).
Only use a hand pump for greasing, never a high
pressure greaser.
NOTE: Two or three shots are sufficient to guarantee
proper lubrication.
1.
2.
221NM03
125
4-59
Copyright
SECTION 4 - SERVICING INTERVALS/LUBRICATION/FLUIDS
NOTES
4-60
Copyright
SECTION 5
22
MAINTENANCE/ADJUSTMENTS
SUSPENSION
WARNING
ELEMENT
INFLATING
A. Checking device
B. Inflating device
C. Copper seal
D. Copper seal
E. Pressure gauge (0 100 bar) (0 1450 psi)
F. Hose
G. Transparent tube
H. Hose
I. Nitrogen cylinder fitting
L. Hose fitting
Contact your Dealer for more information.
174NM35
1
EQUIPMENT CONNECTION DIAGRAM
a. Suspension element
b. Nitrogen cylinder
A. Checking device
B. Inflating device
E. Pressure gauge (0 100 bar) (0 1450 psi)
IN. Nitrogen into suspension tap
OUT. Nitrogen suspension breather tap
Contact your Dealer for more information.
SUSPENSION OIL ELEMENT CHANGE
Remove the element from the vehicle to change the
oil (contact your Dealer for more information).
174NM36
5-1
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
SUSPENSION ELEMENT PRESSURE CHECK
NOTE: Carry out the check after parking the vehicle
for at least one hour.
1.
Raise the vehicle wheels off the ground with suitable lifting devices to fully extend the suspension.
2.
174NM37
3
3.
4.
5.
6.
174NM36
5-2
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
SUSPENSION ELEMENT INFLATION
1.
174NM37
5
2.
3.
4.
5.
6.
7.
8.
Close the breather tap OUT, loosen the handwheel on the device (A), remove all the equipment and install the protective cap.
174NM36
5-3
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
BRAKING CIRCUIT
CHECKING BRAKE PAD WEAR
1.
2.
3.
4.
7
PARKING BRAKE CALIPER RELEASE
To tow the vehicle in the event of failures that result in
the loss of pressure in the hydraulic braking system,
release the parking brake calipers as follows:
1.
Position wedges under the wheels in both directions to prevent the vehicle moving during the
release operations.
2.
3.
4.
221NM04
5-4
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
CHECKING PARKING BRAKE EFFICIENCY
1.
2.
3.
4.
5.
6.
7.
Select manual, insert the first speed, let the vehicle move forward VERY SLOWLY, then engage
the parking brake: the warning lamp should light
up and the vehicle should stop immediately (the
gearbox automatically goes into Neutral).
174NU53A
174NU28B
10
221NM01
11
5-5
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
TIRES AND WHEELS
WARNING
WARNING
WARNING
5-6
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
B910410J
12
The above illustration show danger areas caused by
exploding tires and/or rim parts. KEEP YOURSELF
AND OTHERS OUT OF THESE DANGER AREAS.
5-7
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
ADDING AIR TO THE TIRES
This procedure is only for adding air to the tire. If the
tire has lost most or all of the air, do the following:
1.
2.
3.
4.
B790490R
13
TIRE OR RIM SERVICE
Always have a qualified tire mechanic service the tires
and rims for this machine. It is recommended that you
have the mechanic inflate the tires. To prevent accidents, use a restraining device (tire inflation cage),
correct equipment and correct procedure. Explosive
separation of the tire (single piece rim) or the tire and/
or rim parts (multi-piece rim) can cause serious injury
or death.
5-8
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
TIRE AND WHEEL CHECK
1.
PRESSURE
Front
2.75 bar
39.9 psi
Rear
3 bar
43.5 psi
330 MODEL
POSITION
PRESSURE
Front
3.75 bar
54.5 psi
Rear
3.75 bar
54.5 psi
2.
174NM39
14
4.
5.
6.
TIRE INFLATION
1.
Remove the protective cap and connect the inflation device fitting to the valve.
2.
3.
174NU60
15
5-9
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
AIR CONDITIONING SYSTEM
CONDENSER CLEANING
1.
156NM110
16
2.
3.
Inspect and clean the condenser with compressed air (maximum 5 bar (72 psi)). Install and
fasten the screws.
156NM111
17
CAB AIR FILTER CLEANING/REPLACEMENT
1.
156NM112
18
5-10
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
2.
3.
156NM113A
19
SYSTEM CHARGE CHECK
Check the system charge once a year or when
reduced cooling is noticed (see your Dealer).
WARNING
WARNING
5-11
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
BODYWORK
FRONT WINDSHIELD WIPER BLADE REPLACEMENT
1.
2.
3.
174NM40
20
SIDE WINDSHIELD WIPER BLADE REPLACEMENT
1.
2.
3.
4.
21
WINDSHIELD WASHER FLUID RESERVOIR
You are advised to use a specific antifreeze product
mixed with water as shown in the table.
TEMPERATURE
PRODUCT
WATER
-35C (-31F)
-20C (-4F)
-10C (14F)
0C (32F)
summer
10
1.
2.
5-12
174NM03
22
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
CLEANING
Wash the vehicle regularly with mild products and
water to eliminate any traces of corrosive agents (salt,
sand, etc.).
Dry carefully with compressed air to avoid any accumulations.
Do not use products containing aromatic solvents,
methanol or hydrocarbons for cleaning paintwork.
Do not use a jet of water or steam to clean the inside
of the cab.
Alternatively, use specific products, carefully observing the instructions provided by the product manufacturer.
When cleaning plastic parts do not use gasoline, kerosene, paint solvents, etc. Use soap and water and a
clean cloth only.
The use of gasoline, paraffin, paint solvents, etc. will
cause discoloration, cracks or deformation of these
parts.
Ensure good ventilation in the cab until the products
have dried. Never use chloride solvents (trichlorethylene, hyperchloride, etc).
Wash seat belts with warm water and mild soap.
Rinse and dry in the shade. Never use strong detergents, bleach or dies. Avoid any chemical substance
which could weaken the fibers.
5-13
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
TROUBLESHOOTING
ENGINE
PROBLEM
POSSIBLE CAUSE
SOLUTION
5-14
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
PROBLEM
POSSIBLE CAUSE
SOLUTION
Incorrect use
Fuel leakage
Engine overheating
5-15
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
PROBLEM
POSSIBLE CAUSE
SOLUTION
Engine worn
Cold engine
POSSIBLE CAUSE
SOLUTION
Eliminate obstructions
AUTOMATIC TRANSMISSION
PROBLEM
5-16
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
PROBLEM
Engine pick-up speed high with
vehicle not moving
POSSIBLE CAUSE
SOLUTION
Insufficient oil
Dirty oil
Clutch faulty
Insufficient oil
Insufficient pressure
See your Dealer
Worn clutches slip
One specific clutch slips
5-17
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
TRANSMISSION
PROBLEM
POSSIBLE CAUSE
SOLUTION
Vibrations
Continuous noise
POSSIBLE CAUSE
SOLUTION
Insufficient lubrication
Restore level
Bearings damaged
Lubricant leakage
5-18
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
FRONT SUSPENSION
PROBLEM
POSSIBLE CAUSE
SOLUTION
HYDRAULIC SYSTEM
(common for brake, dump and steering circuits)
PROBLEM
POSSIBLE CAUSE
SOLUTION
No oil in system
Oil cold
Filters obstructed
Water in oil
Emulsified oil
5-19
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
BRAKES
PROBLEM
POSSIBLE CAUSE
SOLUTION
DUMPER
PROBLEM
POSSIBLE CAUSE
SOLUTION
Air in cylinders
Cylinder seizure
POSSIBLE CAUSE
SOLUTION
STEERING
PROBLEM
Apparent impossibility to steering
when the steering wheel is turned
slowly
5-20
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
TIRES AND WHEELS
PROBLEM
POSSIBLE CAUSE
SOLUTION
Components damaged
5-21
Copyright
SECTION 5 - MAINTENANCE/ADJUSTMENTS
NOTES
5-22
Copyright
SECTION 6
14
ELECTRICAL SYSTEM
PRECAUTIONS
Make absolutely sure that the electrical power is disconnected before working directly or indirectly on
electrical system parts by turning off the battery master switch.
Proceed as follows:
1.
2.
WARNING
221NS01
Observe the following rules of good practice to prevent damaging beyond repair the electronic control
unit fitted in the vehicle:
1.
2.
After a service operation requiring battery disconneciton, make sure that the terminals are well
connected.
3.
4.
5.
6.
7.
6-1
Copyright
SECTION 6 - ELECTRICAL SYSTEM
BATTERY MAINTENANCE (NOT SEALED)
IMPORTANT: Sealed batteries (maintenance free) do
not require addition of water in normal working
conditions and mild climates. The electrolyte should
be checked approximately once a year in tropical
climates.
1.
2.
174NM42
2
3.
4.
5.
Electrolyte density
(100% of charge)
g/dm3 (oz/in3)
40
104
1.265 (0.0073)
20
68
1.285 (0.0074)
32
1.300 (0.0075)
-20
-4
1.365 (0.0078)
6-2
174NM43
Copyright
SECTION 6 - ELECTRICAL SYSTEM
RECHARGING BATTERY WITH EXTERNAL DEVICES
Batteries should normally be removed from the vehicle to be recharged.
If this is not possible, the batteries can also be
recharged using an external source (battery charger)
connected directly to the battery terminals.
NOTE: The vehicle is equipped with a 24 volt electrical system with negative ground.
1.
2.
3.
WARNING
174NM44
4
JUMP STARTING
When the batteries are discharged, connect the vehicle to the external batteries to restart it.
WARNING
b.
c.
174NU43
6-3
Copyright
SECTION 6 - ELECTRICAL SYSTEM
WARNING
WARNING
6-4
Copyright
SECTION 6 - ELECTRICAL SYSTEM
CONTROL UNIT LOCATION
GEARBOX CONTROL UNIT
108DT02
6
ENGINE CONTROL UNIT (330 MODEL)
108DT03
6-5
Copyright
SECTION 6 - ELECTRICAL SYSTEM
INTERCONNECTION CONTROL UNIT
1
4
CS03B004
8
1.
Side dashboard
2.
Driver seat
3.
Central compartment
4.
Interconnection unit
6-6
Copyright
SECTION 6 - ELECTRICAL SYSTEM
6-7
Copyright
SECTION 6 - ELECTRICAL SYSTEM
FUSE AND RELAY BOX
The fuses protecting electrical system devices and the
relays are arranged in a specific compartment in the
lower part of the cab.
NOTE: Seek the cause of the failure in the electrical
system if a fuse blows repeatedly. Never install a fuse
that has a higher Amperage rating than the original.
174NM45
9
FUSE FUNCTIONS
CS03B005
10
1.
White
2.
Black
3.
Red
6-8
Copyright
SECTION 6 - ELECTRICAL SYSTEM
Fuse
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Amp
7.5
7.5
3
7.5
7.5
7.5
7.5
20
5
Location
A1
B2
C3
C3
D4
D4
E5
F6
Fuse
21
22
23
23
24
24
25
26
Amp
10
10
Location
A1
B2
C3
D4
E5
F6
Fuse
31
32
33
34
35
36
Amp
7.5
7.5
3/15
30
15
20
Location
A1
B2
C3
D4
E5
F6
Fuse
41
42
43
44
45
46
Amp
10
7.5
7.5
7.5
10
7.5
5
3
7.5
10
7.5
7.5
7.5
3
10
7.5
15
20
5
5
Function
Position lights - Instrument panel light - Switches
Position lights - Warning light
Main beam lights on - Dipped headlights off with main beams on
LH dipped-beam light
RH dipped-beam light
LH main beam - warning light
RH main beam light
Front work light (75W x 4)
Rear fog light
Not used
Horns
Coil relay E33 - Mirror motor - heating
Instruments
Warning lights
Windscreen wiper - washer
Hazard lights
Direction indicator lights
Brake lights - Reversing gear
Park brake - tipping control
Ceiling lamp - warning light battery disconnect switch ON
Climate control (compressor)
Beacon lights
Electro-pneumatic seat heated
Climate control (ventilation control)
Function (white color)
Power supply + 30 E.C.U. engine
Power supply + 30 E.C.U. engine
Not used (325 model)
Power supply + 15 warning lights engine working / E.C.U. engine (330 model)
Not used (325 model)
Engine brake control - relays E37 - E38 (330 model)
Not used
Not used
Function (SERVICES) (black color)
LH side wipers
RH side wipers - Side winder washer pump
Refuelling tank pump / lube device - hour counter - Coil PA
Power supply bonnet lifter pump OPT
Current connector 12V - Cigar ligter 12V
Potential divider 24/12V (camera - radio - CB - services 12V)
Copyright
SECTION 6 - ELECTRICAL SYSTEM
RELAY FUNCTIONS
208DT05
11
Relay
Function
E1
Not used
E2
E3
E4
Flashing
E5
Park brake
E6
Stop lights
E7
Not used
E8
Not used
E9
Intermittent wiper
E10
E11
E12
E13
Relay
E23
E24
E24
E25
E26
D1
D6
D6
Function
Safety emergency pump steering (buzzer)
Not used (325 model)
Kick Down (330 model)
LH side wiper
RH side wiper
Emergency pump diodes steering
Retarder warning lights (325 model)
Retarder and engine brake warning lights
(330 model)
E27
E28
E29
Climate control
Horn
E30
Not used
E31
E14A
Ejector
D2
E14B
Not used
E37
E15
Not used
E37
E17
E38
E18
E38
E19
GB
E20
GD
E21
Park brake
PA
E22
Splitter
TA
6-10
Copyright
SECTION 6 - ELECTRICAL SYSTEM
LIGHTING SYSTEM
HEADLIGHT BULB REPLACEMENT
Headlights: High-beam headlight, low-beam headlight, front position light.
1.
2.
3.
4.
5.
6.
174NM47
12
2.
3.
174NM48
13
6-11
Copyright
SECTION 6 - ELECTRICAL SYSTEM
4.
174NM56
14
FRONT TURN INDICATOR/FRONT
LIGHT BULB REPLACEMENT
POSITION
1.
2.
3.
4.
174NM57A
15
SIDE TURN INDICATOR BULB REPLACEMENT
1.
Remove the light cluster by loosening the fastening nuts and disconnect the electrical connector.
2.
3.
174NM58A
16
6-12
Copyright
SECTION 6 - ELECTRICAL SYSTEM
REAR WARNING LIGHT BULB REPLACEMENT
Rear headlight: position light, brake light, turn indicators.
1.
2.
3.
17
REAR LIGHT BULB REPLACEMENT
Rear lights: reverse (a), rear foglight (b).
1.
2.
208NM17
18
WORK HEADLIGHT BULB REPLACEMENT
1.
2.
3.
4.
WARNING
!
174NM61
19
6-13
Copyright
SECTION 6 - ELECTRICAL SYSTEM
REPLACING THE MAP
READING LIGHT/DOME LIGHT BULB
1.
2.
3.
183NM97
20
LIST OF BULBS
Use
Headlights:
High beam and low beam light
Position
Front turn indicators
Side turn indicator
Rear fixed lights:
Position
Stop
Turn
Work light
Reverse light
Fog light
(See Parts Catalog for part numbers)
6-14
Type
Watt
75/70
4
21
5
Round
Round
Round
Halogen
Round
Round
5
21
21
75
21
21
Copyright
SECTION 7
STORAGE
STORING THE VEHICLE
The following service operations are required in the
event of long storage (parking for longer than three
months) to protect functionality of units and vehicle
operation.
Disregarding these operations may necessitate overhauling when the vehicle returns to use.
CLEANING
Wash the vehicle to remove mud and dirt. Remove
stones which may be jammed between the tires or the
suspension units and remove deposits from the containers and cab floor.
Wash the external parts with a jet of steam and detergent. Be careful not to direct the jet directly onto the
most exposed parts of the electrical system.
Do not use the jet of steam to clean inside the cab.
MAINTENANCE
Change the following:
1.
2.
3.
4.
Furthermore:
1.
2.
3.
Engine oil.
Transmission oil.
Engine coolant.
Hydraulic fluid.
WARNING
WARNING
7-1
Copyright
SECTION 7 - STORAGE
STORAGE
Store the vehicle in a sheltered, clean, dry place.
Lift the vehicle using suitable lifting devices and
arrange it on stands to raise the tires off the ground.
Remove all traces of oil and grease from the tires.
Inflate the tires to a pressure of approximately 1 bar
(14 psi) and protect from direct light with a suitable
cover.
RETURN TO SERVICE
The following checks are required to make the vehicle
operational when resuming service.
Change the following:
1.
2.
3.
4.
7-2
Copyright
SECTION 8
12
SPECIFICATIONS
MAIN GROUPS
325 MODEL
Engine .................................................................................... Cummins 6CTAA 8.3 - C260 (Turbo 6 cylinders)
Transmission .................................................................................................................................ZF 6 WG 210
Front axle................................................................................................................................................ ZF AP9
Intermediate axle .................................................................................................................................... ZF AP9
Rear axle ................................................................................................................................................ ZF AP9
330 MODEL
Engine ........................................................................................ Cummins QSM 11 - C290 (Turbo 6 cylinders)
Transmission .................................................................................................................................ZF 6 WG 210
Front axle................................................................................................................................................ ZF AP9
Intermediate axle .................................................................................................................................... ZF AP9
Rear axle ................................................................................................................................................ ZF AP9
8-1
Copyright
SECTION 8 - SPECIFICATIONS
DIMENSIONS
174DT01A
8-2
Copyright
SECTION 8 - SPECIFICATIONS
325 MODEL
(A) Wheel base.......................................................................................................................5.183 m (16.99 ft)
(B) Front tread ..........................................................................................................................2.795 m (9.16 ft)
(C) Rear tread...........................................................................................................................2.795 m (9.16 ft)
(D) Front overhang ...................................................................................................................2.519 m (8.27 ft)
(E) Rear overhang ....................................................................................................................1.258 m (4.12 ft)
(F) Overall length....................................................................................................................9.820 m (32.22 ft)
(G) Maximum width ..................................................................................................................2.605 m (8.54 ft)
(H) Maximum height of unladen vehicle ................................................................................. 3.638 m (11.94 ft)
(I) Minimum height from ground (ground clearance) ................................................................0.481 m (1.58 ft)
(L) Loading height.....................................................................................................................2.728 m (8.95 ft)
(M) Maximum height with raised dumper ...............................................................................6.453 m (21.17 ft)
(N) Maximum tipping angle............................................................................................................................67
Turning circle between kerbs..................................................................................................4.362 m (14.30 ft)
Turning circle between walls...................................................................................................8.182 m (26.83 ft)
330 MODEL
(A) Wheel base.......................................................................................................................5.142 m (16.87 ft)
(B) Front tread ..........................................................................................................................2.934 m (9.93 ft)
(C) Rear tread...........................................................................................................................2.513 m (8.24 ft)
(D) Front overhang ...................................................................................................................2.317 m (7.60 ft)
(E) Rear overhang ....................................................................................................................1.292 m (4.24 ft)
(F) Overall length....................................................................................................................9.797 m (32.14 ft)
(G) Maximum width ..................................................................................................................2.605 m (8.54 ft)
(H) Maximum height of unladen vehicle ................................................................................. 3.644 m (11.95 ft)
(I) Minimum height from ground (ground clearance) ................................................................0.480 m (1.57 ft)
(L) Loading height.....................................................................................................................2.840 m (9.32 ft)
(M) Maximum height with raised dumper ...............................................................................6.415 m (21.05 ft)
(N) Maximum tipping angle............................................................................................................................67
Turning circle between kerbs..................................................................................................4.295 m (14.09 ft)
Turning circle between walls...................................................................................................8.163 m (26.78 ft)
8-3
Copyright
SECTION 8 - SPECIFICATIONS
WEIGHTS
325 MODEL
Vehicle tare weight in full running order ....................................................18 650 kg (20.56 US ton) (41 116 lb)
Tare weight distribution
Front axle (49%) ..................................................................................... 9150 kg (10.08 US ton) (20 172 lb)
Rear axle (51%)...................................................................................... 9500 kg (10.47 US ton) (20 944 lb)
Total weight loaded .................................................................................. 41 650 kg (45.91 US ton) (91 822 lb)
Maximum allowed weight
Front axle (33.6%) ............................................................................... 14 000 kg (15.43 US ton) (30 865 lb)
Rear axle (66.4%)................................................................................ 27 650 kg (30.48 US ton) (60 958 lb)
Capacity ................................................................................................... 23 000 kg (25.35 US ton) (50 706 lb)
330 MODEL
Vehicle tare weight in full running order .................................................... 20 160kg (22.22 US ton) (44 445 lb)
Tare weight distribution
Front axle (50.9%) .................................................................................12 260kg (11.31 US ton) (22 619 lb)
Rear axle (49.1%)................................................................................... 9900 kg (10.91 US ton) (21 826 lb)
Total weight loaded ................................................................................ 47 160 kg (51.99 US ton) (103 970 lb)
Maximum allowed weight
Front axle (21.8%) ............................................................................... 14 160 kg (16.53 US ton) (33 069 lb)
Rear axle (78.2%)................................................................................ 33 000 kg (36.38 US ton) (72 753 lb)
Capacity ................................................................................................... 27 000 kg (29.76 US ton) (59 525 lb)
8-4
Copyright
SECTION 8 - SPECIFICATIONS
HORIZONTAL CENTER OF GRAVITY (During transport with unladen vehicle)
CS03B006
2
(A) 2.543 m (8.34 ft) (325 model)
174DT15
3
(A) Front securing points
(B) Rear securing points
(C) Central securing points
8-5
Copyright
SECTION 8 - SPECIFICATIONS
PERFORMANCE (325 MODEL)
Type of tires
23.5 R 25
1 : 21.85
Lock-up
Gearbox ratio
Total ratio
First gear
1 : 5.562
121.530
5.3 (3.233)
33.1
Second gear
1 : 3.615
78.988
8.1 (5.033)
20.3
Third gear
1 : 2.255
49.272
13.0 (8.078)
12.0
Fourth gear
1 : 1.466
32.032
20.0 (12.427)
7.2
Fifth gear
1 : 0.943
20.605
31.1 (19.325)
4.0
Sixth gear
1 : 0.613
13.394
47.8 (29.702)
1.9
1 : 5.274
115.237
5.6 (3.480)
33.1
1 : 2.138
46.715
13.7 (8.513)
11.2
1 : 0.894
19.534
32.8 (20.381)
3.7
(*) Speed that can be reached with engine running at 2200 tr/mn (rpm) and tire rolling circumference of
4.85 m (190.94 in)
Minimum speed at maximum torque in first gear .............................................................. 3.4 km/h (2.113 mph)
Max. speed (theoretical) ...............................................................................................47.8 km/h (29.702 mph)
Maximum gradient in first gear (theoretical)..............................................................................................33.1%
Maximum gradient that can be climbed in first gear (with converter on, theoretical) ...................................60%
Weight/power ratio ....................................................................................................157.8 kg/CV (354.0 lb/HP)
8-6
Copyright
SECTION 8 - SPECIFICATIONS
PERFORMANCE (330 MODEL)
Type of tires
23.5 R 25
1 : 21.85
Lock-up
Gearbox ratio
Total ratio
First gear
1 : 5.350
116.898
5.2 (3.2)
41.7
Second gear
1 : 3.446
75.295
8.1 (5.0)
25.0
Third gear
1 : 2.206
48.201
12.7 (7.9)
15.2
Fourth gear
1 : 1.421
31.049
19.7 (12.2)
9.2
Fifth gear
1 : 0.969
21.173
28.9 (18.0)
5.7
Sixth gear
1 : 0.624
13.634
44.8 (27.8)
3.1
1 : 5.350
116.898
5.2 (3.2)
41.7
1 : 2.206
48.201
12.7 (7.9)
15.2
1 : 0.969
21.173
28.9 (18.0)
5.7
(*) Speed that can be reached with engine running at 2100 tr/mn (rpm) and tire rolling circumference of
4.85 m (190.94 in)
Minimum speed at maximum torque in first gear.................................................................. 2.5 km/h (1.6 mph)
Max. speed (theoretical) ................................................................................................... 44.8 km/h (27.8 mph)
Maximum gradeability in first gear (theoretical)........................................................................................ 41.7%
Maximum gradeability in first gear (with converter on, theoretical) .......................................................... 52.7%
Weight/power ratio................................................................................................ 147.66 kg/CV (330.06 lb/HP)
8-7
Copyright
SECTION 8 - SPECIFICATIONS
MAIN GROUP CHARACTERISTICS
ENGINE (325 MODEL)
6CTAA 8.3 - C260
Main characteristics
Number of cylinders........................................................................................................................... 6 in-line
Bore .....................................................................................................................................114 mm (4.49 in)
Stroke ..................................................................................................................................135 mm (5.32 in)
Displacement................................................................................................................8 270 cm3 (504.5 in3)
Compression ratio ..............................................................................................................................16.5 : 1
Cycle....................................................................................................................................... Diesel 4 stroke
Turbocharger type ................................................................................................................. Fixed geometry
Type of intake ............................................................................................................................... Aftercooler
Power data
Maximum power output ....................................................................................................... 194 kW (264 hp)
SAE J1995........................................................................................................................194 kW (260 BHP)
Running at approx. .........................................................................................................................2 200 rpm
Maximum torque........................................................................................................... 1123 Nm (828.3 lb ft)
Running at approx. .............................................................................................................. 1400 tr/mn (rpm)
Injection system
Type of injection.................................................................................................................................... Direct
Injection system................................................................................................................... Distributor pump
Ignition order.......................................................................................................................1 - 5 - 3 - 6 - 2 - 4
Adjustments
Cold tappet clearance adjustment
Intake valves ........................................................................................................................ 0.30 mm (0.012 in)
Exhaust valves ..................................................................................................................... 0.61 mm (0.024 in)
ENGINE (330 MODEL)
QSM11 - C290
Main characteristics
Number of cylinders........................................................................................................................... 6 in-line
Bore .....................................................................................................................................125 mm (4.92 in)
Stroke ..................................................................................................................................147 mm (5.78 in)
Displacement.................................................................................................................10 800 cm3 (659 in3)
Compression ratio ..............................................................................................................................16.0 : 1
Cycle....................................................................................................................................... Diesel 4 stroke
Turbocharger type ................................................................................................................. Fixed geometry
Type of intake ............................................................................................................................... Aftercooler
Power data
Maximum power output
SAE J1995........................................................................................................................... 216 kW (294 hp)
Running at approx. ..........................................................................................................................2100 rpm
Maximum torque.............................................................................................................. 1291 Nm (952 lb ft)
Running at approx. .............................................................................................................. 1400 tr/mn (rpm)
Injection system
Type of injection.................................................................................................................................... Direct
Ignition order.......................................................................................................................1 - 5 - 3 - 6 - 2 - 4
8-8
Copyright
SECTION 8 - SPECIFICATIONS
Adjustments
Cold tappet clearance adjustment
Intake valves ........................................................................................................................ 0.35 mm (0.014 in)
Exhaust valves ..................................................................................................................... 0.68 mm (0.027 in)
Braking system
Type ........................................................................................................................................... "Jake" brake
System characteristics ............................................................................................. Exhaust braking system
AUTOMATIC TRANSMISSION
ZF 6WG210
Transmission with 6 forward gears and 3 reverse.
Single stage torque converter with lock-up in all gears.
Stall ratio (325 model)............................................................................................................................ 1.77 : 1
Stall ratio (330 model)............................................................................................................................ 1.54 : 1
Incorporated differential lockable by tooth engagement between front axle and intermediate axles.
Gear ratios:
Normal
First ....................................................................................................................................................... 5.562
Second .................................................................................................................................................. 3.615
Third ...................................................................................................................................................... 2.255
Fourth .................................................................................................................................................... 1.466
Fifth ....................................................................................................................................................... 0.943
Sixth ...................................................................................................................................................... 0.613
First RG ................................................................................................................................................. 5.274
Second RG............................................................................................................................................ 2.148
Third RG................................................................................................................................................ 0.894
RG = Reverse gear
FRONT DRIVE AXLE
ZF AP9
Rigid type axle with planetary reduction gears on hubs; limited-slip differential
Center bevel gear reduction ratio ................................................................................................................ 3.44
Planetary final reduction ratio in wheel hubs ............................................................................................... 6.35
Total reduction ratio ................................................................................................................................... 21.85
INTERMEDIATE AND REAR DRIVE AXLES
ZF AP9
Rigid type axle with planetary reduction gears on hubs; differential
The differential on the intermediate axle distributes the torque between the intermediate and rear axle. Can
be locked by a control in the cab.
Center bevel gear reduction ratio ................................................................................................................ 3.44
Planetary final reduction ratio in wheel hubs ............................................................................................... 6.35
Total reduction ratio ................................................................................................................................... 21.85
8-9
Copyright
SECTION 8 - SPECIFICATIONS
BRAKES
Completely hydraulic braking system with separate circuits for front and rear brakes: braking pump controlled by
engine and hydraulic pressure accumulators.
Service brake
Disc brake with two calipers per axle, each with four pistons.
Braking pressure....................................................................................................................150 bar (2176 psi)
Parking brake
Disc brake with double caliper and hydraulic spring release activation acting on rear transmission shaft.
WHEELS AND TIRES
Five-piece rims on six wheels
Steel rims
Rims......................................................................................................................................................19.5 - 25
Tires ...................................................................................................................................23.5 R 25 (standard)
SUSPENSION
Front
Two hydro-nitrogen cylinders (oil/gas) for more flexibility and damping.
Working pressure (static load) ...............................................................................................130 bar (1886 psi)
Rear
Double rigid rocker distributing the load on the intermediate and rear axles with torque rod oscillation and
improved ground traction.
STEERING
Orbitrol
Hydraulically controlled steering with flow amplifier by means of two double acting hydraulic cylinders on
articulated joint between frames.
System fitted with main gear pump controlled from transmission and electrically controlled emergency pump
(see hydraulic system).
Steering angle....................................................................................................................... 45 both directions
HYDRAULIC SYSTEM
The hydraulic system uses three hydraulic pumps
Main pump (steering and dumping) ........................................................................... 117 cm3/rev (7.09 in3/rev)
Steering emergency pump...........................................................................................32 cm3/rev (1.94 in3/rev)
Brake pump.............................................................................. 19.5 cm3/rev (1.18 in3/rev) - 175 bar (2539 psi)
All circuits (steering, dumping, braking) use the same hydraulic oil tank.
An oil filter, housed in the tank on the intake manifold and two high pressure filters, located on the pump delivery
line, are used to filter the oil. An air-oil heat exchanger is used to cool the hydraulic circuit and maintain optimal
temperature.
DUMPING
System with gear pump controlled from transmission (see Hydraulic system).
Two multi-stage, double acting hydraulic cyinders mounted on ball joints inside the chassis to allow dumper
raising and lowering.
Dumping angle.............................................................................................................................................. 67
8-10
Copyright
SECTION 8 - SPECIFICATIONS
DUMP BODY (325 MODEL)
Flat bedded steel structure with box type reinforcement and supporting flexible pads. Walls and bed in high abrasion resistance steel.
Capacity
Struck (SAE 1:1) ............................................................................................................... 11.0 m3 (14.4 yd3)
Heaped (SAE 2:1) ............................................................................................................. 13.5 m3 (17.7 yd3)
DUMP BODY (330 MODEL)
Flat bedded steel structure with box type reinforcement and supporting flexible pads. Walls and bed in high abrasion resistance steel.
Capacity
Struck (SAE 1:1) ............................................................................................................... 13.2 m3 (17.3 yd3)
Heaped (SAE 2:1) ............................................................................................................. 16.5 m3 (21.6 yd3)
ELECTRICAL SYSTEM
Voltage.........................................................................................................................................................24 V
Alternator ............................................................................................................................................. 24 V/70A
Starter motor............................................................................................................................................ 4.8 kW
Batteries (n.2) ............................................................................................... 12 V 140 Ah (connected in series)
Characteristics............................................................................................................ 1200A (SAE) 750A (IEC)
Dimensions....................................................................................(18.8 x 30.5 x 19.7) cm (7.37 x 12 x 7.75) in
CHASSIS
The chassis consists of two independent structures articulated in the middle.
The front and rear parts of the chassis are connected with a heavy-duty turntable bearing with heavy duty pin
joint and taper roller bearings that allow the parts to rotate and oscillate.
The chassis is built of boxed sections made of highly - resistant steel (Hardox 400) and plates that weld them
together.
8-11
Copyright
SECTION 8 - SPECIFICATIONS
CAPACITIES
Components
Capacity
Specifications
L (US Gal)
Kg (lb)
(325 model)
22 (5.81)
19.2 (42.33)
ACEA E3 - API GF 4
(330 model)
33 (8.71)
28.9 (63.8)
12.9 (3.4)
12.9 (28.4)
2 (0.53)
1.7 (3.75)
ATF DEXRON II
325 (85.86)
ASTM D-975
CASE
Ref.
Engine
SAE 15W40 oil
CASE
No. 1
Engine cooling
Protective anti-freeze (325 model)
mixture/water
(330 model)
ASTM D336
Hy-Tran
Ultra
Fuel tank
Diesel
Transmission
ACEA E3
SAE 15W40 oil
26 (6.87)
22.8 (50.27)
CASE
No. 1
API GF4
Axles + final reduction gears
Front
SAE 85W140 oil
Intermediate
Rear
20 (5.28)
17.5 (38.58)
21.5 (5.68)
18.8 (41.45)
20 (5.28)
17.5 (38.58)
1.6 (0.42)
1.4 (3.1)
250 (66.04)
218.8 (482.37)
N.L.G.I. 2
MIL L2105D
API GL5
CASE
135 H
EP
Suspension
Hydraulic fluid
ATF DEXRON II
Hy-Tran
Ultra
Hydraulic system
Hydraulic fluid
ISO VG 46
DIN 51524/51525
8-12
Hy-Tran
Ultra
Copyright
SECTION 9
ALPHABETICAL INDEX
A
Accelerator........................................................ 2-21
Accessing the cab ............................................... 2-1
Accessing the platforms ...................................... 2-1
Accessory drive belt .......................................... 4-22
Accessory drive belts ........................................ 4-25
Accessory functions .......................................... 2-11
Adding air to the tires .......................................... 5-8
Adjusting injector pump clearance..................... 4-30
Adjusting tappet clearance ................................ 4-30
Adjusting the steering wheel position................. 2-11
Air conditioner compressor drive belt........ 4-24, 4-29
Air conditioning system ..................................... 5-10
Air intake system............................................... 4-35
Antifreeze concentration check ......................... 4-42
Articulation safety lock......................................... 4-3
Automatic transmission ................... 2-22, 4-45, 4-48
Axle oil/planetary gear oil level check ................ 4-48
Axle/planetary gear oil change .......................... 4-49
B
Battery maintenance ........................................... 6-2
Battery master switch ........................................ 2-26
Before operating the machine ............................. 3-1
Bleeding fuel feed circuit air .............................. 4-32
Bleeding fuel filter sediment .............................. 4-15
Body hoist cab control ....................................... 2-24
Body hoist ground control.................................. 2-24
Bodywork .......................................................... 5-12
Braking circuit...................................................... 5-4
C
Cab air filter cleaning/replacement .................... 5-10
Capacities ......................................................... 8-12
CB transceiver set............................................. 2-20
Changing hydraulic brake oil filter...................... 4-54
Checking accessory belt condition .................... 4-16
Checking brake pad wear.................................... 5-4
Checking emergency pump control efficiency.... 4-56
Checking engine coolant level........................... 4-15
Checking engine oil level................................... 4-14
Checking hydraulic fluid level ............................ 4-16
Checking turbocharger lubrication ..................... 4-36
Checking windshield washer fluid level.............. 4-16
Checks before starting the engine ....................... 3-4
Cleaning bodywork............................................ 5-13
Cleaning the engine breather ............................ 4-21
E
Electrical system.................................................. 6-1
Emergency steering........................................... 3-24
Engine............................................................... 4-17
Engine control unit............................................... 6-5
Engine coolant filter replacement....................... 4-42
Engine oil change .............................................. 4-17
Engine oil filter replacement............................... 4-19
Engine speed regulator control .......................... 2-18
Engine starter switch ......................................... 2-19
Equipment connection diagram ........................... 5-1
Exhaust brake control........................................ 2-18
F
Filling the fuel tank............................................... 3-3
Fitting and hose tightness check........................ 4-55
Fridge ................................................................ 2-25
Front axle/rear tandem axles ............................. 4-48
Front suspension element inflating device ........... 5-1
Front turn indicator/front position light bulb
replacement .................................................. 6-12
Front windshield wiper blade replacement ......... 5-12
Front work light control ...................................... 2-16
Fuel filter replacement ..............................4-31, 4-34
Fuel supply system............................................ 4-31
Fuel tank ..................................................4-33, 4-35
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SECTION 9 - ALPHABETICAL INDEX
F
G
Gearbox control unit ............................................ 6-5
Greasing............................................................ 4-57
Greasing the drive shafts................................... 4-59
H
Hand signals...................................................... 1-28
Hazard light control............................................ 2-16
Headlight bulb replacement ............................... 6-11
Headlight control................................................ 2-13
Heated rear view mirror control.......................... 2-14
Hood opening system........................................ 4-57
Horizontal center of gravity .................................. 8-5
Hydraulic oil change .......................................... 4-52
Hydraulic system ............................................... 4-51
Hydraulic system bleed...................................... 4-55
I
Identification of the main components
of the machine................................................. 1-8
Inner hydraulic oil filter (intake) replacement...... 4-54
Instructions for use ............................................ 1-11
Instrument panel and warning lamps ................... 2-6
Interconnection control unit.................................. 6-6
J
O
Opening compartment under engine ................... 4-7
Opening compartment under gearbox ................. 4-7
Opening the fender compartment flap ................. 4-6
Opening the front fenders .................................... 4-5
Opening the hood electrically .............................. 4-6
Opening the hood manually................................. 4-6
Operating instructions.......................................... 3-1
Operating the battery master switch .................... 4-4
Operating the machine ........................................ 3-1
Operations to be carried out every day .............. 4-14
Overturning accidents............................... 1-10, 3-30
P
Parking brake .................................................... 2-17
Parking brake caliper release .......................5-4, 5-5
Performance........................................................ 8-6
Position light and headlight control .................... 2-12
Position of identification data on main
component groups .......................................... 1-5
Precautions ......................................................... 6-1
Precautions during the initial period of use ........ 3-11
Preliminary operations......................................... 4-3
Pressurized oil filter (pump outlet) replacement . 4-53
Prevention of fires.............................................. 1-10
Copyright
SECTION 9 - ALPHABETICAL INDEX
S
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SECTION 9 - ALPHABETICAL INDEX
NOTE: CNH France S.A. Company reserves the right to make changes in the specification and design of the
machine without prior notice and without incurring any obligation to modify units previously sold.
The description of the models shown in this manual has been made in accordance with the technical specifications
known as of the date of design of this document.
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Copyright
Copyright
Printed in France